IMPORTANT MANUAL
Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
96192001902
SNOW THROWER
416804 09.20.07 SR
Always Wear Eye Protection During Operation
Printed in U.S.A.
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6. Whencleaning,repairingorinspectingthesnowthrower,
stop the engine and make certain the collector/impel-
ler and all moving parts have stopped. Disconnect
the spark plug wire and keep the wire away from the
plug to prevent someone from accidentally starting the
engine.
7. Do not run the engine indoors, except when starting
the engine and for transporting the snow thrower in or
out of the building. Open the outside doors; exhaust
fumes are dangerous.
16. Never touch a hot engine or muffler.
Clearing a Clogged Discharge Chute
Handcontactwiththerotatingimpellerinsidethedischarge
chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the dis-
charge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
8. Exercise extreme caution when operating on slopes.
3. Always use a clean-out tool, not your hands.
9. Neveroperatethesnowthrowerwithoutproperguards,
and other safety protective devices in place and work-
ing.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe
working condition.
10. Never direct the discharge toward people or areas
where property damage can occur. Keep children and
others away.
2. Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present
such as hot water heaters, space heaters, or clothes
dryers. Allow the engine to cool before storing in any
enclosure.
3. Always refer to operator’s manual for important details
if the snow thrower is to be stored for an extended
period.
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care when
operating in reverse.
13. Disengage power to the collector/impeller when snow
thrower is transported or not in use.
14. Use only attachments and accessories approved by
the manufacturer of the snow thrower (such as wheel
weights, counterweights, or cabs).
15. Never operate the snow thrower without good visibility
or light. Always be sure of your footing, and keep a firm
hold on the handles. Walk; never run.
CONGRATULATIONS on your purchase of a new snow
thrower. It has been designed, engineered and manu-
factured to give best possible dependability and perfor-
mance.
PRODUCT SPECIFICATIONS
Gasoline Capacity 4.0 Quarts (4,54 Liters)
and Type:
Unleaded Regular only
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this unit.
Oil Type
(API SG–SL):
SAE 5W-30 or 10W-30
(0° to +40°F)
SAE 0W-30 (below 0°F)
Please read and retain this manual. The instructions will
enable you to assemble and maintain your snow thrower
properly. Always observe the “SAFETY RULES”.
Oil Capacity:
26 Ounces (0,74 Liters)
Spark Plug
Gap:
Champion RJ19LM
0.030" (0,072 mm)
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
THEMODELANDSERIALNUMBERSWILLBEFOUND
ONADECALATTACHEDTOTHEREAROFTHESNOW
THROWER HOUSING.
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your snow thrower.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
•
Follow the instructions under “Maintenance” and “Stor-
age” sections of this owner’s manual.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
MAINTENANCE SCHEDULE ..................................... 14
SERVICE AND ADJUSTMENTS........................... 16-18
STORAGE................................................................... 18
TROUBLESHOOTING................................................ 19
REPAIR PARTS ..................................................... 20-31
WARRANTY................................................................ 32
PRODUCT SPECIFICATIONS...................................... 3
CUSTOMER RESPONSIBILITIES................................ 3
ASSEMBLY / PRE-OPERATION ............................... 5-7
OPERATION ............................................................ 8-13
MAINTENANCE..................................................... 14-15
3
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PARTS PACKED SEPARATELY IN CARTON
4
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ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety
before you attempt to assemble or operate your new
snow thrower. Reading the entire manual will familiar-
ize you with the unit, which will assist you in assembly,
operation and maintenance of the product.
SPEED
CONTROL
ROD
PLASTIC TIE
Your new snow thrower has been assembled at the factory
with the exception of those parts left unassembled for ship-
ping purposes. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in
the parts bag. To ensure safe and proper operation of your
snow thrower, all parts and hardware you assemble must
be tightened securely. Use the correct tools as necessary
to ensure proper tightness.
UPPER
HANDLE
HANDLE
KNOB
LOWER
HANDLE
REMOVE SNOW THROWER FROM CARTON
1. Remove all accessible loose parts and parts boxes
from carton.
2. Cut down all four corners of carton and lay panels flat.
3. Removethetwo(2)screwssecuringtheaugerhousing
to the pallet.
4. Removeallpackingmaterialsexceptplastictieholding
speed control rod to lower handle.
5. Remove the two (2) plastic ties securing the upper
handle to the pallet.
6. Remove snow thrower from carton and check carton
thoroughly for additional loose parts.
FIG. 1
SPEED CONTROL ROD
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 10)
RETAINER
SPRING
A toolbox is provided on your snow thrower. The toolbox is
located on top of the belt cover. Store the extra shear bolts,
nuts and multi-wrench provided in parts bag in the toolbox.
NOTE: The multi-wrench may be used for assembly of the
chuterotatorheadtosnowthrowerandmakingadjustments
to the skid plates.
UNFOLD UPPER HANDLE
1. Raiseupperhandletotheoperatingpositionandtighten
handle knobs securely.
SPEED
CONTROL
BRACKET
SPEED
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
CONTROL
LEVER
2. Insert rod into speed control bracket and secure with
retainer spring.
FIG. 2
5
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ASSEMBLY / PRE-OPERATION
INSTALL TRACTION DRIVE CONTROL ROD
(See Figs. 3 and 4)
The traction drive control rod has the long loop on the end
of the spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into
pivot bracket with loop opening down as shown.
2. With top end of rod positioned under left side of control
panel, pushroddownandinserttopendofrodintohole
in drive control bracket. Secure with retainer spring.
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
The auger control rod has the short loop on the end of the
spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into
control arm with loop opening up as shown.
2. With top end of rod positioned under right side of
control panel, push down on rod and insert end of rod
into hole in auger control bracket. Secure with retainer
spring.
TRACTION DRIVE
CONTROL ROD
AUGER
CONTROL
ROD
RUBBER
SLEEVE
RUBBER
SLEEVE
CONTROL
ARM
LOOP
OPENING
DOWN
LOOP
OPENING
UP
PIVOT
BRACKET
FIG. 3
FIG. 5
AUGER CONTROL ROD
AUGER
CONTROL
LEVER
TRACTION DRIVE
CONTROL LEVER
RETAINER
SPRING
RETAINER
SPRING
TRACTION
DRIVE
CONTROL
ROD
DRIVE
CONTROL
BRACKET
AUGER
CONTROL
BRACKET
FIG. 4
FIG. 6
6
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ASSEMBLY / PRE-OPERATION
INSTALL DISCHARGE CHUTE / CHUTE ROTATOR
HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotator head.
SPRING
1/4-20
SHOULDER
BOLT
CHUTE
DEFLECTOR
HOOK
1. Place discharge chute assembly on top of chute base
with discharge opening toward front of snow thrower.
2. Positionchuterotatorheadoverchutebracket. Ifneces-
sary,rotatechuteassemblytoalignsquareandpinonun-
dersideofchuterotatorheadwithholesinchutebracket.
3. With chute rotator head and chute bracket aligned,
position chute rotator head on pin and threaded stud
of mounting bracket.
BETWEEN HEX
NUTS
NYLON
WASHER
ON CHUTE
ROTATER HEAD
1/4-20
LOCKNUT
5/16-18
CARRIAGE
BOLT
4. Install 3/8 washer and locknut on threaded stud and
tighten securely.
CABLE
EYELET
CHUTE
ROTATOR
HEAD
REMOTE
3/8 LOCKNUT
3/8 WASHER
CABLE
BRACKET
5/16-18
LOCKNUT
FIG. 8
PIN
THREADED
STUD
ROTATOR HEAD
MOUNTING
ALIGN BEFORE
TIGHTENING LOCKNUT
CHUTE
BRACKET
BRACKET
FIG. 7
CHUTE DEFLECTOR
CONTROL LEVER
INSTALL CHUTE DEFLECTOR REMOTE CONTROL
(See Figs. 8 and 9)
FIG. 9
1. Install remote cable bracket to discharge chute with
5/16-18 carriage bolt and 5/16-18 locknut as shown.
Tighten securely.
CHECK TIRE PRESSURE
Thetiresonyoursnowthrowerwereoverinflatedatthefac-
tory for shipping purposes. Correct and equal tire pressure
is important for best snow throwing performance.
2. Install remote cable eyelet to chute deflector with
1/4-20 shoulder bolt, nylon washer and 1/4-20 locknut
as shown. Tighten securely.
•
Reduce tire pressure to 14-17 PSI (19-24.5 N-m).
3. Install spring hooks between hex nuts on chute rotater
head and into hole in chute deflector as shown.
7
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OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand
their meaning.
PRIMER
DANGER
OR WARNING
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
FORWARD REVERSE
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
DISENGAGED
ENGAGED
SNOW
TRACTION
DISCHARGE
DRIVE CONTROL
8
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OPERATION
AUGER
CONTROL
LEVER
DISCHARGE CHUTE CONTROL LEVER
SPARK
PLUG
ENGINE OIL CAP
WITH DIPSTICK
SAFETY
IGNITION
KEY
DEFLECTOR REMOTE
DRIVE SPEED
CONTROL LEVER
CONTROL LEVER
GASOLINE
FILLER
CAP
TRACTION
DRIVE
CONTROL
LEVER
CHUTE
DEFLECTOR
CHOKE
CON-
TROL
OIL
DRAIN
PLUG
LH TURN
TRIGGER
THROTTLE
/ ENGINE
CONTROL
DISCHARGE
CHUTE
RECOIL
POWER
CORD
PLUG
(AUXILIARY)
STARTER
HANDLE
LIGHT
ELECTRIC
START
BUTTON
FUEL
SHUT-OFF
VALVE
CLEAN-
OUT
TOOL
HANDLE
KNOB
PRIMER
MUFFLER
TOOLBOX
NOTE: ITEMS ABOVE
ARE SHOWN IN
THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ON YOUR UNIT.
DRIFT CUTTER
SKID PLATE
AUGERS
FIG. 10
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, locknuts and
wrench.
Throttle/engine control - used to select either FAST or
SLOW engine speed and to STOP the engine.
Safety ignition key - must be inserted for the engine to
start and run. Remove when snow thrower is not in use.
Traction drive control lever - used to engage power-pro-
pelled forward or reverse motion of snow thrower.
Electric start button - used for starting the engine.
Recoil(auxiliary)starterhandle-usedforstartingengine.
Drift cutter - used to cut through deep snowdrifts.
Auger control lever - used to engage auger motion (throw
snow).
Discharge chute control lever - used to change the di-
rection the snow is thrown.
Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
Skid plate - used to adjust height of scraper bar from the
ground.
Choke control - used for starting a cold engine.
Deflector remote control lever - used to change the
distance the snow is thrown.
LH and RH turn triggers - used to steer the snow thrower.
9
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OPERATION
The operation of any snow thrower can result
TO USE CHOKE CONTROL (See Fig. 13)
in foreign objects thrown into the eyes, which
canresultinsevereeyedamage. Alwayswear
safety glasses or eye shields while operating
your snow thrower or performing any adjust-
The choke control is located on the engine. Use the choke
control whenever you are starting a cold engine. Do not
use to start a warm engine.
00155
•
To engage choke, turn knob clockwise. Slowly turn
knob counterclockwise to disengage.
ments or repairs. We recommend standard safety glasses
or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine.
OFF
FULL
STOPPING
TRACTION DRIVE
•
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
FIG. 13
•
Release the auger control lever to stop throwing snow.
TO CONTROL SNOW DISCHARGE (See Fig. 14)
ENGINE
WARNING: Snow throwers have ex-
posed rotating parts, which can cause
severe injury from contact, or from ma-
terial thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
1. Move throttle control to “STOP” position.
2. Remove (do not turn) safety ignition key to prevent
unauthorized use.
NOTE: Never use choke to stop engine.
TO USE FUEL SHUT-OFF VALVE (See Fig. 11)
The fuel shut-off valve is located beneath the fuel tank on
the engine. Always operate the snow thrower with the fuel
shut-off valve in the OPEN position.
Ifthedischargechuteoraugerbecomeclogged,
shut-off engine and wait for all moving parts to
stop.Usetheclean-outtool,NOTYOURHANDS,
to unclog the chute and/or auger.
TheDIRECTIONinwhichsnowistobethrowniscontrolled
by the discharge chute control lever.
•
Tochangethedischargechuteposition,pressdownward
on discharge chute control lever and move lever left
or right until chute is in desired position. Be sure lever
springs back and locks into desired position.
OFF
OPEN
DISCHARGE CHUTE
CONTROL LEVER
FIG. 11
TO USE THROTTLE CONTROL (See Fig. 12)
Thethrottlecontrolislocatedontheengine.Alwaysoperate
the snow thrower with the engine at full throttle. Full throttle
offers the best snow thrower performance.
FAST
CHUTE DEFLECTOR
REMOTE CONTROL LEVER
FIG. 14
The DISTANCE that snow is thrown is controlled by the
position of the chute deflector. Set the deflector low to
throw snow a short distance; set the deflector higher to
throw snow farther.
SLOW
•
Press downward on chute deflector control lever and
moveleverforwardtolowerthedeflectoranddecrease
the distance. Move lever back to raise the deflector
and increase the distance. Be sure lever springs back
and locks into desired position.
FIG. 12
10
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OPERATION
TO THROW SNOW (See Fig. 15)
•
Squeezetractiondrivecontrollevertohandletoengage
the drive system.
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
The auger rotation is controlled by the auger control lever
located on the right side handle.
•
•
Squeeze auger control lever to handle to engage the
auger and throw snow.
Release the auger control lever to stop throwing snow.
SPEED and DIRECTION are controlled by the drive speed
control lever.
•
•
Press downward on the speed control lever and move
lever to desired position BEFORE engaging the trac-
tion drive control lever. Be sure lever springs back and
locks into desired position.
AUGER
CONTROL
LEVER
CAUTION: Do not move speed control lever
when traction drive control lever is engaged.
Damage to the snow thrower can result.
•
Slower speeds are for heavier snow and faster speeds
are for light snow and transporting the snow thrower. It
is recommended that you use a slower speed until you
are familiar with the operation of the snow thrower.
FIG. 15
USING THE CLEAN-OUT TOOL (See Fig. 16)
In certain snow conditions, the discharge chute may be-
come clogged with ice and snow. Use the clean-out tool
to dislodge this blockage.
NOTE: When both traction drive and auger control levers
are engaged, the traction drive control lever will lock the
auger control lever in the engaged position. This will allow
you to release your right hand from the handle and adjust
the discharge chute direction without interrupting the snow
throwing process.
When cleaning, repairing, or inspecting, make
certain all controls are disengaged and the au-
ger/impellerandallmovingpartshavestopped.
Disconnect the spark plug wire and keep the
wire away from the spark plug to prevent ac-
cidental starting.
TRACTION DRIVE
CONTROL LEVER
•
•
Releasetheaugercontrolleverandshutofftheengine.
Removetheclean-outtoolfromit'smountingclip. Grasp
the tool firmly by the handle and push and twist the tool
into the discharge chute to dislodge the blockage.
Afterthepackedsnowhasbeendislodged,returntheclean-
out tool to it's mounting clip by pushing it into the clip.
•
Makesurethedischargechuteispointedinasafedirec-
tion(novehicles,buildings,people,orotherobjectsare
inthedirectionofdischarge)beforerestartingtheengine.
DRIVE SPEED
CONTROL LEVER
•
Restart the engine, then squeeze the auger control
lever to the handle to clear snow from the auger hous-
ing and the discharge chute.
FIG. 17
POWER STEERING OPERATION (See Fig. 18)
Steeringtriggersareusedtoassistinsteeringyoursnowthrow-
er.Thetriggersarelocatedontheundersideofeachhandle.
Whenatriggerissqueezed,itdisengagesthedrivewheelon
thatsideofsnowthrowerandallowsittoturninthatdirection.
DISCHARGE CHUTE
•
•
To turn left – squeeze left side trigger.
To turn right – squeeze right side trigger.
CLEAN-OUT
TOOL
LH TURN
TRIGGER
RH TURN
TRIGGER
MOUNTING CLIP
FIG. 18
TO ADJUST SKID PLATES (See Fig. 19)
FIG. 16
NOTE: The wrench provided in your parts bag may be
TO MOVE FORWARD AND BACKWARD (See Fig. 17)
used to adjust the skid plates.
SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control
lever located on the left side handle.
Skid plates are located on each side of the auger housing
and adjust the clearance between the scraper bar and the
11
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OPERATION
ground surface. Adjust skid plates evenly to proper height
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 21)
The engine on your snow thrower has been shipped, from
the factory, already filled with oil.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
for current surface conditions. For removal of snow in
normal conditions, such as a paved driveway or sidewalk,
place skid plates in the highest position (lowest scraper
clearance) to give a 1/8" clearance between the scraper
bar and the ground. Use a middle position if the surface
to be cleared is uneven.
NOTE: It is not recommended to operate the snow thrower
overgravelorrockysurfaces.Objectssuchasgravel,rocks
or other debris, can easily be picked up and thrown by the
impeller, which can cause serious personal injury, property
damage or damage to the snow thrower.
•
To change engine oil, see “TO CHANGE ENGINE OIL”
in the Maintenance section of this manual.
•
If snow thrower must be operated over gravel surface,
use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clearance) position.
ADD GASOLINE (See Fig. 21)
•
Fill fuel tank to bottom of tank filler neck. Do not over-
fill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
1. Shut off engine and wait for all moving parts to stop.
2. Adjust skidplatesbylooseningthehexnuts, thenmov-
ing skid plate to desired position. Be sure both plates
are adjusted evenly. Tighten securely.
WARNING: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
HIGH POSITION
(LOW GROUND
CLEARANCE)
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can at-
tract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. SeeStorageInstructionsforadditional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
AUGER
HOUSING
SCRAPER BAR
HEX
SKID PLATE
NUTS
LOW POSITION (HIGH GROUND CLEARANCE)
FIG. 19
SCRAPER BAR
The scraper bar is not adjustable, but is reversible. After
considerable use it may become worn. When it has worn
almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement.
Replace a damaged or worn scraper bar.
CHOKE CONTROL
THROTTLE PRIMER
ENGINE OIL
FILL CAP /
DIPSTICK
TO USE DRIFT CUTTERS (See Fig. 20)
Use the drift cutters to cut through deep snowdrifts that are
higher than the front of the snow thrower.
SAFETY
IGNITION
KEY
•
Loosen upper adjustment nut enough to allow drift
cutter to be raised to highest position and tighten nut
securely. Repeat for opposite side of snow thrower.
•
When not using drift cutters, loosen adjustment nut,
lower to storage position and tighten nut securely.
AUGER
HOUSING
GASOLINE
FILLER CAP
FUEL SHUT-
OFF VALVE
STORAGE
POSITION
DRIFT
CUTTER
RECOIL
STARTER
HANDLE
STARTER BUTTON
POWER CORD PLUG
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
ADJUST-
MENT NUT
FIG. 21
FIG. 20
12
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OPERATION
6. Whentheenginestarts,releasetherecoilstarterhandle
TO START ENGINE
Be sure fuel shut-off valve is in the “OPEN” position.
and slowly move the choke control to the “OFF” posi-
tion.
•
Your snow thrower engine is equipped with both a 120 Volt
A.C. electric starter and a recoil starter. The electric starter
is equipped with a three-wire power cord and plug and is
designed to operate on 120 Volt A.C. household current.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
WARM START - RECOIL STARTER
•
Be sure your house is a 120 Volt A.C. three-wire
grounded system. If you are uncertain, consult a
licensed electrician.
Follow the steps above, keeping the choke in the “OFF”
position. DO NOT push the primer.
BEFORE STOPPING
Run the engine for a few minutes to help dry off any mois-
ture on the engine.
WARNING: Do not use the electric
starter if your house is not a 120 Volt
A.C. three-wire grounded system. Se-
riouspersonalinjuryordamagetoyour
snow thrower could result.
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine,
proceed as follows:
1. Grasp the recoil starter handle and slowly pull as much
rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back
against the starter.
COLD START - ELECTRIC STARTER
1. Insert safety ignition key (packed separately in parts
bag)intoignitionslotuntilitclicks. DONOTturnthekey.
Keep the extra safety ignition key in a safe place.
2. Place throttle control in “FAST” position.
3. Rotate choke control to “FULL” position.
4. Connect the power cord to the engine.
If the engine still fails to start, repeat the above steps or
use the electric starter.
SNOW THROWING TIPS
5. Plug the other end of the power cord into a three-hole
grounded 120 Volt A.C. receptacle.
6. Push the primer three (3) times.
•
•
•
•
Always operate the snow thrower with the engine at
full throttle. Full throttle offers the best performance.
Goslowerindeep,freezingorheavywetsnow.Usethe
drive speed control, NOT the throttle, to adjust speed.
It is easier and more efficient to remove snow imme-
diately after it falls.
The best time to remove snow is the early morning. At
this time the snow is usually dry and has not been ex-
posed to the direct sun and warming temperatures.
7. Push starter button until engine starts.
IMPORTANT: Do not crank engine more than five con-
tinuous seconds between each time you try to start. Wait
5 to 10 seconds between each attempt.
8. When the engine starts, release the starter button and
slowly move the choke control to the “OFF” position.
9. Disconnect the power cord from the receptacle first,
then from the engine.
•
Slightly overlap each successive path to ensure all
snow will be removed.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
•
•
Throw snow downwind whenever possible.
Adjust the skid plates to proper height for current snow
conditions. See “TO ADJUST SKID PLATES” in this
section of this manual.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the
“OFF” position.
•
For extremely heavy snow, reduce the width of snow
removal by overlapping previous path and moving
slowly.
COLD START - RECOIL STARTER
•
•
•
Keep engine clean and clear of snow during use. This
will help air flow and extend engine life.
Aftersnow-throwingiscompleted,allowenginetorunfor
a few minutes to melt snow and ice off the engine.
Clean the entire snow thrower thoroughly after each
use and wipe dry so it is ready for next use.
1. Insert safety ignition key (packed separately in parts
bag)intoignitionslotuntilitclicks. DONOTturnthekey.
Keep the extra safety ignition key in a safe place.
2. Place throttle control in “FAST” position.
3. Rotate choke control to “FULL” position.
4. Push the primer four (4) times if the temperature is
below 15°F, or two (2) times if temperature is between
15° and 50°F. If temperature is above 50°F, priming is
not necessary.
WARNING: Do not operate snow
throwerifweatherconditionsimpairvis-
ibility. Throwing snow during a heavy,
windysnowstormcan blind you and be
hazardous to the safe operation of the
snow thrower.
NOTE: Over priming may cause flooding, preventing the
engine from starting. If you do flood the engine, wait a few
minutes before attempting to start and DO NOT push the
primer.
5. Pull recoil starter handle quickly. Do not allow starter
rope to snap back.
13
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MAINTENANCE
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this snow thrower does not cover items
that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must
maintain snow thrower as instructed in this manual. Some
adjustments will need to be made periodically to properly
maintain your snow thrower. All adjustments in the Service
and Adjustments section of this manual should be checked
at least once each season.
SAE 5W-30 Motor Oil
See “ENGINE” in
Maintenance section
General
Purpose
Grease
•
Once a year, you should replace the spark plug and
check belts for wear. A new spark plug will help your
engine run better and last longer.
•
Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM)
parts to service this unit. Failure to do so can cause the unit
to malfunction and pose a risk of injury to the operator.
Pivot
points
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Checkcontrolstobesuretheyarefunctioningproperly.
LUBRICATION
Keep your snow thrower well lubricated
(See “LUBRICATION CHART”).
Engine
oil
Auger
grease fittings
SNOW THROWER
Always observe the safety rules when performing any
maintenance.
V-BELTS
Check V-belts for deterioration and wear after every 50
hours of operation and replace if necessary. The belts
are not adjustable. Replace belts if they begin to slip from
wear. (See “TO REMOVE BELT COVER” in the Service
and Adjustments section of this manual).
TIRES
•
Maintain proper air pressure in both tires (14–17 P.S.I.
/ 19-24.5 N-m).
•
Keeptiresfreeofgasolineandoil,whichcanharmrubber.
TheV-beltsonyoursnowthrowerareofspecialconstruction
andshouldbereplacedbyoriginalequipmentmanufacturer
(OEM)beltsavailablefromyournearestdealer.Usingother
than OEM belts can cause personal injury or damage to
the snow thrower.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
14
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MAINTENANCE
AUGER GEAR CASE
•
•
•
Oil will drain more freely when warm.
Catch oil in a suitable container.
The gear case was filled with lubricant to the proper
level at the factory. The only time the lubricant needs
attention is if service has been performed on the gear
case.
NOTE: The left side wheel may be removed from snow
thrower for easier access to the oil drain plug and place-
ment of a suitable container. The unit tilted, resting on the
frame with the left wheel removed, will help drain any oil
trapped inside the engine. (See “TO REMOVE WHEELS”
in the Service and Adjustments section of this manual).
•
If lubricant is required, use only Ronex ED #1
grease.
TRACTION DRIVE SYSTEM
1. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
DO NOT lubricate the drive components inside the snow
thrower. The sprockets, hex shafts, drive disc and friction
wheel require no lubrication. The bearings and bushings
are lifetime lubricated and require no maintenance.
2. Clean area around drain plug.
3. Remove drain plug and drain oil in a suitable container.
4. Install drain plug and tighten securely.
5. Wipe off any spilled oil from snow thrower and engine.
6. Install left wheel (if removed for draining oil). Be sure to
install klick pin into proper hole in wheel axle (See “TO
REMOVE WHEELS” in the Service and Adjustments
section of this manual).
7. Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine.
CAUTION:Anylubricatingoftheabovecompo-
nents can cause contamination of the friction
wheel and damage to the drive system of your
snow thrower.
ENGINE
See engine manual.
LUBRICATION
8. Refill engine with oil through oil dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
9. Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
10. Wipe off any spilled oil.
MUFFLER
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage.
SPARK PLUG
Replacesparkplugatthebeginningofeachseasonorafter
every100hoursofoperation,whicheveroccursfirst. Spark
plug type and gap setting are shown in the “PRODUCT
SPECIFICATIONS” section of this manual.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
CLEANING
IMPORTANT: For best performance, keep snow thrower
housing free of any dirt or trash. Clean the outside of your
snow thrower after each use.
Changetheoilafterevery25hoursofoperationoratleastonce
ayearifthesnowthrowerisnotusedfor25hoursinoneyear.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each five (5) hours of continuous use. Tighten oil fill
cap / dipstick securely each time you check the oil level.
WARNING: Removesafetyignitionkey
and disconnect spark plug wire from
spark plug. Place wire where it cannot
come in contact with spark plug.
TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil
change.AlloilmustmeetAPIserviceclassificationSG–SL.
•
•
Keepfinishedsurfaces/wheelsfreeofgasoline,oil,etc.
•
Be sure snow thrower is on level surface.
We do not recommend using a garden hose to clean
yoursnowthrowerunlesstheelectricalsystem,muffler
and carburetor are covered to keep water out. Water
in engine can result in shortened engine life.
15
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SERVICE AND ADJUSTMENTS
WARNING: To avoid serious injury, before performing any service or adjustments:
1. Be sure throttle is in STOP position.
2. Remove safety ignition key.
3. Make sure the augers and all moving parts have completely stopped.
4. Disconnect spark plug wire from spark plug and place wire where it cannot contact plug.
SNOW THROWER
TO ADJUST SNOW THROWER HEIGHT
See “TO ADJUST SKID PLATES” and “SCRAPER BAR”
in the Operation section of this manual.
3. Align holes in impeller hub with holes in impeller shaft
and install two (2) new 1/4-20 x 1-5/8" capscrew/shear
bolts. Install 1/4-20 locknuts and tighten securely.
CAUTION: Do not substitute. Use only original
equipment capscrew/shear bolts as supplied
with your snow thrower.
CHUTE DEFLECTOR
The chute deflector, attached to the top of the discharge
chute, is provided to direct discharging snow away from
the operator. If the deflector becomes damaged, it should
be replaced.
4. Insertsafetyignitionkeyandreconnectsparkplugwire
to spark plug.
1/4-20
LOCKNUT
1/4-20 x 1-5/8
CAPSCREW /
SHEAR BOLT
1/4-20 x 2
SHOULDER /
SHEAR BOLT
WARNING: To avoid serious injury,
never operate your snow thrower with
the deflector removed or damaged.
SPACER
IMPELLER HUB
•
Tochangedirectionand/ordistancesnowisdischarged,
see “TO CONTROL SNOW DISCHARGE” in the Op-
eration section of this manual.
IMPELLER
SHAFT
SHEAR BOLTS (See Fig. 22)
AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger
shaft with a shoulder/shear bolt and hex nut. Should a for-
eign object or ice become lodged in the augers, the shear
bolts are designed to break, preventing damage to any
other components. If one or both augers do not turn when
auger control lever is engaged, check to see if one or both
of the bolts have sheared. To replace the shear bolts:
AUGER
HUB
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
2. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
1/4-20
LOCKNUT
AUGER HUB
AUGER SHAFT
FIG. 22
3. Alignholeinaugerhubwithholeinaugershaftandinstall
anew1/4-20x2"shoulder/shearboltandspacer.Install
1/4-20 lock nut and tighten securely.
TO REMOVE BELT COVER (See Fig. 23)
1. Remove the two screws securing belt cover to
frame.
2. Remove belt cover.
CAUTION: Do not substitute. Use only original
equipment shear bolts as supplied with your
snow thrower.
•
Replace belt cover by installing cover and screws and
tighten securely.
4. Insertsafetyignitionkeyandreconnectsparkplugwire
to spark plug.
IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2)
capscrew/shearboltsandhexnuts. Shouldaforeignobject
or ice become lodged in the impeller, the capscrews are
designed to break, preventing damage to any other com-
ponents. If impeller does not turn when auger control lever
is engaged, check to see if the capscrews have sheared.
To replace the capscrew/shear bolts:
FRAME
BELT COVER
FIG. 23
SCREWS
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
TO REPLACE BELTS (See Fig. 24)
The auger and traction drive belts are not adjustable. If the
belts are damaged or begin to slip from wear, they should
2. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
16
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SERVICE AND ADJUSTMENTS
10. Install clutch rod in swing plate; secure with hairpin.
11. Placeaugerbeltaroundandinsidethegrooveofauger
pulley only.
be replaced. It is recommended that the belt(s) be replaced
by a qualified service center.
NOTE: It is recommended that both the auger and traction
drive belt be replaced at the same time.
12. While your assistant slowly raises handles to rejoin
the auger housing and frame assembly, pull up on the
auger belt and squeeze sides together above pulley
so belt is fully seated in groove of pulley.
13. Bring snow thrower completely together and check
carefully for proper routing of belts. If auger belt has
becomedislodgedfromthepulley(bycatchingtheidler
arm bracket while bringing snow thrower together),
separate the snow thrower and repeat step 12. Belt
must be fully seated in pulley groove when bringing
the snow thrower together.
TheV-beltsonyoursnowthrowerareofspecialconstruction
andshouldbereplacedbyoriginalequipmentmanufacturer
(OEM)beltsavailablefromyournearestdealer.Usingother
than OEM belts can cause personal injury or damage to
the snow thrower.
WARNING: Belt replacement requires
separation of the snow thrower. While
separating the auger housing from the
frame assembly, it is important that
an assistant stand in the operating
position and hold the snow thrower
handles.Seriouspersonalinjuryand/or
damage to the unit could occur if the
snowthrowershouldfallduringthebelt
changing process.
14. Install the two (2) hex bolts and tighten securely.
15. INSTALLENGINEPULLEY-Placebeltinpulleygroove
and slide pulley on crankshaft. Install flat washer,
lockwasher and bolt and tighten securely (41-47 N-m
torque). Make sure belt is inside belt keeper.
16. INSTALL BELT COVER and two (2) screws. Tighten
securely.
17. INSTALL DISCHARGE CHUTE – See “INSTALL DIS-
CHARGE CHUTE / CHUTE ROTATER HEAD” in the
Assembly / Pre-Operation section of this manual.
FRAME
ASSEMBLY
AUGER
HOUSING
BELT KEEPER
TRACTION DRIVE BELT
ENGINE
HANDLES
FLAT WASHER
PULLEY
1. REMOVE GASOLINE FROM FUEL TANK - Drain
gasoline from fuel tank into a suitable container, out-
doors, away from fire or flame. Wipe up any spilled
gasoline.
LOCKWASHER
BOLT
2. REMOVE DISCHARGE CHUTE - Loosen locknut
securing chute rotator head to mounting bracket only
enough to allow chute rotator head to be raised and
discharge chute to be removed from snow thrower.
3. REMOVE BELT COVER - See “TO REMOVE BELT
COVER” in this section of this manual.
AUGER
BELT
IDLER ARM
SQUARE
HOLE
CLUTCHING
IDLER ARM
BRACKET
4. REMOVEENGINEPULLEY-Removebolt,lockwasher
and flat washer securing pulley to engine crankshaft.
Remove outside (auger) pulley only from crankshaft.
AUGER
HOUSING
FRAME
AUGER PULLEY
BOLTS
5. SEPARATE SNOW THROWER - With your assistant
standing in the operating position holding the handles,
removethetwo(2)boltsholdingtheaugerhousingand
frame together.
WARNING: As the last bolt is removed,
have your assistant carefully lower the
handles down to the ground.
FIG. 24
6. REMOVEHAIRPINFROMCLUTCHRODandremove
clutch rod from swing plate. Tip swing plate forward.
7. REMOVE AUGER BELT from around pulley.
TO REMOVE WHEELS (See Fig. 25)
Remove the klik pin and remove wheel from axle.
•
IMPORTANT: When installing wheel, be sure to use the
axle hole closest to the end of the shaft – do not use the
hole in the wheel hub (if equipped). Inner hole in axle and
holeinwheelhubarenotusedforyourmodelsnowthrower.
8. RELIEVETENSIONONTRACTIONDRIVEBELTIDLER
and remove traction drive belt from around pulleys.
HINT: Insert a 3/8" drive ratchet (in the “ON” position) into
the square hole in idler arm and rotate ratchet clockwise
to relieve tension.
9. With tension relieved on idler, install new traction drive
belt around pulleys and inside belt keepers.
NOTE: To seal punctures or prevent flat tires due to slow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
17
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SERVICE AND ADJUSTMENTS
CARBURETOR
Your carburetor is not adjustable. Engine performance
should not be affected at altitudes up to 7,000 feet (2,134
meters). If your engine does not operate properly due to
suspected carburetor problems, take your snow thrower
to a qualified service center.
KLIK PIN (INSTALL
IN OUTER HOLE
OF AXLE ONLY)
OUTER HOLE
ENGINE SPEED
AXLE
Never tamper with the engine governor, which is factory set
for proper engine speed. Overspeeding the engine above
the factory high speed setting can be dangerous and will
void the warranty. If you think the engine-governed high
speed needs adjusting, contact a qualified service center,
which has proper equipment and experience to make any
necessary adjustments.
WHEEL
WHEEL HUB
FIG. 25
ENGINE
See engine manual.
STORAGE
Immediately prepare your unit for storage at the end of the
season or if the unit will not be used for 30 days or more.
•
•
•
Empty the fuel tank by starting the engine and letting
it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
WARNING: Never store the snow
throwerwithgasolineinthetankinside
a building where fumes may reach an
open flame, spark or pilot light as on a
furnace, water heater, clothes dryer or
gasappliance. Allowtheenginetocool
before storing in any enclosure.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in min-
imizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not drain the
gas tank and carburetor if using fuel stabilizer.
SNOW THROWER
When snow thrower is to be stored for a period of time,
clean it thoroughly, remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
1. Clean entire snow thrower (See “CLEANING” in the
Maintenance section of this manual).
2. Inspect and replace belts, if necessary (See “TO RE-
PLACEBELTS”intheServiceandAdjustmentssection
of this manual).
3. Lubricate as shown in the Maintenance section of this
manual.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See “ENGINE” in the Maintenance section of this
manual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole
into cylinder.
3. Pullrecoilstarterhandleslowlyafewtimestodistribute
oil.
4. Besurethatallnuts,bolts,screws,andpinsaresecurely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
4. Replace with new spark plug.
5. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
OTHER
•
•
•
Remove safety ignition key; store it in a safe place.
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
ENGINE
See engine manual.
FUEL SYSTEM
•
•
If possible, store your snow thrower indoors and cover
it to protect it from dust and dirt.
Cover your snow thrower with a suitable protective
cover that does not retain moisture. Do not use plastic.
Plastic cannot breathe, which allows condensation to
form and will cause your snow thrower to rust.
IMPORTANT: It is important to prevent gum deposits from
forming in essential fuel system parts such as carburetor,
fuel hose, or tank during storage. Also, alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation
of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage.
IMPORTANT: Never cover snow thrower while engine/ex-
haust area is still warm.
18
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TROUBLESHOOTING
See appropriate section in manual unless directed to a qualified service centre.
PROBLEM
CAUSE
CORRECTION
Does not start
1. Fuel shut-off valve (if so
equipped) in OFF position.
2. Safety ignition key
is not inserted.
1. Turn fuel shut-off valve to OPEN position.
2. Insert safety ignition key.
3. Out of fuel.
3. Fill fuel tank.
4. Move throttle to FAST position.
5. Move to FULL position.
6. Prime as instructed in the Operation section of this manual.
7. Wait a few minutes before restarting, DO NOT prime.
8. Connect wire to spark plug.
4. Throttle in STOP position.
5. Choke in OFF position.
6. Primer not depressed.
7. Engine is flooded.
8. Spark plug wire is
disconnected.
9. Bad spark plug.
10. Stale fuel.
11. Water in fuel.
9. Replace spark plug.
10. Drain fuel tank and carburetor, refill tank with fresh gasoline.
11. Drain fuel tank and carburetor, refill tank with fresh gasoline.
Loss of power
1. Spark plug wire loose.
2. Throwing too much snow.
3. Fuel tank cap is covered
with ice or snow.
1. Reconnect spark plug wire.
2. Reduce speed and width of swath.
3. Remove ice and snow on and around fuel tank cap.
4. Dirty or clogged muffler.
4. Clean or replace muffler.
Engine idles or
runs roughly
1. Choke is in FULL position.
2. Blockage in fuel line.
3. Stale fuel.
4. Water in fuel.
5. Carburetor is in need of
adjustment or overhaul.
1. Move choke to OFF position.
2. Clean fuel line.
3. Drain tank and refill with fresh, clean fuel.
4. Drain fuel tank and carburetor, refill tank with fresh gasoline.
5. Contact a qualified service centre.
Excessive
vibration
1. Loose parts or damaged
augers or impeller.
1. Tighten all fasteners. Replace damaged parts.
If vibration remains, contact a qualified service centre.
Recoil starter
is hard to pull
1. Frozen recoil starter.
1. See “IF RECOIL STARTER HAS FROZEN”
in the Operation section of this manual.
Loss of traction 1. Drive belt is worn.
1. Check / replace drive belt.
2. Check / reinstall drive belt.
drive / slowing
of drive speed
2. Drive belt is off of pulley.
3. Friction drive wheel is worn. 3. Contact a qualified service centre.
Loss of snow
discharge or
slowing of
1. Auger belt is off of pulley.
2. Auger belt is worn.
3. Clogged discharge chute.
1. Check / reinstall auger belt.
2. Check / replace auger belt.
3. Clean snow chute.
4. Remove debris or foreign object from augers / impeller.
snow discharge 4. Augers / impeller jammed.
19
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
AUGER HOUSING / IMPELLER ASSEMBLY
13
16
4
6
15
6
10
12
51
14
47
38
5
7
36
9
37
7
11
9
42
44
27
8
45
50
6
43
43
42
41
46
27
52
24
21
40
39
10
49
28
53
55
19
32
54
58
34
48
26
19
33
18
20
35
19
29
28
25
55
53
10
31
17
52
24
57
56
3
54
30
1
18
26
25
21
58
20
17
2
20
22
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
AUGER HOUSING / IMPELLER ASSEMBLY
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
2
3
4
5
6
7
182516
751153
72110510
191079
188909
155377
180355
Bar, Weight
30 413609X421 Auger Assembly, RH
31 413608X421 Auger Assembly, LH
Nut, Hex, Flangelock 5/16-18
Bolt, Carriage 5/16-18 x 1/2
Pulley, Impeller
Bearing Assembly, Flange
Nut, Hex Flange 5/16-18
Bolt, Flat Head, Carriage
5/16-18 x 5/8
32 407768
33 407769
34 174681
35 174684
36 407757
37 174683
38 407758
39 407767
40 407760
41 407761
42 407770
43 407762
44 189282
45 407763
46 407764
47 407765
O-Ring
Bushing, Flange 3/4
Washer, Thrust 3/4
Bearing, Thrust 3/4
Shaft, Impeller
Washer, Thrust 5/8
Bushing, Flange 5/8
Screw, Hex Head 5/16-18 x 3/4
Plug, Case
Housing, Gearbox, RH
Seal, Oil
Bushing, Flange, 1"
Key, Square 1/4 x 1/4 x 7/8
Gear, Worm
8
9
72270505
163183
Bolt, Carriage 5/16-18
Bolt, Hex Head
10 404930X428 Housing, Auger
11 404933X479 Bar, Scraper
12 178675X008 Bracket, Corner Discharge
13 175322
14 10040500
15 19111507
16 74940516
17 405637
18 179582
19 73800400
20 155377
21 401347
Base, Discharge Chute
Washer, Lock 5/16
Washer, Flat
Screw, Hex Head 5/16-18 x 3/4
Grease Fitting
Screw, Hex Head 5/16 x 1
Nut, Hex Lock 1/4-20
Nut, Hex Lock 5/16-18
Washer, Flat
Shaft, Auger
Housing, Gearbox, LH
48 175321X428 Impeller Assembly
49 74780426
50 407766
51 7836M
Screw, Hex Head 1/4-20 x 1-5/8
Gasket, Gearbox
Pin, Roll 3/16 x 1-1/8
22 178777X479 Skid Plate, RH
24 128638
25 72270506
26 174658
27 174697
28 198636
Wing Nut
Bolt, Carriage 5/16-18 x 3/4
Bearing, Auger
Washer, Thrust, 1"
Bolt, Shear
29 174762X479 Skid Plate, LH
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
21
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
CONTROL PANEL / DISCHARGE CHUTE
2
1
19
2
2
22
2
6
23
26
3
22
27
28
4
5
20
29
25
6
9
10
23
27
11
16
18
7
12
14
17
3
8
13
15
32
31
30
8
22
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
CONTROL PANEL / DISCHARGE CHUTE
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
414280
17501010
198475
73800600
19131316
404974
405784X479 Support, Pivot
150078
184505
Knob, Lever
Screw #10-24 x 5/8
Control Assembly, Deflector
Nut, Lock 3/8-16
Washer, Flat 3/8
Control Assembly, Chute Rotater
Screw, Hex Head 5/16-18 x 3/4
Spring, Deflector
Bolt, Shoulder
Washer, Friction, Nylon
Nut, Lock 1/4-20
Bolt, Carriage 5/16-18
Nut, Lock 5/16-18
10 179829
11 179246
12 191730
13 72250505
14 751153
15 404770X428 Chute Assembly
16 178633X428 Deflector Assembly
17 179145
18 128415
19 414281
20 72270506
22 74041024
23 188303
25 155377
26 198474
27 169675
28 180445
29 187716
30 405400
31 192199
32 194189
Seal, Deflector
Rivet, Blind
Knob, Speed Control Lever
Bolt, Carriage 5/16-18 x 3/4
Screw #10-24 x 1-1/2
Control Assembly, Power Steering
Nut, Lock 5/16-18
Lever Assembly, Speed Control
Retainer, Hairpin
Rod, Upper, Speed Control
Rod, Lower, Speed Control
Clamp, Mounting, Clean-Out Tool
Tool, Clean-Out
Screw
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
23
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
HANDLES
5
7
2
5
9
6
36
11
11
5
1
28
37
42
8
15
5
34
13
28
15
19
5
15
18
17
16
22
11
10
22
15
23
12
14
24
25
16
27
17
24
32
31
26
31
27
32
30
38
39
40
24
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
HANDLES
KEY PART
NO. NO.
DESCRIPTION
1
2
5
6
7
8
9
412682X479 Lever, Auger Control, RH
412681X479 Lever, Traction Drive Control, LH
169675
17060408
412677
Retainer, Hairpin
Screw, Hex Head 1/4-20 x 3/4
Rod, Interlock
196333X008 Arm, Impeller Rod
412679X008 Arm, Traction Rod
10 412683X479 Panel, Control
11 74780524
12 74780528
Screw, Hex Head 5/16-18 x 1-1/2
Screw, Hex Head 5/16-18 x 1-3/4
13 414519X479 Handle Tube, LH
14 414518X479 Handle Tube, RH
15 751153
16 19131316
17 178899
18 180480
19 405740
22 72120618
Nut, Lock 5/16-18
Washer, Flat 3/8
Knob, Handle
Rod, Auger Control
Rod, Traction Control
Bolt, Carriage 3/8-16 x 2-1/4
23 401940X479 Handle Tube, Lower
24 180447
25 180926
26 178669
27 17000616
28 412680
30 182906
31 175262
32 184471
34 17060410
36 178831
Sleeve, Spring
Spring, Traction Drive
Spring, Auger Control
Screw, Hex Head 3/8-16 x 1
Bushing, Pivot Lever
Console, Panel
Screw, Hex Head, Tapping #10-24 x 1-1/4
Screw, Hex Head, Tapping #10-24 x 1/2
Screw
Spring, Torsion, Lever
37 412675X004 Spring, Interlock
38 178666
- - 401620
39 178668
40 180964
42 414572
Headlight, Halogen (Includes Bulb)
Bulb, Halogen
Bezel, Headlight
Harness, Headlight (Halogen)
Lever, Interlock
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
25
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
DRIVE
4
43
2
5
22
4
2
11
5
4
5
4
9
1
2
4
1
2
14
13
3
19
32
12
27
15
41
18
20
17
24
44
18
36
28
33
34
21
35
26
23
4
6
37
29
31
4
25
26
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
DRIVE
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
9
401619
751153
402882
17490508
408981
12000007
402855
Chain, Drive
Nut, Lock 5/16-18
Clip, Retainer
Bolt, Hex Head 5/16-18 x 1/2
Bearing, Flange
E-Ring, Retainer
Sprocket & Shaft Assembly
Rod, Clutch
11 402568
12 402187
13 402310
Shaft, Hex
Pivot Rod, Shifter
14 401732X479 Yoke, Shifter
15 175344
17 178613
Trunnion Bearing Assembly
Hub, Rubber Wheel
18 198176X479 Plate, Rubber Wheel
19 74760514
20 179831
21 73930500
22 169675
23 180135
24 402691
25 402652
26 401820
27 404307
28 402504
Screw, Hex Head 5/16-18 x 7/8
Ring, Rubber Wheel
Nut, Lock 5/16-18
Retainer, Hairpin
Spring, Bias
Sprocket, Axle Shaft
Pivot Rod, Swing Plate
Plate, Drive
Axle Shaft, Power Steering
Shaft, Friction Pulley
29 401984X479 Bracket, Shifter, Speed
31 17541008
32 189282
33 198791
34 402394
35 402511
36 402393
37 132010
41 12000012
43 402878
44 9465MI
Screw, Cap Head
Key, Square
Bearing, Ball
Plate, Swing
Spacer, Bearing
Pulley, Friction
Nut, Lock 5/16-18
Ring, Retaining
Spring, Return
Pin, Roll
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
27
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
CHASSIS / ENGINE / PULLEYS
3
30
53
22
58
57
19
17
28
6
6
10
25
21
26
23
4
5
31
10
6
24
21
56
29
27
18 20
31
5
2
9
32
42
5
1
38
36
16
32
12
37
41
39
50
7
11
11
8
36
13
44
14
15
43
35
45
33
34
44
11
52
49
47
5
51
40
46
28
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
CHASSIS / ENGINE / PULLEYS
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
2
3
414557
180522
- - -
Spring, Traction Idler
Pulley, Idler (2-1/4)
27 851084
28 155452
29 192213
Screw, Hex Head 3/8-24 x 1-3/8
Guide, Belt
Belt Cover Assembly
(Includes Toolbox Cover)
Cover, Toolbox
Screw, Hex Head 1/4-20 x 1/2
Bolt, Shoulder 5/16-18
Engine, Tecumseh, Model Number
LH358SA (For engine service and
replacement parts, call Tecumseh
Products at 1-800-558-5402)
Screw, Hex Head 5/16-18 x 1-1/4
Screw
Washer, Flat
Nut, Jam, Lock 5/16-18
Pin, Idler Pivot
V-Belt, Traction Drive
Washer, Lock 5/16
Screw, Hex Washer Head
5/16-18 x 1/2
30 178830
31 17490408
32 402881
4
5
6
7
8
9
74780520
150078
59289
166785
175330
407908
33 403096X004 Bellcrank Shifter
34 198580
35 405485
36 191730
37 402856X004 Plate, Clutch
38 187101
39 416717X004 Bracket, Clutch
40 413429X479 Bracket, Traction
Clevis Pin
Arm, Auger Control
Locknut, Hex
10 10040500
11 17490508
Link, Speed Control
12 410420
13 85179
Impeller Arm Assembly
Retainer, Hairpin
Spring, Brake
V-Belt, Impeller Drive
Screw, Hex Head 3/8-16 x 1-1/4
Arm, Idler
Screw, Hex Head 5/16-18 x 1-1/2
Bushing, Idler Pivot
41 700279
42 73930500
43 403097X004 Plate, Shifter
44 17000616
45 175324X479 Pivot Bracket, Impeller Idler Arm
46 410877
47 184471
49 409346X428 Frame Assembly
50 402685X428 Plate, Frame End
51 406109
52 57079
53 35062
Hairpin, Cotter 3/32 x 1/2
Locknut, Hex
14 178828
15 408007
16 150406
17 187786
18 74780524
19 175331
20 180523
21 74610516
22 409475
23 180478
24 179157
25 400026
26 850263
Screw, Hex Head
Pan, Frame Bottom
Screw
Pulley, Idler (2-3/4)
Screw, Hex Head 5/16-24 x 1
Spacer, Engine Pulley
Pulley, Engine, Traction Drive
Pulley, Engine, Impeller Drive
Washer, Flat 3/8
Shaft, Auger Control
Washer, Hardened
Key, Safety
56 417014X428 Mounting Plate, Engine
57 11050500
58 198563
Washer, Lock, External Tooth
Power Cord
Washer, Lock 3/8
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
29
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
WHEELS / DECALS
18
14
27
10
30
15
32
13
10
20
12
17
19
11
11
8
2
28
28
26
22
29
31
11
25
4
24
23
9
4
33
21
10
3
4
1
4
34
24
3
22
29
25
21
33
2
23
14
28
30
26
18
28
7
15
12
27
11
16
19
34
11
20
32
13
9
8
1
6
2
4
1
30
3
5
10
7
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REPAIR PARTS
SNOW THROWER - MODEL PP11530ES (96192001902)
WHEELS / DECALS
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
7
8
9
196752X421 Wheel Assembly, 16", Power Steering, LH
155443
405161
184471
17060410
Pin, Klik 1/4
Cover, Power Steering
Screw, Hex Head #10-24 x 1/2
Capscrew, Hex Head, Flanged 1/4-20 x 1/16
410294X479 Bracket, Steering Cable, RH
410293X479 Bracket, Steering Cable, LH
10 17600406
11 17490508
12 405077
Screw, Hex Head 1/4-20 x 1/2
Screw, Hex Head 5/16-18 x 1/2
Link, Steering Lever
13 193506X479 Yoke, Steering
14 182015 Pin, Steering Lever
15 194944X008 Bellcrank
16 194939X008 Bracket, LH Steering
17 194943X008 Bracket, RH Steering
18 181847
19 85179
Pin, Steering Bellcrank
Retainer, Hairpin
20 179148X479 Bracket, Steering
21 192126
22 182466
23 187622
24 194941
25 179139
26 194940
27 189282
28 174697
29 179830
30 193885
Driver, Wheel
Ring, Wire Retainer
Lobe, Wheel
Slide, Clutch
Spring, Clutch Slide
Lobe, Axle
Key, Square 1/4 x .875
Washer, Thrust (1")
Bearing, Axle
Spring, Return, Steering Latch
31 196753X421 Wheel Assembly, 16", Power Steering, RH
32 700279
33 12000045
34 146315
Clip, Retainer
Ring, Retaining
Screw, Hex Head, Tapping 5/16-18 x 5/8
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
181037
181042
181035
187867
187892
181033
415399
415398
415475
Decal, Danger
Decal, Danger
Decal, Danger, Deflector
Decal, Poulan Pro, 11 HP / 30"
Decal, Poulan Pro
Decal, Instruction
Decal, LH Trigger
Decal, RH Trigger
Decal, Speed Control
Decal, Remote Deflector Control
Owner’s Manual, English
Owner’s Manual, French
10 183730
- - 416804
- - 416805
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
31
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects
in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer pur-
chaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part
which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations
and exclusions.
1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manu-
facturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the
purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by
the purchaser unless such return is requested by the manufacturer.
3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
4. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained
in accordance with the instructions furnished. This Warranty does not apply to any product which has been sub-
jected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the
product.
5. Exclusions: Excluded from this Warranty are belts, shear pins, normal wear, normal adjustments, standard hard-
ware and normal maintenance.
6. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Poulan Pro
Poulan Pro, Customer Service Department
Customer Service Department
5855 Terry Fox Way
1030 Stevens Creek Road
Mississauga, Ontario
Augusta, GA 30907 USA
L5V 3E4
giving the complete mfg. ID#, serial number and date of purchase of your product and the name and address of the
authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED
WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR-
RANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific
legal rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
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