012005-510921-(03)
Automated Optical
Disc Printing System
© 2004 All rights reserved
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Section 1: Getting Started...............................................................................1
C. Identifying the Parts ...........................................................................3
Section 2: Hardware and Software Set-Up .................................................7
A. Installing the PC Software.................................................................7
C. Hardware Setup..................................................................................8
B. Using SureThing ...............................................................................22
B. Printing...............................................................................................27
C. Printer Options .................................................................................27
Section 5: Interpreting the Printer’s Indicator Lights.............................35
B. Performing a Robotic Self-Test ........................................................36
C. Cleaning the Ink Cartridges............................................................37
D. Clearing a Media Jam.......................................................................37
E. Transporting the Printer...................................................................37
F. Technical Support..............................................................................38
Section 7: Technical Specifications.............................................................39
Index..................................................................................................................40
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Section 1: Getting Started
THANK YOU…
...for purchasing the BravoProTM AutoPrinter. The BravoPro is
the perfect all-in-one solution for printing professional looking
CDs and DVDs. Operation is simple and completely automatic
once a job has been started.
To begin using your AutoPrinter, please read this manual
carefully. This Operator's Manual is a complete step-by-step
guide to quickly and easily print discs with your new
AutoPrinter.
NOTE ON TERMS AND CONVENTIONS:
From this point forward, the following terms and conventions
will apply:
The BravoPro AutoPrinter will be abbreviated simply as the
Printer.
Optical discs, which can include many different types of discs
including CD-Rs, CD-RWs, DVD+/-Rs and more are all
referred to as CDs or discs.
A. CHOOSING A GOOD LOCATION
•
Place the Printer in a location with adequate air circulation
to prevent internal heat build up. You will need at least 24"
(61 cm) of overhead space to allow the top cover to open
freely.
•
Do not place the Printer near heat sources such as radiators
or air ducts, or in a place subject to direct sunlight,
excessive dust, mechanical vibration or shock.
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B. UNPACKING AND INSPECTION
While unpacking your Printer, inspect the carton to ensure that
no damage has occurred during shipping. Make sure that all
supplied accessories are included with your unit.
The following items should be included:
•
•
•
•
•
•
•
•
•
Optical Disc Printer
Gray Plastic Input and Output Bins
Power Cord
One Three-Color (CMY) Ink Cartridge
One Monochrome Black Ink Cartridge
QuickStart Installer Disc
USB Interface Cable (Beige)
Warranty Card
This Operator's Manual, Quick Start Guide and Other
Printed Information
Save the carton and packing materials. They will come in
handy later if you ever need to transport the Printer and/or
any of its parts and accessories.
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C. IDENTIFYING THE PARTS
Front Panel and Top
This illustration shows the Printer, its Control Panel,
Buttons, LED indicator lights, Input and Output Bins and
other components.
Control Panel /
Status Lights
Front Cover
Ink Cartridge
Carrier
Color Ink Cartridge
Monochrome Black
Cartridge
Power Button
Ink Cartridge
Button
Robotic Disc
Transporter
Output Bin
Input Bin
The Robotic Disc Transporter moves discs from the Input Bin,
to the printer, and finally to the Output Bin.
The Control Panel contains LED Status Lights and Buttons to
control the Printer. The LED Status Lights indicate that Power
is ON. They also blink in certain patterns to indicate an error
or other condition of the Printer. See Section 4 for a full
explanation of the LED Status Light conditions.
The Power Button turns the Printer's power ON and OFF.
When the front cover is opened, the Ink Cartridge Button is
used to position the Cartridge Carrier for easy ink cartridge
replacement. When the front cover is closed, pressing the Ink
Cartridge button will open or close the Printer Tray.
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The Input/Output Bins are situated under the top cover of the
Printer. The bins will hold up to 50 discs. The right-side bin is
the Input Bin for blank media; the left-side bin is the Output
Bin for finished discs.
The Front Cover is a durable plastic cover that will protect the
Printer from dust and interference.
The Ink Cartridge Carrier holds both a color ink cartridge
(right-side pen) and a monochrome ink cartridge (left-
side pen).
Rear Panel
This illustration shows the input ports and the power switch
found on the rear panel of the Printer:
Power Input Port
USB Port
Power Switch
The USB Port is connected to an open USB port on your PC
with the USB cable, included with your Printer.
The Power Input Port connects to the included power cable.
The internal power supply is a switching 100V~240V power
supply.
The Power Switch shuts off all power to the Printer.
D. PC SYSTEM REQUIREMENTS
Before getting started, it is important for you to verify that
your PC meets the minimum system requirements. Here's
what you need in order to successfully print:
•
700 MHz or faster Pentium III/IV processor running
Windows 2000 or XP.
•
512 MB or greater RAM
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•
•
Free hard drive space of at least 10 GB.
Available USB Port.
If your PC does not have these minimum system requirements,
system performance may not be acceptable.
E. MAC SYSTEM REQUIREMENTS
Before getting started, it is important for you to verify that
your computer meets the recommended system requirements.
Here's what you need in order to successfully burn and print
with the Discribe software:
•
G4 PowerPC 700MHz or higher running OS X version 10.2
or higher
•
•
•
•
256MB RAM
Free hard drive space of at least 2 GB (up to 6 GB for DVD)
Available USB 2.0 Port
Do not connect the Printer to any USB hubs or the USB
port on your keyboard. It should be connected directly to
an onboard USB 2.0 port.
If your computer does not have at least these minimum system
requirements, system performance may not be acceptable.
F. OVERVIEW OF OPERATION
Your new Printer is an automated, precision device intended
for continuous-duty publishing of discs. The following is a
description of the complete process of printing a CD/DVD job
on your Printer:
1. Up to 50 blank discs may be loaded at one time into the
Input Bin.
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2. The Robotic Disc Transporter will pick a disc from the
Input Bin. After each disc is placed in the printer, the
Robotic Disc Transporter checks the input stack to "see" if
multiple discs were accidentally picked.
3. Printing will now begin. Print time varies according to
which print mode has been selected (section 3-A). In most
cases, print time takes no more than 2 minutes. After
printing the first disc, the Printer’s Disc Tray opens
automatically. The Robotic Disc Transporter moves the
finished disc to the Output Bin.
4. The Robotic Disc Transporter will now load the second disc
into the Printer Tray for printing.
5. The process starts over and repeats until all blank discs are
gone or the number you have specified via software are
printed.
6. Now that you understand the order of operation, it is time
to set up your Printer.
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Section 2: Hardware and Software
Setup
Set-Up
This section will describe the step-by-step process of setting
up your Printer. This includes information on how to load the
supplies (ink and disc media) necessary to start printing discs.
A. INSTALLING THE PC SOFTWARE
The Installer Disc has a QuickStart menu that will guide you
through the process of setting up your duplicator. Please refer
to the following for more information on each step:
1. Place the CD/DVD Printer Installer CD in your CDRom
Drive. The Installer application should automatically
launch in a few moments. If it does, proceed to Step 2. If it
does not automatically launch, follow these steps:
•
Double-click the My Computer Icon, then double-click
the icon of the appropriate CD drive containing the
Software Installer disc.
•
Double-click INSTALL.exe
2. In the Installer Application, click the QuickStart Install
button. The on screen instructions will guide you step-by-
step through the installation process.
B. INSTALLING THE MAC SOFTWARE
Before installing the software please note that all software
must be installed on a hard disk. Once you have installed the
software, store the original program CD-ROM in a safe place.
Please note that your user account must have administrative
rights to properly install a new printer. You can check with
your system administrator or check with Apple support to
confirm whether or not your account has administrative rights.
Install the software as follows:
a. Insert the Installation CD-ROM in your system's CD-ROM
drive.
b. Double-click the CD-ROM icon.
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c. Double-click on the AutoPrinterPro Installer.mpkg file
icon. Follow the on-screen instructions.
d. The volume containing the operating system should be
selected for installation. Click the Continue button. All
components will be installed to their proper locations.
e. Once the installation has completed, click Quit.
You have successfully installed all the necessary software!
Section C below will describe how to connect the Printer to
your Mac.
C. HARDWARE SETUP
Step 1: Applying Power
• Locate the power cord supplied with your Printer.
•
Plug the adapter into a surge protected outlet, and plug the
power plug into the power port on the rear panel of the
Printer.
Step 2: Loading Media (Discs)
NOTE: Your Printer can print directly onto virtually any brand of inkjet
printable-surface CD/DVD media. However, different brands of discs
have different printable coatings. Because of this, you may need to
adjust the printer driver settings to accommodate your specific
brand of CD/DVD media. Refer to Section 3A and 4E for further
printer driver information.
Due to the wide variety of printable-surface CD/DVD media,
you may find that certain brands of discs provide higher print
quality than others. For maximum print quality, use CD/DVD
media authorized by Primera.
Refer to the following steps when loading discs in to the
Printer:
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Open the front cover of the Printer
INDEX
•
•
The Printer will automatically position the cartridge
carrier and Robotic Disc Transporter to the center position
allowing for easy access to the bins.
•
Load the Input Bin (the bin located on the right-hand side
of the Printer) with 50 blank discs and place the bins on the
mounting pegs.
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Step 3: Connecting the USB 2.0 Cable
Connect the Printer to your PC or Mac with your beige
USB 2.0 Cable. If you are using a PC, after a few moments,
Windows will tell you it has found new hardware and is
looking for software to install it.
Select "Install the software automatically" and click Next.
You may see a notice like the one shown here stating that the
Printer has not passed Windows Logo Testing. Click Install
Anyway to continue installing the printer driver for your
Printer.
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Note: When connecting USB to a Mac it may be necessary to Add
the printer via the Printer Setup Utility.
Step 4: Installing Ink Cartridges
•
With the cover open, press the Ink
Cartridge Button
to move the Ink
Cartridge Carrier to the load position
and open the ink cartridge covers.
Remove each ink cartridge from its
packaging.
Slowly remove the tape covering
the cartridge's print head.
•
•
DO NOT TOUCH THE COPPER AREA!
•
Insert the ink cartridges into the carrier, copper end first
and snap the cartridge cover in place. Insert the color in the
right holder, monochrome black in the left cartridge holder.
The cartridge labels are color coded to the cartridge covers.
•
Close the Printer's front cover.
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D. TUTORIAL: PRINTING DISCS ON A PC
The SureThing Disc Labeler software included with your
Printer is a great tool for creating professional looking discs.
You can use SureThing's Smart Designs to quickly label a disc,
or easily import your own design in many popular file formats.
The Help file included with the SureThing software will
provide complete instructions on all the features in this
package. (Go to the Help Menu - Contents) To launch
SureThing, click your Windows Start menu button and choose
SureThing CD Labeler 3.1 Primera Edition. The following is a
tutorial on creating a basic disc design:
1. Click New...
2. Select 120mm Disc under Label Products and click Next.
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3. Click Browse to look through the many built-in back-
grounds included with SureThing, or click Clear if you
would like to import your own background or design.
Click Next.
4. Check Use Smart Designs to browse through different
built-in designs. Deselect this option if you would like to
create your own layout. When finished, click Next.
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5. Click Finish. You should now see your basic layout.
Simply double click on text boxes to modify the standard
text with your information. If you want to import your
own graphics, click Photos/Clipart to browse for images.
Many standard clipart symbols are included with your
software.
6. Once you are happy with your design, save it as a
SureThing Design (*.STD) file format.
7. To Print, go to the file menu. Choose Print. Select the
number of copies you wish to print. Select the Disc
Publisher Pro as the printer. To edit print preferences,
click the options button. Once you are ready to print,
click OK.
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Section 3: Printing Discs on a PC
The printer driver allows you to adjust quality, speed and other
settings. Both will be described in detail in this section.
A. SETTING UP THE PRINTER DRIVER
Once the Printer software has been successfully installed, you
will want to take a moment to familiarize yourself with the
printer driver settings for your Printer. These settings affect the
print quality of your discs. The default settings of the printer
driver will fit most printing needs. Please refer to the following
steps to change or verify your printer driver options:
1. Click the Start button. For Windows 2000 point to Settings
and click on Printers. For XP Professional click on Printers
and Faxes. For XP Home click on Control Panel, then click
on Printers and Other Hardware, then click on Printers
and Faxes.
Click on the Disc Publisher Pro icon with the right mouse
button and select Printing Preferences.
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NOTE: Most applications allow you to change these same printer driver
options from their "Print" and/or "Printer Setup" screens. This
means that you don't have to go back to the main printer setup
window each time you want to change a setting or option in the
printer driver. These applications will usually give you the same
choices and options, but in a slightly altered format. Some
applications do not save your printer driver option changes, but
instead only use your changes for the current image or print job.
Paper Size
The paper size option will be set to CD for printing onto
printable surface CDs and DVDs. The remaining options
apply if you have purchased the business card adapter kit.
Disc 120mm - This setting allows for printing to the outer
edge of the disc.
Mini-Disc 80mm - This setting prints to Mini-Disc or CD
Single size discs (Primera Part Number 53362).
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Business Card Disc - This prints to the 58mm by 86mm
rectangular business card CD-r media (Primera Part
Number 53340).
Hockey Rink Disc - This setting is for the rounded edge or,
"Hockey Rink", shaped business card CD-r media (Primera
Part Number 53341).
Non-printable Outer Margin
Adjust this value to print all the way to the outer edge of a CD.
This is useful if you are printing full coverage images. The
lower you set this value the farther to the outer edge of the CD
you will print. Please note that with most media the printable
surface does not extend all the way to the edge of the disc.
Because of this you will not normally set this value to zero. You
may also want to adjust the inner diameter setting found under
the Calibration Options which is explained later in this section.
Resolution
Select the appropriate print quality option for your image.
Keep in mind that Normal provides the lowest quality but
with the least ink usage. Best provides the highest quality but
with higher ink usage. Print speeds also vary slightly between
settings. However, speed is affected most by the Disc Surface
Quality setting. You may wish to experiment with these
options to see which one is best for your particular CD media
and print quality requirements.
Disc Surface Quality
This setting affects the quality, speed and ink usage of the
print. Color matching is also tied to this setting. Start with the
default setting for fastest printing and the least amount of ink
consumption. If the quality needs improvement move to the
next highest setting.
Cartridge Type
Select Color to print using only the color cartridge. Using this
setting still allows you to print black. The Printer uses all
three colors to create the black portions of the image. The
Monochrome Black setting prints using the Monochrome
Black cartridge only. The Printer will print in gray scale
whatever image is sent including color images.
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Ink Saturation
This option controls the ink saturation of the printed image.
When printing onto the printer manufacturer's TuffCoat CD
media, this option can be left at its default setting of 100%.
When printing onto other brands of printable CD media, you
may need to adjust this control in order to optimize the ink
saturation for the printable surface of your specific CD media.
Click on the up and down arrows to change the ink saturation
setting. Lower numbers reduce the overall ink saturation,
while higher numbers increase it. If discs do not seem to be
drying completely it may be necessary to reduce this value.
Calibration Options
Click on the plus to reveal the following four Calibration
options.
Inner Diameter
This value changes the size of the non-printed center. Larger
numbers cause the non-printed center to be larger and smaller
numbers make the non-printed center smaller. This number is
incremented by 0.1mm so a change of 10 for inner diameter
changes the diameter by 1mm.
Inner Diameter Non-Printed Diameter
386 1.518" (38.6mm) (TuffCoatTM, Default)
220 0.865" (22.0mm) (Typical Hub-Printable CD/DVD)
150 0.591" (15mm) (Physical Center)
Cartridge Alignment
The Cartridge Alignment prints a test print and then
automatically scans the print to configure your printer for
bidirectional printing and to align the color and black
cartridges for Color+Black printing. It is important to perform
this calibration every time you change a cartridge. If you forget
to perform this calibration you will be prompted to do so
before your first print from the new cartridge.
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Center The Print Image
NOTE: Your printer comes from the factory pre-calibrated to print
the image in the center of the CD. You can use this adjustment if you
need to fine-tune this location.
If you ever wish to verify your factory-calibrated Vertical
and Horizontal calibration settings, you can run a simple
calibration procedure to assure that your images will be
centered when printed on a CD. To do this, refer to the
following steps:
1. Verify that a disc and a color ink cartridge are installed
in the Printer. It is important to use the same disc you
normally use for your publishing because different brands
of discs may vary slightly in size. Also, verify that the
Printer is powered ON and that it is connected to your
computer.
2. Click on the Center the Print Image and then the
Properties button. The printer will begin printing the
calibration test print.
3. When the print is complete, rotate disc 180º
and put the disc back in the input bin and
repeat step 2 using the same disc.
4. When the second run of the print is complete, you should
have a test print that looks similar to the following:
5
5
4
3
2
1
0
-1
-2
-3
-4
-5
4
BACK
BACK
3
2
1
0
u m b e r )
u m b e r
u s t ( m b e t h e S A M E n
w h o s e l i n e s t o u g h
F i n d a n d e n t e r t h e n
t i c e a r V l C a l i b r
NOTE:
- 1
- 2
- 3
- 4
- 5
After printing this image
once, rotate this CD
so the ARROWS point
to the BACK of the printer
and print again.
a t i o n
- 5 - 4 - 3 - 2 - 1
0
1
2
3
4
5
5
4
3
2
1
0
-1 -2 -3 4 -5
u m b e r )
u s t ( m b e t h e S A M E n
w h o s e l i n e s t o u g h
F i n d a n d e n t e r t h e n
u m b e r
a t i o n
o n i z t a l H C o a r l i b r
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5. Along the Vertical axis of the printed disc, find the number
whose lines touch. For example, in the above illustration,
Enter the number 2 into the Vertical box of the Calibration
window and 0 for the Horizontal axis.
6. Select the OK button. Your images should now be centered
when printed on a disc.
After your selections have been made, close out of the
printer setup window. You are now ready to go to an
application program and print. All printer driver selections
will stay the same until you change them.
Enable Ink Low Warning
This setting lets you enable or disable the warning from the
printer to tell you when the ink cartridges are getting low.
Clean/Change Cartridges & Check Ink Levels
Select this button to display the current ink levels as well as
options for cleaning and changing cartridges.
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Change Cartridge(s)
Select the Change Cartridge(s) button to install a new ink
cartridge or to switch back and forth between previously used
cartridges. After the cartridge has been replaced according to
the instructions in Section 2, Step 4: Installing Ink Cartridges,
select either the New Cartridge Installed button or the Old
Cartridge Installed button accordingly.
Clean/Purge
Select Clean/Purge button to send a simple test pattern to the
printer. Be sure to have a disc in the Printer's input bin and the
front cover closed. The test pattern purges ink through nozzles
of your ink cartridge to clear any blockages.
Details
Select the Details button for information on the drivers,
firmware, alignment and number of discs printed with your
Printer. Click Reset Factory Defaults to set all print centering
and cartridge alignment settings back to factory defaults.
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Disc Output Location
This can be set either Normal (Left Bin acts as output), or Kiosk
(finished discs deposited out the Front Exit). The default is
Normal (Left Bin).
B. USING SURETHING
The SureThing Disc Labeler software included with your
Printer is a great tool for creating professional looking discs.
You can use SureThing's Smart Designs to quickly label a disc,
or easily import your own design in many popular file formats.
The Help section included with the software will provide
complete instructions on all the features in this package.
(Go to the Help Menu - Choose Contents) The following is
a tutorial on creating a basic disc design:
1. Click New...
2. Select 120mm Disc under Label Products and click Next.
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3. Click Browse to look through the many built-in back-
grounds included with SureThing, or click Clear if you
would like to import your own background or design.
Click Next.
4. Check Use Smart Designs to browse through different
built-in designs. Deselect this option if you would like to
create your own layout. When finished, click Next.
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5. Click Finish. You should now see your basic layout.
Simply double click on text boxes to modify the standard
text with your information. If you want to import your
own graphics, click Photos/Clipart to browse for images.
Many standard clipart symbols are included with your
software.
6. Once you are happy with your design, save it as a
SureThing Design (*.STD) format.
7. To Print, go to the file menu. Choose Print. Select the
number of copies you wish to print. Select the Disc
Publisher Pro as the printer. To edit print preferences,
click the options button. Once you are ready to print,
click OK.
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C. USING OTHER GRAPHICS PROGRAMS
While SureThing will handle most labeling needs, some people
prefer to use other graphic programs. Your printer driver
allows you to print from most any graphics application. The
driver will center the image and automatically crop it to the
shape of a CD. This means you do not necessarily need a
template to create a CD in your favorite graphics program.
Simply create a custom page size of 120mm (4.72 inches)
square and center your image in that area and the driver will
do the rest. The center sizes listed in section 3A should guide
you in creating your disc. Because the driver crops the image
to the shape of a CD, you do not want to make your design
round. You will find it is best to "over bleed" your design by
filling the whole 120mm area with your image. This ensures
the outer and inner diameters will print perfectly round on
your disc.
D. USING KIOSK MODE
Kiosk Mode allows you to use both of Bravo's Bins as input,
doubling your disc capacity from 50 discs to 100 discs. In this
mode, the finished discs will be deposited out through the
front of the Bravo. Refer to the Kiosk Kit User Manual for
specific installation instructions. Kiosk mode is enabled
as follows:
Click the Start button. For Windows 2000 point to Settings and
click on Printers. For XP Professional click on Printers and
Faxes. For XP Home click on Control Panel, then click on
Printers and Other Hardware, then click on Printers and Faxes.
Click on the Disc Printer Pro icon with the right mouse
button and select Printing Preferences.
Find the Disc Output Location setting at the bottom of the
preferences screen. Set it to "Kiosk".
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Section 4: Printing Discs on a Mac
A. PRINTED LABEL FORMAT REQUIREMENTS
Your printer driver allows you to create labels in most any
graphics application. The driver will center the image and
automatically crop it to the shape of a CD. This means you do
not necessarily need a template to create a CD in your favorite
graphics program. Simply create a custom page size of 120mm
(4.72 inches) square and center your image in that area and the
driver will do the rest. The center sizes listed in Section E
should guide you in creating your disc. Because the driver
crops the image to the shape of a CD, you do not want to make
your design round. You will find it is best to "over bleed" your
design by filling the whole 120mm area with your image. This
ensures the outer and inner diameters will print perfectly
round on your disc.
Label Format Requirements:
•
•
4.72 x 4.72 (120mm) Square Image.
No Circular Images
To Print and burn simultaneously through the Discribe
program the image will need to be in one of the following
supported file formats:
JPEGs, TIFFs, PICTs, PDFs, GIFs, BMP, JPEG 2000, MacPaint,
Photoshop, PNG, QuickTime Images, SGI, TGA, and more.
In order to help you design your label, included on the
installation disc are templates in eps format. These templates
will help you get started designing your label.
To use the template follow these steps:
1. Open the template in Photoshop or Illustrator.
2. Create a new layer for your image or graphics. (Make
sure the template layer is on top of the image layer)
3. Place your image or design your graphics on the new layer.
Use the template as a guide for image and graphics
placement.
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4. Before you print or save your image in another format,
either hide the template layer or delete the template layer.
The circular shape and center cut out should not be
printed. Use it only as a guide to layout your image.
B. PRINTING
To print simply follow the normal procedure for printing from
your graphics application. Select the Disc Publisher Pro as
your printer. Select the number of copies. The Printer will
pick and print as many copies as you select.
C. PRINTER OPTIONS
The following section will examine the printer driver settings
that affect the print quality of your discs. While the default
settings will fit most printing needs, it is a good idea to
familiarize yourself with these settings to optimize your print
quality. The printer driver settings are contained in two areas,
Page Setup and Print Setup. You can access the driver settings
as follows:
1. From any printing application, click the Page Setup and set
Format For to Disc Publisher Pro.
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2. The paper sizes for the Printer refer to the type of disc
to which you will be printing. The available sizes are:
CD/DVD, Business Card Disc, 80mm CD Hockey Rink
Disc and Digital Vinyl Disc.
Print Settings
Click Print Setup to see the driver window and all of its
settings. Click the Copies and Pages button and select Printer
Settings option in the drop-down menu to see the full pane
and access all the printer driver settings.
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The following is a description of the printer driver settings:
INDEX
•
Cartridge to use
The Black and Color setting will use both cartridges when
printing your image. Color will only use the Color
Cartridge, and Black Only will only use the monochrome
cartridge for printing.
•
Kiosk Mode
Kiosk Mode will allow you to increase the capacity of your
Printer from 50 to 100 discs by dispensing finished discs
out the front of the unit instead of dropping them to the
output bin. This allows you to place blank discs in both
the input and output bins doubling your capacity.
Attach the Kiosk Kit to the Printer using the Kiosk Kit
installation instructions that came with your printer. This
setting will be overridden by the Kiosk Mode setting in
Discribe's Robot Write or Job Details Pane.
•
•
Print Quality
There are three options for image quality. Keep in mind
that Normal provides the fastest print at lower quality
while Best delivers the best quality at a slower print speed.
Disc Surface Quality
This setting also affects the Quality of the printed image
by altering the color matching profile. Start with the
default setting for fastest printing and the least ink
consumption. If the quality needs improvement, move
to the next highest setting.
•
•
Intensity
The Intensity setting will control the amount of ink
saturation on the disc. When printing onto the Primera
ToughCoat discs, 96% is usually sufficient. When printing
on to other brands of media, or if you would like to print
darker colors, you may wish to increase or decrease the
Intensity setting.
Inner Diameter
The inner diameter refers to the size of the non-printed
center on your disc. The size of the center hub can vary
from one type of media to the next. This allows you to set
the inner diameter in millimeters allowing you to print all
the way to the center hub regardless of the type of disc you
are using. For the discs that Primera sells, use the following
guide for Inner Diameter:
−
−
38.3 mm for Primera's Tuff-Coat CDR
24.9 mm for the Hockey Rink Disc, Business
Card Disc and 80mm CD
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Outer Margin
The Outer Margin refers to where the printing will cut
off around the outer edge of your disc. The size of the
printable surface can vary from one type of media to the
next. This allows you to set the outer margin in millimeters
allowing you to print all the way to the edge regardless of
the type of disc you are using.
INDEX
•
•
Config Utility
This button launches the Configuration Utility. This Utility
is also available in the Print Center by selecting the Disc
Printer Pro and clicking the Configure or Utility Icon. This
utility is used to report ink levels, clean and change ink
cartridges, and align your color and black cartridges for
optimal print quality. In addition, this utility will allow
you to center and adjust your printed image. Refer to
section 4-D of this manual for a detailed description of
this program.
•
•
Save As Default
The Save As Default button will save the current settings
as the system-wide defaults.
Restore Defaults
The Restore Defaults button will restore the driver settings
to the factory defaults.
D. CONFIGURATION UTILITY
The Configuration Utility is a program that installs with your
Printer software. This utility allows you to monitor ink levels,
maintain and calibrate ink cartridges and align printing on the
disc. The Configuration Utility can be launched from the Print
Center in OSX by doing the following:
1. Click the Finder
2. Click the Applications Icon
3. Scroll to Print Center (Printer Setup Utility in
OS X v. 10.3)
4. Highlight the Disc Publisher Pro and click the Configure
(Utility in OS X v. 10.3) Icon
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You can also launch the Configuration Utility from the Disc
Publisher Pro printer settings in any printing application by
clicking File then Print and selecting Printer Settings.
In Printer Settings you will find a button to launch the
Configuration Utility. When launched, the following
pane appears:
You will see both the Color and Monochrome Ink Levels are
displayed. The Color Ink Level represents the lowest color in
your cartridge. For instance, if your cartridge has 80% cyan
50% yellow and 65% magenta ink remaining, the level reported
would be 50%. You will also see the following buttons:
Clean Cartridge
Cartridges that sit idle in the Printer for a period of time may
start to experience some drying of ink in the tiny nozzles that
make up the print head. Clicking the Clean Cartridge
button will cause the Printer to pick a disc and place in into the
printer tray. The Printer will then print a simple pattern that
will flush ink through the nozzles. The test pattern will also
show you if any nozzles are clogged. In the pattern you will
see some diagonal lines which should be continuous; breaks in
those lines indicate a clogged nozzle. Please note that it may
require more than one cleaning to fully clear all nozzles. If the
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nozzles are not fully clear after a few cleaning prints, it may be
necessary to remove the cartridge and actually clean the print
head by gently blotting the nozzles with a moist cloth or paper
towel and replace it in the Printer.
Change Cartridge
If you need to change cartridges, it is a good idea to use the
Change Cartridge button in the Configuration Utility. This
ensures the most accurate tracking of ink levels. To change a
cartridge, click the Change Cartridge button. The cartridge
holder will move to the center of the Printer to make it
easier to install the cartridges. Lift the top cover and install the
cartridges and described in section 2 of this manual. You will
be prompted to let the system know whether or not you are
installing a new or used color or monochrome cartridge. Once
installed, click the OK button and the system will update your
cartridge levels.
Alignment Calibration Print
The Cartridge Alignment prints a test print and then
automatically scans the print to configure your printer for
bidirectional printing and to align the color and black
cartridges for Color+Black printing. It is important to perform
this calibration every time you change a cartridge. If you forget
to perform this calibration you will be prompted to do so
before your first print from the new cartridge.
Image Alignment
The Image Alignment button will allow you to nudge the
image up, down, left, or right on your disc. To center the
image, click the Image Alignment button. You will be
prompted with a choice to print a test print or simply enter
values to nudge the image alignment on the disc.
If you do not know the direction and distance to move the
image in order to center it on your disc, you can opt to print
the centering test print. Make sure the Printer has discs and
ink cartridges installed, and it is connected and ready to
receive a print job, and then click the Yes button. The Printer
will pick a disc and print a scale of numbers on it. You will be
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prompted to open the Printer's front cover, rotate
the printed disc 180 degrees, reload it into the
input, and close the cover. Click OK when ready
and the Printer will pick the disc and print another
scale of numbers. The disc should look like this:
5
5
4
3
2
1
0
-1
-2
-3
-4
-5
4
BACK
BACK
3
2
1
0
u m b e r )
u m b e r
u s t ( m b e t h e S A M E n
w h o s e l i n e s t o u g h
F i n d a n d e n t e r t h e n
t i c e a r V l C a l i b r
NOTE:
- 1
- 2
- 3
- 4
- 5
After printing this image
once, rotate this CD
so the ARROWS point
to the BACK of the printer
and print again.
a t i o n
- 5 - 4 - 3 - 2 - 1
0
1
2
3
4
5
5
4
3
2
1
0
-1 -2 -3 4 -5
u m b e r )
u s t ( m b e t h e S A M E n
w h o s e l i n e s t o u g h
F i n d a n d e n t e r t h e n
u m b e r
a t i o n
o n i z t a l H C o a r l i b r
Once the print has finished, you will see the following dialog
box:
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Look at the finished alignment disc and pick the numbers that
come closest to lining up with one another. For instance, on
the disc shown in this manual, the vertical alignment is 2 and
the horizontal alignment is 0. Enter this in the alignment
dialog box.
If you choose not to print the test print, you will simply see the
alignment dialog box and can enter values to move the image.
The unit of measure is roughly 0.1mm. Making the Horizontal
Calibration number smaller or more negative will move the
image slightly to the left. Making the Horizontal Calibration a
larger value, or more positive will move the image to the right.
If the Vertical Calibration number is made smaller, or more
negative the image will move slightly up. If the Vertical
Calibration is set to a larger value, or more positive value, the
image will move down on the disc.
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Section 5: Interpreting the Printer's
Indicator Lights
The Power and Busy LED indicator lights located on the top of
the Printer can tell you a lot about what is happening inside
the Printer. To accurately interpret what it means when these
lights are on, off, or flashing, please refer to the following:
Ink Cartridge
LED
Power
LED
Printer
off
on solid
on solid
Is ready to receive job
on solid
Has received a job and is
waiting for the Robotic Disc
Transporter to load a disc
both lights are slowly blinking
alternately with one another
Waiting for a cartridge to be
installed and the lid to be
closed (See Section 2-A)
both lights are rapidly blinking
alternately with one another
The Printer is initializing.
You will see this pattern when
the Printer is first turned on.
Wait until the lights stop
blinking before opening
software or starting jobs.
flashing rapidly on solid
The printer tray or ink
cartridge carrier has stalled.
Press the Ink button to retry
the operation.
on solid
flashing rapidly
The Printer has a
cartridge problem. Check to
make certain that the cartridges
are installed correctly.
repeating pattern of both lights
flashing in unison, then one light
momentarily on solid.
This indicates low ink warning.
If the left light stays solid after
the flash, the Color cartridge is
low. If the right light stays on
after the flash, the
BlackMonochrome cartridge
should be replaced.
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Section 6: Maintenance and
Troubleshooting
The Printer is designed to operate for extended periods of time
with very little attention. In fact, no regular maintenance is
recommended other than cleaning the outside case.
NOTE: Do NOT attempt to oil or grease the Printer's Robotic Arm shaft or
other components. You will likely cause more harm than good! Any
moving parts are designed to operate for the life of the machine with
no additional lubrication required.
A. CLEANING THE PRINTER
Use a clean, lint-free rag with a small amount of ammonia
window cleaner to clean the Printer's outside case and trays.
This type of cleaner is very effective on inks that may
accumulate on the printer tray. Stronger cleaning solutions are
NOT recommended because they may damage the paint and
plastic materials from which the parts are manufactured.
Always disconnect your Printer's power cords before cleaning.
Resume operation only after the surfaces are completely dry.
B. PERFORMING A ROBOTIC SELF-TEST
To ensure that everything is working properly, a Self-Test
feature is built in to your Printer. In this mode, the Robotic
Disc Transporter will go through the motions of picking and
placing a disc to ensure proper working order. This test may
be performed without connecting the Printer to the PC.
Perform the test by doing the following steps:
•
•
Load some discs into the Input Bin
Open the top recorder tray by pressing the eject button on
the recorder.
•
•
Make sure the Printer's front cover is closed
With the Printer turned on, press the
Cartridge Button
•
While holding the Cartridge Button, press the Power
Button
until the robotics start to move.
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Release both buttons
To stop the test, wait until the disc has moved to the
Output Bin and press the Power Button.
INDEX
•
•
C. CLEANING THE INK CARTRIDGES
It may be necessary to clean the ink cartridge nozzles if you
notice reduced print quality, or if you suspect a cartridge
nozzle has become slightly dried out or clogged. Refer to
Section 3 for more information on performing a clean function
through the Printer's printer driver.
D. CLEARING A MEDIA JAM
If a disc should become jammed inside the printing area of the
Printer, with the lid closed press the Cartridge Button. This will
eject the Printer Tray. Then open the lid. The Cartridge Carrier
will move to the center position automatically. WAIT FOR THE
CARTRIDGE CARRIER TO STOP MOVING! Then carefully
move the cartridge carrier assembly to the left to gain access to
the printer tray.
E. TRANSPORTING THE PRINTER
To prevent damage to the Printer’s robotic arm during
shipment, it is important to properly secure it.
To prepare for transport, remove the ink cartridges and disc
holders, close the front cover and then do the following:
1. With the front cover closed, switch off power to the unit.
2. Press and hold the Cartridge Button.
3. While continuing to hold the Cartridge Button, switch on
power to the unit.
Continue to hold the Cartridge Button for five seconds. After
several more seconds, the robotics will undock and the arm
will lower. Power will shut off automatically once the robotics
are in transport position. If you have the cardboard spacer that
was shipped with the unit, replace the spacer inside the unit
and close the cover. If you don't have the cardboard spacer,
secure the arm and cartridges to the sides of the unit with tape
and close the cover.
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F. TECHNICAL SUPPORT
If you have difficulties in operating your Printer, the
procedures in this manual and the SureThing software User's
Guide should, in most cases, solve the problem. If you still
have difficulty, contact the technical support number listed on
the insert included in the supply pack that came with your
Printer.
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Section 7: Technical Specifications
Model
Auto Printer Pro
Ink-Jet
Printing Method
Printing Resolution
4800 x 1200 dpi, 1200 x 1200 dpi,
600 x 600 dpi
Ink Types
Dual Cartridges: One 3-color (CMY)
cartridge, and one Black Monochrome (K)
Media Types
Ink-Jet Printable Surface CD-R, CD-RW,
DVD-R, DVD RAM, DVD+R, DVD+R.
Maximum print width
Minimum PC System
4.724" (120mm)
IntelTM Processor III/IV 750 MHz or higher,
256MB RAM minimum, 512 MB
recommended, available PCI slot,
one free USB 2.0 port
Minimum MAC System G4 PowerPC 700MHz or higher running
Mac OS Version 10.2 or higher, 256MB
RAM minimum, 2GB free hard disk space
(6GB for DVD)
Disc Capacity
50 disc input, 50 disc output (default)
100 disc input, 100 disc output
(Kiosk Mode)
Operating Systems
Interface
Windows XP and Windows 2000
USB 2.0 port
Power Requirement
100-120VAC / 220-240VAC
(switch-selectable), 50/60Hz, 1.0A
Weight
27.5 lbs. (12.5kg)
Dimensions
17.8"W x 11"H x 17.6"D
(452.12mmW x 279.4mmH x 447.4mmD)
EMC Certifications
Safety
FCC Class B, CE
UL, UL-C, CE
Warranty
One year return-to-depot
Technical Specifications 39
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Alignment Calibration..................................................................32
Connections, Rear Panel .................................................................4
Controls, Front Panel.......................................................................3
Identifying the Parts........................................................................3
Input Bin............................................................................................4
Output Bin.........................................................................................4
Paper Size ........................................................................................16
Resolution........................................................................................17
Specifications..................................................................................39
System Requirements .................................................................4, 5
Technical Support ..........................................................................38
Transporting the Printer ...............................................................37
Troubleshooting .............................................................................36
40 Index
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Printed in the United States of America
P/N 510921
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