Model No. 831.297460
Serial No.
Write the serial number in the space
above for future reference.
Serial
Number
Decal
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
USER'S MANUAL
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179
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IMPORTANT PRECAUTIONS
WARNING:
To reduce the risk of burns, fire, electric shock, or injury to persons, read the
following important precautions and information before operating the PROFORM® CROSSTRAINER.
1. It is the responsibility of the owner to
ensure that all users of the CROSSTRAINER
are adequately informed of all warnings and
precautions.
suppressor (not included) and plug the
surge suppressor into a grounded circuit
capable of carrying 15 or more amps. No
other appliance should be on the same
circuit. Do not use an extension cord.
2. Use the CROSSTRAINER only as described
in this manual.
13. Use only a single-outlet surge suppressor
that is UL 1449 listed as a transient voltage
surge suppressor (TVSS). The surge sup-
pressor must have a UL suppressed voltage
rating of 400 volts or less and a minimum
surge dissipation of 450 joules. The surge
suppressor must be electrically rated for
120 volts AC and 15 amps.
3. Place the CROSSTRAINER on a level
surface, with eight feet of clearance behind
it. Do not place the CROSSTRAINER on a
surface that blocks any air openings. To
protect the floor or carpet from damage,
place a mat under the CROSSTRAINER.
4. Keep the CROSSTRAINER indoors, away
from moisture and dust. Do not put the
CROSSTRAINER in a garage or covered
patio, or near water.
14. Keep the power cord away from heated
surfaces.
15. Never move the walking belt while the
power is turned off. Do not operate the
CROSSTRAINER if the power cord or plug is
damaged, or if the CROSSTRAINER is not
working properly. (See BEFORE YOU BEGIN
on page 5 if the CROSSTRAINER is not
working properly.)
5. Do not operate the CROSSTRAINER where
aerosol products are used or where oxygen
is being administered.
6. Keep children under 12 and pets away from
the CROSSTRAINER at all times.
16. Never start the treadmill while you are
standing on the walking belt. Always hold
the handrails while using the treadmill.
7. The CROSSTRAINER should be used only
by persons weighing 250 pounds or less.
8. The CROSSTRAINER should never be used
by more than one person at a time.
17. The CROSSTRAINER is capable of high
speeds. Adjust the speed in small incre-
ments to avoid sudden jumps in speed.
9. Wear appropriate exercise clothing when
using the CROSSTRAINER. Do not wear
loose clothing that could become caught in
the treadmill. Athletic support clothes are
recommended for both men and women.
18. To reduce the possibility of the treadmill
overheating, do not operate the treadmill
continuously for longer than one hour.
19. Never leave the treadmill unattended while it
is running. Always remove the key when the
treadmill is not in use.
10. Always wear athletic shoes when using the
CROSSTRAINER. Never use the CROSS-
TRAINER with bare feet, wearing only
stockings, or in sandals.
20. Do not attempt to raise, lower, or move the
CROSSTRAINER until it is properly assem-
bled.
11. Inspect and tighten all parts of the CROSS-
TRAINER regularly.
21. You must be able to safely lift 45 pounds (20
kg) in order to raise, lower, or move the
CROSSTRAINER.
12. When connecting the power cord (see page
8), plug the power cord into a surge
3
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22. The CROSSTRAINER includes three pairs of 24. Never insert any object into any opening.
hand weights. Other hand-held weights may
be used with the CROSSTRAINER; however, 25. Always unplug the power cord before per-
do not put other weights on the weight rack,
or use weights weighing more than 20
pounds each.
forming the maintenance and adjustment
procedures described in this manual. Never
remove the motor hood unless instructed to
do so by an authorized service representa-
tive. Servicing other than the procedures in
this manual should be performed only by an
authorized service representative.
23. Before moving the CROSSTRAINER, make
sure that the bench and treadmill are folded
to the storage position, and that the lock
pins are fully engaged (see HOW TO FOLD
THE TREADMILL TO THE STORAGE POSI-
TION on page 11, and HOW TO FOLD THE
BENCH TO THE STORAGE POSITION on
page 14).
26. The CROSSTRAINER is intended for in-home
use only. Do not use the CROSSTRAINER in
any commercial, rental, or institutional
setting.
WARNING:
Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. SEARS assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
SAVE THESE INSTRUCTIONS
The decal shown below has been placed on the CROSSTRAINER. If the decal is missing, or if it is not
legible, please call our toll-free HELPLINE to order a free replacement decal (see the back cover of this
manual). Apply the decal in the location shown.
4
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BEFORE YOU BEGIN
Congratulations for purchasing the revolutionary
CROSSTRAINER from PROFORM®. The unique
CROSSTRAINER offers both aerobic exercise and
strength training exercise to help you achieve total
fitness in the convenience of your home. And when
you’re not exercising, the CROSSTRAINER can be
folded up, taking a fraction of the space needed for
both a treadmill and a bench.
toll-free HELPLINE at 1-800-736-6879, Monday
through Saturday, 7 a.m. until 7 p.m. Central Time (ex-
cluding holidays). To help us assist you, please note
the product model number and serial number before
calling. The product model number is 831.297460. The
serial number can be found on a decal attached to the
CROSSTRAINER (see the front cover of this manual
for the location).
For your benefit, read this manual and view the
included videocassette before using the CROSS-
TRAINER. If you have other questions, please call our
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Towel Rack
Water Bottle
Holder (Water
Bottle is not
included)
Bench Knob
Accessory Tray
Handrail
Backrest
Seat
Lock Pin
Key/
Clip
Weight
Rack
Support
Hand
Weight
Leg Lock
Walking Belt
Foot Rail
Circuit
Breaker
Power
Cord
Rear Roller
Adjustment Bolt
Incline Leg
Cushioned Walking Platform
5
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ASSEMBLY
Assembly requires two people. Set the treadmill in a cleared area and remove all packing materials. Do not
dispose of the packing materials until assembly is completed. Assembly requires a phillips screwdriver
(not included).
1. With the help of a second person, carefully raise the
1
Uprights (102) until the CROSSTRAINER is in the posi-
tion shown at the right.
102
2. Locate the Left Weight Rack (82), which can be identi-
2
Hole
fied by the hole near the top. Attach the Left Weight
Rack to the left Upright (102) with six Weight Rack
Screws (77).
77
77
77
82
Attach the Right Weight Rack to the right Upright in the
same manner (not shown).
102
3. Slide the Lock Pin Collar (84) and the Spring (83) onto
the Lock Pin (87). Insert the Lock Pin into the left
Upright (102) and the Left Weight Rack (82). Tighten
the Treadmill Knob (78) onto the Lock Pin.
3
78
82
102
83
84
87
6
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4. Put a 2-lb. Weight (79) on the upper hooks on the Right
Weight Rack (99). Put a 4-lb. Weight (80) on the center
hooks on the Right Weight Rack. Put a 6-lb. Weight
(81) on the lower hooks on the Right Weight Rack.
4
99
Put the remaining Weights on the Left Weight Rack
(not shown).
79
80
81
5. Remove the backing from the Adhesive Clip (129).
Press the Adhesive Clip onto the base of the Uprights
(102) in the indicated location. Press the Allen Wrench
(116) into the Adhesive Clip.
5
102
116
129
6. Make sure that all parts of the CROSSTRAINER are properly tightened. To protect the floor or carpet
from damage, place a mat under the CROSSTRAINER.
7
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HOW TO OPERATE THE TREADMILL
HOW TO PLUG IN THE POWER CORD
The temporary adapter should be used only until a
properly grounded outlet (drawing 1) can be installed
by a qualified electrician.
DANGER:
Improper connection
of the equipment-grounding conductor can
result in an increased risk of electric shock.
Check with a qualified electrician or service-
man if you are in doubt as to whether the
product is properly grounded. Do not modify
the plug provided with the product—if it will
not fit the outlet, have a proper outlet
installed by a qualified electrician.
1
Grounded Outlet Box
Surge Suppressor
Grounding Pin
Grounding Pin
The CROSSTRAINER, like any other type of sophisti-
cated electronic equipment, can be seriously dam-
aged by sudden voltage changes in your home’s
power. Voltage surges, spikes, and noise interference
can result from weather conditions or from other appli-
ances being turned on or off. To decrease the possi-
bility of the CROSSTRAINER being damaged,
always use a surge suppressor (see drawing 1 at
the right).
Grounded Outlet
Grounding Plug
2
Grounded Outlet Box
Adapter
Surge Suppressor
Surge suppressors are sold at most hardware stores
and department stores. Use only a single-outlet surge
suppressor that is UL 1449 listed as a transient voltage
surge suppressor (TVSS). The surge suppressor must
have a UL suppressed voltage rating of 400 volts or
less and a minimum surge dissipation of 450 joules.
The surge suppressor must be electrically rated for
120 volts AC and 15 amps.
Lug
Metal Screw
The green-colored rigid ear, lug, or the like extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box cover.
Whenever the adapter is used it must be held in place
by a metal screw. Some 2-pole receptacle outlet box
covers are not grounded. Contact a qualified elec-
trician to determine if the outlet box cover is
grounded before using an adapter.
This product must be grounded. If it should malfunc-
tion or break down, grounding provides a path of least
resistance for electric current to reduce the risk of elec-
tric shock. This product is equipped with a cord having
an equipment-grounding conductor and a grounding
plug. Plug the power cord into a surge suppressor,
and plug the surge suppressor into an appropriate
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
This product is for use on a nominal 120-volt circuit,
and has a grounding plug that looks like the plug illus-
trated in drawing 1 at the right. A temporary adapter
that looks like the adapter illustrated in drawing 2 may
be used to connect the surge suppressor to a 2-pole
receptacle as shown in drawing 2 if a properly
grounded outlet is not available.
8
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HOW TO LOWER THE TREADMILL FOR USE
BATTERY INSTALLATION
To use the treadmill, the bench must be folded to the
storage position. See HOW TO FOLD THE BENCH
TO THE STORAGE POSITION on page 14.
The console requires three "AA" batteries (not
included) for operation. Alkaline batteries are recom-
mended.
Caution: You must be able to safely lift 45 pounds
(20 kg) in order to lower the treadmill.
To install
batteries, first
To lower the
open the bat-
tery cover
under the
Batteries
treadmill, hold
the upper end
of the treadmill
with your right
console as
shown. Next,
press three
batteries into
the battery
hand as shown.
Treadmill
Battery
Cover
Hold the tread-
Knob
mill knob with
your left hand
and pull it to
the left. Pivot
the treadmill
down a few
inches.
compartment.
Make sure that
the negative ends of the batteries (marked “–”) are
touching the springs in the battery compartment.
Close the battery cover.
Note: If there is a thin sheet of clear film on the face of
the console, remove it.
Next, hold the treadmill with both hands as shown
below and lower the treadmill to the floor. To decrease
the possibility of injury, bend your legs and keep
your back straight.
CAUTION:
Before operating the
console, read the following precautions.
• Do not stand on the walking belt when turn-
ing on the power.
• Always wear the clip (see the drawing on
page 10) while using the CROSSTRAINER.
When the key is removed from the console,
the walking belt will stop.
• The CROSSTRAINER is capable of high
speeds. Adjust the speed in small incre-
ments.
• The training zones marked beside the
speed control are general guidelines only.
See page 12 and view the included video-
cassette for more information.
THE PERFORMANT LUBETM WALKING BELT
• To reduce the possibility of electric shock,
keep the console dry. Avoid spilling liquids
on the console. Use only a sealable water
bottle.
The CROSSTRAINER features a walking belt coated
with PERFORMANT LUBETM, a high-performance
lubricant. IMPORTANT: Never apply silicone spray
or other substances to the walking belt or the
walking platform. Such substances will deteriorate
the walking belt and cause excessive wear.
9
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DIAGRAM OF THE CONSOLE
Monitor Displays
Speed Control
Clip
Incline Control
Key
STEP BY STEP CONSOLE OPERATION
Start the walking belt.
3
4
5
Step onto the foot rails of the treadmill. Find the clip
attached to the key (see the drawing above), and slide
the clip onto the waistband of your clothing.
After you have moved the speed control to the
RESET position, slide it slowly upward until the
walking belt begins to move at slow speed.
Carefully step onto the walking belt and begin ex-
ercising. Change the speed of the walking belt as
desired by sliding the speed control.
Follow the steps below to operate the console:
Insert the key fully into the power switch.
1
To stop the walking belt, step onto the foot rails
and slide the speed control to the RESET position.
Inserting the key will not
turn on the displays.
The displays will turn on
when the ON/RESET
button is pressed or
when the walking belt is
started. Note: If you just
installed batteries, the displays will already be on.
Change the incline of the treadmill, if desired.
To increase or de-
crease the incline,
hold down the top or
bottom of the incline
button. Important: Do
not change the in-
cline of the treadmill
by placing objects
under the treadmill.
Reset the speed control.
2
Slide the speed control
down to the RESET
position. Note: Each
time the walking belt is
stopped, the speed
control must be moved
to the RESET position
before the walking belt
can be restarted.
Follow your progress with the monitor displays.
TIME display—This
display shows the
total time that you
have walked or run on
the CROSSTRAINER.
10
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DISTANCE display—
This display shows the
total distance that you
have walked or run, in
miles.
HOW TO FOLD THE TREADMILL TO THE STORAGE
POSITION
Before folding the treadmill, unplug the power cord.
Caution: You must be able to safely lift 45 pounds
(20 kg) in order to raise the treadmill.
SPEED display—This
display shows the
speed of the walking
belt, in miles per hour.
Hold the treadmill in the locations shown below. To de-
crease the possibility of injury, bend your legs and
keep your back straight. As you raise the treadmill,
make sure to lift with your legs rather than your
back. Raise the treadmill until it is almost vertical.
CALORIES/FAT CAL-
ORIES display—This
display shows the ap-
proximate numbers of
calories and fat calo-
ries you have burned.
(See FAT BURNING
Arrows
on page 12 for an explanation of fat calories.)
Every seven seconds, the display will change
from one number to the other. Arrows in the dis-
play will indicate which number is currently shown.
The displays can be
reset, if desired, by
pressing the
ON/RESET button.
When you are finished exercising, stop the
walking belt and remove the key.
6
Next, hold the
upper end of
the treadmill
with your right
hand as shown.
Using your left
Step onto the foot rails, stop the walking belt, and
remove the key from the console. Store the key in
a secure place. After the key is removed, the
displays will turn off after about five minutes.
Treadmill
hand, pull the
treadmill knob
Knob
Note: Any time that the walking belt is stopped
and no console buttons are pressed for five
minutes, the displays will automatically turn off
in order to conserve the batteries.
Lock Pin
to the left. Pivot
the treadmill
until the lock
pin is aligned
with the hole in
the side of the
treadmill frame
(refer to the
inset drawing).
Slowly release the knob. Make sure that the lock pin
is inserted into the hole in the treadmill frame.
Note: To protect the floor or carpet from damage,
place a mat under the CROSSTRAINER. Keep the
CROSSTRAINER out of direct sunlight. Do not
leave the CROSSTRAINER in the storage position
in temperatures above 85° Fahrenheit.
11
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HOW TO EXERCISE ON THE TREADMILL
training zone. It may also be helpful to set the speed
control on the console to FAT BURN to help you main-
tain the proper intensity level. (See page 10.)
WARNING:
Before beginning
this or any exercise program, consult your
physician. This is especially important for in-
dividuals over the age of 35 or individuals
with pre-existing health problems.
Aerobic Exercise
If your goal is to strengthen your cardiovascular sys-
tem, your exercise must be “aerobic.” Aerobic exercise
is activity that requires large amounts of oxygen for
prolonged periods of time. This increases the demand
on the heart to pump blood to the muscles, and on the
lungs to oxygenate the blood. For aerobic exercise,
adjust the speed and incline of the treadmill until your
heart rate is near the highest number in your training
zone. It may also be helpful to set the speed control on
the console to AEROBIC to help you maintain the
proper intensity level. (See page 10.)
The following guidelines will help you to plan your ex-
ercise program. Remember—these are general guide-
lines only. For more information, view the included
videocassette.
EXERCISE INTENSITY
Whether your goal is to burn fat or to strengthen your
cardiovascular system, the key to achieving the de-
sired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recom-
mended heart rates for fat burning and aerobic exer-
cise. (This chart is also found on the console.)
High Performance Athletic Conditioning
If your goal is high performance athletic conditioning,
set the speed control on the console to PERFOR-
MANCE to help you maintain the proper intensity level.
(See page 10.) Note: During the first few weeks of your
exercise program, keep your heart rate near the low
end of your training zone.
HOW TO MEASURE YOUR HEART RATE
To measure your
heart rate, stop ex-
ercising and place
two fingers on
your wrist as
shown. Take a six-
second heartbeat
count, and multiply
the result by ten to
To find the proper heart rate for you, first find your age
on the left side of the chart (ages are rounded off to
the nearest ten years). Next, find the three numbers to
the right of your age. The three numbers are your
“training zone.” The lower two numbers are recom-
mended heart rates for fat burning; the higher number
is the recommended heart rate for aerobic exercise.
find your heart
rate. (A six-second count is used because your heart
rate drops quickly when you stop exercising.) If your
heart rate is too high or too low, adjust the speed or in-
cline of the treadmill accordingly.
WORKOUT GUIDELINES
Fat Burning
A well-rounded workout includes the following three
important parts:
To burn fat effectively, you must exercise at a relatively
low intensity level for a sustained period of time. During
the first few minutes of exercise, your body uses easily
accessible carbohydrate calories for energy. Only after
the first few minutes does your body begin to use
stored fat calories for energy. If your goal is to burn fat,
adjust the speed and incline of the treadmill until your
heart rate is near one of the lower two numbers in your
A Warm-up
Start each workout with 5 to 8 minutes of stretching
and light exercise (see SUGGESTED STRETCHES on
page 13). A proper warm-up increases your body
temperature, heart rate, and circulation in preparation
for exercise.
12
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Training Zone Exercise
to cool down. This will increase the flexibility of your
muscles and will help to prevent post-exercise problems.
After warming up, increase the intensity of your exer-
cise until your heart rate is in your training zone for 20
to 60 minutes. (During the first few weeks of your exer-
cise program, do not keep your heart rate in your train-
ing zone for longer than 20 minutes.) Breathe regularly
and deeply as you exercise—do not hold your breath.
Exercise Frequency
To maintain or improve your condition, complete three
workouts each week, with at least one day of rest be-
tween workouts. After a few months, you may com-
plete up to five workouts each week if desired.
A Cool-down
The key to success is to make exercise a regular and
enjoyable part of your everyday life.
Finish each workout with 5 to 8 minutes of stretching
SUGGESTED STRETCHES
The correct form for several basic stretches is shown at the
right. Move slowly as you stretch—never bounce.
1
1. Toe Touch Stretch
Stand with your knees bent slightly and slowly bend forward
from your hips. Allow your back and shoulders to relax as you
reach down toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times. Stretches: Hamstrings,
back of knees, and back.
2
2. Hamstring Stretch
Sit with one leg extended. Bring the sole of the opposite foot
toward you and rest it against the inner thigh of your extended
leg. Reach toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times for each leg. Stretches:
Hamstrings, lower back, and groin.
3
3. Calf/Achilles Stretch
With one leg in front of the other, reach forward and place your
hands against a wall. Keep your back leg straight and your
back foot flat on the floor. Bend your front leg, lean forward and
move your hips toward the wall. Hold for 15 counts, then relax.
Repeat 3 times for each leg. To cause further stretching of the
achilles tendons, bend your back leg as well. Stretches:
Calves, achilles tendons, and ankles.
4
4. Quadriceps Stretch
With one hand against a wall for balance, reach back and
grasp one foot with your other hand. Bring your heel as close
to your buttocks as possible. Hold for 15 counts, then relax.
Repeat 3 times for both legs. Stretches: Quadriceps and hip
muscles.
5
5. Inner Thigh Stretch
Sit with the soles of your feet together and your knees outward.
Pull your feet toward your groin area as far as possible. Hold
for 15 counts, then relax. Repeat 3 times. Stretches:
Quadriceps and hip muscles.
13
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HOW TO OPERATE THE WEIGHT BENCH
HOW TO LOWER THE BENCH FOR USE
To adjust the
backrest to the
level position,
first raise the
backrest
To use the bench, the treadmill must be folded to the
storage position. See HOW TO FOLD THE TREAD-
MILL TO THE STORAGE POSITION on page 11.
slightly. Pivot
the end of the
support in the
direction
shown by the
arrow. Lower
the backrest
To lower the
bench, first
hold the end of
the bench as
shown—do not
hold the leg.
Using your
Support
onto the bench frame.
right hand,
slide the bench
knob to the
Bench
Knob
HOW TO FOLD THE BENCH TO THE STORAGE
POSITION
right as far as
possible. Make
sure that the
knob is moved
all of the way
to the “bench”
position. Note:
It may be nec-
essary to push
Before folding the bench, make sure that the backrest
is adjusted to the level position.
Leg
Hold the
bench seat
with your right
hand as
shown. Using
your fingers,
push up the
on the leg while you slide the knob to the “bench” posi-
tion (refer to the inset drawing above).
leg lock.
Leg Lock
Lower the bench until the leg is resting on the floor.
HOW TO ADJUST THE BACKREST
Next, raise the
bench to the
vertical posi-
The backrest can be used in a level position or in either
of two inclined positions. When the bench is first
tion and hold it
in place. Using
your right
hand, slide the
bench knob to
the left as far
as possible.
lowered, the backrest will be in the level position. To
adjust the backrest to one of the inclined positions, first
raise the backrest and lower the support (see the draw-
ing below). Rest the end of the support against either
of the backrest stops as shown. Make sure that the
support is resting against one of the backrest stops.
Bench
Knob
Make sure
that the knob
is moved all
Backrest
of the way to
the “tread-
mill” position.
Refer to the
Lock
Pin
Support
inset drawing.
Make sure
that the lock
pin is inserted
in the hole into the bench frame.
Backrest Stops
14
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HOW TO EXERCISE ON THE WEIGHT BENCH
Next, perform 6 to 10 of the exercises shown on the in-
cluded chart. To give balance and variety to your work-
outs, vary the exercises from workout to workout.
Begin with 1 set of 12 repetitions for each exercise. (A
“repetition” is one complete cycle of an exercise, such
as one sit-up. A “set” is a series of repetitions per-
formed without pausing.) As your fitness level in-
creases, perform 2 or 3 sets for each exercise. Always
rest for at least 1 minute after each set. When you can
complete 3 sets of 12 repetitions without difficulty, you
may choose to use heavier weights. CAUTION: The
CROSSTRAINER includes three pairs of hand
weights. Other hand-held weights may be used
with the CROSSTRAINER; however, do not put
other weights on the weight rack, or use weights
weighing more than 20 pounds each.
Finish each workout with 5 to 8 minutes of stretching to
cool down. This will increase your flexibility, and will
help to reduce soreness.
The CROSSTRAINER offers a variety of exercises
designed to trim, tone, and strengthen the body.
Please read these guidelines before using the weight
bench. For more information, view the included video-
cassette.
It is very important to avoid overdoing it during the first
few months of your exercise program, and to progress
at your own pace. CAUTION: If you feel pain or
dizziness at any time, stop immediately and begin
cooling down.
WARNING: Before beginning any exercise pro-
gram, consult your physician. This is especially
important for persons over the age of 35 or per-
sons with pre-existing health problems.
EXERCISE FORM
For the best results, correct form is important.
Maintaining proper form means moving through the full
range of motion for each exercise, and moving only the
appropriate parts of the body. The photographs on the
included chart show the correct starting and ending po-
sitions for each exercise. Make sure to perform each
exercise with a smooth, steady motion. Exhale as you
exert yourself, and inhale as you return to the starting
position; never hold your breath.
STRENGTH TRAINING GUIDELINES
Your strength training program should include 3 work-
outs each week. To give your body time to rest, work-
outs should be on alternating days, such as Monday,
Wednesday, and Friday.
Instead of waiting for a convenient time to exercise,
plan a specific time. The morning hours work well for
many, and the self-discipline required to rise early and
exercise may result in greater productivity throughout
the day. For others, exercising before dinner offers a
chance to wind down from the day’s activities. What-
ever time you choose, be consistent and stick with it.
STAYING MOTIVATED
To stay motivated, try listening to music or watching
television while you exercise. It may also be helpful to
work out with a training partner. If desired, use a calen-
dar to keep a record of your workouts, and write key
body measurements at the end of every month.
Each workout should include the following three
essential parts: (1) a warm-up, (2) 6 to 10 exercises,
and (3) a cool-down.
Remember, the key to lasting results is to make exer-
cise a regular and enjoyable part of your daily life.
Begin each workout with 5 to 8 minutes of stretching to
warm up (see SUGGESTED STRETCHES on page
13). This will prepare the body for exercise by increas-
ing circulation, delivering more oxygen to the muscles,
and raising the body temperature.
15
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MAINTENANCE AND TROUBLE-SHOOTING
Most problems can be solved by following the steps in this section. If further assistance is needed, call
our toll-free HELPLINE at 1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time
(excluding holidays).
PROBLEM: The power does not turn on
SOLUTION: a. Make sure that the power cord is plugged into a surge suppressor, and that the surge suppressor
is plugged into a properly grounded outlet (see page 8). Use only a single-outlet surge suppres-
sor that is UL 1449 listed as a transient voltage surge suppressor (TVSS). The surge suppressor
must have a UL suppressed voltage rating of 400 volts or less and a minimum surge dissipation
of 450 joules. The surge suppressor must be electrically rated for 120 volts AC and 15 amps.
b. After the power cord has been plugged in, make sure that the key is fully inserted into the con-
sole. See step 1 on page 10.
c. Check the circuit breaker located on the treadmill
c
frame near the power cord. If the switch protrudes
as shown, the circuit breaker has tripped. To reset
the circuit breaker, wait for five minutes and then
press the switch back in.
Reset
Tripped
PROBLEM: The power turns off during use
SOLUTION: a. Check the circuit breaker located on the treadmill frame near the power cord (see the drawing
above). If the circuit breaker has tripped, wait for five minutes and then press the switch back in.
b. Make sure that the power cord is plugged in.
c. Remove the key from the console. Reinsert the key fully into the console. See step 1 on page 10.
d. If the treadmill still will not run, please call our toll-free HELPLINE.
PROBLEM: The displays of the console do not function properly
SOLUTION: a. Check the batteries in the console. See BATTERY INSTALLATION on page 9. Most problems
are the result of drained batteries.
b. Remove the six screws from the hood. Carefully re-
move the hood. Locate the Reed Switch (45) and
1/8”
45
the Magnet (44) on the left side of the Pulley (49).
Turn the Pulley until the Magnet is aligned with the
Reed Switch. Make sure that the gap between the
Magnet and the Reed Switch is about 1/8”. If nec-
essary, loosen the Screw (53) and move the Reed
Switch slightly. Retighten the Screw. Re-attach the
hood, and run the treadmill for a few minutes to
check for a correct speed reading.
49
44
53
Top
View
16
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PROBLEM: The walking belt is off-center or slips when walked on
SOLUTION: a. If the walking belt has shifted to the left, first re-
move the key and UNPLUG THE POWER CORD.
Using the allen wrench, turn the left rear roller adjust-
ment bolt clockwise, and the right bolt counterclock-
wise, 1/4 of a turn each. Be careful not to overtighten
the walking belt. Plug in the power cord, insert the
key and run the treadmill for a few minutes. Repeat
until the walking belt is centered.
a
b
c
b. If the walking belt has shifted to the right, first re-
move the key and UNPLUG THE POWER CORD.
Using the allen wrench, turn the left rear roller adjust-
ment bolt counterclockwise, and the right bolt clock-
wise, 1/4 of a turn each. Be careful not to overtighten
the walking belt. Plug in the power cord, insert the
key and run the treadmill for a few minutes. Repeat
until the walking belt is centered.
c. If the walking belt slips when walked on, first re-
move the key and UNPLUG THE POWER CORD.
Using the allen wrench, turn both rear roller adjust-
ment bolts clockwise, 1/4 of a turn. When the walking
belt is correctly tightened, you should be able to lift
each side of the walking belt 2 to 3 inches off the
walking platform. The center of the walking belt
should just touch the walking platform. Be careful to
keep the walking belt centered. Plug in the power
cord, insert the key and run the treadmill for a few
minutes. Repeat until the walking belt is properly
tightened.
PROBLEM: The walking belt slows when walked on
SOLUTION: a. Use only a single-outlet surge suppressor that is UL 1449 listed as a transient voltage surge sup-
pressor (TVSS). The surge suppressor must have a UL suppressed voltage rating of 400 volts or
less and a minimum surge dissipation of 450 joules. The surge suppressor must be electrically
rated for 120 volts AC and 15 amps.
b. If the walking belt is overtightened, treadmill perfor-
b
mance may decrease and the walking belt may be
3”–4”
permanently damaged. Remove the key and UN-
PLUG THE POWER CORD. Using the allen wrench,
turn both rear roller adjustment bolts counterclock-
wise, 1/4 of a turn. When the walking belt is properly
tightened, you should be able to lift each side of the
walking belt 3 to 4 inches off the walking platform.
The center of the walking belt should just touch the
walking platform. Be careful to keep the walking belt
Rear Roller Adjustment Bolts
centered. Plug in the power cord, insert the key and
run the treadmill for a few minutes. Repeat until the
walking belt is properly tightened.
c. If the walking belt still slows when walked on, please call our toll-free HELPLINE.
17
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HOW TO MOVE THE CROSSTRAINER
Before moving the CROSSTRAINER, make sure that the bench and treadmill are folded to the storage
position, and that the lock pins are fully engaged (see HOW TO FOLD THE TREADMILL TO THE STOR-
AGE POSITION on page 11, and HOW TO FOLD THE BENCH TO THE STORAGE POSITION on page 14).
To move the CROSSTRAINER, first hold the handrails
and place one foot on the base as shown.
Next, tilt the CROSSTRAINER back until it rolls freely on
the front wheels. Carefully move the CROSSTRAINER to
the desired location. Place one foot on the base, and
carefully lower the CROSSTRAINER until it is resting on
the base. Never move the CROSSTRAINER without
tipping it back, or the base pads may come off. To re-
duce the risk of injury, use extreme caution while
moving the CROSSTRAINER. Do not move the
CROSSTRAINER over an uneven surface.
Base
Front Wheels
18
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PART LIST—Model No. 831.297460
R0797A
Key No. Part No.
Qty.
Description
Key No. Part No.
Qty.
Description
1
139533
013468
119425
013399
139260
139264
139257
139089
013578
115260
013578
139256
139270
139529
140500
139290
138853
100290
139305
118471
140357
139795
139367
100606
014063
013322
105444
131635
138141
140501
NSP
140502
100691
125802
140503
133845
140505
140506
140507
012149
128272
140509
137625
100498
138680
131090
114261
014086
140510
111430
112609
109265
133867
013547
139117
115523
119425
139585
139778
014140
139197
139267
139783
012152
139301
013399
130868
139095
139794
126747
139044
1
6
6
4
1
1
2
1
2
1
2
1
1
1
1
1
10
2
1
1
1
1
1
2
5
2
2
2
1
1
1
1
4
4
4
1
1
1
1
1
4
1
2
1
1
1
1
2
1
2
1
2
42
4
1
1
12
1
2
2
1
1
1
2
1
2
2
2
1
1
1
Backrest
72
73
139587
116927
108080
116926
016057
013540
139511
139586
139430
139431
139387
100076
100110
114270
100488
139373
116980
118016
126996
130251
131606
131161
128093
129639
140511
139796
119038
139388
139794
107503
139140
139767
132031
122812
014117
120867
140513
117806
139090
012056
130993
124669
109382
124695
128457
126650
013581
014132
139145
125819
105988
137857
139051
140514
139744
134949
013300
016028
031108
114261
140527
139296
124423
100427
112083
102246
103823
139150
1
4
2
2
4
12
2
2
2
2
1
1
1
1
1
1
2
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
4
2
2
1
4
1
1
1
1
2
2
6
1
1
1
1
2
2
2
1
1
1
1
Latch Spring
Tie Clamp
Spring Screw
Releasable Tie
7 1/2” Cable Tie
2
Backrest Screw
Nut
3
74
4
Backrest Support Bolt
Left Backrest Frame
Right Backrest Frame
Bench Frame Spacer
Bench Bracket
Bench Bracket Bolt
Bench Pivot Bolt
Bench Support Pivot Bolt
Backrest Support
Bench Adjustment
Bench Seat
Bench Pin
Bench Back
Plastic Fastener
Bench Leg Cap
Bench Leg
Bench Leg Pivot Bolt
Bench Poster (small)
Bench Poster (large)
Bench Bottom
Rear Roller Adj. Bolt
Adjustment Washer
Rear Roller Endcap Screw
Endcap Screw
Rear Roller Endcap
Latch Warning Decal
Belly Pan
Frame
Solid Isolator
Rear Isolator Screw
Isolator Screw
Isolator
Rear Roller
Left Foot Rail
Right Foot Rail
Walking Belt
Motor Pivot Nut
Walking Platform Screw
Walking Platform
Upright Spacer
Magnet
Reed Switch/Sensor Wire
Reed Switch Clip
Ground Wire
75
5
76
6
77
Weight Rack Screw
Lock Knob
7
78
8
79
2-lb. Weight
9
80
4-lb. Weight
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
81
6-lb. Weight
82
Left Weight Rack
Lock Knob Spring
Lock Pin Collar
Incline Motor Spacer
Latch Clip
83
84
85
86
87
Treadmill Lock Pin
Handrail Cap
Motor Belt
Console Base Screw
Frame Guide
Console Base
Speed Control Knob
Speed Potentiometer
Battery Cover
Console
Bench Video
Key/Clip
Right Weight Rack
Motor Assembly
Motor Pivot Bolt
Upright Base
Shock
Frame Guide
88
89
90
91
92
93
94
95
96*
97
98
99
100*
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
#
Motor Tension Washer
Tension Star Washer
Motor Tension Nut
Wire Harness
Front Wheel Bolt
Front Wheel
Front Wheel Nut
Choke
Power Cord
Circuit Breaker
Power Cord Grommet
Allen Wrench
Base Pad
Upright Pivot Bolt
Upright Pivot Washer
Belly Pan
Upright Pivot Washer
Front Roller/Pulley
Cage Nut
Front Roller Adj. Bolt
Belt Guide
Screw
Plastic Stand-off
Lift Board
Controller
Hood Cover
Incline Bracket Bolt
Incline Bracket
Incline Motor
Hood
Backrest Spacer
Bench Pin Cap
Front Belly Pan Screw
Adhesive Clip
Incline Switch
8” Green Ground Wire
Bench Leg Lock
Bench Lock Bracket
Bench Lock Bolt
Flange Nut
Incline Nut
Bench Lock Pin
Bench Latch Bolt
Bench Latch Washer
Latch Frame Spacer
Latch Slide
Latch Bracket
Latch Bolt
Latch Bracket
8” Blue Wire, 2 Female
8” White Wire, 2 Female
14” Wire Harness
User’s Manual
Incline Leg Bolt
Wheel Bolt
#
#
Wheel
#
Motor
Flywheel
* Includes all parts shown in the box
# These parts are not illustrated
Incline Leg
19
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.
G R O U P
L I T
K i r k N P i R
e
O b D e U r g C T l l
a
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The model number and serial number of your PROFORM®
CROSSTRAINER are listed on a decal attached to the frame. See
the front cover of this manual to find the location of the decal.
Model No. 831.297460
All replacement parts are available for immediate purchase or
special order when you visit your nearest SEARS Service Center.
To request service or to order parts by telephone, call the toll-free
numbers listed at the left.
QUESTIONS?
If you find that:
• you need help assembling or
operating the PROFORM®
CROSSTRAINER
When requesting help or service, or ordering parts, please be
prepared to provide the following information:
• a part is missing
• The NAME OF THE PRODUCT (PROFORM® CROSSTRAINER)
• The MODEL NUMBER OF THE PRODUCT (831.297460)
• or you need to schedule repair
service
call our toll-free HELPLINE
• The PART NUMBER OF THE PART (see the PART LIST on
page 19 and the EXPLODED DRAWING attached to the center
of this manual)
1-800-736-6879
Monday–Saturday, 7 am–7 pm
Central Time (excluding holidays)
• The DESCRIPTION OF THE PART (see the PART LIST on page
19 and the EXPLODED DRAWING attached to the center of this
manual).
REPLACEMENT
PARTS
If parts become worn and need
to be replaced, call the following
toll-free number
1-800-FON-PART
(1-800-366-7278)
Part No. 139150 G02437-C R0797A
Printed in USA © 1997 Sears, Roebuck and Co.
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