ProForm Treadmill 831297460 User Manual

Model No. 831.297460  
Serial No.  
Write the serial number in the space  
above for future reference.  
Serial  
Number  
Decal  
CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
USER'S MANUAL  
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of burns, fire, electric shock, or injury to persons, read the  
following important precautions and information before operating the PROFORM® CROSSTRAINER.  
1. It is the responsibility of the owner to  
ensure that all users of the CROSSTRAINER  
are adequately informed of all warnings and  
precautions.  
suppressor (not included) and plug the  
surge suppressor into a grounded circuit  
capable of carrying 15 or more amps. No  
other appliance should be on the same  
circuit. Do not use an extension cord.  
2. Use the CROSSTRAINER only as described  
in this manual.  
13. Use only a single-outlet surge suppressor  
that is UL 1449 listed as a transient voltage  
surge suppressor (TVSS). The surge sup-  
pressor must have a UL suppressed voltage  
rating of 400 volts or less and a minimum  
surge dissipation of 450 joules. The surge  
suppressor must be electrically rated for  
120 volts AC and 15 amps.  
3. Place the CROSSTRAINER on a level  
surface, with eight feet of clearance behind  
it. Do not place the CROSSTRAINER on a  
surface that blocks any air openings. To  
protect the floor or carpet from damage,  
place a mat under the CROSSTRAINER.  
4. Keep the CROSSTRAINER indoors, away  
from moisture and dust. Do not put the  
CROSSTRAINER in a garage or covered  
patio, or near water.  
14. Keep the power cord away from heated  
surfaces.  
15. Never move the walking belt while the  
power is turned off. Do not operate the  
CROSSTRAINER if the power cord or plug is  
damaged, or if the CROSSTRAINER is not  
working properly. (See BEFORE YOU BEGIN  
on page 5 if the CROSSTRAINER is not  
working properly.)  
5. Do not operate the CROSSTRAINER where  
aerosol products are used or where oxygen  
is being administered.  
6. Keep children under 12 and pets away from  
the CROSSTRAINER at all times.  
16. Never start the treadmill while you are  
standing on the walking belt. Always hold  
the handrails while using the treadmill.  
7. The CROSSTRAINER should be used only  
by persons weighing 250 pounds or less.  
8. The CROSSTRAINER should never be used  
by more than one person at a time.  
17. The CROSSTRAINER is capable of high  
speeds. Adjust the speed in small incre-  
ments to avoid sudden jumps in speed.  
9. Wear appropriate exercise clothing when  
using the CROSSTRAINER. Do not wear  
loose clothing that could become caught in  
the treadmill. Athletic support clothes are  
recommended for both men and women.  
18. To reduce the possibility of the treadmill  
overheating, do not operate the treadmill  
continuously for longer than one hour.  
19. Never leave the treadmill unattended while it  
is running. Always remove the key when the  
treadmill is not in use.  
10. Always wear athletic shoes when using the  
CROSSTRAINER. Never use the CROSS-  
TRAINER with bare feet, wearing only  
stockings, or in sandals.  
20. Do not attempt to raise, lower, or move the  
CROSSTRAINER until it is properly assem-  
bled.  
11. Inspect and tighten all parts of the CROSS-  
TRAINER regularly.  
21. You must be able to safely lift 45 pounds (20  
kg) in order to raise, lower, or move the  
CROSSTRAINER.  
12. When connecting the power cord (see page  
8), plug the power cord into a surge  
3
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22. The CROSSTRAINER includes three pairs of 24. Never insert any object into any opening.  
hand weights. Other hand-held weights may  
be used with the CROSSTRAINER; however, 25. Always unplug the power cord before per-  
do not put other weights on the weight rack,  
or use weights weighing more than 20  
pounds each.  
forming the maintenance and adjustment  
procedures described in this manual. Never  
remove the motor hood unless instructed to  
do so by an authorized service representa-  
tive. Servicing other than the procedures in  
this manual should be performed only by an  
authorized service representative.  
23. Before moving the CROSSTRAINER, make  
sure that the bench and treadmill are folded  
to the storage position, and that the lock  
pins are fully engaged (see HOW TO FOLD  
THE TREADMILL TO THE STORAGE POSI-  
TION on page 11, and HOW TO FOLD THE  
BENCH TO THE STORAGE POSITION on  
page 14).  
26. The CROSSTRAINER is intended for in-home  
use only. Do not use the CROSSTRAINER in  
any commercial, rental, or institutional  
setting.  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. SEARS assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
SAVE THESE INSTRUCTIONS  
The decal shown below has been placed on the CROSSTRAINER. If the decal is missing, or if it is not  
legible, please call our toll-free HELPLINE to order a free replacement decal (see the back cover of this  
manual). Apply the decal in the location shown.  
4
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BEFORE YOU BEGIN  
Congratulations for purchasing the revolutionary  
CROSSTRAINER from PROFORM®. The unique  
CROSSTRAINER offers both aerobic exercise and  
strength training exercise to help you achieve total  
fitness in the convenience of your home. And when  
you’re not exercising, the CROSSTRAINER can be  
folded up, taking a fraction of the space needed for  
both a treadmill and a bench.  
toll-free HELPLINE at 1-800-736-6879, Monday  
through Saturday, 7 a.m. until 7 p.m. Central Time (ex-  
cluding holidays). To help us assist you, please note  
the product model number and serial number before  
calling. The product model number is 831.297460. The  
serial number can be found on a decal attached to the  
CROSSTRAINER (see the front cover of this manual  
for the location).  
For your benefit, read this manual and view the  
included videocassette before using the CROSS-  
TRAINER. If you have other questions, please call our  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
Towel Rack  
Water Bottle  
Holder (Water  
Bottle is not  
included)  
Bench Knob  
Accessory Tray  
Handrail  
Backrest  
Seat  
Lock Pin  
Key/  
Clip  
Weight  
Rack  
Support  
Hand  
Weight  
Leg Lock  
Walking Belt  
Foot Rail  
Circuit  
Breaker  
Power  
Cord  
Rear Roller  
Adjustment Bolt  
Incline Leg  
Cushioned Walking Platform  
5
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ASSEMBLY  
Assembly requires two people. Set the treadmill in a cleared area and remove all packing materials. Do not  
dispose of the packing materials until assembly is completed. Assembly requires a phillips screwdriver  
(not included).  
1. With the help of a second person, carefully raise the  
1
Uprights (102) until the CROSSTRAINER is in the posi-  
tion shown at the right.  
102  
2. Locate the Left Weight Rack (82), which can be identi-  
2
Hole  
fied by the hole near the top. Attach the Left Weight  
Rack to the left Upright (102) with six Weight Rack  
Screws (77).  
77  
77  
77  
82  
Attach the Right Weight Rack to the right Upright in the  
same manner (not shown).  
102  
3. Slide the Lock Pin Collar (84) and the Spring (83) onto  
the Lock Pin (87). Insert the Lock Pin into the left  
Upright (102) and the Left Weight Rack (82). Tighten  
the Treadmill Knob (78) onto the Lock Pin.  
3
78  
82  
102  
83  
84  
87  
6
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4. Put a 2-lb. Weight (79) on the upper hooks on the Right  
Weight Rack (99). Put a 4-lb. Weight (80) on the center  
hooks on the Right Weight Rack. Put a 6-lb. Weight  
(81) on the lower hooks on the Right Weight Rack.  
4
99  
Put the remaining Weights on the Left Weight Rack  
(not shown).  
79  
80  
81  
5. Remove the backing from the Adhesive Clip (129).  
Press the Adhesive Clip onto the base of the Uprights  
(102) in the indicated location. Press the Allen Wrench  
(116) into the Adhesive Clip.  
5
102  
116  
129  
6. Make sure that all parts of the CROSSTRAINER are properly tightened. To protect the floor or carpet  
from damage, place a mat under the CROSSTRAINER.  
7
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HOW TO OPERATE THE TREADMILL  
HOW TO PLUG IN THE POWER CORD  
The temporary adapter should be used only until a  
properly grounded outlet (drawing 1) can be installed  
by a qualified electrician.  
DANGER:  
Improper connection  
of the equipment-grounding conductor can  
result in an increased risk of electric shock.  
Check with a qualified electrician or service-  
man if you are in doubt as to whether the  
product is properly grounded. Do not modify  
the plug provided with the product—if it will  
not fit the outlet, have a proper outlet  
installed by a qualified electrician.  
1
Grounded Outlet Box  
Surge Suppressor  
Grounding Pin  
Grounding Pin  
The CROSSTRAINER, like any other type of sophisti-  
cated electronic equipment, can be seriously dam-  
aged by sudden voltage changes in your home’s  
power. Voltage surges, spikes, and noise interference  
can result from weather conditions or from other appli-  
ances being turned on or off. To decrease the possi-  
bility of the CROSSTRAINER being damaged,  
always use a surge suppressor (see drawing 1 at  
the right).  
Grounded Outlet  
Grounding Plug  
2
Grounded Outlet Box  
Adapter  
Surge Suppressor  
Surge suppressors are sold at most hardware stores  
and department stores. Use only a single-outlet surge  
suppressor that is UL 1449 listed as a transient voltage  
surge suppressor (TVSS). The surge suppressor must  
have a UL suppressed voltage rating of 400 volts or  
less and a minimum surge dissipation of 450 joules.  
The surge suppressor must be electrically rated for  
120 volts AC and 15 amps.  
Lug  
Metal Screw  
The green-colored rigid ear, lug, or the like extending  
from the adapter must be connected to a permanent  
ground such as a properly grounded outlet box cover.  
Whenever the adapter is used it must be held in place  
by a metal screw. Some 2-pole receptacle outlet box  
covers are not grounded. Contact a qualified elec-  
trician to determine if the outlet box cover is  
grounded before using an adapter.  
This product must be grounded. If it should malfunc-  
tion or break down, grounding provides a path of least  
resistance for electric current to reduce the risk of elec-  
tric shock. This product is equipped with a cord having  
an equipment-grounding conductor and a grounding  
plug. Plug the power cord into a surge suppressor,  
and plug the surge suppressor into an appropriate  
outlet that is properly installed and grounded in  
accordance with all local codes and ordinances.  
This product is for use on a nominal 120-volt circuit,  
and has a grounding plug that looks like the plug illus-  
trated in drawing 1 at the right. A temporary adapter  
that looks like the adapter illustrated in drawing 2 may  
be used to connect the surge suppressor to a 2-pole  
receptacle as shown in drawing 2 if a properly  
grounded outlet is not available.  
8
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HOW TO LOWER THE TREADMILL FOR USE  
BATTERY INSTALLATION  
To use the treadmill, the bench must be folded to the  
storage position. See HOW TO FOLD THE BENCH  
TO THE STORAGE POSITION on page 14.  
The console requires three "AA" batteries (not  
included) for operation. Alkaline batteries are recom-  
mended.  
Caution: You must be able to safely lift 45 pounds  
(20 kg) in order to lower the treadmill.  
To install  
batteries, first  
To lower the  
open the bat-  
tery cover  
under the  
Batteries  
treadmill, hold  
the upper end  
of the treadmill  
with your right  
console as  
shown. Next,  
press three  
batteries into  
the battery  
hand as shown.  
Treadmill  
Battery  
Cover  
Hold the tread-  
Knob  
mill knob with  
your left hand  
and pull it to  
the left. Pivot  
the treadmill  
down a few  
inches.  
compartment.  
Make sure that  
the negative ends of the batteries (marked “–”) are  
touching the springs in the battery compartment.  
Close the battery cover.  
Note: If there is a thin sheet of clear film on the face of  
the console, remove it.  
Next, hold the treadmill with both hands as shown  
below and lower the treadmill to the floor. To decrease  
the possibility of injury, bend your legs and keep  
your back straight.  
CAUTION:  
Before operating the  
console, read the following precautions.  
• Do not stand on the walking belt when turn-  
ing on the power.  
• Always wear the clip (see the drawing on  
page 10) while using the CROSSTRAINER.  
When the key is removed from the console,  
the walking belt will stop.  
• The CROSSTRAINER is capable of high  
speeds. Adjust the speed in small incre-  
ments.  
• The training zones marked beside the  
speed control are general guidelines only.  
See page 12 and view the included video-  
cassette for more information.  
THE PERFORMANT LUBETM WALKING BELT  
• To reduce the possibility of electric shock,  
keep the console dry. Avoid spilling liquids  
on the console. Use only a sealable water  
bottle.  
The CROSSTRAINER features a walking belt coated  
with PERFORMANT LUBETM, a high-performance  
lubricant. IMPORTANT: Never apply silicone spray  
or other substances to the walking belt or the  
walking platform. Such substances will deteriorate  
the walking belt and cause excessive wear.  
9
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DIAGRAM OF THE CONSOLE  
Monitor Displays  
Speed Control  
Clip  
Incline Control  
Key  
STEP BY STEP CONSOLE OPERATION  
Start the walking belt.  
3
4
5
Step onto the foot rails of the treadmill. Find the clip  
attached to the key (see the drawing above), and slide  
the clip onto the waistband of your clothing.  
After you have moved the speed control to the  
RESET position, slide it slowly upward until the  
walking belt begins to move at slow speed.  
Carefully step onto the walking belt and begin ex-  
ercising. Change the speed of the walking belt as  
desired by sliding the speed control.  
Follow the steps below to operate the console:  
Insert the key fully into the power switch.  
1
To stop the walking belt, step onto the foot rails  
and slide the speed control to the RESET position.  
Inserting the key will not  
turn on the displays.  
The displays will turn on  
when the ON/RESET  
button is pressed or  
when the walking belt is  
started. Note: If you just  
installed batteries, the displays will already be on.  
Change the incline of the treadmill, if desired.  
To increase or de-  
crease the incline,  
hold down the top or  
bottom of the incline  
button. Important: Do  
not change the in-  
cline of the treadmill  
by placing objects  
under the treadmill.  
Reset the speed control.  
2
Slide the speed control  
down to the RESET  
position. Note: Each  
time the walking belt is  
stopped, the speed  
control must be moved  
to the RESET position  
before the walking belt  
can be restarted.  
Follow your progress with the monitor displays.  
TIME display—This  
display shows the  
total time that you  
have walked or run on  
the CROSSTRAINER.  
10  
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DISTANCE display—  
This display shows the  
total distance that you  
have walked or run, in  
miles.  
HOW TO FOLD THE TREADMILL TO THE STORAGE  
POSITION  
Before folding the treadmill, unplug the power cord.  
Caution: You must be able to safely lift 45 pounds  
(20 kg) in order to raise the treadmill.  
SPEED display—This  
display shows the  
speed of the walking  
belt, in miles per hour.  
Hold the treadmill in the locations shown below. To de-  
crease the possibility of injury, bend your legs and  
keep your back straight. As you raise the treadmill,  
make sure to lift with your legs rather than your  
back. Raise the treadmill until it is almost vertical.  
CALORIES/FAT CAL-  
ORIES display—This  
display shows the ap-  
proximate numbers of  
calories and fat calo-  
ries you have burned.  
(See FAT BURNING  
Arrows  
on page 12 for an explanation of fat calories.)  
Every seven seconds, the display will change  
from one number to the other. Arrows in the dis-  
play will indicate which number is currently shown.  
The displays can be  
reset, if desired, by  
pressing the  
ON/RESET button.  
When you are finished exercising, stop the  
walking belt and remove the key.  
6
Next, hold the  
upper end of  
the treadmill  
with your right  
hand as shown.  
Using your left  
Step onto the foot rails, stop the walking belt, and  
remove the key from the console. Store the key in  
a secure place. After the key is removed, the  
displays will turn off after about five minutes.  
Treadmill  
hand, pull the  
treadmill knob  
Knob  
Note: Any time that the walking belt is stopped  
and no console buttons are pressed for five  
minutes, the displays will automatically turn off  
in order to conserve the batteries.  
Lock Pin  
to the left. Pivot  
the treadmill  
until the lock  
pin is aligned  
with the hole in  
the side of the  
treadmill frame  
(refer to the  
inset drawing).  
Slowly release the knob. Make sure that the lock pin  
is inserted into the hole in the treadmill frame.  
Note: To protect the floor or carpet from damage,  
place a mat under the CROSSTRAINER. Keep the  
CROSSTRAINER out of direct sunlight. Do not  
leave the CROSSTRAINER in the storage position  
in temperatures above 85° Fahrenheit.  
11  
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HOW TO EXERCISE ON THE TREADMILL  
training zone. It may also be helpful to set the speed  
control on the console to FAT BURN to help you main-  
tain the proper intensity level. (See page 10.)  
WARNING:  
Before beginning  
this or any exercise program, consult your  
physician. This is especially important for in-  
dividuals over the age of 35 or individuals  
with pre-existing health problems.  
Aerobic Exercise  
If your goal is to strengthen your cardiovascular sys-  
tem, your exercise must be “aerobic.” Aerobic exercise  
is activity that requires large amounts of oxygen for  
prolonged periods of time. This increases the demand  
on the heart to pump blood to the muscles, and on the  
lungs to oxygenate the blood. For aerobic exercise,  
adjust the speed and incline of the treadmill until your  
heart rate is near the highest number in your training  
zone. It may also be helpful to set the speed control on  
the console to AEROBIC to help you maintain the  
proper intensity level. (See page 10.)  
The following guidelines will help you to plan your ex-  
ercise program. Remember—these are general guide-  
lines only. For more information, view the included  
videocassette.  
EXERCISE INTENSITY  
Whether your goal is to burn fat or to strengthen your  
cardiovascular system, the key to achieving the de-  
sired results is to exercise with the proper intensity.  
The proper intensity level can be found by using your  
heart rate as a guide. The chart below shows recom-  
mended heart rates for fat burning and aerobic exer-  
cise. (This chart is also found on the console.)  
High Performance Athletic Conditioning  
If your goal is high performance athletic conditioning,  
set the speed control on the console to PERFOR-  
MANCE to help you maintain the proper intensity level.  
(See page 10.) Note: During the first few weeks of your  
exercise program, keep your heart rate near the low  
end of your training zone.  
HOW TO MEASURE YOUR HEART RATE  
To measure your  
heart rate, stop ex-  
ercising and place  
two fingers on  
your wrist as  
shown. Take a six-  
second heartbeat  
count, and multiply  
the result by ten to  
To find the proper heart rate for you, first find your age  
on the left side of the chart (ages are rounded off to  
the nearest ten years). Next, find the three numbers to  
the right of your age. The three numbers are your  
“training zone.” The lower two numbers are recom-  
mended heart rates for fat burning; the higher number  
is the recommended heart rate for aerobic exercise.  
find your heart  
rate. (A six-second count is used because your heart  
rate drops quickly when you stop exercising.) If your  
heart rate is too high or too low, adjust the speed or in-  
cline of the treadmill accordingly.  
WORKOUT GUIDELINES  
Fat Burning  
A well-rounded workout includes the following three  
important parts:  
To burn fat effectively, you must exercise at a relatively  
low intensity level for a sustained period of time. During  
the first few minutes of exercise, your body uses easily  
accessible carbohydrate calories for energy. Only after  
the first few minutes does your body begin to use  
stored fat calories for energy. If your goal is to burn fat,  
adjust the speed and incline of the treadmill until your  
heart rate is near one of the lower two numbers in your  
A Warm-up  
Start each workout with 5 to 8 minutes of stretching  
and light exercise (see SUGGESTED STRETCHES on  
page 13). A proper warm-up increases your body  
temperature, heart rate, and circulation in preparation  
for exercise.  
12  
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Training Zone Exercise  
to cool down. This will increase the flexibility of your  
muscles and will help to prevent post-exercise problems.  
After warming up, increase the intensity of your exer-  
cise until your heart rate is in your training zone for 20  
to 60 minutes. (During the first few weeks of your exer-  
cise program, do not keep your heart rate in your train-  
ing zone for longer than 20 minutes.) Breathe regularly  
and deeply as you exercise—do not hold your breath.  
Exercise Frequency  
To maintain or improve your condition, complete three  
workouts each week, with at least one day of rest be-  
tween workouts. After a few months, you may com-  
plete up to five workouts each week if desired.  
A Cool-down  
The key to success is to make exercise a regular and  
enjoyable part of your everyday life.  
Finish each workout with 5 to 8 minutes of stretching  
SUGGESTED STRETCHES  
The correct form for several basic stretches is shown at the  
right. Move slowly as you stretch—never bounce.  
1
1. Toe Touch Stretch  
Stand with your knees bent slightly and slowly bend forward  
from your hips. Allow your back and shoulders to relax as you  
reach down toward your toes as far as possible. Hold for 15  
counts, then relax. Repeat 3 times. Stretches: Hamstrings,  
back of knees, and back.  
2
2. Hamstring Stretch  
Sit with one leg extended. Bring the sole of the opposite foot  
toward you and rest it against the inner thigh of your extended  
leg. Reach toward your toes as far as possible. Hold for 15  
counts, then relax. Repeat 3 times for each leg. Stretches:  
Hamstrings, lower back, and groin.  
3
3. Calf/Achilles Stretch  
With one leg in front of the other, reach forward and place your  
hands against a wall. Keep your back leg straight and your  
back foot flat on the floor. Bend your front leg, lean forward and  
move your hips toward the wall. Hold for 15 counts, then relax.  
Repeat 3 times for each leg. To cause further stretching of the  
achilles tendons, bend your back leg as well. Stretches:  
Calves, achilles tendons, and ankles.  
4
4. Quadriceps Stretch  
With one hand against a wall for balance, reach back and  
grasp one foot with your other hand. Bring your heel as close  
to your buttocks as possible. Hold for 15 counts, then relax.  
Repeat 3 times for both legs. Stretches: Quadriceps and hip  
muscles.  
5
5. Inner Thigh Stretch  
Sit with the soles of your feet together and your knees outward.  
Pull your feet toward your groin area as far as possible. Hold  
for 15 counts, then relax. Repeat 3 times. Stretches:  
Quadriceps and hip muscles.  
13  
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HOW TO OPERATE THE WEIGHT BENCH  
HOW TO LOWER THE BENCH FOR USE  
To adjust the  
backrest to the  
level position,  
first raise the  
backrest  
To use the bench, the treadmill must be folded to the  
storage position. See HOW TO FOLD THE TREAD-  
MILL TO THE STORAGE POSITION on page 11.  
slightly. Pivot  
the end of the  
support in the  
direction  
shown by the  
arrow. Lower  
the backrest  
To lower the  
bench, first  
hold the end of  
the bench as  
shown—do not  
hold the leg.  
Using your  
Support  
onto the bench frame.  
right hand,  
slide the bench  
knob to the  
Bench  
Knob  
HOW TO FOLD THE BENCH TO THE STORAGE  
POSITION  
right as far as  
possible. Make  
sure that the  
knob is moved  
all of the way  
to the “bench”  
position. Note:  
It may be nec-  
essary to push  
Before folding the bench, make sure that the backrest  
is adjusted to the level position.  
Leg  
Hold the  
bench seat  
with your right  
hand as  
shown. Using  
your fingers,  
push up the  
on the leg while you slide the knob to the “bench” posi-  
tion (refer to the inset drawing above).  
leg lock.  
Leg Lock  
Lower the bench until the leg is resting on the floor.  
HOW TO ADJUST THE BACKREST  
Next, raise the  
bench to the  
vertical posi-  
The backrest can be used in a level position or in either  
of two inclined positions. When the bench is first  
tion and hold it  
in place. Using  
your right  
hand, slide the  
bench knob to  
the left as far  
as possible.  
lowered, the backrest will be in the level position. To  
adjust the backrest to one of the inclined positions, first  
raise the backrest and lower the support (see the draw-  
ing below). Rest the end of the support against either  
of the backrest stops as shown. Make sure that the  
support is resting against one of the backrest stops.  
Bench  
Knob  
Make sure  
that the knob  
is moved all  
Backrest  
of the way to  
the “tread-  
mill” position.  
Refer to the  
Lock  
Pin  
Support  
inset drawing.  
Make sure  
that the lock  
pin is inserted  
in the hole into the bench frame.  
Backrest Stops  
14  
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HOW TO EXERCISE ON THE WEIGHT BENCH  
Next, perform 6 to 10 of the exercises shown on the in-  
cluded chart. To give balance and variety to your work-  
outs, vary the exercises from workout to workout.  
Begin with 1 set of 12 repetitions for each exercise. (A  
“repetition” is one complete cycle of an exercise, such  
as one sit-up. A “set” is a series of repetitions per-  
formed without pausing.) As your fitness level in-  
creases, perform 2 or 3 sets for each exercise. Always  
rest for at least 1 minute after each set. When you can  
complete 3 sets of 12 repetitions without difficulty, you  
may choose to use heavier weights. CAUTION: The  
CROSSTRAINER includes three pairs of hand  
weights. Other hand-held weights may be used  
with the CROSSTRAINER; however, do not put  
other weights on the weight rack, or use weights  
weighing more than 20 pounds each.  
Finish each workout with 5 to 8 minutes of stretching to  
cool down. This will increase your flexibility, and will  
help to reduce soreness.  
The CROSSTRAINER offers a variety of exercises  
designed to trim, tone, and strengthen the body.  
Please read these guidelines before using the weight  
bench. For more information, view the included video-  
cassette.  
It is very important to avoid overdoing it during the first  
few months of your exercise program, and to progress  
at your own pace. CAUTION: If you feel pain or  
dizziness at any time, stop immediately and begin  
cooling down.  
WARNING: Before beginning any exercise pro-  
gram, consult your physician. This is especially  
important for persons over the age of 35 or per-  
sons with pre-existing health problems.  
EXERCISE FORM  
For the best results, correct form is important.  
Maintaining proper form means moving through the full  
range of motion for each exercise, and moving only the  
appropriate parts of the body. The photographs on the  
included chart show the correct starting and ending po-  
sitions for each exercise. Make sure to perform each  
exercise with a smooth, steady motion. Exhale as you  
exert yourself, and inhale as you return to the starting  
position; never hold your breath.  
STRENGTH TRAINING GUIDELINES  
Your strength training program should include 3 work-  
outs each week. To give your body time to rest, work-  
outs should be on alternating days, such as Monday,  
Wednesday, and Friday.  
Instead of waiting for a convenient time to exercise,  
plan a specific time. The morning hours work well for  
many, and the self-discipline required to rise early and  
exercise may result in greater productivity throughout  
the day. For others, exercising before dinner offers a  
chance to wind down from the day’s activities. What-  
ever time you choose, be consistent and stick with it.  
STAYING MOTIVATED  
To stay motivated, try listening to music or watching  
television while you exercise. It may also be helpful to  
work out with a training partner. If desired, use a calen-  
dar to keep a record of your workouts, and write key  
body measurements at the end of every month.  
Each workout should include the following three  
essential parts: (1) a warm-up, (2) 6 to 10 exercises,  
and (3) a cool-down.  
Remember, the key to lasting results is to make exer-  
cise a regular and enjoyable part of your daily life.  
Begin each workout with 5 to 8 minutes of stretching to  
warm up (see SUGGESTED STRETCHES on page  
13). This will prepare the body for exercise by increas-  
ing circulation, delivering more oxygen to the muscles,  
and raising the body temperature.  
15  
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MAINTENANCE AND TROUBLE-SHOOTING  
Most problems can be solved by following the steps in this section. If further assistance is needed, call  
our toll-free HELPLINE at 1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time  
(excluding holidays).  
PROBLEM: The power does not turn on  
SOLUTION: a. Make sure that the power cord is plugged into a surge suppressor, and that the surge suppressor  
is plugged into a properly grounded outlet (see page 8). Use only a single-outlet surge suppres-  
sor that is UL 1449 listed as a transient voltage surge suppressor (TVSS). The surge suppressor  
must have a UL suppressed voltage rating of 400 volts or less and a minimum surge dissipation  
of 450 joules. The surge suppressor must be electrically rated for 120 volts AC and 15 amps.  
b. After the power cord has been plugged in, make sure that the key is fully inserted into the con-  
sole. See step 1 on page 10.  
c. Check the circuit breaker located on the treadmill  
c
frame near the power cord. If the switch protrudes  
as shown, the circuit breaker has tripped. To reset  
the circuit breaker, wait for five minutes and then  
press the switch back in.  
Reset  
Tripped  
PROBLEM: The power turns off during use  
SOLUTION: a. Check the circuit breaker located on the treadmill frame near the power cord (see the drawing  
above). If the circuit breaker has tripped, wait for five minutes and then press the switch back in.  
b. Make sure that the power cord is plugged in.  
c. Remove the key from the console. Reinsert the key fully into the console. See step 1 on page 10.  
d. If the treadmill still will not run, please call our toll-free HELPLINE.  
PROBLEM: The displays of the console do not function properly  
SOLUTION: a. Check the batteries in the console. See BATTERY INSTALLATION on page 9. Most problems  
are the result of drained batteries.  
b. Remove the six screws from the hood. Carefully re-  
move the hood. Locate the Reed Switch (45) and  
1/8”  
45  
the Magnet (44) on the left side of the Pulley (49).  
Turn the Pulley until the Magnet is aligned with the  
Reed Switch. Make sure that the gap between the  
Magnet and the Reed Switch is about 1/8”. If nec-  
essary, loosen the Screw (53) and move the Reed  
Switch slightly. Retighten the Screw. Re-attach the  
hood, and run the treadmill for a few minutes to  
check for a correct speed reading.  
49  
44  
53  
Top  
View  
16  
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PROBLEM: The walking belt is off-center or slips when walked on  
SOLUTION: a. If the walking belt has shifted to the left, first re-  
move the key and UNPLUG THE POWER CORD.  
Using the allen wrench, turn the left rear roller adjust-  
ment bolt clockwise, and the right bolt counterclock-  
wise, 1/4 of a turn each. Be careful not to overtighten  
the walking belt. Plug in the power cord, insert the  
key and run the treadmill for a few minutes. Repeat  
until the walking belt is centered.  
a
b
c
b. If the walking belt has shifted to the right, first re-  
move the key and UNPLUG THE POWER CORD.  
Using the allen wrench, turn the left rear roller adjust-  
ment bolt counterclockwise, and the right bolt clock-  
wise, 1/4 of a turn each. Be careful not to overtighten  
the walking belt. Plug in the power cord, insert the  
key and run the treadmill for a few minutes. Repeat  
until the walking belt is centered.  
c. If the walking belt slips when walked on, first re-  
move the key and UNPLUG THE POWER CORD.  
Using the allen wrench, turn both rear roller adjust-  
ment bolts clockwise, 1/4 of a turn. When the walking  
belt is correctly tightened, you should be able to lift  
each side of the walking belt 2 to 3 inches off the  
walking platform. The center of the walking belt  
should just touch the walking platform. Be careful to  
keep the walking belt centered. Plug in the power  
cord, insert the key and run the treadmill for a few  
minutes. Repeat until the walking belt is properly  
tightened.  
PROBLEM: The walking belt slows when walked on  
SOLUTION: a. Use only a single-outlet surge suppressor that is UL 1449 listed as a transient voltage surge sup-  
pressor (TVSS). The surge suppressor must have a UL suppressed voltage rating of 400 volts or  
less and a minimum surge dissipation of 450 joules. The surge suppressor must be electrically  
rated for 120 volts AC and 15 amps.  
b. If the walking belt is overtightened, treadmill perfor-  
b
mance may decrease and the walking belt may be  
3”–4”  
permanently damaged. Remove the key and UN-  
PLUG THE POWER CORD. Using the allen wrench,  
turn both rear roller adjustment bolts counterclock-  
wise, 1/4 of a turn. When the walking belt is properly  
tightened, you should be able to lift each side of the  
walking belt 3 to 4 inches off the walking platform.  
The center of the walking belt should just touch the  
walking platform. Be careful to keep the walking belt  
Rear Roller Adjustment Bolts  
centered. Plug in the power cord, insert the key and  
run the treadmill for a few minutes. Repeat until the  
walking belt is properly tightened.  
c. If the walking belt still slows when walked on, please call our toll-free HELPLINE.  
17  
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HOW TO MOVE THE CROSSTRAINER  
Before moving the CROSSTRAINER, make sure that the bench and treadmill are folded to the storage  
position, and that the lock pins are fully engaged (see HOW TO FOLD THE TREADMILL TO THE STOR-  
AGE POSITION on page 11, and HOW TO FOLD THE BENCH TO THE STORAGE POSITION on page 14).  
To move the CROSSTRAINER, first hold the handrails  
and place one foot on the base as shown.  
Next, tilt the CROSSTRAINER back until it rolls freely on  
the front wheels. Carefully move the CROSSTRAINER to  
the desired location. Place one foot on the base, and  
carefully lower the CROSSTRAINER until it is resting on  
the base. Never move the CROSSTRAINER without  
tipping it back, or the base pads may come off. To re-  
duce the risk of injury, use extreme caution while  
moving the CROSSTRAINER. Do not move the  
CROSSTRAINER over an uneven surface.  
Base  
Front Wheels  
18  
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PART LIST—Model No. 831.297460  
R0797A  
Key No. Part No.  
Qty.  
Description  
Key No. Part No.  
Qty.  
Description  
1
139533  
013468  
119425  
013399  
139260  
139264  
139257  
139089  
013578  
115260  
013578  
139256  
139270  
139529  
140500  
139290  
138853  
100290  
139305  
118471  
140357  
139795  
139367  
100606  
014063  
013322  
105444  
131635  
138141  
140501  
NSP  
140502  
100691  
125802  
140503  
133845  
140505  
140506  
140507  
012149  
128272  
140509  
137625  
100498  
138680  
131090  
114261  
014086  
140510  
111430  
112609  
109265  
133867  
013547  
139117  
115523  
119425  
139585  
139778  
014140  
139197  
139267  
139783  
012152  
139301  
013399  
130868  
139095  
139794  
126747  
139044  
1
6
6
4
1
1
2
1
2
1
2
1
1
1
1
1
10  
2
1
1
1
1
1
2
5
2
2
2
1
1
1
1
4
4
4
1
1
1
1
1
4
1
2
1
1
1
1
2
1
2
1
2
42  
4
1
1
12  
1
2
2
1
1
1
2
1
2
2
2
1
1
1
Backrest  
72  
73  
139587  
116927  
108080  
116926  
016057  
013540  
139511  
139586  
139430  
139431  
139387  
100076  
100110  
114270  
100488  
139373  
116980  
118016  
126996  
130251  
131606  
131161  
128093  
129639  
140511  
139796  
119038  
139388  
139794  
107503  
139140  
139767  
132031  
122812  
014117  
120867  
140513  
117806  
139090  
012056  
130993  
124669  
109382  
124695  
128457  
126650  
013581  
014132  
139145  
125819  
105988  
137857  
139051  
140514  
139744  
134949  
013300  
016028  
031108  
114261  
140527  
139296  
124423  
100427  
112083  
102246  
103823  
139150  
1
4
2
2
4
12  
2
2
2
2
1
1
1
1
1
1
2
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
4
2
2
1
4
1
1
1
1
2
2
6
1
1
1
1
2
2
2
1
1
1
1
Latch Spring  
Tie Clamp  
Spring Screw  
Releasable Tie  
7 1/2” Cable Tie  
2
Backrest Screw  
Nut  
3
74  
4
Backrest Support Bolt  
Left Backrest Frame  
Right Backrest Frame  
Bench Frame Spacer  
Bench Bracket  
Bench Bracket Bolt  
Bench Pivot Bolt  
Bench Support Pivot Bolt  
Backrest Support  
Bench Adjustment  
Bench Seat  
Bench Pin  
Bench Back  
Plastic Fastener  
Bench Leg Cap  
Bench Leg  
Bench Leg Pivot Bolt  
Bench Poster (small)  
Bench Poster (large)  
Bench Bottom  
Rear Roller Adj. Bolt  
Adjustment Washer  
Rear Roller Endcap Screw  
Endcap Screw  
Rear Roller Endcap  
Latch Warning Decal  
Belly Pan  
Frame  
Solid Isolator  
Rear Isolator Screw  
Isolator Screw  
Isolator  
Rear Roller  
Left Foot Rail  
Right Foot Rail  
Walking Belt  
Motor Pivot Nut  
Walking Platform Screw  
Walking Platform  
Upright Spacer  
Magnet  
Reed Switch/Sensor Wire  
Reed Switch Clip  
Ground Wire  
75  
5
76  
6
77  
Weight Rack Screw  
Lock Knob  
7
78  
8
79  
2-lb. Weight  
9
80  
4-lb. Weight  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
81  
6-lb. Weight  
82  
Left Weight Rack  
Lock Knob Spring  
Lock Pin Collar  
Incline Motor Spacer  
Latch Clip  
83  
84  
85  
86  
87  
Treadmill Lock Pin  
Handrail Cap  
Motor Belt  
Console Base Screw  
Frame Guide  
Console Base  
Speed Control Knob  
Speed Potentiometer  
Battery Cover  
Console  
Bench Video  
Key/Clip  
Right Weight Rack  
Motor Assembly  
Motor Pivot Bolt  
Upright Base  
Shock  
Frame Guide  
88  
89  
90  
91  
92  
93  
94  
95  
96*  
97  
98  
99  
100*  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
135  
#
Motor Tension Washer  
Tension Star Washer  
Motor Tension Nut  
Wire Harness  
Front Wheel Bolt  
Front Wheel  
Front Wheel Nut  
Choke  
Power Cord  
Circuit Breaker  
Power Cord Grommet  
Allen Wrench  
Base Pad  
Upright Pivot Bolt  
Upright Pivot Washer  
Belly Pan  
Upright Pivot Washer  
Front Roller/Pulley  
Cage Nut  
Front Roller Adj. Bolt  
Belt Guide  
Screw  
Plastic Stand-off  
Lift Board  
Controller  
Hood Cover  
Incline Bracket Bolt  
Incline Bracket  
Incline Motor  
Hood  
Backrest Spacer  
Bench Pin Cap  
Front Belly Pan Screw  
Adhesive Clip  
Incline Switch  
8” Green Ground Wire  
Bench Leg Lock  
Bench Lock Bracket  
Bench Lock Bolt  
Flange Nut  
Incline Nut  
Bench Lock Pin  
Bench Latch Bolt  
Bench Latch Washer  
Latch Frame Spacer  
Latch Slide  
Latch Bracket  
Latch Bolt  
Latch Bracket  
8” Blue Wire, 2 Female  
8” White Wire, 2 Female  
14” Wire Harness  
User’s Manual  
Incline Leg Bolt  
Wheel Bolt  
#
#
Wheel  
#
Motor  
Flywheel  
* Includes all parts shown in the box  
# These parts are not illustrated  
Incline Leg  
19  
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.
G R O U P  
L I T  
K i r k N P i R  
e
O b D e U r g C T l l  
a
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The model number and serial number of your PROFORM®  
CROSSTRAINER are listed on a decal attached to the frame. See  
the front cover of this manual to find the location of the decal.  
Model No. 831.297460  
All replacement parts are available for immediate purchase or  
special order when you visit your nearest SEARS Service Center.  
To request service or to order parts by telephone, call the toll-free  
numbers listed at the left.  
QUESTIONS?  
If you find that:  
• you need help assembling or  
operating the PROFORM®  
CROSSTRAINER  
When requesting help or service, or ordering parts, please be  
prepared to provide the following information:  
• a part is missing  
• The NAME OF THE PRODUCT (PROFORM® CROSSTRAINER)  
• The MODEL NUMBER OF THE PRODUCT (831.297460)  
• or you need to schedule repair  
service  
call our toll-free HELPLINE  
• The PART NUMBER OF THE PART (see the PART LIST on  
page 19 and the EXPLODED DRAWING attached to the center  
of this manual)  
1-800-736-6879  
Monday–Saturday, 7 am–7 pm  
Central Time (excluding holidays)  
• The DESCRIPTION OF THE PART (see the PART LIST on page  
19 and the EXPLODED DRAWING attached to the center of this  
manual).  
REPLACEMENT  
PARTS  
If parts become worn and need  
to be replaced, call the following  
toll-free number  
1-800-FON-PART  
(1-800-366-7278)  
Part No. 139150 G02437-C R0797A  
Printed in USA © 1997 Sears, Roebuck and Co.  
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