IMPORTANT MANUAL
Do Not Throw Away
00993-poulan_pro
02478
OWNER'S MANUAL
WARNING:
ReadthisOwner'sManualandfollowallWarn-
ings and Safety Instructions. Failure to do so
can result in serious injury.
MODEL:
PD18H42STB
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
187080 04.17.03 TR
Printed in U.S.A.
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SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
•
•
•
•
•
Be sure the area is clear of other people before mowing.Stop
WARNING: In order to prevent acci-
dental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire
and place wire where it cannot contact
spark plug.
machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Nevercarrychildren.Theymayfalloffandbeseriouslyinjured
or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
•
•
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
•
•
•
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Donotturnonslopesunlessnecessary, andthen, turnslowly
and gradually downhill, if possible.
WARNING: Tow only the attachments
that are recommended by and comply
withspecificationsofthemanufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
•
•
•
•
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
knowntotheStateofCaliforniatocausecancerand
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
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CONGRATULATIONS on your purchase of a new tractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
PRODUCT SPECIFICATIONS
Gasoline Capacity
and Type:
2.0 Gallons
Unleaded Regular
Shouldyouexperienceanyproblemyoucannoteasilyrem-
edy,pleasecontactyournearestauthorizedservicecenter/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Oil Type(API-SF-SJ):
Oil Capacity:
SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
W/Filter:
4.0 Pints
3.5 Pints
W/O Filter:
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
Spark Plug:
(Gap: .040")
Champion RC12YC
Ground Speed (MPH):
Forward:
Reverse
0-5.5
0-2.4
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Tire Pressure:
Front: 14 PSI
Rear: 10 PSI
Charging System:
Battery:
15 AMPS @ 3600 RPM
•
Follow the instructions under“Maintenance”and“Stor-
age” sections of this owner’s manual.
AMP/HR:
28
230
U1R
MIN. CCA:
CASE SIZE:
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimprovedforest-covered,brush-coveredorgrass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
Blade Bolt Torque:
27–35 FT. LBS.
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department(SeeREPAIR
PARTS section of this manual).
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY.................................................................6-8
OPERATION .............................................................9-15
MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE .....................................................16-19
SERVICE AND ADJUSTMENTS ............................20-25
STORAGE.................................................................... 26
TROUBLESHOOTING ............................................27-28
REPAIR PARTS - TRACTOR ..................................30-45
WARRANTY................................................................. 46
4
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UNASSEMBLED PARTS
Seat
Steering Wheel
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Steering
Wheel Insert
(1) Knob
Gauge Wheel
(4)
Adjusting
Bar
Steering
Extension
Shaft
(4) Wheels
Steering
Sleeve
(4) Locknut 3/8-16
(4) Clevis Pins
(4) Retainer Springs
(double loop)
(1) Large Flat
Washer
(4) Washers
Steering Adapter
3/8 x 3/4 x 14 Ga.
(4) Shoulder Bolt
Slope Sheet
(1) Locknut 1/2-20
(1) Locknut 1/4-28
(1) Oil Drain Tube
(1) Hex Bolt 1/4-28 x 1-1/4
(2) Mulch Blades
(2) Keys
5
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ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
INSERT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
1/2 HEX NUT
Utility knife
Pliers
LARGE FLAT WASHER
(1) 3/4" wrenches
(2) 7/16" wrenches
Tire pressure gauge
Utility knife
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steering wheel).
STEERING
BOOT
STEERING
WHEEL
TO REMOVE TRACTOR FROM
CARTON
TABS
UNPACK CARTON
ADAPTER
•
•
•
Remove all accessible loose parts and parts cartons
from carton.
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and
remove.
EXTENSION SHAFT
1/4 HEX BOLT
1/4 LOCKNUT
BEFORE REMOVING TRACTOR FROM
SKID
LOWER
STEERING
SHAFT
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
TAB
SLOTS
•
Slide extension shaft onto lower steering shaft. Align
mountingholesinextensionandlowershaftsandinstall
1/4 hex bolt and locknut. Tighten securely.
IMPORTANT:TIGHTEN BOLT AND NUT SECURELY TO 10-12
FT. LBS TORQUE.
FIG. 1
•
Place tabs of steering boot over tab slots in dash and
push down to secure.
HOW TO SET UPYOUR TRACTOR
INSTALL STEERING WHEEL
INSTALL SEAT (See Fig. 2)
Adjust seat before tightening adjustment knob.
•
•
•
•
•
•
Position front wheels of the tractor so they are pointing
straight forward.
•
Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
Remove steering wheel adapter from steering wheel
and slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
Assemble large flat washer, 1/2 hex nut and tighten
securely.
Snap steering wheel insert into center of steering
wheel.
•
•
•
•
Pivotseatupwardandremovefromthecardboardpack-
ing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
•
•
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
•
•
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
6
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ASSEMBLY
•
•
Roll tractor forward off skid.
Removebandingholdingthedeflectorshieldupagainst
tractor.
SEAT
TO DRIVE TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
SEAT PAN
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
SHOULDER
BOLT
02466
•
Be sure all the above assembly steps have been com-
pleted.
•
•
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).
FLAT WASHER
•
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
ADJUSTMENT
KNOB
02464
•
•
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever
to its highest position.
Starttheengine.Afterenginehasstarted,movethrottle
control to idle position.
Release parking brake.
Slowlymovethemotioncontrolleverforwardandslowly
drive tractor off skid.
Apply brake to stop tractor, setparkingbrakeandplace
motion control lever in neutral position.
FIG. 2
•
CHECK BATTERY (See Fig. 3)
•
•
•
•
Lift seat pan to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inMaintenancesectionofthismanual
for charging instructions).
•
•
Turn ignition key to "STOP" position.
Continue with the instructions that follow.
SEAT PAN
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4A)
LABEL
The gauge wheels are designed to keep the mower deck
in proper position when operating mower. Be sure they
are properly adjusted to ensure optimum mower perfor-
mance.
•
Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemblegaugewheelsasshownusingshoulderbolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
FIG. 3
•
Adjust gauge wheels before operating mower.See“TO
ADJUST GAUGE WHEELS” in the Operation section
of this manual.
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
RETAINER SPRING
PIN
TO ROLL TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
ADJUSTING BAR
SHOULDER BOLT
•
•
•
Press lift lever plunger and raise attachment lift lever
to its highest position.
Release parking brake by depressing clutch/brake
pedal.
Place freewheel control in "transmission disengaged
position" (See “TO TRANSPORT” in the Operation
section of this manual).
GAUGE WHEEL
3/8-16 CENTER
LOCKNUT
3/8 WASHER
FIG. 4A
7
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ASSEMBLY
IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
PLATEWASPREATTACHEDTOYOURMOWER.THEMULCHER
PLATE MUST ONLY BE USED WITHTHE MULCHING BLADES
THAT CAME PACKED SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST BLADES
FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER
WITH THE HIGH PERFORMANCE BLADES THE MULCHER
PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG.
4B).
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
TO SET UPYOUR MOWER FOR MULCHING
•
Remove high performance blades and install mulcher
blades,(seeBLADEREMOVALintheMAINTENANCE
section of this manual).
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
TO INSTALL MULCHER PLATE (See Fig. 4B)
NOTE: If you installed the mulching blades you will need
to install the mulcher plate.
•
•
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
✓CHECKLIST
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEANDSATISFACTIONFROMTHIS
QUALITY PRODUCT.
•
•
CAUTION: Do not remove deflector
shield from mower.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓
✓
✓
All assembly instructions have been completed.
No remaining loose parts in carton.
Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
DEFLECTOR
SHIELD
✓
✓
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
MULCHER
PLATE
✓
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓
✓
✓
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
drive position.
LATCH
HOOKS
FIG. 4B
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE: The mulcher blades will discharge and bag grass,
but for best bagging and discharging install the high per-
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓
Engine oil is at proper level.
formance blades.
✓
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
•
Remove mulcher plate and mulcher blades and install
high performance blades, (see BLADE REMOVAL in
the MAINTENANCE section of this manual).
✓
Become familiar with all controls - their location and
function. Operate them before you start the engine.
•
Storemulcherbladesandmulcherplateinasafeplace.
Your mower is now ready for discharging or installation
of optional grass catcher accessory.
✓
✓
Be sure brake system is in safe operating condition.
It is important to purge the transmission before oper-
ating your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See “TO
START ENGINE” and “PURGE TRANSMISSION” in
the Operation section of this manual).
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
8
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-
ing.
IGNITION
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
P
LIGHTS ON
ENGINE START
ENGINE ON
PARKING BRAKE
PARKING BRAKE PARKING BRAKE
ENGINE OFF
LOCKED
UNLOCKED
OIL PRESSURE
BATTERY
REVERSE
FUEL
FORWARD
OVER TEMP
LIGHT
MOWER HEIGHT
MOWER LIFT
15
15
15
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
9
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OPERATION
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
LIGHT
SWITCH
POSITION
IGNITION
SWITCH
ATTACHMENT
CLUTCH LEVER
AMMETER
LIFT LEVER
PLUNGER
THROTTLE/
CHOKE
CONTROL
ATTACHMENT
LIFT LEVER
CLUTCH/
BRAKE
PEDAL
HEIGHT
ADJUSTMENT
KNOB
PARKING
BRAKE
MOTION
CONTROL
LEVER
FREE WHEEL
CONTROL
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute.
FREEWHEEL CONTROL: Disengages transmission for
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
pushing or slowly towing the tractor with the engine off.
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
LIGHT SWITCH POSITION: Turns the headlights on and
off.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine.
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower
cutting height.
PARKINGBRAKE:Locksclutch/brakepedalintothebrake
position.
10
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend a wide vision safety mask over spec-
tacles or standard safety glasses.
•
Never use choke to stop engine.
HOW TO USEYOUR TRACTOR
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
TO SET PARKING BRAKE (See Fig. 6)
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
NOTE: Under certain conditions when tractor is standing
idlewiththeenginerunning, hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
•
Depress clutch/brake pedal into full “BRAKE” position
and hold.
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grass catcher, etc.
•
Place parking brake lever in “ENGAGED”position and
releasepressurefromclutch/brakepedal. Pedalshould
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
THROTTLE/
CHOKE
•
•
Operating engine at less than full throttle reduces the
battery charging rate.
Full throttle offers the best bagging and mower perfor-
mance.
CONTROL
IGNITION KEY
LEVER
"DISENGAGED"
POSITION
"BRAKE"
POSITION
TO MOVE FORWARD AND BACKWARD (See
Fig. 6)
The direction and speed of movement is controlled by the
motion control lever.
PARKING BRAKE
"ENGAGED"
POSITION
•
Start tractor with motion control lever in neutral (N)
position.
MOTION CONTROL
HEIGHT
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
•
•
Release parking brake.
Slowly move motion control lever to desired position.
LEVER
ADJUSTMENT
KNOB
PARKING BRAKE
"DISENGAGED"
POSITION
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 6)
FIG. 6
The cutting height is controlled by turning the height ad-
STOPPING (See Fig. 6)
MOWER BLADES -
justment knob in desired direction.
•
•
Turn knob clockwise ( ) to raise cutting height.
Turn knob counterclockwise ( ) to lower cutting
height.
•
To stop mower blades,move attachment clutch lever
to “DISENGAGED” position.
GROUND DRIVE -
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
theenginenotrunning. Theseheightsareapproximateand
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
•
To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.
•
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
•
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
ENGINE -
•
Move throttle control between half and full speed (fast)
position.
•
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
NOTE: Failure to move throttle control between half and
fullspeed(fast)position,beforestoppingmaycauseengine
to “backfire”.
•
Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
11
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 7)
"ENGAGED" POSITION
ATTACHMENT
Gaugewheels areproperlyadjustedwhentheyareslightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
LIFT LEVER
HIGH POSITION
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
LOW
POSITION
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
•
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
DEFLECTOR
SHIELD
•
•
Remove retainer spring and clevis pin which secure
each gauge wheel bar.
Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
FIG. 8
•
•
Replace retainer spring into clevis pin.
Be sure all gauge wheels are in the same setting.
TO OPERATE ON HILLS
IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
WARNING: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
RETAINER
SPRING
•
Choose the slowest speed before starting up or down
hills.
•
•
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
•
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
•
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTIONCONTROLLEVERDOESNOT
CLEVIS
PIN
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
•
Torestartmovement, slowlyreleaseparkingbrakeand
clutch/brake pedal.
FIG. 7
•
•
Slowly move motion control lever to slowest setting.
Make all turns slowly.
TO OPERATE MOWER (See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
TO TRANSPORT (See Figs. 5 and 9)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
•
•
•
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
•
•
•
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
Pull freewheel control out and into the slot and release
so it is held in the disengaged position.
Do not push or tow tractor at more than two (2)
MPH.
To reengage transmission, reverse above procedure.
•
TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield in place.
12
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OPERATION
Transmission Engaged
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can at-
tract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. SeeStorageInstructionsforadditional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
Transmission Disengaged
FIG. 9
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
TO START ENGINE (See Fig. 5)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac-
tor. Use common sense when towing.Too heavy of a load,
while on a slope, is dangerous.Tires can lose traction with
the ground and cause you to lose control of your tractor.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
•
•
•
Place motion control lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke position.
BEFORE STARTING THE ENGINE
NOTE: Before starting, read the warm and cold starting
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
procedures below.
•
Insertkeyintoignitionandturnkeyclockwiseto“START”
position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does
not start, move the throttle control back to the choke
position and retry.
•
•
Check engine oil with tractor on level ground.
Unthread and remove oil fill cap/dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube.Remove
and read oil level. If necessary, add oil until “FULL”
mark on dipstick is reached. Do not overfill.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
WARM WEATHER STARTING (50° F and above)
•
When engine starts, move the throttle control to the
fast position.
•
The attachments and ground drive can now be used.If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
COLD WEATHER STARTING ( 50° F AND BELOW)
•
When engine starts, allow engine to run with the
throttle control in the choke position until the engine
runs roughly, then move throttle control to fast posi-
tion.This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
13
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OPERATION
AUTOMATIC TRANSMISSION WARM UP
•
Slowly move motion control lever forward, after the
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the trac-
tor moves approximately five (5) feet return the mo-
tion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
•
•
Be sure the tractor is on level ground.
Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
•
Your transmission is now purged and now ready for
normal operation.
•
Allow one minute for transmission to warm up.This
can be done during the engine warm up period.
•
The attachments can also be used during the engine
warm-upperiodafterthetransmissionhasbeenwarmed
up.
MOWING TIPS
•
Mower should be properly leveled for best mowing per-
formance. See“TO LEVEL MOWER HOUSING”in the
Service and Adjustments section of this manual.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
•
•
The left hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
•
Whenmowinglargeareas,startbyturningtotherightso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 10).
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have de-
veloped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.
•
Place tractor safely on level surface with engine off and
parking brake set.
•
Disengage transmission by placing freewheel control
infreewheelingposition(See“TOTRANSPORT”inthis
section of manual).
00272
FIG. 10
•
•
Sitting in the tractor seat, start engine.After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly dis-
engage clutch/brake pedal.
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
•
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by se-
lecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
•
•
NOTE: During this procedure there will be no movement
of drive wheels. The air is being removed from hydraulic
drive system.
•
Move motion control lever to neutral (N) position.Shut-
off engine and set parking brake.
Engage transmission by placing freewheel control in
driving position (See“TOTRANSPORT”in this section
of manual).
Sitting in the tractor seat, start engine.After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
•
•
•
14
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OPERATION
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN
AFTER EACH USE.
MAX 1/3
•
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will biode-
grade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this
will provide the best recutting action of the blades.
•
Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
FIG. 11
•
•
Certaintypesofgrassandgrassconditionsmayrequire
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
northtosouthoneweekthenchangetoeasttowestthe
next week. This will help prevent matting and graining
of the lawn.
•
For best results, adjust the mower cutting height so
that the mower cuts off only the top one-third of the
grassblades(SeeFig.11).Forextremelyheavymulch-
ing, reduce your width of cut on each pass and mow
slowly.
15
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MAINTENANCE
MAINTENANCE SCHEDULE
USE
HOURS
HOURS
FILL IN DATES
HOURSHOURS
50 100
STORAGE
EACH
8
25
SEASON
AS YOU COMPLETE
REGULAR SERVICE
BEFORE
SERVICE DATES
EVERY EVERY EVERY EVERY EVERY
BEFORE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
Check for Loose Fasteners
R
5
A
Sharpen/Replace Mower Blades
3
C
Lubrication Chart
T
Check Battery Level
4
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
1,2
Change Engine Oil (without oil filter)
1,2
E
Clean Air Filter
N
2
2
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
1,
2
2
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
➀SPINDLE
➀SPINDLE
ZERK
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
ZERK
➀FRONT WHEEL
BEARING ZERK
➀FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section
of this manual should be checked at least once each
season.
➁ENGINE
•
Once a year you should replace the spark plug, clean
orreplaceairfilter, andcheckbladesandbeltsforwear.
A new spark plug and clean air filter assure proper air-
fuel mixture and help your engine run better and last
longer.
BEFORE EACH USE
01964
•
•
•
•
Check engine oil level.
➀GENERAL PURPOSE GREASE
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
➁REFER TO MAINTENANCE “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF
THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST
BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE
LUBRICANT SPARINGLY.
•
16
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MAINTENANCE
MANDREL
ASSEMBLY
TRACTOR
Always observe safety rules when performing any main-
tenance.
TRAILING
EDGE UP
BLADE
CENTER
HOLE
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See“TOADJUSTBRAKE”intheServiceandAdjustments
section of this manual).
FLAT WASHER
LOCK WASHER
STAR
TIRES
BLADE BOLT (GRADE 8)*
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT
SPECIFICATIONS” section of this manual).
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
Care should be taken to keep the blade balanced. An un-
balancedbladewillcauseexcessivevibrationandeventual
damage to mower and engine.
OPERATOR PRESENCE SYSTEM
Besureoperatorpresenceandinterlocksystemsarework-
ing properly. If your tractor does not function as described,
repair the problem immediately.
•
The blade can be sharpened with a file or on a grind-
ing wheel. Do not attempt to sharpen while on the
mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer).
•
•
•
•
•
The engine should not start unless the clutch/brake
pedalisfullydepressedandattachementclutchcontrol
is in the disengaged position.
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never operate unless
the operator is in the seat.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slidebladeontoanunthreadedportionofthesteelbolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
CENTER HOLE
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bent or damaged blades.
BLADE
5/8" BOLT
OR PIN
BLADE REMOVAL (See Fig. 12)
•
•
•
Raise mower to highest position to allow access to
blades.
Removebladebolt,lockwasherandflatwashersecuring
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
FIG. 13
BATTERY
Yourtractorhasabatterychargingsystemwhichissufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
Reassemble blade bolt, lock washer and flat washer
in exact order as shown.
Tighten blade bolt securely (27-35 Ft. Lbs. torque).
•
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
17
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MAINTENANCE
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL (See Figs. 14 and 15)
•
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
•
•
Rinse the battery with plain water and dry.
Cleanterminalsandbatterycableendswithwirebrush
until bright.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
•
•
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY” in
the SERVICE AND ADJUSTMENTS section of this
manual).
•
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
V-BELTS
OIL DRAIN VALVE
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
CLOSED AND
LOCKED
POSITION
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
YELLOW
CAP
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot.To prevent pos-
sible damage to seals, do not use high pressure water or
steam to clean transaxle.
DRAIN
TUBE
02463
•
Inspect cooling fan to be sure fan blades are intact and
clean.
FIG.15
•
Unlock drain valve by pushing inward and turning
counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
•
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cool-
ing fins.
•
•
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
•
•
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man-
ual.
Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap on
the tube. Do not thread the cap onto the tube when
taking reading. Keep oil at “FULL” line on dipstick.
Tighten cap onto the tube securely when finished.
ENGINE
•
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
CLEAN AIR SCREEN
SAE VISCOSITY GRADES
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
10W30
5W-30
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil_visc_chart4_e
FIG. 14
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
18
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MAINTENANCE
NOTE: Operating the engine with a blocked grass screen,
MUFFLER
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or dam-
age.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
AIR FILTER (See Fig. 16)
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
Service air cleaner more often under dusty conditions.
•
•
Remove knob and cover.
Remove wing nut and air cleaner from base.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline.
TO SERVICE PRE-CLEANER
•
•
•
•
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth. Allow it to dry.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged cartridge.
CLAMP
CLAMP
•
NOTE: Donotwashthepapercartridgeorusepressurized
air, as this will damage the cartridge.
FUEL
FILTER
•
•
Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
Reassemble air cleaner, wing nut, cover and tighten
knob securely.
FIG. 17
CLEANING
COVER KNOB
AIR CLEANER
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
WING NUT
COVER
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
FOAM
PRE-CLEANER
RUBBER
GROMMET
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
AIR CLEANER
BASE
AIR CLEANER
PAPER CARTRIDGE
OIL FILL CAP/
DIPSTICK
AIR
SCREEN
FIG. 16
19
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SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
IMPORTANT:IFANATTACHMENTOTHERTHANTHEMOWER
DECK ISTO BE MOUNTED ONTHETRACTOR, REMOVETHE
FRONTLINKSANDHOOKTHECLUTCHSPRINGINTOSQUARE
TRACTOR
TO REMOVE MOWER (See Fig. 18)
Mower will be easier to remove from the right side of trac-
tor.
HOLE IN FRAME.
TO INSTALL MOWER (See Fig. 18)
•
•
Place attachment clutch in “DISENGAGED” position.
Move attachment lift lever forward to lower mower to
its lowest position.
•
•
Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right
side of tractor.
•
•
Roll belt off engine pulley.
Removesmallretainerspring,andremoveclutchspring
off pulley bolt.
•
•
Lower lift lever to its lowest position.
Connect front links to mower deck and secure with
retainer springs..
•
•
•
•
•
Remove large retainer spring, slide collar off and push
housing guide out of bracket.
Disconnect anti-swaybar from chassis bracket by re-
moving retainer spring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
Disconnect front links from deck by removing retainer
springs.
•
•
•
•
•
Connect suspension arms to rear deck brackets and
secure with retainer springs.
Connect anti-swaybar to chassis bracket and secure
with retainer spring.
Push clutch cable housing guide into bracket, slide col-
lar onto guide and secure with large retainer spring.
Place flat washer and clutch spring on idler pulley bolt
and secure with small retainer spring.
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
Install belt onto engine pulley.
SMALL RETAINER SPRING
CLUTCH SPRING
FLAT WASHER
SQUARE HOLE
SMALL RETAINER SPRING
SUSPENSION
ENGINE PULLEY
ARMS
CLUTCH SPRING
FRONT LINK
RETAINER SPRING
ANTI-SWAY BAR
RETAINER SPRINGS
(BOTH SIDES)
COLLAR
LARGE RETAINER
SPRING
HOUSING GUIDE
BRACKET
DEFLECTOR SHIELD
Fig. 18
20
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SERVICE AND ADJUSTMENTS
•
•
•
•
Before making any necessary adjustments, check that
TO LEVEL MOWER HOUSING
both front links are equal in length.
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
“PRODUCT SPECIFICATIONS”section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.
If links are not equal in length, adjust one link to same
length as other link.
To lower front of mower loosen nut “E” on both front
links an equal number of turns.
When distance “D” is 1/8" to 1/2" lower at front than
rear, tighten nuts “F” against trunnion on both front
links.
To raise front of mower, loosen nut “F” from trunnion
on both front links. Tighten nut “E” on both front links
an equal number of turns. The two front links must
remain equal in length.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
•
Raise mower to its highest position.
•
At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance “A”
on both sides of mower should be the same or within
1/4" of each other.
•
•
•
•
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
•
•
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
tighten nut “F” against trunnion on both front links.
Recheck side-to-side adjustment.
MANDREL
NOTE: Threefullturnsofadjustmentnutwillchangemower
height about 1/8".
•
Recheck measurements after adjusting.
"D"
"D"
BOTTOM EDGE OF
MOWER TO GROUND
BOTTOM EDGE OF
MOWER TO GROUND
FIG. 21
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
GROUND LINE
“A”
“A”
FIG. 19
SUSPENSION ARM
NUT "F"
NUT "E"
LIFT LINK ADJUSTMENT NUT
FIG. 20
TRUNNION
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8"
to 1/2" lower than the rear when the mower is in its high-
est position.
FRONT LINKS
Checkadjustmentonrightsideoftractor. Measuredistance
“D” directly in front and behind the mandrel at bottom edge
of mower housing as shown.
FIG. 22
21
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SERVICE AND ADJUSTMENTS
•
If distance is other than 1-9/16", loosen jam nut and
turn nut “A” until distance becomes 1-9/16". Retighten
jam nut against nut “A”.
Engage transmission by placing freewheel control in
“transmission engaged” position.
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact a qualified service center.
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 23)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
•
•
BELT REMOVAL -
•
Remove mower from tractor (See “TO REMOVE
MOWER” in this section of manual).
•
•
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
WITH PARKING BRAKE “ENGAGED”
NUT “A”
•
•
•
Work belt around both mandrel pulleys and idler pul-
leys.
1-9/16”
Make sure belt is in all pulley grooves and inside all
belt guides.
Install mower (See "To Install Mower" in this section of
manual).
JAM NUT
IDLER
PULLEYS
MANDREL
PULLEY
OPERATING
ARM
01513
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT
IS NECESSARY CONTACTYOUR NEAREST AUTHORIZED SER-
VICE CENTER/DEPARTMENT
FIG. 24
MANDREL
PULLEY
TO REPLACE MOTION DRIVE BELT
(See Fig. 25)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
FIG. 23
TO CHECK AND ADJUST BRAKE (See Fig.
24)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
BELT REMOVAL -
•
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
•
•
•
Remove belt from stationary idler and clutching idler.
Remove belt downward from around engine pulley.
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
TO CHECK BRAKE
•
Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en-
gage parking brake.
Disengage transmission by placing freewhel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
•
Remove belt from center span keeper and pull belt
away from tractor.
•
BELT INSTALLATION -
•
Carefully work new belt down around transmission
cooling fan and onto the input pulley.
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll around the top
groove of engine pulley.
Therearwheelsmustlockandskidwhenyoutrytomanually
push the tractor forward.If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
•
•
TO ADJUST BRAKE
•
•
•
Install belt through stationary idler and clutching
•
Depress clutch/brake pedal all the way down and en-
idler.
gage parking brake.
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See “TO INSTALL MOWER” in this sec-
tion of manual).
•
Measure distance between brake operating arm and
nut “A” on brake rod.
22
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SERVICE AND ADJUSTMENTS
ENGINE
PULLEY
MOTION CONTROL
LEVER
NEUTRAL
LOCK GATE
CLUTCHING
IDLER
STATIONARY
IDLER
ADJUSTMENT
BOLT
02239
FIG. 26
TO ADJUST STEERING WHEEL ALIGNMENT
TRANSMISSION
INPUT PULLEY
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
CENTER SPAN
KEEPER
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
FIG. 25
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 27)
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
beforeoperatingthetractor. See“PURGETRANSMISSION”
in the Operation section of this manual.
•
•
Block up axle securely.
Removeaxlecover, retainingringandwasherstoallow
wheel removal (rear wheel contains a square key - Do
not lose).
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 26)
The motion control lever has been preset at the factory and
adjustment should not be necessary.
•
•
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
•
•
•
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
Start engine and move motion control lever until tractor
does not move forward or backward.
Holdmotioncontrolleverinthatpositionandturnengine
off.
While holding motion control lever in place, loosen the
adjustment bolt.
•
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
WASHERS
Move motion control lever to the neutral (N) (lock gate)
position.
Tighten adjustment bolt securely.
RETAINING RING
AXLE COVER
NOTE: Ifadditionalclearanceisneededtogettoadjustment
bolt, move mower deck height to the lowest position.
SQUARE KEY
(REAR WHEEL ONLY)
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
FIG. 27
•
•
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satis-
fi e d .
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 28)
•
•
•
WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks,
flameandsmokingmaterialsawayfrom
batteries. Always wear eye protection
when around batteries.
23
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SERVICE AND ADJUSTMENTS
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
SEAT PAN
If “jumper cables” are used for emergency starting, follow
this procedure:
IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START
OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
FIG. 29
•
Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
KEPS NUT
HEX BOLT
TERMINAL COVER
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
POSITIVE (RED) CABLE
NEGATIVE (BLACK) CABLE
•
BLACK cable first from chassis and then from the fully
charged battery.
FIG. 30
•
RED cable last from both batteries.
TO REPLACE HEADLIGHT BULB
•
•
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
•
•
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
•
Check wiring. See electrical wiring diagram in the
Repair Parts section.
FIG. 28
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
REPLACING BATTERY (See Figs. 29 and 30)
WARNING: Do not short battery ter-
minals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connect-
ing battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acci-
dental grounding.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 31)
•
•
•
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
•
To replace, reverse above procedure.
•
•
Lift seat pan to raised position.
DisconnectBLACKbatterycablefirstthenREDbattery
cable and carefully remove battery from tractor.
HOOD
•
•
Install new battery with terminals in same position as
old battery.
FirstconnectREDbatterycabletopositive(+)terminal
with hex bolt and keps nut as shown.Tighten securely.
Slide terminal cover over terminal.
HEADLIGHT WIRE
CONNECTOR
01536
•
Connect BLACK grounding cable to negative (-) ter-
minal with remaining hex bolt and keps nut. Tighten
securely.
FIG. 31
24
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SERVICE AND ADJUSTMENTS
•
Idle fuel needle setting - With throttle control lever
ENGINE
in slow position, turn idle fuel adjustment needle in
(clockwise) until engine begins to die and then turn out
(counterclockwise)untilenginerunsrough.Turnneedle
to a point midway between those two positions.
Maintenance, repair, or replacement of the emission con-
trol devices and systems, which are being done at the
customers expense, may be performed by any non-road
engine repair establishment or individual.Warranty repairs
mustbeperformedbyanauthorizedenginemanufacturer's
service outlet.
•
Recheck idle speed. Readjust if necessary.
ACCELERATION TEST -
•
Move throttle control lever from slow to fast position. If
engine hesitates or dies, turn idle fuel adjusting needle
out (counterclockwise) 1/8 turn. Repeat test and con-
tinue to adjust, if necessary, until engine accelerates
smoothly.
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 32)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment
as described below before loosening cable. If adjustment
is necessary, proceed as follows:
High speed stop is factory adjusted. Do not adjust - dam-
age may result.
•
With engine not running, move throttle control lever
from slow to choke position. Slowly move lever from
choke to fast position.
Check to see if hole in throttle lever and hole in speed
control bracket are aligned.
If holes are not aligned, loosen cable clamp screw and
align the holes by inserting a pencil or a 1/4" drill bit
through both holes.
Pull throttle cable up to remove slack and tighten cable
clamp screw. Remove alignment pencil or drill bit.
IMPORTANT:
NEVER TAMPER WITH THE ENGINE
GOVERNOR,WHICHISFACTORYSETFORPROPERENGINE
SPEED.OVERSPEEDINGTHEENGINEABOVETHEFACTORY
HIGH SPEED SETTING CAN BE DANGEROUS. IFYOU THINK
THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,
CONTACTYOURNEARESTAUTHORIZEDSERVICECENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
•
•
CABLE
CLAMP
SCREW
•
TO ADJUST CARBURETOR (See Fig. 33)
SPEED CONTROL
BRACKET
Thecarburetorhasbeenpresetatthefactoryandadjustment
shouldnotbenecessary.However,minoradjustmentmaybe
requiredtocompensatefordifferencesinfuel,temperature,
altitude or load. If the carburetor does need adjustment,
proceed as follows:
In general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner
fuel/air mixture. Turning the adjusting needles out (coun-
terclockwise) increases the supply of fuel to the engine
giving a richer fuel/air mixture.
THROTTLE
LEVER
IMPORTANT:
DAMAGETOTHENEEDLESANDTHESEATS
IN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN
TOO TIGHT.
FIG. 32
NOTE: The carburetor on this engine is low emission.
It is equipped with an idle fuel adjusting needle with a
limiter cap, which allows some adjustment within the limits
allowed by the cap. Do not attempt to remove the limiter
cap. The limiter cap cannot be removed without breaking
the adjusting needle.
IDLE SPEED
ADJUSTING
SCREW
•
Besureyouhaveacleanairfilterandthethrottlecontrol
cable is adjusted properly (see above).
•
Start engine and allow to warm for five minutes. Make
adjustments with engine running and shift/motion
control lever in neutral (N) position.
•
Idle speed setting - With throttle control lever in slow
position, engine should idle at 1750 RPM. If engine
idles too slow or fast, turn idle speed adjusting screw
in or out until correct idle is attained.
IDLE FUEL
ADJUSTING
NEEDLE
FIG. 33
25
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STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
ENGINE
FUEL SYSTEM
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS
FROMFORMINGIN ESSENTIALFUEL SYSTEMPARTS SUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
orspark. Allowtheenginetocoolbefore
storing in any enclosure.
TRACTOR
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
Removemowerfromtractorforwinterstorage. Whenmower
istobestoredforaperiodoftime,cleanitthoroughly,remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
•
•
•
Clean entire tractor (See “CLEANING” in the Mainte-
nance section of this manual).
•
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not drain
the gas tank and carburetor if using fuel stabilizer.
•
•
Lubricate as shown in the Maintenance section of this
manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
ENGINE OIL
Drain oil (with engine warm) and replace with clean en-
gine oil. (See “ENGINE” in the Maintenance section of
this manual).
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
CYLINDER(S)
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis-
connected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Mainte-
nance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
•
•
Turn ignition key to “START”position for a few seconds
to distribute oil.
Replace with new spark plug(s).
•
•
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND
EXHAUST AREAS ARE STILL WARM.
26
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will
not start
1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Set in “Higher Cut” position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
27
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1. Switch is “OFF”.
1. Turn switch “ON”.
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not charge
Loss of drive
1. Bad battery cell(s).
1. Replace battery.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment
or servicing.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1. Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.
1. Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.
28
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
SCHEMATIC
BLACK
RED
BATTERY
FUSE
SOLENOID
RED
RED
M
A
STARTER
AMMETER
(OPTIONAL)
BLACK
WHITE
WHITE
CLUTCH / BRAKE
(PEDAL UP)
RED
BLACK
S
WHITE
BLUE
B
M
G
A1
A2
BLUE
L
FUEL
LINE
BLUE
ATT'MENT CLUTCH
(CLUTCH OFF)
IGNITION
SWITCH
GREEN
GREEN
85
87
86
30
FUEL SHUT-OFF
BLUE
SOLENOID
(IF SO EQUIPPED)
SEAT SWITCH
(NOT OCCUPIED)
BLACK
87A
OPERATOR
PRESENCE RELAY #1
BLUE
85
86
30
BLACK
87
SPARK
PLUG
87A
IGNITION
UNIT
GAP
OPERATOR
PRESENCE RELAY #2
(2 PLUGS ON
TWIN CYL. ENGINES)
YELLOW
CHARGING SYSTEM OUTPUT
15 AMP DC @ 3600 RPM
REGULATOR
YELLOW
ALTERNATOR
YELLOW
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
BROWN
BLACK
OPERATOR
PRESENCE RELAY #3
85
86
BLUE
HEADLIGHTS
BLACK
30
87
RED
RED
87A
IGNITION SWITCH
NON-REMOVABLE
CONNECTIONS
REMOVABLE
POSITION CIRCUIT “MAKE”
CONNECTIONS
87
87A
OFF
RUN/LIGHT
M+G+A1
B+A1
NONE
A2+L
86
85
30
RELAY
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
RUN
B+A1
NONE
START B + S + A1 NONE
29
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
ELECTRICAL
22
21
42
24
41
43
27
27
40
26
27
81
81
27
81
25
16
16
33
30
D
.
C
.
A
M
P
E
R
E
S
52
29
8
45
28
27
2
90
1
30
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
163465
74760412
176689
176137
183759
4152J
Battery 12 Volt 25 Amp
Bolt Hex Hd 1/4-20 Unc x 3/4
Box Battery
2
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52
81
90
Switch Interlock
Harness Asm Light W/4152J
Bulb Light #1156
Cable Battery 6 Ga 11"red
Cable Battery 6 Ga w/16 wire,red
Fuse 20 AMP
4799J
146147
175158
73510400
4207J
Nut Keps Hex 1/4-20 Unc
Cable Ground 6 Ga 12" black
Switch Plunger
160784
175566
140401
179722
71110408
131563
178861
122822X
141940
109748X
180449
Switch Ign
Key Ign
Harness Ign
Bolt Blk Fin Hex 1/4-20 x 1/2
Cover Terminal Red
Solenoid
Ammeter
Protection Wire Loop
Relay Asm.
Cover Terminal
NOTE: All component dimensions give in U.S. inches
1 inch = 25.4 mm.
31
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
CHASSIS AND ENCLOSURES
259
264
258
28
263
17
261
159
39
30
24
18
24
166
25
26
25
26
58
31
5
209
5
209
9
209
208
11
208
207
26
64
3
35
1
13
33
3
10
3
142
3
145
37
37
3
3
2
3
142 3
208
35
14
206
3
14
34
chassis_elite sv_pro_4
26
38
32
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
CHASSIS AND ENCLOSURES
KEY PART
NO. NO.
DESCRIPTION
1
174619
Chassis
2
176554
Drawbar
3
17060612
155272
168337X012 Dash
Screw 3/8-16 x 3/4
Bumper Hood/Dash
5
9
10
11
12
13
14
17
18
24
25
26
28
30
31
33
34
35
37
38
39
58
64
72140608
174996
Bolt RdHd Sqnk. 3/8-16 Unc x 1
Panel Asm. Dash Lh
Clip Tinnerman Grile P/L
Panel Dash Rh
145660
175255
17490608
Screw Thdrol 3/8-16 x 1/2
183393X428 Hood
126938X
74780616
19131312
73800600
183828
Bumper Hood
Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5
Washer 13/32 x 13/16 x 12 Ga.
Nut Lock Hex w/Insert 3/8-16 Unc
Grill/Lens Asm
169470X428 Fender Asm
136619 Bracket Fender
179716X428 Footrest LH
179717X428 Footrest RH
72110606
17490508
175710
Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4
Screw Thdrol 5/16-18 x 1/2 Tyt
Bracket Asm. Pivot Mower Rear
Bracket Pivot
174714
185949
Air Duct
Dash Lower
154798
142 175702
145 156524
Plate Reinforcement
Rod Pivot Chassis/Hood
159 169473X428 Cupholder
166 171875
206 170165
207 17670508
208 17670608
209 17000612
Screw #13-16 x 3/4
Bolt shoulder 5/16-18
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Screw 3/8-16 x 3/4
258 183835X599 Lens Grille RH
259 183834X599 Lens Grille LH
261 183829X428 Insert Grille
263 183832
264 183833
Bezel Grille LH
Bezel Grille RH
Plug Btn Blk
- -
5479J
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
DRIVE
51
57
89
69
63
212
70
116
202
66
65
197
159
59
158
162
161
169
61
198
64
56
50
150
83
41
38
14
81
164
168
48
163
21
151
51
10
82
27
49
47
166
156
62
165
8
35
39
32
30
120
36
52
34
37
52
36
16
35
32
53
95
28
30
26
29
26
16
16
27
84
22
77
15
24
55
19
25
26
74
199
200
250
77
250
71
96
26
78
1
76
73
16
drive-hydro.stlt_34
75
34
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
- - - - - -
Transaxle Hydro Gear Model 314-
0510 (Order parts from the trans-
axle manufacturer)
Rod, Shift
Pin, Cotter 1/8 x 1
Washer Lock 1/4
Bolt Hex Flghd 5/16-18 Gr. 5
Nut, Lock Hex w/Ins 5/16-18 Unc
Nut, Lock Hex w/Wsh 3/8-16 Unc
Knob
69
70
71
73
74
75
76
77
78
81
82
83
84
89
95
96
142432
Screw Hex Wsh Hi-Lo 1/4-1/2 Unc
Guide, Belt, Mower Drive RH
Strap, Torque, Lh
134683
169183
8
165619
169182
Strap, Torque, Rh
10
14
15
16
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
59
61
62
63
64
65
66
76020416
10040400
74490544
73800500
73800600
140845
137057
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
Ring, E
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm Cross
Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
121749X
12000001
123583X
121748X
165596
169498
Rod, Brake
Nut
123782X
19171216
169594
169373X428 Console, Shift
170201
4497H
73350600
106888X
19131316
76020412
175765
Spring, Rod, Brake
Washer 13/32 x 13/16 x 16 Ga.
Pin, Cotter 1/8 x 3/4
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transmission
Bolt Hex 5/16-18 Unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Control Asm Bypass Hydro
Spring, Retainer 1”
71673
169592
74760512
175578
120183X
19211616
1572H
179114
74760648
175556
127783
154407
123205X
72110612
73680600
73680500
105710X
105709X
17060620
140294
169691
17120614
8883R
175410
173937
10040700
154778
116 72140608
120 73900600
150 175456
151 19133210
156 166002
158 165589
159 183900
161 72140406
Bolt 3/8-16 x 1
Bolt Hex 3/8-16 x 1-1/2
Spacer Retainer
Washer 13/32 x 2 x 10
Washer 5/16 x 1.0 x 1.25
Bracket Shift Mount
Washer
Pin, Roll
Hub Shift
Pulley, Idler, Composite
Bolt
Keeper, Belt, Idler
Pulley, Idler, V-Belt
Bellcrank Clutch Grnd Drustl
Retainer, Belt
Bolt 3/8-16 x 1-1/2 Gr. 5
Nut
Nut Crownlock 5/16-28
Link, Clutch
Bolt Rdhd Sqnk
1/4-20 x 3/4 Gr. 5
162 73680400
163 74780416
164 19091010
165 165623
166 166880
168 165492
169 165580
197 169613
198 169593
199 169612
200 72140508
202 72110614
212 145212
250 17060612
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4-20 x 1
Washer 5/8 x .281 x 10 Ga.
Bracket Pivot Lever
Screw 5/16 x 1.0 x .125
Bolt Shoulder 5/16-18 x .561
Plate Fastening LT
Nyliner Snap-in 5/8” ID
Washer Nyl 7/8ID x .105”HYD
Bolt Shoulder 5/16-18 Unc
Bolt Rdhd Sqnk 5/16-18 Unc x 1
Bolt Car SH 3/8-16 x 1-1/2 Gr 5
Nut Hex Flange Lock
Screw 3/8-16 x .75
Spring, Return, Clutch
Screw 3/8-16 x 1-1/4
V-Belt, Drive
Keeper, Belt, Center
Screw, 3/8-16 x .875
Cover, Pedal
Pulley, Engine
Bolt Hex 7/16-20 x 4 x Gr. 5
Washer
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Keeper, Belt Engine Hydro
35
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
STEERING ASSEMBLY
38
12
39
1
41
42
37
37
36
44
51
54
88
91
43
71
67
67
68
46
8
29
67
13
6
65
17
46
2
8
6
87
5
87
3
32
5
68
11
4
29
43
82
40
43
6
8
33
15
29
15
34
35
15
10
steering_pl.lt_29
36
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
STEERING ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
180656
Wheel Steering
2
184706
Axle Asm Front
3
169840
Spindle Asm Lh
Spindle Asm Rh
Bearing Race Thrust Harden
Washer 25/32 x 1 5/8 x 16ga
Ring Klip #t5304-75
Link Drag Extended
Lockwasher
Nut Hex Jam Toplock 1/2-20 Unf
Spacer Bearing Axle Front
Hex Flange Lock
Shaft Asm Strg
Screw 3/8-16 x 3/4
Rod Tie
Washer 11/32 x 3/4 x 16 Ga.
Washer lock 5/16
Nut Crownlock 5/16-24
Bushing Strg 5/8 Id Dash
Screw TT #10-32 x 5 x 3/8 Flange
Insert Cap Strg
Washer 9/16 ID x 1-1/2 OD 11 Gr
Locknut Center
Adaptor Wheel Strg
4
169839
5
6266H
6
121748X
12000029
175121
8
10
11
12
13
15
17
29
32
33
34
35
36
37
38
39
40
41
42
43
44
46
51
54
65
67
68
71
82
87
88
91
10040600
73940800
136518
145212
180641
17060612
171888
19111216
10040500
73540500
155099
152927
180657
19182411
7810H
159945
145054X428 Boot Dash Steering
121749X
180640
121232X
73540400
71130420
160367
Washer 25/32 x 1 1/4 x 16 Ga
Extension Steering
Cap Spindle Fr Top Blk
Nut Crownlock 1/4-28
Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8
Spacer Brace Axle
Bolt Rdhd Sq 3/8-16 Unc x 2-3/4
Brace Axle
72110618
169827
175146
Steering Asm
Bracket Susp Chassis Front
Washer Flat
Bolt Shoulder 7/16-20
Clip Steering
169835
173966
175118
175553
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
ENGINE
2
1
80
77
13
3
38
116
4
81
16
14
105
105
32
44
46
33
37
29
31
33
45
23
OPTIONAL EQUIPMENT
Spark Arrester
engine-kohler_40
38
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
ENGINE
KEY PART
NO. NO.
DESCRIPTION
1
2
3
170805
17720408
- - - - - -
Control Throt /Ch Flag
Screw Hex Thd Cut 1/4-20 x 1/2
Engine Kohl Model CV492
(Order Parts From Engine Manufacturer)
Muffler Exhaust
4
174667
12-041-03
148456
13
14
16
23
29
31
32
33
37
38
44
45
46
77
80
81
Gasket
Tube Drain Oil Easy
11050600
169837
Washer Lock Ext Tooth 3/8
Shield Browning/Debris Guard
Arrestor Spark
137180
185534
Tank Fuel
Cap Asm Fuel W/sym Vented
Clamp Hose Blk
Line Fuel 20"
Plug Drain Oil Easy
140527
123487X
137040
181654
17670412
17000612
19091416
19101216
74760508
73510400
Screw Hexwsh Thdrol 1/4-20 x 3/4
Screw Hex Wsh Thdrol 3/8-16
Washer 9/32 x 7/8 x 16ga
Washer 5/16 x 3/4 x 16 Ga.
Bolt Hex Hd 5/16-18 Unc x 1/2
Nut Keps Hex 1/4-20 Unc
Screw 3/8-16 x 1
105 17120616
116 184362
Nut Hex Flange Toplock M8-1.25
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
SEAT ASSEMBLY
1
8
9
8
9
14
7
7
10
5
6
22
21
2
24
5
16
15
25
11
4
13
3
17
12
seat_lt.knob_1
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
171683
Seat
13
14
15
16
17
21
22
23
24
25
121248X
72050412
134300
121250X
123976X
171852
73800500
71110814
19171912
127018X
Bushing Snap Blk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20 x 1-1/2
Spacer Split 28 x 96 Yel Zinc
Spring Cprsn 1 27 Blk Pnt
Nut Lock 1/4 Lge Flg Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc Blkz-2A
Nut
2
140551
Bracket Pnt Pivot Seat (blk )
3
71110616
19131610
145006
73800600
124181X
17000616
19131614
182493
Bolt
4
Washer 13/32 x 1 x 10 Ga
Clip Push-In Hinged
Nut
5
6
7
Spring Seat Cprsn 2 250 Blk Zi
Screw 3/8-16 x 1.5
8
Bolt Hex Black
9
Washer 13/32 x 1 x 14 Ga
Pan Pnt Seat (blk )
Washer 17/32 x 1-3/16 x 12 Ga
Bolt Shoulder 5/16-18 x 62
10
11
12
166369
121246X
Knob
NOTE: All component dimensions given in U.S. inches
Bracket Pnt Mounting Switch
1 inch = 25.4 mm
40
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
DECALS
12
4
3
10
9
5
2
12
8
8
16
1
7
13
14
15
KEY
NO.
PART
NO.
KEY
NO.
PART
NO.
DESCRIPTION
DESCRIPTION
1
157032
Decal Instruction Operat
English/French
Decal Ins Strg Wh
Decal Hood Rh
Decal Hood Lh
Decal Replacement
Decal Deck “B” 42”
Decal Hood Side Panel
Decal Fender Logo
Decal Danger English
Decal Fender
13
14
15
16
20
- -
- -
- -
- -
- -
- -
173589
160396
173587
145005
185982
Decal Reflector LH
Decal V-belt Schematic 42”
Decal Reflector RH
Decal Battery Danger/Poison
Decal HP Engine
2
172743
186163
186164
187051
179128
182005
172740
157140
176303
3
4
5
179769X428 Pad Footrest RH
179768X428 Pad Footrest LH
138311
166960
187080
187081
7
8
Decal Lift Handle
Decal By-Pass
Manual Owner’s English
Manual Owner’s French
9
10
12
KEY
NO.
PART
NO.
WHEELS & TIRES
DESCRIPTION
1
1
59192
65139
170455
59904
Cap Valve Tire
2
5,8
2
Stem Valve
4,10
3
Tire F Ts 15 x 6 0 - 6 Service
Tube Front (Service Item Only)
106732X421 Rim Asm 6"front Service
7
4
5
3,9
6
278H
9040H
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only)
6
7
11
8
106108X421 Rim Asm 8"rear Service
170456
7152J
104757X421 Cap Axle Blk 1 50 x 1 00
144334 Sealant, Tire (10 oz. Tube)
9
Tire R Ts 20 x 10.00-8 C Service
Tube Rear (Service Item Only)
10
11
- -
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
wheel_1
41
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
MOWER LIFT
29
28
27
25
24
23
7
41
5
49
37
38
40
30
50
1
4
3
36
13
26
4
6
2
6
11
5
12
13
19
20
13
20
18
17
16
15
20
31
32
19
20
15
13
31
32
lift-rh.1pc.stlt_12
42
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
MOWER LIFT
KEY
NO.
PART
NO.
DESCRIPTION
1
184432
Plunger Asm.
2
159476
Shaft Asm Lift
3
178981
Pin Groove
4
12000002
19211621
120183X
175830
E Ring #5133-62
Washer 21/32 x 1 x 21 Ga.
Bearing Nylon
5
6
7
Grip Handle
11
12
13
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50
139865
Link Lift Lh
139866
Link Lift Rh
4939M
Retainer Spring
Link Front
173288
73350800
175689
Nut Jam Hex 1/2-13 Unc
Trunnion Blk Zinc
Nut Lock w/Wsh 1/2-13 Unc
Arm Suspension Rear
Retainer Spring
Nut Special
Washer 13/32 x 5/8 x 16 Ga.
Spring
Retainer Clip
Rod Adj. Lift
Nut Hex Jam 3/8-16 Unc
Knob
Trunnion Infin. Height
Bearing Pvt Lift
Nut Crownlock 3/8-24
Pointer Height Indicator
Plug Hole
Screw 5/16-18 x 1
Washer 11/32 x 1-1/2 10 Ga.
Indicator Height
Nut Hex Flange Lock
Nut Push
73800800
139868
163552
110807X
19131016
2876H
169484
126971X
73350600
138057
150233
169865
73540600
155097
123935X
17060516
19112410
155098
145212
110452X
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
MOWER DECK
68
40
37
67
36
40
157
158
143
156
153
155
144
151
152
45
159
150
40
37
46
153
145
154
184
59
44
148
56
55
53
91
132
52
182
146
33
48
54
94
183
95
32
31
142
147
132
30
21
140
5
134
135
21
5
21
134
136
139
21
21
116
136
117
119
118
119
117
34
1
113
2
118
2
147
116
21
18
21
142
23
138
24
25
2
26
113
16
28
29
27
15
3
20
18
149
4
14
5
18
6
105
106
103
104
106
105
102
13
19
21
104
103
11
101
10
9
102
8
42_deck_man-t-path_4.
44
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PD18H42STB
MOWER DECK
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
182032X421 Mower Deck Assembly, 42"
68
91
94
95
144959
180532
132264
180533
V-Belt, 42" Mower
Bracket Noseroller LH
Roller Nose
2
72140506
138017
165460
4939M
178024
850857
10030600
140296
Bolt
3
Bracket Asm Fr. Sway Bar 3/42
Bracket Asm Deck 42" Sway Bar
Retainer Spring
4
Bracket Noseroller RH
Cover Mulching
5
101 136420
102 71081010
103 19061216
104 10071000
105 160793
106 2029J
6
Bar Sway Deck
Screw 10-24 x 5/8
8
Bolt 3/8-24 x 25 Grade 8 patched
Washer, Lock
Washer, Hardened
Washer #10
9
Washer Lock #10
10
Latch Asm.
(The following blades are available)
Blade, 42" Mulching Std (For mulch-
ing mowers only)
Blade, 42" Mulching Premium (For
better wear when mulching
Blade, 42" Hi-Lift (For bagging or
discharging)
Shaft Assembly, Mandrel, Vented
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Nut Weld
11
- -
- -
134149
139775
138971
113 17060512
116 184219
117 133957
118 73930600
119 19121414
132 17000612
134 156941
135 159765
136 155986
138 159763
139 159767
140 159768
142 165890
143 157109
144 173441
145 173437
146 173443
147 131335
148 169022
149 165898
150 19091216
151 169670
152 169676
153 169674
154 169675
155 169671
156 169672
157 169669
158 17720408
159 72140614
182 179126
183 163552
184 19131410
Screw 5/16-18 x 3/4
Bolt Shoulder 3/8-16 x 3-5/8
Wheel Gauge
Nut 3/8-16
Washer 3/8 x 7/8 x 14 Ga.
Screw 3/8-16 x 3/4
Pin Head Rivet
Bracket Asm. LH Rear
Bar Adjusting
13
14
15
16
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
36
37
40
44
45
46
48
52
53
54
55
56
59
67
137645
128774
110485X
174493
72140505
132827
159770
73680500
177563
105304X
123713X
110452X
Bracket Asm. RH Rear
Bracket Asm. RH Front
Bracket Asm. LH Front
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Baffle, Vortex
Nut
Bracket, Deflector Mower 42"
Cap, Sleeve 80 x 112 Blk Mower
Spring, Torsion, Deflector 2 52
Nut, Push Phos & Oil
Bolt Carriage Idler
Spring Extension
130968X428 Shield, Deflector 42" Blk
Spring Return Idler
19111016
131491
173984
129963
173436
178342
72110614
173438
19131316
73680600
140088
4497H
Washer 11/32 x 5/8 x 16 Gauge
Retainer Spring Yellow
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch Cable
Clutch Cable 42"
Rod, Hinge 42" 6 75 W/G
Screw Thdrol Washer Head
Washer, Spacer Mower Vented
Pulley, Mandrel
Washer Flat 3/8" Type B
Spring Retainer
Nut, Toplock Flange
Bolt
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Gauge
Nut
Guard, Mandrel, LH
Retainer
Spring Retention LVR CLTCH CAB
Spacer Clutch Cable
Rod Clutch Cable 3/8"
Screw Hex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4
Rod Roller Nose
137729
133944
139888
184907
178515
155046
122052X
173442
171598
Screw, Thdrol 1/4-20 x 5/8 T
Washer, Hardened
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Retainer Spring
Washer 13/32 x 7/8 x 10 Ga.
Mandrel Assembly (Includes Hous-
ing, Shaft and Shaft Hardware
Only-Pulley Not Included)
Replacement Mower, Complete
- -
130794
- -
184563
Spacer, Retainer
NOTE: All component dimensions given in U.S. inches
Guard TUV Idler
Knob
1 inch = 25.4 mm
45
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from
the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the
date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-
er.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA
Electrolux Canada Corp.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
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PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality
standards. As with all mechanical products, some adjustments or part replacement may be necessary
during the life of your unit.
FOR SERVICE OR REPLACEMENT PARTS:
1. Consult your dealer/place of purchase.
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under
“saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers).
3. For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number.
b. Description of part.
NOTE: Electrolux Home Products provides parts and service through its authorized distributors
and dealers; therefore, all requests for parts and service should be directed to your local
dealer(s). The philosophy of Electrolux Home Products is to continually improve all of its
products. If the operating characteristics or the appearance of your product differs from
thosedescribedinthisManual, pleasecontactyourlocallocaldealerforupdatedinformation
and assistance.
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