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08
2
0
OWNER’S MANUAL
Model No. CL36A
Poduct No. 954 12 00-93
36 Inch Mower
Grass Catcher
• Assembly
• Operation
• Customer Responsibilities
• Repair Parts
532175732 Rev. 2 8.20.03 rad
Printed in U.S.A.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•
•
•
•
•
Be sure the area is clear of other people before mowing.
Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
Stop machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary.Always
look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keepchildrenoutofthemowingareaandunderthewatchful
care of another responsible adult.
CAUTION: Do not coast down a hill
in neutral, you may lose control of
the tractor.
•
•
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
CAUTION:Towonlytheattachments
that are recommended by and
comply with specifications of
the manufacturer of your tractor.
Use common sense when towing.
Operate only at the lowest possible
speed when on a slope. Too heavy
of a load, while on a slope, is
dangerous. Tires can lose traction
with the ground and cause you to
lose control of your tractor.
•
•
•
•
•
•
•
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
CAUTION: In order to prevent
accidental starting when setting
up,transporting,adjustingormaking
repairs, always disconnect spark
plug wire and place wire where it
cannot contact spark plug.
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to
give you the best possible dependability and performance.
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/
department. They have competent, well trained technicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your Grass Catcher properly.
Always observe the "SAFETY RULES".
TABLE OF CONTENTS
SAFETY RULES..........................................................2-3
BAG OF PARTS...........................................................4-5
ASSEMBLY................................................................6-10
OPERATION................................................................. 11
CUSTOMER RESPONSIBILITIES............................... 12
STORAGE .................................................................... 12
REPAIR PARTS....................................center of manual
3
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KNOWYOUR GRASS CATCHER
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREASSEMBLINGOROPERATINGYOURGRASSCATCHER.
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to
prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields before starting your tractor and
while mowing. We recommend wide vision safety mask for over the spectacles or standard safety
glasses.
00155
CARTON CONTENTS:
UNPACKING INSTRUCTIONS
•
•
Remove all parts and packing materials from carton.
(2) Container Tops
(1) Mounting Bracket
Foldflapstoinsideofcartonandturncartonupsidedown
on floor of work area. To protect grass catcher cover
duringassemblyplacecoverupsidedownonoverturned
carton.
(2) Container Bottoms (1) Cover Assembly
(1) Upper Chute
(1) Lower Chute
(1) Support Post
(1) Cover Seal
(1) Bag of Parts
(1) Owner's Manual
•
Check carton contents against list. Be sure all parts
are there.
BAG OF PARTS CONTENTS
ASSEMBLY
LOCATION
HARDWARE SHOWN ACTUAL SIZE
GROUP "A"
REAR
MOUNTING
BRACKET
TO
(4) Bolt 5/16 - 18 x 3/4
(4) Locknut 5/16-18
DRAW BAR
(4) Shoulder Bolt 5/16 - 18 Self Tapping
GROUP "B"
SUPPORT
POST
TO
CONTAINER
SUPPORT
(3) Carriage Bolt 5/16 - 18 x 3/4
(1) Bracket Support Pin
(3) Locknut 5/16-18
GROUP "C"
SUPPORT
POST
TO
MOUNTING
BRACKET
(1) Retainer Spring
(3) Tubing End Caps
4
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BAG OF PARTS CONTENTS (continued)
GROUP "D"
(2) Latch Hook Assembly
LOWER
CHUTE
ASSEMBLY
TO
MOWER
DECK
(2) Screw #10 x 5/8
(2) Washer, Lock #10
(2) Nut, Weld #10
(2) Washer 3/16 x 3/4 x 16 Ga.
GROUP "E"
CHUTE
LATCH
ASSEMBLY
TO
UPPER
CHUTE
(1) Screw #10 x 1-1/8
(1) Spacer, Split #10
(2) Washer 3/16 x 3/4 x 16 Ga.
(1) Nut, Acorn #10
GROUP "F "
CHUTE
LATCH
ASSEMBLY
TO
(1) Rubber Latch
LOWER
CHUTE
(1) Washer, Lock #10
(1) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Weld #10
(1) Screw #10 x 5/8
5
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ASSEMBLY
PARTS IDENTIFICATION
COVER ASSEMBLY
UPPER CHUTE
DUMP
BAG
INDICATOR
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CHUTE LATCH
i
4
08
2
0
GRASS
CATCHER
CONTAINERS
LOWER CHUTE
ATTACHING
STRAPS
LOWER CHUTE
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the
tractor, in the operator's position.
(1) 3/8" Wrench
(1) Drive Ratchet
(1) 1/2" Wrench
(2) 9/16" Wrenches
(1) 1/2" Socket
(1) 3" or longer Extension
(1) Short Handle
THESE ARE THE TOOLSYOU WILL NEED TO
ASSEMBLEYOUR GRASS CATCHER:
Phillips Screwdriver
(1) 9/16" Deep well Socket
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place gearshift/motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blade and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
6
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BOLTS
REAR MOUNTING BRACKET
(See Figs. 1A, 1B & 1C)
1
NOTE: If your tractor already has four (4) shoulder bolts
installed on the rear drawbar, simply hang the mounting
bracket, lanced tabs towards bottom, on the bolts. Discard
hardware group "A" and disregard the remaining Step 1
instructions.
LOCKNUTS
LANCED TABS
TOWARD BOTTOM
FIG. 1C
SHOULDER
BOLTS
COVER SEAL (See Fig. 2)
No hardware required
7
3
3
2
0
2
1. Align mark on seal with mark at cover opening.
LANCED TABS
TOWARD BOTTOM
2. Work seal into opening so cover sits between flanges
of seal.
FIG. 1A
If your tractor does not have four (4) shoulder bolts installed
on the drawbar, follow the instructions below.
ALIGNMENT
MARKS
Use Hardware - - GROUP "A"
Only one set of hardware in GROUP "A" will be used to
mount the rear mounting bracket. To determine which set
is correct for your tractor, check to see if there are (2) two
upper corner ribs on each side of drawbar. If your tractor
has the upper corner ribs, use the (4) four self tapping
shoulder bolts.If your tractor does not have the corner ribs,
use the set of (4) four bolts and locknuts.
02085
COVER SEAL
FIG. 2
SELF TAPPING SHOULDER BOLTS (See Fig. 1B)
SUPPORT POST (See Fig. 3)
Use Hardware - - GROUP "B"
1. Using the four formed holes in the drawbar, install the
3
four shoulder bolts as shown and tighten securely.
2. Hangthemountingbracket,lancedtabstowardsbottom,
on the bolts.
CAUTION: Container support is spring
loaded and locked to the cover. Handle
cover assembly carefully so as not to
unlatch the cover from the container
support.
UPPER CORNER
RIBS
UPPER CORNER
RIBS
SELF
1. Rotate cover assembly onto its side as shown.
TAPPING
SHOULDER
BOLTS
2. Assemble support post to container support with
the three (3) carriage bolts and locknuts. Tighten
securely.
CARRIAGE
BOLTS
6
3
3
02
LANCED TABS
TOWARD BOTTOM
FIG. 1B
SUPPORT
POST
BOLTS AND LOCKNUTS (See Fig. 1C)
1. Assemble the mounting bracket, lanced tabs towards
bottom, using the four smaller inside holes on the
drawbar.
LOCKNUTS
2. Install the four bolts and locknuts as shown and tighten
securely.
FIG. 3
7
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MOUNTING COVER ASSEMBLY TO
TRACTOR (See Fig. 4)
Use Hardware - - GROUP "C"
NOTE: For ease of assembly, you may wish to obtain the
assistance of another person for mounting assembly to
tractor.
1. Raise seat on tractor to allow assembly to be
mounted.
2. With cover closed, lift assembly and place support
post inside mounting bracket. Allow assembly to rest
on lanced tabs of mounting bracket.
CONTAINER ASSEMBLY (See Fig. 5)
No hardware required
5
4
1. Place bottom half inside of top half, as shown.
2. Place one foot inside bottom half and lift top half to
meet bottom half.
3. Press halves tightly together while lifting top to lock
into place as shown.
IMPORTANT:BEFORELOCKINGTHETABS,HOOKEDEDGES
ONBOTHHALVESMUSTOVERLAPTOFORMSEALASSHOWN
IN INSET.
4. Repeat for other containers.
3. Line up holes in mounting bracket with holes in support
postandinsertbracketsupportpin.Securewithretainer
spring.
CONTAINER
BOTTOM HALF
4. Unlatch and open cover.
5. Install the three (3) tubing end caps onto container
support.
2089
0
6. Tap each end cap onto container support tubes to seat
securely.
CONTAINER
TOP HALF
BRACKET
COVER ASSEMBLY
SUPPORT PIN
RETAINER
SPRING
PRESS TOGETHER
TO FORM SEAL
WHILE LIFTING
TOP HALF
CONTAINER
TOP HALF
CONTAINER
BOTTOM
HALF
LOCKING
TAB
END CAP
SUPPORT POST
FIG. 5
ASSEMBLY CHECK: Squeeze sides of lower half of con-
tainer and check that there is no gap between upper and
lower halves. If a gap appears, unlock tabs to separate
container halves and repeat instructions above.
LANCED TABS
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02097
MOUNTING
BRACKET
FIG. 4
8
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LOWER CHUTE (See Figs. 7A & 7B)
Use Hardware - - GROUP "D"
CONTAINER MOUNTING (See Fig. 6)
No hardware required
7
6
1. Press weld nut into rubber latch and install two latch
hookassembliestolowerchuteusingscrew,flatwasher,
and lock washer as shown.
1. Install one container to left side first with warning to
outside of unit. Install other container to right side.
NOTE:Rightcontainershouldalwaysoverlapleftcontainer
at center support.
2. Tighten hardware securely.
3. Raise and hold deflector shield in upright position.
4. Place front of chute over front of mower deck opening
and slide into place as shown.
2. Close cover and lock latch handle over center support
tube.
5. Hook front latch down into latch hole at front of mower
deck.
COVER LATCH
HANDLE
6. Hook rear latch down into latch hole at back of mower
deck.
CONTAINER
WARNING
W
A
R
N
N
I
G
CAUTION: Do not remove discharge
guardfrommower.Raiseandholdguard
when attaching lower chute and allow it
to rest on chute while in operation.
CONTAINER
HANDLE
CENTER
SUPPORT
TUBE
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CONTAINER
WARNING
WASHER
FIG. 6
02
4
75
LOCK
WASHER
LATCH
DEFLECTOR
SHIELD
LATCH
WELD NUT
WELD NUT
SCREW
WASHER
LOCK
WASHER
FIG. 7A
024
7
6
LATCH
HOOKS
FIG. 7B
9
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ALIGNMENT
SLOT
CHUTE LATCH ASSEMBLY
(See Fig. 8)
8
Use Hardware - - GROUPS "E & F"
1. Assemble latch pin to upper chute, as shown.
LATCH PIN
2. Press weld nut into rubber latch and assemble rubber
latch to lower chute, as shown.
3. Tighten all hardware securely.
RUBBER
LATCH
WASHERS
3/16 x 3/4 x 16 Ga.
#10 x 1-1/8" SCREW
SPLIT
SPACER
BOSSES
UPPER
CHUTE
FIG. 9B
ACORN NUT
LEVEL MOWER DECK
No hardware required
#10 x 5/8"
SCREW
RUBBER
LATCH
10
Besuredeckisproperlyleveledforbestmowerperformance.
See your tractors owner's manual for instructions.
LOWER CHUTE
WELD
NUT
WASHER
3/16 x 3/4 x 16 Ga.
0
2102
LOCK WASHER
FIG. 8
UPPER CHUTE (See Figs. 9A & 9B)
No hardware required
9
1. Lower mower deck to its lowest cutting position.
2. Assemble upper chute by inserting curved end into
hole in back of cover.
NOTE: Handle carefully so as not to damage dump bag
indicator.
3. Push in and turn upper chute until it is in line with lower
chute.
4. Align the bosses on lower chute with alignment slots
on upper chute and slide together.
5. Secure with rubber latch by hooking hole in latch over
latch pin.
DUMP BAG
INDICATOR
HANDLE
COVER
UPPER
CHUTE
LOWER
CHUTE
FIG. 9A
10
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OPERATION
•
Avoid cutting wet grass or in the morning while the dew
TIPS FOR IMPROVED BAGGING
OPERATION:
is still heavy. Grass clippings collected under these
conditions tend to be sticky and adhere to the walls of
the flow path causing clogging.
Follow the mower operation instructions in your tractor
owner's manual.
•
Your bagger is equipped with a dump bag indicator.As
the bags become full, the flow indicating ball will drop
down in its slot, indicating that the bags are full or the
chutes have become clogged. Care should be taken
not to damage the parts and that the ball moves freely
at the beginning of each use.
When operating your grass catcher on a lawn where grass
and leaf bagging equipment has not been used, you are
picking up thatch and debris that has accumulated for long
periods of time. The amount collected and the total time
of operation may be greater than you will experience with
regular use of your grass catcher.
NOTE: To help prevent clogging of chutes, check/empty
bags when ball begins to drop down in the slot.Experience
will teach you the best time to empty the bags.
•
•
Always run throttle at full speed when bagging.
Select a gear low enough to give good mower cutting
performance, good quality cut and good bagging
performance.
•
If the grass catcher fails to pick up cut grass or leaves,
it is an indication that clogging has occurred in the
system or that the grass catcher containers are full.
a. Disengage blades, shift into neutral, engage the
parking brake and stop the engine.
NOTE: It may be necessary to overlap width of cut to suit
your conditions.
- Raise seat. Unlatch and raise cover.
- Slide out containers and dispose of clippings .
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging
- Remove all debris in chutes.
•
If grass is extremely tall, it should be mowed twice.The
first time relatively high, the second time to desired
height.
•
•
Use left hand side of mower for trimming.
Plastic trash bags can be inserted inside grass catcher
containers for ease of debris disposal. To remove the
plastic trash bags when full:
a. Disengage blades, shift into neutral, engage the
parking brake and stop the engine.
- Reassemble and latch chutes
c. Checktoinsuredumpbagindicatorhasnotbecome
clogged.
b. Raise seat. Unlatch and raise cover.
- The air passage hole must be clear of debris.
Gentlyinsertasmalltwigorwireintopassageway
to clear.
c. Remove one container at a time by grasping
container handles and pulling toward the rear, off
of the tube rails.
d. With the container resting on the ground, close
and secure the top of the plastic lawn bag.
CAUTION
e. Tip the container on its side and slide the filled bag
from the container.
f. Install a new plastic lawn bag with the edges of the
bag draped over upper lip of the container.
g. Repeat for other containers.
h. Reinstall containers making sure right container
overlaps left container at center supports.
• Do not operate mower with grass catcher
partially installed.
• Disengage blades and stop engine before
leaving tractor seat to empty containers,
unclogging chutes, etc.
• Close cover before starting.
j. Closecoverandsecurelatchesovercentersupport
tubes.
• Disengage mower when crossing driveways
or gravel surfaces and other areas where
thrown objects could be a hazard.
• Do not attempt to vacuum up cans or other
potentially hazardous projectiles.
11
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CUSTOMER RESPONSIBILITIES
STORAGE
GENERAL RECOMMENDATIONS
When grass catcher is to be stored for a period of time,
clean it thoroughly, remove all dirt, grass, leaves, etc.Store
in a clean, dry place.
Always observe safety rules when performing any main-
tenance.
•
•
Before each use check for loose fasteners.
Clean unit thoroughly after each use.
CAUTION: Donotleavegrassinbagger
containers. Emptycontainersaftereach
useandbeforestoring. Failuretodoso
mayresultinspontaneouscombustion
which could develop into a fire.
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bent or damaged blades.
•
See BLADE CARE instructions in your tractor owner's
manual.
CAUTION:BEFOREPERFORMINGANY
MAINTENANCE,SERVICEORADJUST-
MENTS:
•
•
•
Depress clutch brake pedal fully and
set parking brake.
Place gearshift/motion control lever in
"NEUTRAL" position.
Placeclutchcontrolin"DISENGAGED"
position.
•
•
Turn ignition key to "OFF" position.
Make sure blades and all moving parts
have completely stopped.
•
Disconnect spark plug wire(s) from
spark plug(s) and place wire where it
cannot come in contact with plug.
CAUTION: Grass catcher components
are subject to wear, damage and
deterioration, which could expose
moving parts or allow objects to be
thrown. Frequentlycheckcomponents
and replace with manufacturer's
recommended parts, when necessary.
12
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NOTES
13
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REPAIR PARTS / PIÈCES DE RECHANGE
GRASS CATCHER - - MODEL NUMBER CL36A / RAMASSE-HERBE - - NUMÉRO DE MODÈLE CL36A
PRODUCT NUMBER 954 12 00-93 / NUMÉRO DE PRODUIT 954 12 00-93
2
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REPAIR PARTS / PIÈCES DE RECHANGE
GRASS CATCHER - - MODEL NUMBER CL36A / RAMASSE-HERBE - - NUMÉRO DE MODÈLE CL36A
PRODUCT NUMBER 954 12 00-93 / NUMÉRO DE PRODUIT 954 12 00-93
KEY PART
DESCRIPTION
DESCRIPTION
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
NO.
NO.
2
3
4
53269180
532127533
532171061
Nut, Crownlock #10-24
Screen, Cover
Cover Asm.(Incl. 3,38,39) Couvercle Ens.
(Y combris 3,38,39)
Chute, Upper
Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2
Dump Bag Indicator
Screw, #10-24 x 1-1/8
Écrou auto-serrant #10-24
Grillage de couvercle
22 532133235
23 532132983
24 532126813
25 873800500
26 532124670
27 874760512
28 532170053
29 532170165
30 532131137
31 532174083
Spacer, Cover
Spring, Cover R.H. (gray) Ressort de couvercle C.D.
Post, Support
Locknut 5/16 x 18
Spring, Retainer
Bolt, Hex 5/16-18 x 3/4
Bracket, Mounting
Shoulder Bolt
Entretoise de couvercle
Poteau de soutien
Écrou frein 5/16 x 18
Ressort de retenue
Boulon H 5/16-18 x 3/4
Support de montage
Boulon
Goupille du poteau de soutien
Chapeau de l’extrémité de
tuyau
Cadre de ramasse-herbe
Goupille de charnière
Garniture de couvercle
Conteneur supérieur
Conteneur inférieur
Poignée de loquet de couvercle
Bande
5
6
7
532128598
818021008
532140572
Glissière supérieure
Indicateur de sac de
déchargement
Vis #10-24 x 1-1/8
Rondelle #10
Entretoise fendue
Écrou borgne #10-24
Rondelle frein #10
Loquet de glissière
Axe du loquet
Crochet de loquet
Glissière inférieure
Vis #10-24 x 5/8
8
9
532087175
819061216
Pin, Support Post
Plug, Tubing End
Washer #10
.
10 532007206
11 532060867
12 810071000
13 532109808
14 532125004
16 532160793
18 532174570
20 871081010
21 532132796
Spacer, Split
Nut, Acorn #10-24
Washer, lock #10
Latch, Chute
Nut, Weld
Latch Hook Asm.
Chute, Lower
32 532126919
33 532128600
34 532127534
35 532183289
36 532129586
38 532130895
39 532155042
40 872110506
Bagger, Frame
Pin, Hinge
Gasket, Cover
Container, Top
Container, Bottom
Latch Handle, Cover
Strip, Reinforcement
Carriage Bolt 5/16-18x3/4 Boulon de chariot 5/16-18 x 3/4
Owner's Manual Manuel du propriétaire
Screw #10-24 x 5/8
Spring, Cover L.H. (black) Ressort de couvercle C.G.
—
532175732
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