Poulan Trimmer 301ZX User Manual

Parts Manual  
MODEL  
301ZX / 966681701  
Please read the operator’s manual carefully and make sure you  
understand the instructions before using the machine.  
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CONTENTS  
FRAME......................................................................4  
ENGINE PLATE.........................................................6  
STEERING ................................................................8  
IGNITION SYSTEM.................................................10  
HYDRAULIC PUMP / MOTOR ................................12  
WHEELS / TIRES ....................................................14  
BRAKE / DECK LIFT...............................................16  
MOWER DECK / CUTTING DECK..........................18  
SEAT.......................................................................20  
DECALS..................................................................22  
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.  
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FRAME  
14  
15  
39  
28  
8
24  
26  
34  
31  
32  
30  
9
7
36  
39  
5
39  
19  
26  
32  
43  
3
16  
11  
43  
2
6
1
10  
13  
37  
38  
31  
21  
25  
32  
18  
42  
40  
24  
16  
20  
17  
35  
29  
27  
43  
34  
37  
34  
12  
32  
41  
23  
22  
33  
39  
38  
4
4
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FRAME  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 525 454704....1 ....FRAME TUBE, LH YLW  
2.. 525 454904....1 ....FRAME TUBE, RH YLW  
3.. 525 464605....1 ....SUPPORT, REAR SEAT YLW  
4.. 525 605502....1 ....BRACKET, FRONT DECK BLK  
5.. 525 864502....1 ....BRACKET, FUEL TANK BLK  
6.. 525 798402....1 ....SUPPORT, TANK BLK  
7.. 539 122632....2 ....SPRING, SEAT  
23.. 539 976938....4 ....HCS 5/16-18 x 2¼  
24.. 539 990629....8 ....HCS 3/8-16 x 2¼  
25.. 539 101721....2 ....HCS 5/16-18 x 2¾  
26.. 539 976934....2 ....HCS 5/16-18 x ¾  
27.. 539 976937....2 ....HCS 5/16-18 x 2  
28.. 539 107476....2 ....BOLT 3/8-16 x 1 THD FRM  
29.. 539 111976....4 ....BOLT 3/8-16 x 25/8 THD FRM  
30.. 539 990369....2 ....BOLT 5/16-18 x 1 THD FRM  
31.. 539 990362....6 ....SCREW ¼-20 x 5/8 SLF TAP  
32.. 539 990188 . .12 ....WASHER 5/16 SAE FLAT  
33.. 539 990250....6 ....WASHER ½ SAE  
8.. 539 119884....2 ....CAP, SPRING  
9.. 575 328404....1 ....PLATE, LH YLW  
10.. 575 328304....1 ....PLATE, RH YLW  
11.. 575 852105....1 ....PANEL, SEAT SUPPORT YLW  
12.. 522 740710....1 ....FOOT REST YLW  
13.. 576 452404....1 ....FOOT PLATE w/DECALS YLW  
14.. 525 462609....1 ....PLATE, ENGINE YLW  
15.. 525 865905....1 ....BAR, IMPACT YLW  
16.. 539 102587....8 ....GROMMET, BUMPER  
17.. 539 104763....4 ....RETAINER, U TYPE  
18.. 532 195161....2 ....STUD w/ ANTI-ROTATE  
19.. 574 172901....2 ....GUIDE, BELT  
34.. 539 990122....6 ....WASHER 3/8 SAE FLT  
35.. 539 990645....2 ....RHSNB 3/8-16 x 1  
36.. 539 100413....1 ....RHSNB 3/8-16 x 1¼  
37.. 539 990316....4 ....RHSNB 5/16-18 x ¾  
38.. 539 111785....6 ....RHSNB 3/8-16 x ¾  
39.. 521 996501 . .14 ....NUT 3/8-16 FLANGE NYLOC  
40.. 539 990585....4 ....NUT 5/16-18 HEX WHIZLK  
41.. 539 200282....4 ....NUT 3/8-16 HEX JAM NYLOC  
42.. 539 990717....8 ....NUT 5/16-18 HEX NYLOC  
43.. 539 112899 . .14 ....NUT 5/16-18 FLANGE NYLOC  
20.. 539 119087....2 ....BUSHING  
21.. 539 976989....2 ....HAIRPIN  
22.. 539 101332....2 ....HCS ½-13 x 2¾  
5
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ENGINE PLATE  
20  
13  
17  
12  
7
6
16  
3
11  
1
4
13  
18  
15  
19  
5
2
8
12  
9
14  
10  
Torque to  
55-75 ft-lbs  
6
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ENGINE PLATE  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 539 120812....1 ....PULLEY, IDLER  
2.. 574 872801....1 ....PULLEY, ENGINE  
3.. 539 120990....1 ....IDLER, BLK  
11.. 532 120616....3 ....SCREW 3/8-16 x 1 THD FRM  
12.. 539 990188....3 ....WASHER 5/16 SAE FLAT  
13.. 539 990517....3 ....WASHER 3/8 FLAT STD  
14.. 539 115546....1 ....WASHER  
4.. 539 917033....1 ....KEY ¼ SQ x 2½  
5.. 539 116350....1 ....SPRING 3½  
6.. 539 990655....1 ....HCS 3/8-16 x 1½  
7.. 539 976937....1 ....HCS 5/16-18 x 2  
8.. 539 990588....1 ....HCS 3/8-16 x 2  
9.. 539 976938....1 ....HCS 5/16-18 x 2¼  
10.. 539 110065....1 ....HCS 7/16-20 x 2¾  
15.. 539 115270....1 ....BUSHING, METAL  
16.. 539 990717....1 ....NUT 5/16-18 HEX NYLOC  
17.. 539 990585....1 ....NUT 5/16-18 HEX WHIZLK  
18.. 539 200282....1 ....NUT 3/8-16 HEX JAM NYLOC  
19.. 539 112899....2 ....NUT 5/16-18 FLANGE NYLOC  
20.. 539 976979....1 ....NUT 3/8-16 HEX NYLOC  
7
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STEERING  
7
8
1
3
5
22  
25  
19  
2
4
30  
20  
21  
10  
24  
24  
13  
23  
16  
27  
7
23  
29  
12  
24  
26  
31  
14  
28  
9
6
15  
11  
18  
30  
17  
8
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STEERING  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 539 117949....1 ....STOP, STEER CNTRL RH  
2.. 539 117950....1 ....STOP, STEER CNTRL LH  
3.. 539 120899....2 ....GRIP  
17.. 539 101332....2 ....HCS ½-13 x 2¾  
18.. 539 976937....2 ....HCS 5/16-18 x 2  
19.. 539 108396....2 ....HCS 5/16-18 x 2½  
20.. 539 990316....2 ....RHSNB 5/16-18 x ¾  
21.. 539 990196....2 ....NUT 5/16-18 HEX  
4.. 539 120160....2 ....LEVER, UPPER  
5.. 539 120984....1 ....PIVOT, RH  
6.. 539 120983....1 ....PIVOT, LH  
22.. 539 112899....2 ....NUT 5/16-18 FLG HEX NYLOC  
23.. 539 990585....4 ....NUT 5/16-18 HEX WHIZLK  
24.. 539 990717....4 ....NUT 5/16-18 HEX NYLOC  
25.. 539 108010....2 ....NUT ½-13 JAM NYLOC GR 2  
26.. 539 110340....2 ....NUT 5/8-11 NYLOC  
27.. 539 991112....2 ....NUT ¼-20 JAM  
7.. 539 114453....2 ....DAMPENER  
8.. 539 120159....1 ....LOWER LEVER, RH  
9.. 539 120162....1 ....LOWER LEVER, LH  
10.. 539 104763....2 ....RETAINER, U TYPE  
11.. 539 120956....2 ....BUSHING ½ ID x ¾ OD  
12.. 539 119087....2 ....BUSHING  
28.. 539 115570....2 ....WASHER, SPECIAL  
29.. 539 990188....2 ....WASHER 5/16 SAE FLT  
30.. 539 990250....6 ....WASHER ½ SAE  
31.. 539 911121....4 ....WASHER 5/8 BELLEVILLE  
13.. 539 115638....2 ....ZERK  
14.. 539 991003....2 ....HCS ¼-20 x 1¾  
15.. 539 990209....2 ....HCS 5/16-18 x 1  
16.. 539 976935....4 ....HCS 5/16-18 x 1½  
9
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IGNITION SYSTEM  
8
3
1
30  
36  
40  
34  
13  
11  
32  
9
10  
35  
17  
37  
14  
31  
2
35  
30  
4
24  
4
12  
27  
36  
22  
40  
5
38  
33  
29  
7
26  
19  
6
28  
39  
16  
20  
25  
23  
21  
18  
15  
10  
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IGNITION SYSTEM  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 539 120193....1 ....FENDER, RH  
24.. 539 912222....4 ....CLAMP, HOSE  
25.. 575 436501....2 ....CLAMP, HOSE  
26.. 539 115736....1 ....HOSE ¼ x 8  
2.. 539 120192....1 ....FENDER, LH  
3.. 539 107541....1 ....SWITCH, IGNITION  
4.. 539 101080....4 ....SWITCH  
27.. 539 121486....1 ....HOSE, ¼ x 2  
5.. 539 101714....1 ....SOLENOID  
28.. 574 521305....1 ....HOSE, FUEL, 3/16" x 20"  
29.. 539 990580....2 ....HCS ¼-20 x ¾  
30.. 539 976952....8 ....SCREW #10-24 x 5/8  
31.. 539 107632....2 ....BOLT ¼ x 7½  
6.. 539 102436....1 ....BATTERY  
7.. 539 107628....1 ....HOLD DOWN, BATTERY  
8.. 539 107544....1 ....KEY, IGNITION  
9.. 525 598601....1 ....PANEL, CONTROLS  
10.. 522 730101....1 ....CABLE, THROTTLE  
11.. 532 193235....1 ....CABLE, CLUTCH  
12.. 539 110068....1 ....BATTERY CABLE, NEGATIVE  
13.. 575 661501....1 ....CLUTCH ASSY w/ CABLE  
14.. 539 116400....3 ....TERMINAL COVER  
15.. 576 369501....1 ....TANK, FUEL  
32.. 539 990074....2 ....RHSNB ¼-20 x ¾ GR2  
33.. 539 990316....2 ....RHSNB 5/16-18 x ¾  
34.. 539 990362....9 ....SCREW ¼-20 x 5/8 SLF TAP  
35.. 539 976977....8 ....NUT #10-24 HEX NYLOC  
36.. 539 976978....4 ....NUT ¼-20 HEX NYLOC  
37.. 539 108120....1 ....NUT ¼-20 HEX THIN NYLOC  
38.. 539 112899....2 ....NUT 5/16-18 HEX FLG NYLOC  
39.. 539 107629....2 ....NUT ¼ PUSH NYLON  
40.. 539 990055....4 ....WASHER ¼ FLAT SAE  
NOT SHOWN  
16.. 575 018101....1 ....CAP, FUEL w/ TETHER  
17.. 539 132624....1 ....KNOB, CLUTCH  
18.. 576 618201....1 ....GROMMET, CHECK VALVE  
19.. 539 105974....1 ....GROMMET, RUBBER  
20.. 539 110432....1 ....ELBOW  
539 104974 ...1 .... CABLE, POSITIVE  
539 103306 ...1 .... CABLE, POSITIVE LONG  
525 744301 ...1 .... WIRING HARNESS  
21.. 539 105245....1 ....FITTING, TANK  
22.. 539 916325....1 ....VALVE, FUEL  
539 110290 ...2 .... FOAM STRIP, TANK  
23.. 576 618101....1 ....VALVE, FUEL CHECK  
11  
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HYDRAULIC PUMP / MOTOR  
10  
8
12  
16  
3
21  
19  
18  
17  
21  
7
1
11  
9
14  
17  
21  
5
13  
15  
20  
2
4
6
20  
15  
12  
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HYDRAULIC PUMP / MOTOR  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 539 120152....1 ....HYDRO, RH  
12.. 539 976988....2 ....HAIRPIN COTTER  
13.. 539 976938....2 ....HCS 5/16-18 x 2¼  
14.. 539 990209....4 ....HCS 5/16-18 x 1  
2.. 539 120153....1 ....HYDRO, LH  
3.. 539 120157....1 ....RELEASE HANDLE, RH  
4.. 539 120156....1 ....RELEASE HANDLE, LH  
5.. 539 120806....1 ....BELT, EZT  
15.. 539 990629....4 ....HCS 3/8-16 x 2¼  
16.. 539 101721....4 ....HCS 5/16-18 x 2¾  
17.. 539 112899 . .10 ....NUT 5/16-18 FLANGE NYLOC  
18.. 539 115502....4 ....NUT 5/16-24 HEX JAM  
19.. 539 991073....2 ....NUT 5/16-24 HEX JAM LH  
20.. 539 990517....4 ....WASHER 3/8 FLAT STD  
21.. 539 990188 . .10 ....WASHER 5/16 SAE FLAT  
6.. 539 120154....2 ....SPACER, HYDRO  
7.. 539 114804....2 ....SPACER, WHEEL  
8.. 539 115729....2 ....ROD END, RH  
9.. 539 116690....2 ....ROD END, MALE LH  
10.. 539 120169....2 ....ROD, CONTROL  
11.. 539 116689....2 ....ROD END COUPLER  
13  
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WHEELS / TIRES  
12  
15  
10  
13  
22  
11  
4
6
19 21  
2
14  
18  
17  
9
7 3  
8
5
16  
1
20  
4
14  
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WHEELS / TIRES  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 575 812201....2 ....CASTER TIRE ASSY  
2.. 510 186504....2 ....YOKE, CASTER YLW  
3.. 539 103300....2 ....ZERK, ANGLED  
4.. 539 115638....2 ....ZERK  
12.. 539 102535....2 ....CAP, GREASE  
13.. 539 115749....2 ....PLUG, CASTER  
14.. 575 812401....2 ....WHEEL ASSY REAR  
15.. 539 115566....2 ....BOLT, HEX 5/16-18 x 1 NYLOC  
16.. 539 114805....4 ....SPACER 5/16  
5.. 576 617801....4 ....BUSHING, WHEEL  
6.. 539 112660....2 ....BEARING, FLANGED  
7.. 539 912234....4 ....VALVE  
17.. 539 105543....2 ....SPACER  
18.. 539 121159....2 ....RHSNB ½-13 x 6½  
19.. 539 200100....2 ....NUT ½ HEX CNTRLK  
20.. 539 101173....8 ....NUT ½-20 LUG  
21.. 539 109554....2 ....WASHER ½ FLAT  
22.. 539 115675....2 ....WASHER  
8.. 575 812301....2 ....RIM  
9.. 539 114697....2 ....TIRE, 410-5 4 PLY  
10.. 539 115747....2 ....SPRING, CASTER  
11.. 539 117901....2 ....BUSHING, CASTER  
15  
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BRAKE / DECK LIFT  
11  
23  
7
10  
6
18  
26  
16  
27  
24  
8
22  
5
1
19  
26  
21  
12  
9
14  
3
17  
25  
15  
13  
20  
25  
17  
2
4
16  
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BRAKE / DECK LIFT  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 525 580402...1 ....HANDLE, LIFT BLK  
2.. 525 580604...1 ....SHAFT, LIFT BLK  
3.. 525 583601...1 ....LINKAGE, BRAKE RT  
4.. 525 583701...1 ....LINKAGE, BRAKE LT  
5.. 525 735701...1 ....LINKAGE, UPPER  
6.. 539 120220....1 ....PIVOT, BRAKE ARM  
7.. 525 485602....1 ....HANDLE, BRAKE  
8.. 525 580201...2 ....BELLCRANK, BRAKE  
9.. 525 580301...1 ....ROD, BRAKE  
15.. 539 115658....2 ....L-ROD 3½"  
16.. 539 976988....4 ....HAIRPIN COTTER  
17.. 539 976989....6 ....HAIRPIN  
18.. 539 109368....2 ....BUSHING, PLASTIC  
19.. 539 101082....2 ....PIN 3/16 x 1¼ ROLL  
20.. 539 976979....3 ....NUT 3/8-16 HEX NYLOC  
21.. 539 990717....2 ....NUT 5/16-18 HEX NYLOC  
22.. 539 200282....1 ....NUT 3/8-16 HEX JAM NYLOC  
23.. 539 100413....1 ....RHSNB 3/8-16 x 1¼  
24.. 539 102843....1 ....WASHER 7/16 SPRING DISK  
25.. 539 990517....6 ....WASHER 3/8 FLAT STD  
26.. 539 990188....6 ....WASHER 5/16 SAE FLAT  
27.. 539 133007....1 ....WASHER, .825 WAVE  
10.. 532 196492....1 ....GRIP, LIFT HANDLE  
11.. 539 120921....1 ....GRIP, BRAKE HANDLE  
12.. 539 112308....2 ....SWIVEL, BRAKE  
13.. 539 118179....2 ....SWIVEL  
14.. 539 101224....2 ....SPRING  
17  
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MOWER DECK / CUTTING DECK  
38  
51  
2
18  
47  
6
32  
9
50  
42  
4
40  
5
47  
46  
30  
33  
7
22  
44  
8
44  
28  
43  
15  
25  
26  
39  
20  
23  
35  
27  
44  
45  
11  
24  
13  
41  
29  
34  
50  
49  
8
10  
1
19  
16  
48  
14  
17  
12  
44  
21  
37  
31  
3
36  
18  
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MOWER DECK / CUTTING DECK  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 574 453403....1 ....DECK w/ SFTY DECALS BLK  
2.. 574 173002....1 ....BELT, DECK  
27.. 532 415598....1 ....WASHOUT PORT  
28.. 539 976988....1 ....HAIRPIN COTTER  
29.. 539 976989....2 ....HAIRPIN  
3.. 532 419274....1 ....BLADE, MOWER/MULCH  
4.. 532 199791....1 ....PULLEY, MANDREL  
5.. 532 175820....1 ....PULLEY, IDLER  
6.. 539 110311....1 ....PULLEY, DECK IDLER  
7.. 532 400140....1 ....KEEPER, BELT  
30.. 539 107630....4 ....SCREW 5/16-18 WASHER HD  
31.. 539 107631....2 ....SCREW ¼-20 x 5/8 THDROLL  
32.. 539 990701....1 ....BOLT 3/8-16 x 1 ¾ WHIZLK  
33.. 539 113621....2 ....BOLT 3/8-16 x 3/8 SKT HD  
34.. 539 110025....1 ....BOLT 3/8-16 x 1½ THD FRM  
35.. 539 108461....1 ....BOLT ¼-20 x ½ HWST  
36.. 532 193003....1 ....BOLT/WASHER  
8.. 529 311701....2 ....KEEPER, BELT  
9.. 525 851801....1 ....GUIDE, BELT  
10.. 574 172804....1 ....ARM, IDLER  
11.. 573 970402....1 ....COVER, PULLEY  
12.. 529 311801....1 ....ARM, LH BRAKE  
13.. 539 114789....1 ....SWIVEL  
37.. 539 990588....1 ....HCS 3/8-16 x 2  
38.. 525 848601....1 ....RHSNB 3/8-16 x 4  
39.. 539 990799....2 ....RHSNB 5/16-18 x 5/8  
40.. 539 109332....1 ....NUT 3/8-16 HEX JAM  
41.. 573 975201....1 ....NUT 7/16-20 HEX NYLOC  
42.. 539 107590....1 ....NUT 9/16 TOP CNTRLK  
43.. 539 112899....2 ....NUT 5/16-18 FLANGE NYLOC  
44.. 521 996501....5 ....NUT 3/8-16 FLANGE NYLOC  
45.. 539 990122....1 ....WASHER 3/8 FLAT SAE  
46.. 539 107520....1 ....WASHER/SPACER  
47.. 539 109562....1 ....WASHER 3/8 x ¾  
14.. 539 112050....1 ....BEARING, BALL  
15.. 532 192557....1 ....BRACKET, DEFLECTOR  
16.. 532 195740....1 ....LINK, SUSPENSION  
17.. 532 199092....1 ....SPACER RETAINER  
18.. 525 848801....1 ....SPACER 2¼  
19.. 532 401872....1 ....SPRING, RETURN  
20.. 539 107609....1 ....SPRING, TORSION  
21.. 539 112057....1 ....MANDREL  
22.. 532 417344....1 ....CHUTE, DISCHARGE  
23.. 539 110736....1 ....PIN, CLEVIS 5/16  
24.. 532 173902....1 ....IDLER, V-GROOVE  
25.. 532 195185....2 ....ARM, DECK SUSPENSION  
26.. 532 416405....1 ....COUPLING, QUICK DISC  
48.. 539 990250....1 ....WASHER ½ SAE  
49.. 539 106504....1 ....WASHER 1¾ x ¼ HEAVY  
50.. 539 990517....2 ....WASHER 3/8 FLAT STD  
51.. 539 104864....2 ....WASHER 7/16 FLAT  
19  
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SEAT  
1
2
3
7
9
4
8
6
5
20  
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SEAT  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 522 598901....1 ....SEAT  
6.. 532 198200....1 ....SPRING, SEAT SLIDE  
7.. 539 110303....2 ....BOLT, 5/16-SHOULDER  
8.. 539 108503....3 ....HCS 3/8-16 x 5/8  
2.. 539 132140....1 ....SWITCH, SEAT N/C  
3.. 525 580005....1 ....PLATE, SEAT YLW  
4.. 574 191002....1 ....STOP, SEAT BLK  
5.. 532 197661....1 ....HANDLE, SEAT SLIDE  
9.. 539 112899....2 ....NUT 5/16-18 FLANGE NYLOC  
21  
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DECALS  
8
12  
9
4
15  
13  
19  
6
3
14  
2
11  
5
10  
18  
7
17  
16  
1
22  
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DECALS  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 525 798501....1 ....DECAL, BELT ROUTING  
2.. 539 109908....1 ....DECAL, SAFETY GRAPHICS  
3.. 539 113213....1 ....DECAL, WARNINGS  
4.. 539 120006....1 ....DECAL, PARK BRAKE  
5.. 575 934701....1 ....DECAL, POULAN FRT  
6.. 539 101881....1 ....DECAL, EXHAUST WARN  
7.. 539 109897....1 ....DECAL, SERVICE  
11.. 575 934802....1 ....DECAL, POULAN LT  
12.. 576 967501....1 ....DECAL, CONTROL PANEL  
13.. 525 814201....1 ....DECAL, DECK HEIGHT  
14.. 525 814301....1 ....DECAL, BLADE ENGAGE  
15.. 575 927201....2 ....DECAL, MOTION CONTROL  
16.. 539 113224....1 ....DECAL, DEFLECT CAUTION  
17.. 539 105746....1 ....DECAL, SEVERING  
8.. 539 105745....1 ....DECAL, BATTERY WARNING  
9.. 539 108385....1 ....DECAL, DO NOT TOW  
10.. 539 977778....2 ....PAD, ABRASIVE  
18.. 539 913010....1 ....DECAL, BLADE WARN  
19.. 575 934801....1 ....DECAL, POULAN RT  
23  
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08/12/10  
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