IMPORTANT MANUAL
Do Not Throw Away
02153
OPERATOR'S MANUAL
WARNING:
Read this Manual and follow allWarnings and
SafetyInstructions. Failuretodosocanresult
in serious injury.
MODEL:
XT24H48YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
196712 Rev. 1 02.14.05 TR
Printed in U.S.A.
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
GENERAL SERVICE
III. CHILDREN
•
Never operate machine in a closed are.
Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuel-
soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Nevermakeanyadjustmentsorrepairswiththeengine
running.
Check grass catcher components and the discharge
guard frequently and replace with manufacturer's rec-
ommended parts, when necessary.
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
•
•
•
•
•
•
•
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Never allow children to operate the machine.
Useextracarewhenapproachingblindcorners,shrubs,
trees, or other objects that may block your view of a
child.
•
•
•
•
•
•
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service
as required.
Maintain or replace safety and instruction labels, as
necessary.
•
•
IV.TOWING
•
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
•
•
•
•
Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equip-
ment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
•
Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
•
•
V. SERVICE
SAFE HANDLING OF GASOLINE
•
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
To avoid personal injury or property damage, use extreme
care in handling gasoline.Gasoline is extremely flammable
and the vapors are explosive.
•
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
•
•
•
•
•
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine run-
ning. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
•
•
•
•
•
•
Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
Removegas-poweredequipmentfromthetruckortrailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Do not use a nozzle lock-open device.
•
•
•
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•
•
•
If fuel is spilled on clothing, change clothing immedi-
ately.
Never overfill fuel tank. Replace gas cap and tighten
securely.
3
Download from Www.Somanuals.com. All Manuals Search And Download.
CONGRATULATIONS on your purchase of a new tractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
PRODUCT SPECIFICATIONS
Gasoline Capacity
and Type:
4.0 Gallons
Unleaded Regular
Shouldyouexperienceanyproblemyoucannoteasilyrem-
edy,pleasecontactyournearestauthorizedservicecenter/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Oil Type (API-SG-SL):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity:
W/Filter:
4.0 Pints
W/O Filter: 3.75 Pints
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
Spark Plug:
(Gap: .040")
Champion QC12YC
Ground Speed (MPH):
Forward:
Reverse:
5.5
2.4
CUSTOMER RESPONSIBILITIES
Tire Pressure:
Front:
Rear:
14 PSI
10 PSI
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Charging System:
Battery:
16 Amps @ 3600 RPM
AMP/HR:
Min. CCA:
Case Size:
35
280
U1R
•
Follow the instructions under “Maintenace” and “Stor-
age” sections of this owner’s manual.
Blade Torque:
45-55 FT. LBS.
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimprovedforest-covered,brush-coveredorgrass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY.................................................................6-9
OPERATION ...........................................................10-15
MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE..................................................... 16-19
SERVICE AND ADJUSTMENTS ............................20-26
STORAGE.................................................................... 27
TROUBLESHOOTING ............................................28-29
WARRANTY................................................................. 30
4
Download from Www.Somanuals.com. All Manuals Search And Download.
UNASSEMBLED PARTS
Mower
Steering Wheel
(2) Retainer Springs
(single loop)
(5) Retainer Springs
(double loop)
Steering
Wheel
Adapter
(1)Front Plate
Assembly
Steering
Wheel
Insert
(2)Flanged
Pins
(1) Large Flat
Washer
Gauge Wheels
(4) Adjusting Bar
Steering
Sleeve
(4) Washers
3/8 x 3/4 x 14 Ga.
(4) Wheels
(4) Retainer Springs
(double loop)
(1) Hex nut 1/2-20
(4) Locknut 3/8-16
(4) Clevis Pins
(1) Hex Bolt 1/4-28 x 1-1/4
Seat
(4) Shoulder Bolt
(1) Oil Drain Tube
Slope Sheet
Key
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Keys
(1) Knob
5
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
STEERING WHEEL
INSERT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
LOCK NUT
(1) 3/4" wrench
(1) 9/16" wrench
Pliers
Tire pressure gauge
Utility knife
LARGE FLAT WASHER
STEERING
WHEEL
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steering wheel).
STEERING
WHEEL ADAP-
TOR
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
STEERING
SHAFT
•
Remove all accessible loose parts and parts cartons
from carton.
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
•
•
•
STEERING
SLEEVE
BEFORE REMOVING TRACTOR FROM
SKID
FIG. 1
INSTALL SEAT (See Fig. 2)
Adjust seat before tightening adjustment knob.
ATTACH STEERING WHEEL (See Fig. 1)
•
Remove locknut and large flat washer from steering
shaft.
•
Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
Pivotseatupwardandremovefromthecardboardpack-
ing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
•
Position front wheels of the tractor so they are pointing
straight forward.
•
•
•
•
•
•
Slide the steering sleeve over the steering shaft.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
•
Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
•
•
Snap steering wheel insert into center of steering
wheel.
Remove protective materials from tractor hood and
grill.
•
•
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.
•
•
6
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
SEAT
TO ROLL TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
•
•
•
Press lift lever plunger and raise attachment lift lever
to its highest position.
SEAT PAN
Release parking brake by depressing clutch/brake
pedal.
Place freewheel control in "transmission disengaged
position" (See “TO TRANSPORT” in the Operation
section of this manual).
SHOULDER
BOLT
•
Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
FLAT WASHER
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
ADJUSTMENT
KNOB
02615
•
Be sure all the above assembly steps have been com-
pleted.
•
•
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever
to its highest position.
FIG. 2
CHECK BATTERY (See Fig. 3)
•
•
•
Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inMaintenance sectionofthismanual
for charging instructions).
•
•
•
Starttheengine.Afterenginehasstarted,movethrottle
control to idle position.
•
•
Release parking brake.
Slowlymovethemotioncontrolleverforwardandslowly
drive tractor off skid.
LABEL
•
•
Apply brake to stop tractor, setparkingbrakeandplace
motion control lever in neutral position.
Turn ignition key to "STOP" position.
Continue with the instructions that follow.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
02173
The gauge wheels are designed to keep the mower deck
in proper position when operating mower. Be sure they
are properly adjusted to ensure optimum mower perfor-
mance.
•
FIG. 3
Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemblegaugewheelsasshownusingshoulderbolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
•
For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
and spring retainers.
7
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
•
Adjust gauge wheels before operating mower.See“TO
ADJUST GAUGE WHEELS” in the Operation section
of this manual.
•
If equipped, turn height adjustment knob counter-
clockwise until it stops.
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
Position front plate assembly between front mower
brackets.Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainerspringsbetweentheplateassemblyandmower
brackets.
•
•
•
•
RETAINER SPRING
PIN
SHOULDER
•
•
ADJUSTING
BOLT
BAR
GAUGE
WHEEL
3/8-16 CENTER
LOCKNUT
3/8 WASHER
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin.If necessary, move
mowerside-to-sidetogivespacebetweenplateandmower
brackets.
FIG. 4
INSTALL MOWER AND DRIVE BELT
(See Figs. 5 and 6)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage park-
ing brake.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves. Engage belt tension rod by pushing rod
into locking bracket.
•
Engage belt tension rod by pushing rod into locking
bracket.
•
Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
•
Slide mower under tractor with deflector shield to right
side of tractor.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
LOCK BRACKET
FRONT
SUSPENSION
BRACKETS
ELECTRIC
CLUTCH PULLEY
BELT TENSION ROD
(DISENGAGED POSITION)
FRONT
FRONT
PLATE
DOUBLE LOOP
RETAINER
SPRING
MOWER
ASSEMBLY
CHASSIS
BRACKET
BRACKET
GAUGE
WHEEL
SINGLE
LOOP
RETAINER
SPRINGS
FLANGED PIN
DOUBLE LOOP
RETAINER SPRING
ANTI-SWAY
BAR
DEFLECTOR
SHIELD
USE PLIERS FOR
RETAINER SPRINGS
SUSPENSION
ARMS
DOUBLE LOOP RETAINER
SPRING (OUTWARD POINTING
DECK PINS)
LOOP UP
FIG. 5
8
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
•
•
Connect anti-sway bar to chassis bracket under left
✓CHECKLIST
footrest and retain with double loop retainer spring.
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISHTO ASSURETHATYOU RECEIVETHE BEST PER-
FORMANCE AND SATISFACTION FROMTHIS QUALITY
PRODUCT.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjustgaugewheelsbeforeoperatingmowerasshown
in the Operation section of this manual.
•
•
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓
All assembly instructions have been completed.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
✓
✓
No remaining loose parts in carton.
Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓
✓
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
✓
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
“transmission engaged” position (see “TO TRANS-
PORT” in the Operation section of this manual).
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
✓
✓
✓
CHECK FOR PROPER POSITION OF ALL
BELTS
Seethefiguresthatareshownforreplacingmotionandmower
bladedrivebeltsintheServiceandAdjustmentssectionofthis
manual. Verify that the belts are routed correctly.
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
✓
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓
✓
Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓
✓
Be sure brake system is in safe operating condition.
Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓
It is important to purge the transmission before oper-
ating your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See “TO
START ENGINE” and “PURGE TRANSMISSION” in
the Operation section of this manual).
9
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-
ing.
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
IGNITION SWITCH
P
ENGINE START
ENGINE ON
PARKING BRAKE
REVERSE
OPERATION
SYSTEM (ROS)
PARKING BRAKE PARKING BRAKE
ENGINE OFF
LOCKED
UNLOCKED
OIL PRESSURE
BATTERY
REVERSE
FUEL
FORWARD
OVER TEMP
LIGHT
MOWER HEIGHT
MOWER LIFT
15
15
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
LIGHTS ON
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
IGNITION
SWITCH
HOURMETER
AMMETER
CHOKE CONTROL
ROS "ON" POSITION
LIFT LEVER
PLUNGER
ATTACHMENT
CLUTCH
SWITCH
THROTTLE
CONTROL
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
HEIGHT ADJUSTMENT
KNOB
LIGHT SWITCH
PARKING
BRAKE
FREE WHEEL
CONTROL
MOTION
CONTROL
LEVER
2854
FIG. 6
Our tractors conform to the safety standards of the American National Standards Institute.
HOURMETER - Indicates hours of operation.
IGNITION SWITCH - Used for starting and stopping the
engine.
LIGHT SWITCH - Turns the headlights on and off.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
ATTACHMENT CLUTCH SWITCH - Used to engage the
mower blades or other attachments mounted to your trac-
tor.
ATTACHMENT LIFT LEVER - Used to raise and lower
the mower deck or other attachments mounted to your
tractor.
MOTION CONTROL LEVER - Selects the speed and
direction of tractor.
PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
REVERSE OPERATION SYSTEM (ROS) “ON” POSI-
TION - Allows operation of mower deck or other powered
attachment while in reverse.
CHOKE CONTROL - Used when starting a cold engine.
CLUTCH/BRAKEPEDAL-Usedfordeclutchingandbrak-
ing the tractor and starting the engine.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
THROTTLE CONTROL - Used to control engine speed.
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower
cutting height.
11
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while op-
erating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
HOW TO USEYOUR TRACTOR
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
TO SET PARKING BRAKE (See Fig. 7)
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
NOTE: Under certain conditions when tractor is standing
idlewiththeenginerunning, hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
•
Depress clutch/brake pedal into full “BRAKE” position
and hold.
Place parking brake lever in“ENGAGED”position and
releasepressurefromclutch/brakepedal. Pedalshould
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grass catcher, etc.
•
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
ATTACHMENT CLUTCH SWITCH
PULL OUT TO"ENGAGE"
CHOKE
CONTROL
•
Operating engine at less than full throttle reduces the
battery charging rate.
PUSH IN TO
"DISENGAGE"
•
Full throttle offers the best bagging and mower perfor-
mance.
THROTTLE
CONTROL
TO USE CHOKE CONTROL (See Fig. 7)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
"BRAKE"
POSITION
IGNITION
KEY
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
MOTION CONTROL
LEVER
TO MOVE FORWARD AND BACKWARD
(See Fig. 7)
The direction and speed of movement is controlled by the
motion control lever.
PARKING BRAKE
"ENGAGED"
POSITION
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
HEIGHT
PARKING BRAKE
ADJUSTMENT
KNOB
"DISENGAGED" POSITION
•
Start tractor with motion control lever in neutral (N)
position.
FIG. 7
•
•
Release parking brake.
Slowly move motion control lever to desired position.
STOPPING (See Fig. 7)
MOWER BLADES -
•
To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 7)
The cutting height is controlled by turning the height ad-
justment knob in desired direction.
GROUND DRIVE -
•
To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position..
Move motion control lever to neutral (N) position.
•
•
Turn knob clockwise (
Turn knob counterclockwise (
height.
) to raise cutting height.
•
) to lower cutting
IMPORTANT:
THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
theenginenotrunning. Theseheightsareapproximateand
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
ENGINE -
•
Move throttle control between half and full speed (fast)
position.
NOTE: Failure to move throttle control between half and
fullspeed(fast)position,beforestoppingmaycauseengine
to “backfire”.
•
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
Turn ignition key to “STOP” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
•
Never use choke to stop engine.
12
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 8)
ATTACHMENT
LIFT LEVER
"ENGAGED" POSITION
Gaugewheels areproperlyadjustedwhentheyareslightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
HIGH POSITION
LOW
POSITION
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
•
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
ATTACHMENT
CLUTCH SWITCH
"DISENGAGED"
POSITION
•
•
Remove retainer spring and clevis pin which secure
each gauge wheel bar.
Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
02661
DEFLECTOR
SHIELD
FIG. 9
•
•
Replace retainer spring into clevis pin.
Be sure all gauge wheels are in the same setting.
REVERSE OPERATION SYSTEM (ROS)
IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
RETAINER
SPRING
WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
CLEVIS
PIN
USING THE REVERSE OPERATION SYSTEM -
•
Move motion control lever to neutral (N) position.
•
Withenginerunning,turnignitionkeycounterclockwise
to ROS "ON" position.
FIG. 8
•
•
Look down and behind before backing.
Slowlymovemotioncontrollevertoreverse(R)position
to start movement.
TO OPERATE MOWER (See Fig. 9)
Your tractor is equipped with an operator presence sens-
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine.You must remain fully and centrally
positioned in the seat to prevent the engine from hesitat-
ing or cutting off when operating your equipment on rough,
rolling terrain or hills.
•
When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
ROS "ON" POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
•
•
•
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
•
TO STOP MOWER BLADES - disengage attachment
clutch control.
TO OPERATE ON HILLS
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield in place.
WARNING: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
•
Choose the slowest speed before starting up or down
hills.
13
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
•
Remove oil fill cap/dipstick and wipe clean, reinsert the
•
•
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
•
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTIONCONTROLLEVERDOESNOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
ADD GASOLINE
•
Torestartmovement, slowlyreleaseparkingbrakeand
clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
•
Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh, clean, regularunleadedgasolinewithaminimumof
87 octane. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life). Do not mix
oil with gasoline. Purchase fuel in quantities that can be
used within 30 days to assure fuel freshness.
•
•
TO TRANSPORT (See Figs. 6 and 10)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
•
•
•
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2)
MPH.
To reengage transmission, reverse above procedure.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels (called gasohol or
usingethanolormethanol)canattractmoisturewhich
leads to separation and formation of acids during
storage. Acidic gas can damage the fuel system of
anenginewhileinstorage.Toavoidengineproblems,
the fuel system should be emptied before storage
of 30 days or longer. Drain the gas tank, start the
engineandletitrununtilthefuellinesandcarburetor
are empty. Use fresh fuel next season. See Storage
Instructions for additional information. Never use
engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
Transmission Engaged
TO START ENGINE (See Fig. 6)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
Transmission Disengaged
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
FIG. 10
•
•
•
•
Place motion control lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac-
tor. Use common sense when towing.Too heavy of a load,
while on a slope, is dangerous.Tires can lose traction with
the ground and cause you to lose control of your tractor.
NOTE: Before starting, read the warm and cold starting
BEFORE STARTING THE ENGINE
procedures below.
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute.If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again.If engine still does not start,
pull the choke control out and retry.
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
Check engine oil with tractor on level ground.
14
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
WARM WEATHER STARTING (50° F and above)
NOTE: During this procedure there will be no movement
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts to
run roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in slowly.
of drive wheels. The air is being removed from hydraulic
drive system.
•
Move motion control lever to neutral (N) position.Shut-
off engine and set parking brake.
•
The attachments and ground drive can now be used.If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
•
Engage transmission by placing freewheel control in
engaged position (See “TO TRANSPORT” in this sec-
tion of manual).
•
•
Sitting in the tractor seat, start engine.After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
Slowlymovemotioncontrolleverforward,afterthetractor
moves approximately five (5) feet, slowly move motion
control lever to reverse position.After the tractor moves
approximatelyfive(5)feetreturnthemotioncontrollever
to the neutral (N) position. Repeat this procedure with
the motion control lever three (3) times.
COLD WEATHER STARTING (50° F and below)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
acceptsmallchangesinspeedandload,untilthechoke
control is fully in.If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
requireanenginewarm-upperiodfromseveralseconds
to several minutes, depending on the temperature.
•
Your transmission is now purged and now ready for
normal operation.
AUTOMATIC TRANSMISSION WARM UP
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
MOWING TIPS
•
•
Be sure the tractor is on level ground.
•
Mower should be properly leveled for best mowing per-
formance. See“TO LEVEL MOWER HOUSING”in the
Service and Adjustments section of this manual.
Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
•
•
The left hand side of mower should be used for trim-
•
Allowoneminutefortransmissiontowarmup.This
ming.
can be done during the engine warm up period.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
•
Theattachmentscanbeusedduringtheenginewarm-up
period after the transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance.See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
•
Whenmowinglargeareas,startbyturningtotherightso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 11).
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheelleverwhiletheengineisrun-
ning.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have de-
veloped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.
FIG. 11
•
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
•
Place tractor safely on level surface with engine off
and parking brake set.
•
Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in
this section of manual).
•
•
•
•
Sitting in the tractor seat, start engine.After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly dis-
engage clutch/brake pedal.
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
•
15
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
MAINTENANCE SCHEDULE
USE
HOURS
HOURS
FILL IN DATES
HOURSHOURS
50 100
STORAGE
EACH
8
25
SEASON
AS YOU COMPLETE
REGULAR SERVICE
BEFORE
SERVICE DATES
EVERY EVERY EVERY EVERY EVERY
BEFORE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
ROS Systems
T
Check for Loose Fasteners
R
5
A
Sharpen/Replace Mower Blades
3
C
Lubrication Chart
T
Check Battery Level
4
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
1,2
Change Engine Oil (without oil filter)
1,2
E
Clean Air Filter
N
2
2
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
1,
2
2
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
LUBRICATION CHART
➀SPINDLE
ZERK
➀SPINDLE
The warranty on this tractor does not cover items that
have been subjected to operator abuse or negligence. To
receivefullvaluefromthewarranty,operatormustmaintain
tractor as instructed in this manual.
ZERK
➀FRONT WHEEL
BEARING ZERK
➀FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should
make any of the adjustments described in the Service
and Adjustments section of this manual.
➁ENGINE
• At least once a year you should replace the spark
plug, clean or replace air filter, and check blades and
belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine
run better and last longer.
➀MANDREL
ZERKS
BEFORE EACH USE
02500
•
•
•
•
Check engine oil level.
➀GENERAL PURPOSE GREASE
Check brake operation.
Check tire pressure.
Check operator presence and
ROS systems for proper operation.
Check for loose fasteners.
➁REFER TO MAINTENANCE “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE
SELF-LUBRICATING BEARINGS. IFYOU FEELTHEY MUST BE LUBRI-
CATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT
SPARINGLY.
•
16
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
TRACTOR
Always observe safety rules when performing any main-
tenance.
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bent or damaged blades.
BRAKE OPERATION
CAUTION: Useonlyareplacementblade
approved by the manufacturer of your
tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor
and void your warranty.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
“TO ADJUST BRAKE” in the Service and Adjustments
section of this manual).
TIRES
BLADE REMOVAL (See Fig. 12)
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT
•
Raise mower to highest position to allow access to
blades.
SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
•
•
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
OPERATOR PRESENCE SYSTEM AND REVERSE OP-
ERATION SYSTEM (ROS)
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
MANDREL
ASSEMBLY
BLADE
•
The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.
CENTER
HOLE
CHECK OPERATOR PRESENCE SYSTEM
•
•
•
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
BLADE BOLT
(SPECIAL)
025
44
STAR
The attachment clutch should never operate unless
the operator is in the seat.
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
CHECK REVERSE OPERATION (ROS) SYSTEM
•
When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
Care should be taken to keep the blade balanced. An un-
balancedbladewillcauseexcessivevibrationandeventual
damage to mower and engine.
•
When the engine is running with the ignition switch in
the ROS "ON" position and the attachment clutch en-
gaged, any attempt by the operator to shift into reverse
should NOT shut off the engine.
•
The blade can be sharpened with a file or on a grind-
ing wheel. Do not attempt to sharpen while on the
mower.
ROS "ON" POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
•
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slidebladeontoanunthreadedportionofthesteelbolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
17
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
TRANSAXLE PUMP FLUID
CENTER HOLE
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
BLADE
5/8" BOLT
OR PIN
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
FIG. 13
BATTERY
Yourtractorhasabatterychargingsystemwhichissufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
SAE VISCOSITY GRADES
SAE 30
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
5W-30
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil_visc_chart1_e
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
FIG. 14
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improvestartingincoldweather,theywillresultinincreased
oilconsumptionwhenusedabove32°F. Checkyourengine
oil level more frequently to avoid possible engine damage
from running low on oil.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
•
•
Remove terminal guard.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
•
•
Rinse the battery with plain water and dry.
Cleanterminalsandbatterycableendswithwirebrush
until bright.
TO CHANGE ENGINE OIL (See Figs. 14 and 15)
•
•
Coat terminals with grease or petroleum jelly.
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
Reinstall battery (See “REPLACING BATTERY" in
the SERVICE AND ADJUSTMENTS section of this
manual).
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
•
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
OIL DRAIN VALVE
CLOSED AND
LOCKED
POSITION
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot.To prevent pos-
sible damage to seals, do not use high pressure water or
steam to clean transaxle.
•
Inspect cooling fan to be sure fan blades are intact and
clean.
•
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cool-
ing fins.
YELLOW
CAP
DRAIN
TUBE
FIG. 15
18
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
•
Unlock drain valve by pushing inward and turning
counterclockwise.
MUFFLER
•
•
To open, pull out on the drain valve.
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or dam-
age.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man-
ual.
Use gauge on oil fill cap/dipstick for checking level.
For accurate reading, insert dipstick into the tube
and push down firmly into place before removing.
Keep oil up to, but not over, the “FULL” line on dip-
stick. Push dipstick down firmly into the tube when
finished.
SPARK PLUGS
•
•
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 16)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
•
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
AIR FILTER
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions.See
Engine Manual.
CLAMP
CLAMP
FUEL FILTER
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
FIG. 16
CLEANING
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
19
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO INSTALL MOWER
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage park-
ing brake.
TO REMOVE MOWER (See Fig. 17)
•
•
Place attachment clutch in “DISENGAGED” position.
If equipped, turn height adjustment knob to lowest
setting.
•
•
Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with deflector shield to right
side of tractor.
•
•
Lower mower to its lowest position.
Disengage belt tension rod from lock bracket.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
CAUTION:Rodisspringloaded.Havea
tight grip on rod and release slowly.
•
If equipped, turn height adjustment knob counter-
clockwise until it stops.
•
•
•
•
Lower mower linkage with attachment lift control.
Be sure belt tension rod is in disengaged position.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
•
•
•
Removeretainerspringholdinganti-swaybartochassis
bracket and disengage anti-swaybar from bracket.
Removefourretainerspringsfromfrontplateassembly
and remove plate.
Removeretainerspringsfromsuspensionarmsatdeck
and disengage arms from deck.
•
•
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
•
Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
•
Slide mower out from under right side of tractor.
LOCK BRACKET
ELECTRIC
SUSPENSION
ARMS
BELT TENSION
ROD
(DISENGAGED
POSITION)
CLUTCH
DOUBLE LOOP
FRONT
MOWER
BRACKET
PULLEY
RETAINER
SPRING
FRONT PLATE
ASSEMBLY
CHASSIS
BRACKET
SINGLE LOOP
RETAINER
SPRING
RETAINER
SPRING
FLANGED PIN
ANTI-SWAY
BAR
USE PLIERS FOR
RETAINER SPRINGS
DEFLECTOR
SHIELD
SUSPENSION ARMS
DOUBLE LOOP
RETAINER SPRINGS
(Outward pointing
deck pins)
LOOP UP
02565
FIG. 17
20
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
•
Position front plate assembly between front mower
SUSPENSION
ARM
brackets.Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainerspringsbetweentheplateassemblyandmower
brackets.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mowerside-to-sidetogivespacebetweenplateandmower
brackets.
01553
LIFT LINK
ADJUSTMENT NUT
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
FIG. 19
•
Engage belt tension rod by pushing rod into locking
bracket.
FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2"
lower than the rear tip when the mower is in its highest
position.
•
•
•
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
Raise deck to highest position.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
“PRODUCT SPECIFICATIONS”section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.
Checkadjustmentonrightsideoftractor. Positionanyblade
so the tip is pointing straight forward.Measure distance "B"
at front and rear tip of the blade.
•
•
•
Before making any necessary adjustments, check that
both front plate links are equal in length.
If links are not equal in length, adjust one link to same
length as other link.
To lower front of blade, loosen nut “C” on both front
links an equal number of turns.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)
•
Raise mower to its highest position.
•
Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
NOTE: Each full turn of nut “C” will change distance. “B”
by approximately 3/16".
•
•
•
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
•
•
Whendistance“B”is1/8"to1/2"loweratfrontthanrear,
tighten nut “D” against trunnion on both front links.
To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns.The two front links must remain
equal in length.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
•
•
Whendistance“B”is1/8"to1/2"loweratfrontthanrear,
tighten nut “D” against trunnion on both front links.
Recheck side-to-side adjustment.
•
Recheck measurements after adjusting.
BOTTOM EDGE
OF MOWER TO
GROUND
BOTTOM EDGE
OF MOWER TO
GROUND
BLADE
00598
02548
GROUND LINE
A
A
“B”
“B”
FIG. 18
FIG. 20
21
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
•
Remove screws from R.H. mandrel cover and remove
cover.
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
•
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
•
DisconnectR.H.suspensionarmfromreardeckbracket
by removing retainer spring.
•
•
•
•
Roll belt over the top of R.H. mandrel pulley carefully.
Remove belt from electric clutch pulley.
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
NUT “C”
NUT “D”
•
Be sure spring is securely hooked to primary idler arm
and spring arm.
TRUNNION
FRONT PLATE AS-
SEMBLY
MOWER DRIVE BELT INSTALLATION
•
•
•
Install belt in both idlers.
Install new belt onto electric clutch pulley.
Roll belt into upper groove of R.H.mandrel pulley care-
fully.
Carefully check belt routing making sure belt is in the
grooves correctly.
Reconnect R.H. suspension arm to rear deck bracket
with retainer spring.
Reassemble R.H. mandrel cover.
Engage belt tension rod by pushing rod into locking
bracket.
FIG. 21
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig. 22)
•
•
•
Park tractor on a level surface. Engage parking
brake.
•
•
Lower mower to its lowest position.
Disengage belt tention rod from lock bracket.
•
•
CAUTION:Rodisspringloaded.Havea
tight grip on rod and release slowly.
RH MANDREL
COVER
ELECTRIC
CLUTCH
PULLEY
BELT TENSION
ROD(DISENGAGED
POSITION)
IDLER
PULLEYS
R.H.
MANDREL
SPRING
ARM
RH SUSPENSION
ARM
PRIMARY
IDLER ARM
FIG. 22
22
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
•
Check secondary idler arm and idler pulley to see that
TOREPLACEMOWERBLADE(SECONDARY)
they rotate freely.
DRIVE BELT (See Fig. 23)
•
Be sure spring is hooked in secondary idler arm and
secondary spring arm.
Park the tractor on level surface. Engage parking brake.
•
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
INSTALL NEW MOWER BLADE (SECONDARY) DRIVE
BELT
•
•
Remove screws from R.H. and L.H. mandrel covers
and remove covers.
Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
Carefully roll belt over L.H. mandrel pulley. Make sure
belt is in all grooves properly.
REMOVE MOWER DRIVE BELT
•
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration
in this section of manual).
REINSTALL MOWER DRIVE BELT
•
•
•
Carefully roll belt over the top of R.H. mandrel pulley.
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
(Refer to “TO REMOVE MOWER DRIVE BELT” illustration
in this section of manual).
•
Install belt into upper groove of R.H. mandrel pulley
and around both idlers. Pull belt to front of mower to
remove slack.
Reinstall mandrel covers and securely tighten all
screws.
Carefully check belt routing making sure belt is in all
grooves correctly.
Reinstallmowertotractor(See“TOINSTALLMOWER”
in this section of manual).
•
Be sure spring is securely hooked to primary idler arm
and spring arm.
•
•
•
REMOVE MOWER BLADE (SECONDARY) DRIVE BELT
•
Carefully roll belt off L.H. mandrel pulley.
•
Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
•
Removeanydirtorgrasswhichmayhaveaccumulated
around mandrels and entire upper deck surface.
SECONDARY
IDLER ARM
SPRING
L.H. MAN-
DREL
IDLER
PULLEY
SECONDARY
SPRING ARM
CENTER
MANDREL
R.H. MANDREL
FIG. 23
•
Disengage transmission by placing freewhel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
TO CHECK AND ADJUST BRAKE
(See Fig. 24)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
Therearwheelsmustlockandskidwhenyoutrytomanually
push the tractor forward.If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
TO ADJUST BRAKE
•
TO CHECK BRAKE
Depress clutch/brake pedal all the way down and en-
gage parking brake.
Measure distance between brake operating arm and
nut “A” on brake rod.
•
Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en-
gage parking brake.
•
23
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
•
If distance is other than 1-9/16", loosen jam nut and
turn nut “A” until distance becomes 1-9/16". Retighten
jam nut against nut “A”.
Engage transmission by placing freewheel control in
“transmission engaged” position.
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact a qualified service center.
•
•
•
Reinstall clutch locator and tighten nut securely.
Reconnect clutch harness.
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See “TO INSTALL MOWER” in this sec-
tion of manual).
•
•
•
ELECTRIC
CLUTCH LOCATOR
CLUTCH
CLUTCHING
IDLER
WITH PARKING BRAKE “ENGAGED”
NUT “A”
STATIONARY
IDLER
1-9/16”
JAM NUT
CENTER SPAN
KEEPER
TRANSMISSION
INPUT PULLEY
CLUTCH
WIRE
HARNESS
OPERATING
ARM
01513
FIG. 25
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-
MENT IS NECESSARY CONTACTYOUR NEAREST AUTHO-
RIZED SERVICE CENTER/DEPARTMENT
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 26)
FIG. 24
The motion control lever has been preset at the factory and
TO REPLACE MOTION DRIVE BELT
(See Fig. 25)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
adjustment should not be necessary.
•
•
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
Start engine and move motion control lever until tractor
does not move forward or backward.
Holdmotioncontrolleverinthatpositionandturnengine
off.
While holding motion control lever in place, loosen the
adjustment bolt.
Move motion control lever to the neutral (N) (lock gate)
position.
Tighten adjustment bolt securely.
BELT REMOVAL -
•
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
•
•
•
•
Disconnect clutch wire harness.
Remove clutch locator.
Remove belt from stationary idler and clutching idler.
Remove belt downward from engine pulley and around
electric clutch.
NOTE: Ifadditionalclearanceisneededtogettoadjustment
bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
•
•
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Remove belt from center span keeper and pull belt
away from tractor.
•
•
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
•
•
•
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satis-
fi e d .
BELT INSTALLATION -
•
Carefully work new belt down around transmission
cooling fan and onto the input pulley.
•
•
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley.
•
Install belt through stationary idler and clutching
idler.
24
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 28)
MOTION CONTROL
LEVER
NEUTRAL
LOCK GATE
WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks,
flameandsmokingmaterialsawayfrom
batteries. Always wear eye protection
when around batteries.
ADJUSTMENT
BOLT
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:
IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START
OTHER VEHICLES.
FIG. 26
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
beforeoperatingthetractor. See“PURGETRANSMISSION”
in the Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
TO ATTACH JUMPER CABLES -
•
Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
yourtractor.Ifdamagehasoccurredtoaffectthefrontwheel
toe-in or camber, contact your nearest authorized service
center/department.
TO REMOVE CABLES, REVERSE ORDER -
•
BLACK cable first from chassis and then from the fully
charged battery.
•
RED cable last from both batteries.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 27)
•
•
Block up axle securely.
Removeaxlecover, retainingringandwasherstoallow
wheel removal (rear wheel contains a square key - Do
not lose).
•
•
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
•
•
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
FIG. 28
WASHERS
RETAINING
RING
AXLE COVER
SQUARE KEY (REAR
WHEEL ONLY)
FIG. 27
25
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 29)
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connect-
ing battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acci-
dental grounding.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 30)
•
•
•
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
•
To replace, reverse above procedure.
•
•
•
Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
HOOD
•
Install new battery with terminals in same position as
old battery.
HEADLIGHT
WIRE
CONNECTOR
•
•
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown.Tighten
securely.
•
ConnectBLACKgroundingcabletonegative(-)battery
terminal with remaining hex bolt and keps nut.Tighten
securely
02141
•
•
Close terminal access doors.
Close hood.
KEPS NUT
FIG. 30
TERMINAL
ACCESS
DOOR
HEX BOLT
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is nec-
essary, see engine manual.
POSITIVE
(RED)
CABLE
0217
9
TERMINAL
GUARD
TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and ad-
justment should not be necessary. If adjustment is neces-
sary, see engne manual.
NEGATIVE
(BLACK)
CABLE
FIG. 29
TO REPLACE HEADLIGHT BULB
TO ADJUST CARBURETOR
•
•
Raise hood.
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
Pull bulb holder out of the hole in the backside of the
grill.
•
•
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring. See electrical wiring diagram in the
Repair Parts section.
26
Download from Www.Somanuals.com. All Manuals Search And Download.
STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
ENGINE
FUEL SYSTEM
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS
FROMFORMINGIN ESSENTIAL FUEL SYSTEM PARTS SUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
orspark. Allowtheenginetocoolbefore
storing in any enclosure.
TRACTOR
Removemowerfromtractorforwinterstorage. Whenmower
istobestoredforaperiodoftime,cleanitthoroughly,remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
•
•
•
Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
•
Clean entire tractor (See “CLEANING” in the Mainte-
nance section of this manual).
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Maintenance section of this
manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
•
•
•
ENGINE OIL
Drain oil (with engine warm) and replace with clean en-
gine oil. (See “ENGINE” in the Maintenance section of
this manual).
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
CYLINDER(S)
•
•
Fully charge the battery for storage.
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis-
connected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Mainte-
nance section of this manual).
•
•
•
Turn ignition key to “START”position for a few seconds
to distribute oil.
Replace with new spark plug(s).
•
•
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND
EXHAUST AREAS ARE STILL WARM.
27
Download from Www.Somanuals.com. All Manuals Search And Download.
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not
start
1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
28
Download from Www.Somanuals.com. All Manuals Search And Download.
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine dies when
tractor is shifted
into reverse
1. Reverse operation system
(ROS) is not "ON" while
1. Turn ignition key to
ROS "ON" position.
mower or other attachment
is engaged.
See Operation section.
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1. Light switch is “OFF”.
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Turn light switch “ON”.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not charge
Loss of drive
1. Bad battery cell(s).
1. Replace battery.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment
or servicing.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
Engine “backfires” when
turning engine “OFF”
1. Engine throttle control not set between half and
full speed (fast) position before stopping engine.
1. Move throttle control between half and full speed
(fast) position before stopping engine.
29
Download from Www.Somanuals.com. All Manuals Search And Download.
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (ex-
cept as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur-
chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser
unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original
purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accor-
dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration,
misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard
hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products, Inc.
Electrolux Canada Corp.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
Outdoor Products Customer Service Dept.
1030 Stevens Creek Road
Augusta, GA 30907 USA
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
30
Download from Www.Somanuals.com. All Manuals Search And Download.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Download from Www.Somanuals.com. All Manuals Search And Download.
PARTS AND SERVICE
This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all
mechanical products, some adjustments or part replacement may be necessary during the life of your unit.
For Parts and service, contact our authorized distributor: call 1-800-849-1297
•
For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number
b. Description of part.
For Techical Assistance: call 1-800-829-5886
NOTE: Electrolux Home Products provides parts and service through its authorized distributors and
dealers; therefore, all requests for parts and service should be directed to your local dealer(s).
The philosophy of Electrolux Home Products is to continually improve all of its products. If
the operating characteristics or the appearance of your product differs from those described
in this Manual, please contact your local dealer for updated information and assistance.
Download from Www.Somanuals.com. All Manuals Search And Download.
|