Poulan Lawn Mower Accessory 532175732 User Manual

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OWNER’S MANUAL  
Model No. CL36A  
Poduct No. 954 12 00-93  
36 Inch Mower  
Grass Catcher  
• Assembly  
• Operation  
• Customer Responsibilities  
• Repair Parts  
532175732 Rev. 2 8.20.03 rad  
Printed in U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
Be sure the area is clear of other people before mowing.  
Look for this symbol to point out  
important safety precautions. It means  
CAUTION!!! BECOME ALERT!!! YOUR  
SAFETY IS INVOLVED.  
Stop machine if anyone enters the area.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary.Always  
look down and behind before and while backing.  
Never carry children. They may fall off and be seriously  
injured or interfere with safe machine operation.  
Keepchildrenoutofthemowingareaandunderthewatchful  
care of another responsible adult.  
CAUTION: Do not coast down a hill  
in neutral, you may lose control of  
the tractor.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn  
the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not  
have to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
CAUTION:Towonlytheattachments  
that are recommended by and  
comply with specifications of  
the manufacturer of your tractor.  
Use common sense when towing.  
Operate only at the lowest possible  
speed when on a slope. Too heavy  
of a load, while on a slope, is  
dangerous. Tires can lose traction  
with the ground and cause you to  
lose control of your tractor.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
CAUTION: In order to prevent  
accidental starting when setting  
up,transporting,adjustingormaking  
repairs, always disconnect spark  
plug wire and place wire where it  
cannot contact spark plug.  
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to  
give you the best possible dependability and performance.  
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/  
department. They have competent, well trained technicians and the proper tools to service or repair this unit.  
Please read and retain this manual. The instructions will enable you to assemble and maintain your Grass Catcher properly.  
Always observe the "SAFETY RULES".  
TABLE OF CONTENTS  
SAFETY RULES..........................................................2-3  
BAG OF PARTS...........................................................4-5  
ASSEMBLY................................................................6-10  
OPERATION................................................................. 11  
CUSTOMER RESPONSIBILITIES............................... 12  
STORAGE .................................................................... 12  
REPAIR PARTS....................................center of manual  
3
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KNOWYOUR GRASS CATCHER  
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREASSEMBLINGOROPERATINGYOURGRASSCATCHER.  
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study  
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to  
prevent injury to yourself and others. Save this manual for future reference.  
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in  
severe eye damage. Always wear safety glasses or eye shields before starting your tractor and  
while mowing. We recommend wide vision safety mask for over the spectacles or standard safety  
glasses.  
00155  
CARTON CONTENTS:  
UNPACKING INSTRUCTIONS  
Remove all parts and packing materials from carton.  
(2) Container Tops  
(1) Mounting Bracket  
Foldapstoinsideofcartonandturncartonupsidedown  
on floor of work area. To protect grass catcher cover  
duringassemblyplacecoverupsidedownonoverturned  
carton.  
(2) Container Bottoms (1) Cover Assembly  
(1) Upper Chute  
(1) Lower Chute  
(1) Support Post  
(1) Cover Seal  
(1) Bag of Parts  
(1) Owner's Manual  
Check carton contents against list. Be sure all parts  
are there.  
BAG OF PARTS CONTENTS  
ASSEMBLY  
LOCATION  
HARDWARE SHOWN ACTUAL SIZE  
GROUP "A"  
REAR  
MOUNTING  
BRACKET  
TO  
(4) Bolt 5/16 - 18 x 3/4  
(4) Locknut 5/16-18  
DRAW BAR  
(4) Shoulder Bolt 5/16 - 18 Self Tapping  
GROUP "B"  
SUPPORT  
POST  
TO  
CONTAINER  
SUPPORT  
(3) Carriage Bolt 5/16 - 18 x 3/4  
(1) Bracket Support Pin  
(3) Locknut 5/16-18  
GROUP "C"  
SUPPORT  
POST  
TO  
MOUNTING  
BRACKET  
(1) Retainer Spring  
(3) Tubing End Caps  
4
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BAG OF PARTS CONTENTS (continued)  
GROUP "D"  
(2) Latch Hook Assembly  
LOWER  
CHUTE  
ASSEMBLY  
TO  
MOWER  
DECK  
(2) Screw #10 x 5/8  
(2) Washer, Lock #10  
(2) Nut, Weld #10  
(2) Washer 3/16 x 3/4 x 16 Ga.  
GROUP "E"  
CHUTE  
LATCH  
ASSEMBLY  
TO  
UPPER  
CHUTE  
(1) Screw #10 x 1-1/8  
(1) Spacer, Split #10  
(2) Washer 3/16 x 3/4 x 16 Ga.  
(1) Nut, Acorn #10  
GROUP "F "  
CHUTE  
LATCH  
ASSEMBLY  
TO  
(1) Rubber Latch  
LOWER  
CHUTE  
(1) Washer, Lock #10  
(1) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Weld #10  
(1) Screw #10 x 5/8  
5
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ASSEMBLY  
PARTS IDENTIFICATION  
COVER ASSEMBLY  
UPPER CHUTE  
DUMP  
BAG  
INDICATOR  
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CHUTE LATCH  
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GRASS  
CATCHER  
CONTAINERS  
LOWER CHUTE  
ATTACHING  
STRAPS  
LOWER CHUTE  
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the  
tractor, in the operator's position.  
(1) 3/8" Wrench  
(1) Drive Ratchet  
(1) 1/2" Wrench  
(2) 9/16" Wrenches  
(1) 1/2" Socket  
(1) 3" or longer Extension  
(1) Short Handle  
THESE ARE THE TOOLSYOU WILL NEED TO  
ASSEMBLEYOUR GRASS CATCHER:  
Phillips Screwdriver  
(1) 9/16" Deep well Socket  
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:  
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift/motion control lever in neutral (N) position.  
Place attachment clutch in "DISENGAGED" position.  
Turn ignition key "OFF" and remove key.  
Make sure the blade and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
6
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BOLTS  
REAR MOUNTING BRACKET  
(See Figs. 1A, 1B & 1C)  
1
NOTE: If your tractor already has four (4) shoulder bolts  
installed on the rear drawbar, simply hang the mounting  
bracket, lanced tabs towards bottom, on the bolts. Discard  
hardware group "A" and disregard the remaining Step 1  
instructions.  
LOCKNUTS  
LANCED TABS  
TOWARD BOTTOM  
FIG. 1C  
SHOULDER  
BOLTS  
COVER SEAL (See Fig. 2)  
No hardware required  
7
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1. Align mark on seal with mark at cover opening.  
LANCED TABS  
TOWARD BOTTOM  
2. Work seal into opening so cover sits between flanges  
of seal.  
FIG. 1A  
If your tractor does not have four (4) shoulder bolts installed  
on the drawbar, follow the instructions below.  
ALIGNMENT  
MARKS  
Use Hardware - - GROUP "A"  
Only one set of hardware in GROUP "A" will be used to  
mount the rear mounting bracket. To determine which set  
is correct for your tractor, check to see if there are (2) two  
upper corner ribs on each side of drawbar. If your tractor  
has the upper corner ribs, use the (4) four self tapping  
shoulder bolts.If your tractor does not have the corner ribs,  
use the set of (4) four bolts and locknuts.  
02085  
COVER SEAL  
FIG. 2  
SELF TAPPING SHOULDER BOLTS (See Fig. 1B)  
SUPPORT POST (See Fig. 3)  
Use Hardware - - GROUP "B"  
1. Using the four formed holes in the drawbar, install the  
3
four shoulder bolts as shown and tighten securely.  
2. Hangthemountingbracket,lancedtabstowardsbottom,  
on the bolts.  
CAUTION: Container support is spring  
loaded and locked to the cover. Handle  
cover assembly carefully so as not to  
unlatch the cover from the container  
support.  
UPPER CORNER  
RIBS  
UPPER CORNER  
RIBS  
SELF  
1. Rotate cover assembly onto its side as shown.  
TAPPING  
SHOULDER  
BOLTS  
2. Assemble support post to container support with  
the three (3) carriage bolts and locknuts. Tighten  
securely.  
CARRIAGE  
BOLTS  
6
3
3
02  
LANCED TABS  
TOWARD BOTTOM  
FIG. 1B  
SUPPORT  
POST  
BOLTS AND LOCKNUTS (See Fig. 1C)  
1. Assemble the mounting bracket, lanced tabs towards  
bottom, using the four smaller inside holes on the  
drawbar.  
LOCKNUTS  
2. Install the four bolts and locknuts as shown and tighten  
securely.  
FIG. 3  
7
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MOUNTING COVER ASSEMBLY TO  
TRACTOR (See Fig. 4)  
Use Hardware - - GROUP "C"  
NOTE: For ease of assembly, you may wish to obtain the  
assistance of another person for mounting assembly to  
tractor.  
1. Raise seat on tractor to allow assembly to be  
mounted.  
2. With cover closed, lift assembly and place support  
post inside mounting bracket. Allow assembly to rest  
on lanced tabs of mounting bracket.  
CONTAINER ASSEMBLY (See Fig. 5)  
No hardware required  
5
4
1. Place bottom half inside of top half, as shown.  
2. Place one foot inside bottom half and lift top half to  
meet bottom half.  
3. Press halves tightly together while lifting top to lock  
into place as shown.  
IMPORTANT:BEFORELOCKINGTHETABS,HOOKEDEDGES  
ONBOTHHALVESMUSTOVERLAPTOFORMSEALASSHOWN  
IN INSET.  
4. Repeat for other containers.  
3. Line up holes in mounting bracket with holes in support  
postandinsertbracketsupportpin.Securewithretainer  
spring.  
CONTAINER  
BOTTOM HALF  
4. Unlatch and open cover.  
5. Install the three (3) tubing end caps onto container  
support.  
2089  
0
6. Tap each end cap onto container support tubes to seat  
securely.  
CONTAINER  
TOP HALF  
BRACKET  
COVER ASSEMBLY  
SUPPORT PIN  
RETAINER  
SPRING  
PRESS TOGETHER  
TO FORM SEAL  
WHILE LIFTING  
TOP HALF  
CONTAINER  
TOP HALF  
CONTAINER  
BOTTOM  
HALF  
LOCKING  
TAB  
END CAP  
SUPPORT POST  
FIG. 5  
ASSEMBLY CHECK: Squeeze sides of lower half of con-  
tainer and check that there is no gap between upper and  
lower halves. If a gap appears, unlock tabs to separate  
container halves and repeat instructions above.  
LANCED TABS  
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02097  
MOUNTING  
BRACKET  
FIG. 4  
8
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LOWER CHUTE (See Figs. 7A & 7B)  
Use Hardware - - GROUP "D"  
CONTAINER MOUNTING (See Fig. 6)  
No hardware required  
7
6
1. Press weld nut into rubber latch and install two latch  
hookassembliestolowerchuteusingscrew,atwasher,  
and lock washer as shown.  
1. Install one container to left side first with warning to  
outside of unit. Install other container to right side.  
NOTE:Rightcontainershouldalwaysoverlapleftcontainer  
at center support.  
2. Tighten hardware securely.  
3. Raise and hold deflector shield in upright position.  
4. Place front of chute over front of mower deck opening  
and slide into place as shown.  
2. Close cover and lock latch handle over center support  
tube.  
5. Hook front latch down into latch hole at front of mower  
deck.  
COVER LATCH  
HANDLE  
6. Hook rear latch down into latch hole at back of mower  
deck.  
CONTAINER  
WARNING  
W
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CAUTION: Do not remove discharge  
guardfrommower.Raiseandholdguard  
when attaching lower chute and allow it  
to rest on chute while in operation.  
CONTAINER  
HANDLE  
CENTER  
SUPPORT  
TUBE  
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CONTAINER  
WARNING  
WASHER  
FIG. 6  
02  
4
75  
LOCK  
WASHER  
LATCH  
DEFLECTOR  
SHIELD  
LATCH  
WELD NUT  
WELD NUT  
SCREW  
WASHER  
LOCK  
WASHER  
FIG. 7A  
024  
7
6
LATCH  
HOOKS  
FIG. 7B  
9
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ALIGNMENT  
SLOT  
CHUTE LATCH ASSEMBLY  
(See Fig. 8)  
8
Use Hardware - - GROUPS "E & F"  
1. Assemble latch pin to upper chute, as shown.  
LATCH PIN  
2. Press weld nut into rubber latch and assemble rubber  
latch to lower chute, as shown.  
3. Tighten all hardware securely.  
RUBBER  
LATCH  
WASHERS  
3/16 x 3/4 x 16 Ga.  
#10 x 1-1/8" SCREW  
SPLIT  
SPACER  
BOSSES  
UPPER  
CHUTE  
FIG. 9B  
ACORN NUT  
LEVEL MOWER DECK  
No hardware required  
#10 x 5/8"  
SCREW  
RUBBER  
LATCH  
10  
Besuredeckisproperlyleveledforbestmowerperformance.  
See your tractors owner's manual for instructions.  
LOWER CHUTE  
WELD  
NUT  
WASHER  
3/16 x 3/4 x 16 Ga.  
0
2102  
LOCK WASHER  
FIG. 8  
UPPER CHUTE (See Figs. 9A & 9B)  
No hardware required  
9
1. Lower mower deck to its lowest cutting position.  
2. Assemble upper chute by inserting curved end into  
hole in back of cover.  
NOTE: Handle carefully so as not to damage dump bag  
indicator.  
3. Push in and turn upper chute until it is in line with lower  
chute.  
4. Align the bosses on lower chute with alignment slots  
on upper chute and slide together.  
5. Secure with rubber latch by hooking hole in latch over  
latch pin.  
DUMP BAG  
INDICATOR  
HANDLE  
COVER  
UPPER  
CHUTE  
LOWER  
CHUTE  
FIG. 9A  
10  
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OPERATION  
Avoid cutting wet grass or in the morning while the dew  
TIPS FOR IMPROVED BAGGING  
OPERATION:  
is still heavy. Grass clippings collected under these  
conditions tend to be sticky and adhere to the walls of  
the flow path causing clogging.  
Follow the mower operation instructions in your tractor  
owner's manual.  
Your bagger is equipped with a dump bag indicator.As  
the bags become full, the flow indicating ball will drop  
down in its slot, indicating that the bags are full or the  
chutes have become clogged. Care should be taken  
not to damage the parts and that the ball moves freely  
at the beginning of each use.  
When operating your grass catcher on a lawn where grass  
and leaf bagging equipment has not been used, you are  
picking up thatch and debris that has accumulated for long  
periods of time. The amount collected and the total time  
of operation may be greater than you will experience with  
regular use of your grass catcher.  
NOTE: To help prevent clogging of chutes, check/empty  
bags when ball begins to drop down in the slot.Experience  
will teach you the best time to empty the bags.  
Always run throttle at full speed when bagging.  
Select a gear low enough to give good mower cutting  
performance, good quality cut and good bagging  
performance.  
If the grass catcher fails to pick up cut grass or leaves,  
it is an indication that clogging has occurred in the  
system or that the grass catcher containers are full.  
a. Disengage blades, shift into neutral, engage the  
parking brake and stop the engine.  
NOTE: It may be necessary to overlap width of cut to suit  
your conditions.  
- Raise seat. Unlatch and raise cover.  
- Slide out containers and dispose of clippings .  
- Replace containers, close cover, and latch.  
b. Unlatch chutes and check for clogging  
- Remove all debris in chutes.  
If grass is extremely tall, it should be mowed twice.The  
first time relatively high, the second time to desired  
height.  
Use left hand side of mower for trimming.  
Plastic trash bags can be inserted inside grass catcher  
containers for ease of debris disposal. To remove the  
plastic trash bags when full:  
a. Disengage blades, shift into neutral, engage the  
parking brake and stop the engine.  
- Reassemble and latch chutes  
c. Checktoinsuredumpbagindicatorhasnotbecome  
clogged.  
b. Raise seat. Unlatch and raise cover.  
- The air passage hole must be clear of debris.  
Gentlyinsertasmalltwigorwireintopassageway  
to clear.  
c. Remove one container at a time by grasping  
container handles and pulling toward the rear, off  
of the tube rails.  
d. With the container resting on the ground, close  
and secure the top of the plastic lawn bag.  
CAUTION  
e. Tip the container on its side and slide the filled bag  
from the container.  
f. Install a new plastic lawn bag with the edges of the  
bag draped over upper lip of the container.  
g. Repeat for other containers.  
h. Reinstall containers making sure right container  
overlaps left container at center supports.  
• Do not operate mower with grass catcher  
partially installed.  
• Disengage blades and stop engine before  
leaving tractor seat to empty containers,  
unclogging chutes, etc.  
• Close cover before starting.  
j. Closecoverandsecurelatchesovercentersupport  
tubes.  
• Disengage mower when crossing driveways  
or gravel surfaces and other areas where  
thrown objects could be a hazard.  
• Do not attempt to vacuum up cans or other  
potentially hazardous projectiles.  
11  
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CUSTOMER RESPONSIBILITIES  
STORAGE  
GENERAL RECOMMENDATIONS  
When grass catcher is to be stored for a period of time,  
clean it thoroughly, remove all dirt, grass, leaves, etc.Store  
in a clean, dry place.  
Always observe safety rules when performing any main-  
tenance.  
Before each use check for loose fasteners.  
Clean unit thoroughly after each use.  
CAUTION: Donotleavegrassinbagger  
containers. Emptycontainersaftereach  
useandbeforestoring. Failuretodoso  
mayresultinspontaneouscombustion  
which could develop into a fire.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
See BLADE CARE instructions in your tractor owner's  
manual.  
CAUTION:BEFOREPERFORMINGANY  
MAINTENANCE,SERVICEORADJUST-  
MENTS:  
Depress clutch brake pedal fully and  
set parking brake.  
Place gearshift/motion control lever in  
"NEUTRAL" position.  
Placeclutchcontrolin"DISENGAGED"  
position.  
Turn ignition key to "OFF" position.  
Make sure blades and all moving parts  
have completely stopped.  
Disconnect spark plug wire(s) from  
spark plug(s) and place wire where it  
cannot come in contact with plug.  
CAUTION: Grass catcher components  
are subject to wear, damage and  
deterioration, which could expose  
moving parts or allow objects to be  
thrown. Frequentlycheckcomponents  
and replace with manufacturer's  
recommended parts, when necessary.  
12  
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NOTES  
13  
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REPAIR PARTS / PIÈCES DE RECHANGE  
GRASS CATCHER - - MODEL NUMBER CL36A / RAMASSE-HERBE - - NUMÉRO DE MODÈLE CL36A  
PRODUCT NUMBER 954 12 00-93 / NUMÉRO DE PRODUIT 954 12 00-93  
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REPAIR PARTS / PIÈCES DE RECHANGE  
GRASS CATCHER - - MODEL NUMBER CL36A / RAMASSE-HERBE - - NUMÉRO DE MODÈLE CL36A  
PRODUCT NUMBER 954 12 00-93 / NUMÉRO DE PRODUIT 954 12 00-93  
KEY PART  
DESCRIPTION  
DESCRIPTION  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
NO.  
NO.  
2
3
4
53269180  
532127533  
532171061  
Nut, Crownlock #10-24  
Screen, Cover  
Cover Asm.(Incl. 3,38,39) Couvercle Ens.  
(Y combris 3,38,39)  
Chute, Upper  
Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2  
Dump Bag Indicator  
Screw, #10-24 x 1-1/8  
Écrou auto-serrant #10-24  
Grillage de couvercle  
22 532133235  
23 532132983  
24 532126813  
25 873800500  
26 532124670  
27 874760512  
28 532170053  
29 532170165  
30 532131137  
31 532174083  
Spacer, Cover  
Spring, Cover R.H. (gray) Ressort de couvercle C.D.  
Post, Support  
Locknut 5/16 x 18  
Spring, Retainer  
Bolt, Hex 5/16-18 x 3/4  
Bracket, Mounting  
Shoulder Bolt  
Entretoise de couvercle  
Poteau de soutien  
Écrou frein 5/16 x 18  
Ressort de retenue  
Boulon H 5/16-18 x 3/4  
Support de montage  
Boulon  
Goupille du poteau de soutien  
Chapeau de l’extrémité de  
tuyau  
Cadre de ramasse-herbe  
Goupille de charnière  
Garniture de couvercle  
Conteneur supérieur  
Conteneur inférieur  
Poignée de loquet de couvercle  
Bande  
5
6
7
532128598  
818021008  
532140572  
Glissière supérieure  
Indicateur de sac de  
déchargement  
Vis #10-24 x 1-1/8  
Rondelle #10  
Entretoise fendue  
Écrou borgne #10-24  
Rondelle frein #10  
Loquet de glissière  
Axe du loquet  
Crochet de loquet  
Glissière inférieure  
Vis #10-24 x 5/8  
8
9
532087175  
819061216  
Pin, Support Post  
Plug, Tubing End  
Washer #10  
.
10 532007206  
11 532060867  
12 810071000  
13 532109808  
14 532125004  
16 532160793  
18 532174570  
20 871081010  
21 532132796  
Spacer, Split  
Nut, Acorn #10-24  
Washer, lock #10  
Latch, Chute  
Nut, Weld  
Latch Hook Asm.  
Chute, Lower  
32 532126919  
33 532128600  
34 532127534  
35 532183289  
36 532129586  
38 532130895  
39 532155042  
40 872110506  
Bagger, Frame  
Pin, Hinge  
Gasket, Cover  
Container, Top  
Container, Bottom  
Latch Handle, Cover  
Strip, Reinforcement  
Carriage Bolt 5/16-18x3/4 Boulon de chariot 5/16-18 x 3/4  
Owner's Manual Manuel du propriétaire  
Screw #10-24 x 5/8  
Spring, Cover L.H. (black) Ressort de couvercle C.G.  
532175732  
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