ProForm Home Gym PFBE66080 User Manual

¨
PATENT PENDING  
Model No. PFBE66080  
Serial No.  
Write the serial number in the space  
above for reference.  
USERÕS MANUAL  
Serial Number Decal (under seat)  
QUESTIONS?  
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mitted to providing complete  
customer satisfaction. If you have  
questions, or find that there are  
missing or damaged parts, we  
will guarantee you complete sat-  
isfaction through direct assis-  
tance from our factory.  
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DELAYS, PLEASE CALL DIRECT  
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HOT LINE. The trained techni-  
cians on our customer hot line  
will provide immediate assis-  
tance, free of charge to you.  
CUSTOMER HOT LINE:  
1-800-999-3756  
Mon.ÐFri., 6 a.m.Ð6 p.m. MST  
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CAUTION  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
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Important Precautions  
To reduce the risk of serious injury, read the following important  
precautions before using the weight bench.  
WARNING:  
1. Read all instructions in this manual before  
using the weight bench. Use the weight  
bench only as described in this manual.  
11. The weight bench is designed to support a  
maximum of 560 pounds, including the user,  
a barbell and weights. Do not place more  
than 310 pounds, including the barbell, on  
the barbell rack. Do not place more than 150  
pounds on each weight carriage. Do not  
place more than 150 pounds on the leg lever  
for normal use.  
2. It is the responsibility of the owner to ensure  
that all users of the weight bench are ade-  
quately informed of all precautions.  
3. The weight bench is intended for home use  
only. Do not use the weight bench in any  
commercial, rental or institutional setting.  
12. Make sure that the cables remain on the pul-  
leys at all times. If a cable binds as you are  
exercising, stop immediately and make sure  
that the cable is on the pulleys.  
4. Use the weight bench only on a level surface.  
Cover the floor beneath the weight bench for  
protection.  
13. When performing standing exercises, stand  
inside the area that is shaded in the drawing  
on page 4.  
5. Inspect and tighten all parts each time you  
use the weight bench. Replace any worn  
parts immediately.  
14. Always set both safety stops at the same  
height.  
6. Keep children under 12 and pets away from  
the weight bench at all times.  
15. Always exercise with a partner. When you  
are performing bench press exercises, squat  
exercises or toe raise exercises, your part-  
ner should stand behind you to catch the  
barbell if you cannot complete a repetition.  
7. Keep hands and feet away from moving parts.  
8. Always wear athletic shoes for foot protec-  
tion while exercising.  
16. If you feel pain or dizziness at any time while  
exercising, stop immediately and begin cool-  
ing down.  
9. Always make sure there is an equal amount  
of weight on each side of your barbell.  
10. Always move the bench out of the way when  
performing squat exercises.  
WARNING: Before beginning this or any exercise program, consult your physician. This is especially  
important for persons over the age of 35 or persons with pre-existing health problems. Read all  
instructions before using. ICON assumes no responsibility for personal injury or property damage  
sustained by or through the use of this product.  
3
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Before You Begin  
Thank you for selecting the versatile PROFORM¨ 660  
Weight Bench. The PROFORM¨ 660 is designed to  
help you develop every major muscle group of the  
body. Whether your goal is a shapely figure, dramatic  
muscle size and strength or a healthier cardiovascular  
system, the PROFORM¨ 660 Weight Bench will help  
you achieve the specific results you want.  
Monday through Friday, 6 a.m. until 6 p.m. Mountain  
Time (excluding holidays). To help us assist you,  
please note the product model number and serial  
number before calling. The model number is  
PFBE66080. The serial number can be found on a  
decal attached to the PROFORM¨ 660 Weight Bench  
(see the front cover of this manual).  
For your benefit, read this manual carefully before  
using the PROFORM¨ 660 Weight Bench. If you  
have additional questions, please call our Customer  
Service Department toll-free at 1-800-999-3756,  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
Assembled  
Dimensions:  
Height: 83Ó  
Base: 78Ó x 70Ó  
High Pulley  
Barbell Hooks  
Barbell  
Barbell Racks  
Safety  
Stop  
Backrest  
Seat  
Weight  
Carriage  
Leg Lever  
Low Pulley  
Weight  
Tube  
4
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R0200A  
Part Identification Chart - Model No. PFBE66080  
M6 x 16mm Screw (3)  
M6 x 32mm Bolt (7)  
M6 x 38mm Screw (4)  
M6 x 61mm Bolt (33)  
M8 x 70mm Bolt (52)  
M10 x 39mm Bolt (39)  
M10 x 50mm Bolt (73)  
M8 x 68mm Bolt (38)  
M8 x 62mm Bolt (58)  
M10 x 65mm Bolt (5)  
M10 x 72mm Bolt (59)  
M8 x 41mm Bolt (34)  
M10 x 75mm Bolt (72)  
M8 x 14mm Screw (30)  
M10 x 93mm Bolt (43)  
1/2" Spacer (50)  
M8 Spacer (66)  
Plastic Washer (21)-4  
Thin M8 Washer (22)  
M10 Washer (6)  
M6 Washer (68)  
1/2" Nylon Locknut (60)  
M6 Nylon Locknut (2) M8 Nylon Locknut (13)  
M10 Nylon Locknut (1)  
5
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Assembly  
Before beginning assembly, carefully read the  
following information and instructions:  
¥ For help identifying the small parts, use the PART  
IDENTIFICATION CHART on page 5.  
¥ As you assemble the weight bench, make sure all  
parts are oriented as shown in the drawings.  
Make Things Easier for Yourself!  
Everything in this manual is designed to ensure  
that the assembly of our products can be complet-  
ed successfully by anyone. However, it is impor-  
tant to recognize that your new equipment is a  
sophisticated product with many small parts and  
consequently, the assembly process will take  
time. Most people find that by setting aside plenty  
of time, and by deciding to make the task enjoy-  
able, assembly will go smoothly.  
The following tools (not included) are required  
for assembly:  
¥ Two (2) adjustable wrenches  
¥ One (1) rubber mallet  
¥ One (1) standard screwdriver  
¥ One (1) phillips screwdriver  
¥ Assembly requires two people.  
¥ Place all parts in a cleared area and remove the  
packing materials. Do not dispose of the packing  
materials until assembly is completed.  
¥ Lubricant, such as grease or petroleum jelly  
plus soapy water.  
Assembly will be more convenient if you have the  
following tools: A socket set, a set of open-end or  
closed-end wrenches or a set of ratchet wrenches.  
¥ Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
1. Before beginning assembly, make sure you have  
read and understand the information in the box  
above.  
1
5
17  
6
Press a 2Ó Square Inner Cap (17) into each end of  
the Stabilizer (20). Press a Carriage Bushing (56) into  
each end of the Decline Carriage (44). Slide the  
Decline Carriage onto the indicated end of the Frame  
(54).  
6
54  
20  
56  
44  
6
6
Slide the Frame (54) onto the bracket (A) on the  
Stabilizer (20) and secure it with two M10 x 65mm  
Bolts (5), four M10 Washers (6) and two M10 Nylon  
Locknuts (1). Tighten the Nylon Locknuts until  
there is no play between the Frame and Stabilizer.  
56  
A
1
17  
2
2. Press a 2Ó Square Inner Cap (17) into each of the  
open ends of the Pad Upright (19).  
72  
11  
17  
Attach the Pad Upright (19) to the Frame (54) with  
two M8 x 68mm Bolts (38), the Support Plate (16)  
and two M8 Nylon Locknuts (13).  
13  
44  
16  
54  
1
Attach the Decline Strut (11) to the Decline Carriage  
(44) with the M10 x 75mm Bolt (72) and an M10  
Nylon Locknut (1). Do not overtighten the Nylon  
Locknut. You must be able to freely pivot the  
Decline Strut.  
13  
38  
19  
17  
17  
6
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3. Press a 1Ó Square Inner Cap (57) into each end of  
the two Backrest Tubes (53). Place the Backrest  
Tubes on the floor, one on each side of the Frame  
(54). Orient the Backrest Tubes with the indicated  
holes pointed in the direction shown.  
3
54  
57  
53  
Holes  
Identify the Right (9) and Left (46) Seat Brackets by  
looking at the indicated holes. Orient the Seat  
Brackets as shown in the drawing and place them on  
the floor on their respective sides of the Frame.  
57  
9
53  
Holes  
57  
46  
4. Lubricate the M10 x 145mm Bolt (8). Push the Bolt  
through the indicated hole in the Right Seat Bracket  
(9). Slide a Plastic Washer (21) onto the Bolt.  
4
53  
8
21  
11  
Push the M10 x 145mm Bolt (8) through the indicated  
hole in one Backrest Tube (53). Make sure the  
Backrest Tube is oriented as shown in the drawing.  
Slide a Plastic Washer (21) onto the M10 x 145mm  
Bolt (8). Push the Bolt through the indicated hole in  
the Frame (54).  
9
B
54  
Lift up the Decline Strut (11) and insert the welded  
rod (B) into the indicated hole in the Backrest Tube  
(53).  
5. Slide a Plastic Washer (21) onto the M10 x 145mm  
Bolt (8). Slide the remaining Backrest Tube (53) over  
both the Bolt and the welded Rod (B) on the other  
side of the Decline Strut (11).  
5
B
11  
53  
Slide a Plastic Washer (21) onto the M10 x 145mm  
Bolt (8). Slide the Left Seat Bracket (46) onto the Bolt  
and secure it with an M10 Nylon Locknut (1). Do not  
overtighten the Nylon Locknut. You must be able  
to easily pivot the Seat Brackets and Backrest  
Tubes.  
8
21  
1
46  
6. Attach the Backrest (15) to the Backrest Tubes (53)  
with four M6 x 38mm Screws (4) and four M6  
Washers (68).  
6
15  
53  
Insert the Short ÒLÓ-Pin (63) through the hole in the  
Decline Carriage (44) and the Frame (54).  
68  
54  
4
68  
44  
63  
4
7
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7. Attach the Seat (14) to the Seat Brackets (9, 46) with  
four M6 x 16mm Screws (3) and four M6 Washers  
(68).  
7
14  
Insert the Long ÒLÓ-Pin (71) through the holes in the  
Seat Brackets (9, 46) and the Frame (54).  
9
46  
54  
68  
71  
68  
8. Press a 2Ó Square Inner Cap (17) into each of the  
open ends of the Leg Lever (18).  
3
3
Slide the Weight Tube (51) into the indicated hole in  
the Leg lever (18). Secure the Weight Tube with the  
M8 x 70mm Bolt (52), two Thin M8 Washers (22), a  
1/2Ó Spacer (50) and an M8 Nylon Locknut (13).  
8
17  
18  
52  
17  
49  
Press a 1Ó Round Inner Cap (12) into the indicated  
end of the Weight Tube (51). Press the Angle Cap  
(49) onto the indicated end of the Weight Tube.  
7
22  
22  
47  
Press a Weight Adapter Bushing (47) into each end  
of a Short Weight Adapter (48). Slide the Weight  
Adapter onto the Weight Tube (51) and secure it with  
an M6 x 32mm Bolt (7) and an M6 Nylon Locknut (2).  
Note: If you are not going to use olympic weights,  
you do not need to mount the Weight Adapter.  
48  
47  
50  
17  
13  
51  
2
12  
9. Attach the Lock (62) to the Pad Upright (19) with the  
M8 x 62mm Bolt (58), a Thin M8 Washer (22), a Lock  
Spacer (66) and an M8 Nylon Locknut (13). Do not  
overtighten the Nylon Locknut. You must be able  
to freely pivot the Lock.  
C
9
1
13  
18  
59  
Lubricate the M10 x 72mm Bolt (59). Attach the Leg  
Lever (18) to the bracket (C) on the Pad Upright (19)  
with the Bolt and an M10 Nylon Locknut (1). Do not  
overtighten the Nylon Locknut. You must be able  
to freely pivot the Leg Lever.  
66  
58  
62  
22  
19  
10. Press a 3/4Ó Round Inner Cap (65) into each end of  
the three Pad Tubes (67, 77).  
10  
10  
65  
67  
19  
Insert a Short Pad Tube (67) into the upper hole in  
the Leg Lever (18) as shown. Slide a Foam Pad onto  
each end of the Short Pad Tube.  
65  
77  
C
65  
Insert a Long Pad Tube (77) into the lower hole in the  
Leg Lever (18) as shown. Slide a Foam Pad onto  
each end of the Long Pad Tube.  
67  
65  
10  
Insert a Pad Tube (67) through one of the holes in the  
bracket (C) on the Pad Upright (19). Slide a 6Ó Foam  
Pad (10) onto each end of the Pad Tube.  
10  
18  
8
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11. Press a 2Ó Square Inner Cap (17) into the indicated  
ends of the Right and Left Base (25, 26).  
11  
25  
17  
26  
17  
12. Attach the Joiner Bracket (27) to the Right Base (25)  
with two M10 x 65mm Bolts (5), four M10 Washers  
(6) and two M10 Nylon Locknuts (1). Do not tighten  
the Nylon Locknuts yet.  
12  
1
25  
6
Attach the Left Base (26) to the Joiner Bracket (27)  
with two M10 x 65mm Bolts (5), four M10 Washers  
(6) and two M10 Nylon Locknuts (1). Do not tighten  
the Nylon Locknuts yet.  
1
6
6
27  
5
6
5
26  
9
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13. Attach a Weight Upright (42) to the bracket (F) on the  
Right Base (25) with two M10 x 65mm Bolts (5), four  
M10 Washers (6) and two M10 Nylon Locknuts (1).  
Do not tighten the Nylon Locknuts yet.  
13  
42  
Attach a Barbell Upright (41) to the bracket (G) on the  
Right Base (25) with an M10 x 65mm Bolt (5), two  
M10 Washers (6) and an M10 Nylon Locknut (1). Do  
not tighten the Nylon Locknut yet.  
41  
Repeat the above steps for the Left Base (26, not  
shown).  
Make sure the Weight Uprights (41, 42) are orient-  
ed exactly as shown.  
6
1
6
6
6
5
5
1
6
6
G
F
25  
14. Slide a pre-assembled Weight Carriage (37) onto  
both Weight Uprights (42).  
14  
Slide a pre-assembled Barbell Rack (31) onto both  
Barbell Uprights (41).  
31  
Make sure the Weight Uprights (41, 42) are orient-  
ed with the large holes facing inward exactly as  
shown.  
37  
41  
42  
Large  
Holes  
10  
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15. Press a 2Ó Square Inner Cap (17) into each end of  
the Top Frame (24).  
15  
5
6
Place the Top Frame (24) on top of the four Uprights  
(41, 42). Make sure the mounting brackets on the  
Top Frame fit into the Uprights.  
17  
1
24  
Attach the Top Frame (24) to the left Weight Upright  
(42) with an M10 x 65mm Bolt (5), two M10 Washers  
(6) and an M10 Nylon Locknut (1). Make sure the  
Bolt is mounted in the lower of the two holes, as  
shown. Do not tighten the Nylon Locknut yet.  
5
1
6
6
6
Attach the Top Frame (24) to the left Barbell Upright  
(41) with an M10 x 65mm Bolt (5), two M10 Washers  
(6) and an M10 Nylon Locknut (1). Do not tighten  
the Nylon Locknut yet.  
41  
42  
17  
41  
Attach the Top Frame (24) to the right Weight Upright  
(42) and the right Barbell Upright (41) in the same  
manner. When this is completed, tighten all Nylon  
Locknuts used in the Base, the Uprights and the Top  
Frame (see steps 12, 15 and 17).  
42  
16. Lubricate the welded bolts on the Top Frame (24) and  
the Right Base (25).  
16  
Welded  
Cable  
Trap  
Attach a Pulley Bracket (28) to each of the welded  
bolts with a 1/2Ó Nylon Locknut (60). Note: Make  
sure the Pulley Brackets are oriented correctly.  
The Bracket on the Top Frame (24) must have the  
welded cable trap pointed upwards. The bracket  
on the Right Base (25) must have the welded  
cable trap pointed downward.  
Welded  
Bolt  
(Lubricate)  
24  
28  
60  
Make sure the Pulley Brackets (28) can be pivoted  
freely. If not, loosen the Nylon Locknuts (60).  
60  
28  
25  
Welded  
Cable  
Trap  
Welded Bolt  
(Lubricate)  
11  
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17. Lubricate the welded bolts on the Top Frame (24) and  
the Left Base (26).  
17  
24  
Welded  
Cable  
Trap  
Welded Bolt  
(Lubricate)  
Attach a Pulley Bracket (28) to each of the welded  
bolts with a 1/2Ó Nylon Locknut (60). Note: Make  
sure the Pulley Brackets are oriented correctly.  
The Bracket on the Top Frame (24) must have the  
welded cable trap pointed upwards. The bracket  
on the Left Base (26) must have the welded cable  
trap pointed downward.  
28  
60  
60  
28  
Welded  
Cable  
Trap  
Welded Bolt  
(Lubricate)  
26  
18. Wrap the Cable (45) around a 3 1/2Ó Pulley (35) in  
the direction shown. Attach the Pulley to the Pulley  
Bracket (28) on the Top Frame (24) with an M10 x  
50mm Bolt (73) and an M10 Nylon Locknut (1).  
18  
24  
73  
28  
45  
1
35  
42  
19. Wrap the Cable (45) around a 3 1/2Ó Pulley (35) in  
the direction shown. Attach the Pulley and a Cable  
Trap (40) to the Weight Carriage (37) with an M10 x  
39mm Bolt (39). Make sure the Cable Trap is posi-  
tioned as shown, so it will hold the Cable in place.  
19  
39  
40  
45  
35  
37  
12  
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20. Wrap the Cable (45) around a 3 1/2Ó Pulley (35) in the  
direction shown. Attach the Pulley to the right Weight  
Upright (42) with an M10 x 93mm Bolt (43), an M10  
Washer (6) and an M10 Nylon Locknut (1). Make  
sure the Bolt is mounted in the upper of the two  
holes, as shown.  
20  
21  
22  
6
1
40  
43  
35  
42  
45  
21. Wrap one end of a Cable (45) around a 3 1/2Ó Pulley  
(35) in the direction shown. Attach the Pulley to the  
Pulley Bracket (28) on the Right Base (25) with an  
M10 x 50mm Bolt (73) and an M10 Nylon Locknut (1).  
28  
1
Make sure the Cable moves smoothly over all Pulleys  
and that the Weight Carriage can slide freely on the  
Weight Upright.  
73  
25  
Move to the other side of the unit and mount the  
remaining Cable (45) in the same manner as  
described in steps 20 to 23.  
35  
45  
22. Slide one of the Barbell Racks (31) upwards and  
insert a Safety Stop (23) into the Barbell Upright (41),  
using the first hole from the bottom. Do the same for  
the other Barbell Rack.  
41  
Place the Barbell (74) in the ÒUÓ-brackets (J) on both  
of the Barbell Racks (31).  
Secure the Barbell (74) by tightening two M8 x 41mm  
Bolts (34) into each Barbell Rack (31).  
Attach two Weight Hooks (29) to the Barbell (74) with  
two M8 x 14mm Screws (30). This is best done by  
first inserting both Weight Hooks into the holes in the  
Barbell Racks (31) and Barbell Uprights (41). Then  
press the U-shaped part of the Weight Hook in place  
around the Barbell and tighten the Screws with the  
included allen wrench.  
31  
29  
74  
J
34  
Make sure the Weight Hooks (29) are positioned  
so they lock into both Barbell Racks (31) at the  
same time when you turn the Barbell (74).  
30  
23  
13  
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23. Slide a Handle (36) onto a Handle Frame (69) and  
secure it by tapping a Push Nut (70) onto the end of  
the Handle Frame.  
23  
69  
70  
Repeat this procedure for the second Handle (36).  
36  
70  
69  
36  
24. Press a Weight Adapter Bushing (47) into each end  
of the two Barbell Adapters (61).  
24  
74  
Slide a Barbell Adapter (61) onto each end of the  
Barbell (74) and secure them with two M6 x 32mm  
Bolts (7) and two M6 Nylon Locknuts (2). Note: If  
you are not going to use olympic weights, you do  
not need to mount the Weight Adapter.  
7
61  
2
25. Make sure all parts are properly tightened before  
you use the weight bench. The use of all remain-  
ing parts will be explained in Adjusting the Weight  
Bench starting on page 15.  
47  
47  
Adjusting the Weight Bench  
This section explains how to adjust the weight bench. See the EXERCISE GUIDELINES on page 17 for impor-  
tant information on how to get the most benefit from your exercise program. Also, refer to the accompanying  
exercise poster to see the correct form for each exercise.  
Inspect and tighten all parts each time you use the weight bench. Replace any worn parts immediately. The  
weight bench can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.  
USING THE BARBELL RACKS  
41  
Before beginning an exercise, move the Safety Stops (23)  
to a set of holes in the Barbell Uprights (41) that is best  
suited for that exercise. The selected holes should repre-  
sent the lowest point to which you want your Barbell (74)  
to go during the exercise. Rotate your Barbell until the  
Barbell Hooks (29) disengage from the Barbell Uprights.  
Perform the exercise as shown in the accompanying  
EXERCISE GUIDE. When you have completed the exer-  
cise, rotate your barbell until the Barbell Hooks lock into a  
set of holes in the Barbell Uprights.  
29  
31  
74  
WARNING: Always set both safety stops at the  
same height. Always make sure the barbell hooks  
lock into holes in the Uprights at the same height.  
To do this, make sure your barbell is in a level  
position before you try to engage the barbell  
hooks.  
23  
14  
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ADJUSTING THE SEAT INCLINE  
14  
Some exercises can be performed more comfortably  
when the Seat (14) has a slight incline. To give the Seat  
an incline, pull out the Long ÒLÓ-Pin (71). Lift up the end of  
the Seat and insert the ÒLÓ-Pin through the holes in the  
Seat Brackets (9, 46), but not through the holes in the  
Frame (54). Then lower the Seat again.  
9
46  
54  
To remove the incline, pull out the ÒLÓ-Pin (71), lower the  
Seat (14) and re-insert the pin through the holes in both  
the Seat Brackets (9, 46) and the Frame (54).  
71  
LOCKING THE LEG LEVER  
18  
Some exercises, such as sit-ups, can be performed more  
comfortably with the Leg Lever (18) locked.  
To lock the Leg Lever (18), turn the Lock (62) until it  
engages the Long Pad Tube (77).  
62  
77  
ADJUSTING THE BACKREST  
The Backrest (15) can be adjusted to a level position and  
several decline and incline positions.  
15  
To change the position of the Backrest (15), pull out the  
Short ÒLÓ-Pin (63). Raise or lower the Backrest to the  
desired position and re-insert the ÒLÓ-Pin.  
WARNING: Always insert the ÒLÓ-pin before putting  
any weight on the backrest.  
63  
ATTACHING WEIGHTS TO THE LEG LEVER  
18  
To use the Leg Lever (18), slide the desired amount of  
weight (not included) onto the weight post. If you are  
using olympic weights, you will need to use a Weight  
Adapter (48). See assembly step 8 for instructions on  
attaching the Weight Adapter.  
48  
WARNING: Do not place more than 150 pounds on  
the leg lever.  
15  
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ATTACHING WEIGHTS TO THE WEIGHT CARRIAGES  
To use the upper or lower pulley stations, slide the  
desired amount of weight (not included) onto the weight  
tube of one of the Weight Carriages (37). If you are using  
olympic weights, you will need to use a Weight Adapter  
(48). See assembly step 13 for instructions.  
If the exercise you are performing requires both Weight  
Carriages (37), make sure there is an equal amount of  
weight on both Weight Carriages.  
37  
48  
WARNING: Do not place more than 150 pounds on  
each weight carriage.  
ATTACHING THE HANDLES TO THE UPPER AND  
LOWER PULLEY STATIONS  
A
45  
To use the upper pulley station (see drawing A) or lower  
pulley station (see drawing B), weight must first be placed  
on the weight carriages (see ATTACHING WEIGHTS TO  
THE WEIGHT CARRIAGES above).  
64  
The Handles (36) can be attached to the Cables (45) with  
the Cable Clips (64) as shown.  
36  
55  
The Ankle Strap (55) can be attached to the Cables (45)  
in the same manner.  
B
45  
64  
36  
55  
SECURING WEIGHTS WITH THE SPRING CLIPS  
74  
When you have attached weights (not included) to the  
Barbell (74), Weight Carriages (37) or Leg Lever (18, not  
shown), always secure them with a Spring Clip (76) or 1Ó  
Spring Clip (78).  
78  
Note: The Spring Clips (76) are for use with olympic  
weights and the 1Ó Spring Clips (78) are for use with  
regular weights.  
76  
37  
16  
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Exercise Guidelines  
THE FOUR BASIC TYPES OF WORKOUTS  
PERSONALIZING YOUR EXERCISE PROGRAM  
Specifying the exact length of time for each workout,  
as well as the number of repetitions or sets for each  
exercise, is a highly individual matter. It is very impor-  
tant to avoid overdoing it during the first few months  
of your exercise program. You should progress at  
your own pace and be sensitive to your bodyÕs sig-  
nals. If you experience pain or dizziness at any time  
while exercising, stop immediately and begin cooling  
down. Find out what is wrong before continuing.  
Remember that adequate rest and a proper diet are  
important factors in any exercise program.  
Muscle Building  
The only way to increase the size and strength of  
your muscles is to push them close to their maximum  
capacity. When you progressively increase the inten-  
sity of your exercise, your muscles will continually  
adapt and grow. You can tailor the individual exercise  
to the proper intensity level in two ways:  
¥ by changing the amount of weight used  
¥ by changing the number of repetitions or sets per-  
formed (A ÒrepetitionÓ is one complete cycle of an  
exercise, such as one sit-up. A ÒsetÓ is a series of  
repetitions).  
WARMING UP  
Begin each workout with 5 to 10 minutes of stretching  
and light exercise to warm up. Warming up prepares  
your body for more strenuous exercise by increasing  
circulation, raising your body temperature and deliver-  
ing more oxygen to your muscles.  
The proper amount of weight for each exercise obvi-  
ously depends upon the individual user. You must  
gauge your limits and select the amount of weight that  
is right for you. Begin with 3 sets of 8 repetitions for  
each exercise you perform. Rest for 3 minutes after  
each set. When you can complete 3 sets of 12 repeti-  
tions without difficulty, increase the amount of weight.  
WORKING OUT  
Each workout should include 6 to 10 different exercis-  
es. Select exercises for every major muscle group  
with emphasis on the areas that you want to develop  
the most. To give balance and variety to your work-  
outs, vary the exercises from session to session.  
Toning  
You can tone your muscles by pushing them to a  
moderate percentage of their capacity. Select a mod-  
erate amount of weight and increase the number of  
repetitions in each set. Complete as many sets of 15  
to 20 repetitions as possible without discomfort. Rest  
for 1 minute after each set. Work your muscles by  
completing more sets rather than by using high  
amounts of weight.  
Schedule your workouts for the time of day when your  
energy level is the highest. Each workout should be  
followed by at least one day of rest. Once you find the  
schedule that is right for you, stick with it.  
EXERCISE FORM  
Weight Loss  
You will gain the greatest benefits from exercising by  
maintaining proper form. This requires moving  
through the full range of motion for each exercise and  
moving only the appropriate parts of the body.  
Exercising in an uncontrolled manner will leave you  
feeling exhausted. On the exercise poster accompa-  
nying this manual, you will find photographs showing  
the correct form for several exercises. A description of  
each exercise is also provided, along with a list of the  
muscles affected. Refer to the muscle chart on page  
18 to find the locations of the muscles.  
To lose weight, use a low amount of weight and  
increase the number of repetitions in each set.  
Exercise for 20 to 30 minutes, resting for a maximum  
of 30 seconds between sets.  
Cross Training  
Many people desire a complete and well-balanced fit-  
ness program, and cross training is a very efficient  
way to accomplish this. One example of a balanced  
program is:  
¥ Plan weight training workouts on Monday,  
Wednesday and Friday.  
¥ Plan 20 to 30 minutes of aerobic exercise, such as  
cycling, running or swimming on Tuesday and  
Thursday.  
¥ Rest from both weight training and aerobic exercise  
for at least one full day each week to give your body  
time to regenerate.  
The repetitions in each set should be performed  
smoothly and without pausing. The exertion stage of  
each repetition should last about half as long as the  
return stage. Proper breathing is important. Exhale  
during the exertion stage of each repetition and inhale  
during the return stroke. Never hold your breath!  
The combination of weight training and aerobic exer-  
cise will reshape and strengthen your body plus  
develop your heart and lungs.  
17  
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You should rest for a short period of time after each  
set. The ideal resting periods are:  
without strain. Stretching at the end of each workout  
is very effective for increasing flexibility.  
¥ Rest three minutes after each set for a muscle build-  
ing workout  
STAYING MOTIVATED  
¥ Rest one minute after each set for a toning workout  
¥ Rest 30 seconds after each set for a weight loss  
workout  
Plan to spend the first couple of weeks familiarizing  
yourself with the equipment and learning the proper  
form for each exercise.  
For motivation, keep a record of each workout. The  
chart on page 19 of this manual can be photocopied  
and used to schedule and record your workouts. List  
the date, the exercises performed, the weight plus the  
numbers of sets and repetitions completed. Record  
your weight and key body measurements at the end  
of every month.  
COOLING DOWN  
Remember, the key to achieving the greatest results  
is to make exercise a regular and enjoyable part of  
your everyday life.  
End each workout with 5 to 10 minutes of stretching.  
Include stretches for both your arms and legs. Move  
slowly as you stretch and do not bounce. Ease into  
each stretch gradually and go only as far as you can  
MUSCLE CHART  
N
O
P
A. Sternomastoid (neck)  
B. Pectoralis Major (chest)  
A
C. Biceps (front of arm)  
D. Obliques (waist)  
B
C
E. Brachioradials (forearm)  
F. Hip Flexors (upper thigh)  
G. Abductor (outer thigh)  
H. Quadriceps (front of thigh)  
I. Sartorius (front of thigh)  
J. Tibialis Anterior (front of calf)  
K. Soleus (front of calf)  
Q
R
D
E
S
F
L
T
L. Rectus Abdominus (stomach)  
M. Adductor (inner thigh)  
N. Trapezius (upper back)  
O. Rhomboideus (upper back)  
P. Deltoid (shoulder)  
G
M
H
I
U
V
Q. Triceps (back of arm)  
J
K
W
R. Latissimus Dorsi (mid back)  
S. Spinae Erectors (lower back)  
T. Gluteus Medius (hip)  
U. Gluteus Maximus (buttocks)  
V. Hamstring (back of leg)  
W. Gastrocnemius (back of calf)  
18  
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EXERCISE  
WEIGHT  
WEIGHT  
WEIGHT  
SETS  
SETS  
SETS  
REPS  
REPS  
REPS  
MONDAY  
Date:  
/
/
AEROBIC EXERCISE  
EXERCISE  
TUESDAY  
Date:  
/
/
WEDNESDAY  
Date:  
/
/
AEROBIC EXERCISE  
EXERCISE  
THURSDAY  
Date:  
/
/
FRIDAY  
Date:  
/
/
Make photocopies of this page for scheduling and recording your workouts.  
19  
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R0200A  
Part List - Model No. PFBE66080  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
25  
13  
4
M10 Nylon Locknut  
M6 Nylon Locknut  
M6 x 16mm Screw  
M6 x 38mm Screw  
M10 x 65mm Bolt  
M10 Washer  
M6 x 32mm Bolt  
M10 x 145mm Bolt  
Right Seat Bracket  
6Ó Foam Pad  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
#
2
2
1
2
1
10  
3
1
1
1
1
2
1
2
6
4
1
1
4
2
1
1
2
6
1
2
24  
2
2
1
1
4
1
4
2
1
2
2
1
1
1
Weight Upright  
M10 x 93mm Bolt  
Decline Carriage  
Cable  
4
16  
34  
5
1
1
6
1
3
4
1
1
1
12  
1
1
1
4
3
2
1
1
1
1
4
2
2
2
8
8
4
8
2
2
2
Left Seat Bracket  
Weight Adapter Bushing  
Short Weight Adapter  
Angle Cap  
1/2Ó Spacer  
Weight Tube  
M8 x 70mm Bolt  
Backrest Tube  
Frame  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
Decline Strut  
1Ó Round Inner cap  
M8 Nylon Locknut  
Seat  
Ankle Strap  
Backrest  
Carriage Bushing  
1Ó Square Inner Cap  
M8 x 62mm Bolt  
M10 x 72mm Bolt  
1/2Ó Nylon Locknut  
Barbell Adapter  
Lock  
Short ÒLÓ Pin  
Cable Clip  
3/4Ó Round Inner Cap  
Lock Spacer  
Short Pad Tube  
M6 Washer  
Handle Frame  
Push Nut  
Long ÒLÓ-Pin  
M10 x 75mm Bolt  
M10 x 50mm Bolt  
Barbell  
Plastic Sleeve  
Spring Clip  
Support Plate  
2Ó Square Inner Cap  
Leg Lever  
Pad Upright  
Stabilizer  
Plastic Washer  
Thin M8 Washer  
Safety Stop  
Top Frame  
Right Base  
Left Base  
Joiner Bracket  
Pulley Bracket  
Weight Hook  
M8 x 14mm Screw  
Barbell Rack  
Roller Bushing  
M6 x 61mm Bolt  
M8 x 41mm Bolt  
3Ó Pulley  
Handle with Foam Grip  
Weight Carriage  
M8 x 68mm Bolt  
M10 x 39mm Bolt  
Cable Trap  
Long Pad Tube  
1Ó Spring Clip  
Small Plastic Sleeve  
Allen Wrench  
UserÕs Manual  
Exercise Guide  
2
4
2
#
#
Barbell Upright  
Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover  
of the userÕs manual for information about ordering replacement parts.  
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Ordering Replacement Parts  
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday  
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-  
pared to give the following information when calling:  
1. The MODEL NUMBER of the product (PFBE66080).  
2. The NAME of the product (PROFORM 660 Weight Bench).  
3. The SERIAL NUMBER of the product (see the front cover of this manual).  
4. The KEY NUMBER and DESCRIPTION of the desired part(s) (see the PART LIST and the EXPLODED  
DRAWING at the center of this manual).  
Limited Warranty  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-  
rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This  
warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing  
or repairing, at ICON's option, the product at one of its authorized service centers. All products for which war-  
ranty claim is made must be received by ICON at one of its authorized service centers with all freight and other  
transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-autho-  
rized by ICON. This warranty does not extend to any product or damage to a product caused by or attribut-  
able to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON  
authorized service center, products used for commercial or rental purposes, or products used as store display  
models. No other warranty beyond that specifically set forth above is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection  
with the use or performance of the product or damages with respect to any economic loss, loss of property,  
loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential dam-  
ages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequen-  
tial damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-  
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.  
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation  
may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
PROFORM is a registered trademark of ICON Health & Fitness, Inc.  
Part No. 150511 H03411-C R0200A  
Printed in China © 2000 ICON Health & Fitness, Inc.  
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