IMPORTANT MANUAL
Do Not Throw Away
02478
OWNER'S MANUAL
WARNING:
Read this Owner's Manual and follow
all Warnings and Safety Instructions.
Failure to do so can result in serious
injury.
MODEL:
PPR20H42STC
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
183397 3.20.02 JH
Printed in U.S.A.
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SAFETYRULES
Safe Operation Practices for Ride-On Mowers
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
•
•
•
•
•
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Al-
ways look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
CAUTION: Inordertopreventacciden-
talstartingwhensettingup,transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
placewirewhereitcannotcontactspark
plug.
•
•
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
•
•
•
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•
•
Useslowspeed. Choosealowgearsothatyouwillnothave
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
CAUTION: Tow only the attachments
that are recommended by and comply
withspecificationsofthemanufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
•
•
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
knowntotheStateofCaliforniatocausecancerand
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
afterhandling.
3
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CONGRATULATIONS onyourpurchaseofanewTractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE:
2.0 GALLONS
UNLEADED REGULAR
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this tractor.
OIL TYPE (API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY:
W/FILTER
4.0 PINTS
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
W/OFILTER 3.75 PINTS
SPARK PLUG:
(GAP: .040")
CHAMPION RC12YC
CUSTOMER RESPONSIBILITIES
GROUND SPEED (MPH): Forward:
Reverse
0-5.5
0-2.4
•
•
Read and observe the safety rules.
Followaregularscheduleinmaintaining,caringforand
using your tractor.
TIRE PRESSURE:
CHARGING SYSTEM:
BATTERY:
FRONT:
REAR:
14 PSI
10 PSI
•
Followtheinstructionsunderthe"CustomerResponsi-
bilities" and "Storage" sections of this owner's manual.
3 AMPS BATTERY
5 AMPS HEADLIGHTS
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
AMP/HR:
28
MIN. CCA:
230
CASE SIZE: U1R
BLADE BOLT TORQUE:
27–35 FT. LBS.
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department(SeeREPAIR
PARTS section of this manual).
InthestateofCaliforniatheaboveisrequiredbylaw(Section
4442oftheCaliforniaPublicResourcesCode). Otherstates
mayhavesimilarlaws. Federallawsapplyonfederallands.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ......................4, 16-19
ASSEMBLY................................................................ 6-8
OPERATION............................................................. 9-15
MAINTENANCE SCHEDULE....................................... 16
SERVICE AND ADJUSTMENTS .............................20-25
STORAGE ................................................................... 26
TROUBLESHOOTING .............................................27-28
REPAIR PARTS - TRACTOR ..................................30-45
WARRANTY ................................................................ 46
4
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UNASSEMBLEDPARTS
Seat
Steering Wheel
Steering
Wheel Insert
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Steering
Extension
Shaft
(1) Knob
Steering
Sleeve
Slope Sheet
Steering Adapter
(1) Large Flat
Washer
(2) Keys
(1) Oil Drain Tube
For Future Use
(1) Locknut 1/4-28
(2) Mulch Blades
(1) Locknut 1/2-20
(1) Hex Bolt 1/4-28 x 1-1/4
5
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ASSEMBLY
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
INSERT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
1/2 HEX NUT
Utility knife
Pliers
(1) 3/4" wrenches
(2) 7/16" wrenches
Tirepressuregauge
LARGE FLAT
WASHER
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steeringwheel).
STEERING
WHEEL
TO REMOVE TRACTOR FROM CARTON
STEERING
BOOT
UNPACK CARTON
•
•
•
Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
TABS
ADAPTER
EXTENSION SHAFT
1/4 HEX BOLT
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft. Align mount-
ing holes in extension and lower shafts and install
1/4 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
10-12 FT. LBS TORQUE.
1/4 LOCKNUT
•
Place tabs of steering boot over tab slots in dash and push
down to secure.
TAB
SLOTS
INSTALL STEERING WHEEL
LOWER
STEERING
SHAFT
•
•
•
Position front wheels of the tractor so they are pointing
straight forward.
Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal (left to
right) and slide inside boot and onto adapter.
FIG. 1
•
•
•
Assemblelargeflatwasher, 1/2hexnutandtightensecurely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
•
•
Lift seat pan to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inCUSTOMERRESPONSIBILITIES
section of this manual for charging instructions).
6
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ASSEMBLY
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
SEAT PAN
TOROLLTRACTOROFFSKID(SeeOperation
section, page 10, for location and function of
controls)
LABEL
•
Press lift lever plunger and raise attachment lift lever to
its highest position.
•
•
Releaseparkingbrakebydepressingclutch/brakepedal.
Place freewheel control in freewheeling position to
disengagetransmission(See“TOTRANSPORT”inthe
Operation section of this manual).
FIG. 2
•
•
Roll tractor forward off skid.
Remove banding holding deflector shield up against
tractor.
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
•
Removeadjustmentknobandflatwashersecuringseat
tocardboardpackingandsetasideforassemblyofseat
to tractor.
•
•
•
•
Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
•
Be sure all the above assembly steps have been
completed.
•
•
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged" po-
sition.
•
•
Lower seat into operating position and sit on seat.
Slideseatuntilacomfortablepositionisreachedwhich
allowsyoutopressclutch/brakepedalallthewaydown.
•
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
•
•
Place motion control lever in neutral (N) position.
Pressliftleverplungerandraiseattachmentliftleverto
its highest position.
•
•
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
•
Starttheengine.Afterenginehasstarted,movethrottle
control to idle position.
SEAT
•
•
Releaseparkingbrake.
Slowlymovethemotioncontrolleverforwardandslowly
drive tractor off skid.
•
Applybraketostoptractor,setparkingbrakeandplace
motion control lever in neutral position.
SEAT PAN
•
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
SHOULDER
BOLT
FLAT WASHER
ADJUSTMENT
KNOB
FIG. 3
7
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ASSEMBLY
CHECK TIRE PRESSURE
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 4).
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
TO SET UP YOUR MOWER FOR MULCHING
•
Remove high performance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section of this manual).
TO INSTALL MULCHER PLATE (See Fig. 4)
NOTE:Ifyouinstalledthemulchingbladesyouwillneedtoinstall
themulcherplate.
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
•
•
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
•
•
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
CHECKLIST
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEANDSATISFACTIONFROMTHIS
QUALITYPRODUCT.
CAUTION:Donotremovedeflectorshield
frommower.Raiseandholdshieldwhen
attaching mulcher plate and allow it to
rest on plate while in operation.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓
✓
✓
All assembly instructions have been completed.
No remaining loose parts in carton.
Batteryisproperlypreparedandcharged. (Minimum1
hour at 6 amps).
DEFLECTOR
SHIELD
MULCHER
PLATE
✓
✓
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
LATCH
HOOKS
✓
✓
✓
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
drive position.
FIG. 4
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE:Themulcherbladeswilldischargeandbaggrass,but
forbestbagginganddischarginginstallthehighperformance
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
blades.
✓
Engine oil is at proper level.
•
Remove mulcher plate and mulcher blades and install
highperformanceblades,(seeBLADEREMOVALinthe
CUSTOMERRESPONSABILITYsectionofthismanual).
✓
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓
Become familiar with all controls - their location and
function. Operate them before you start the engine.
•
Storemulcherbladesandmulcherplateinasafeplace.
Your mower is now ready for discharging or installation
of optional grass catcher accessory.
✓
✓
Be sure brake system is in safe operating condition.
Itisimportanttopurgethetransmissionbeforeoperating
yourtractorforthefirsttime. Followproperstartingand
transmission purging instructions (See “TO START
ENGINE”and“PURGETRANSMISSION”intheOpera-
tion section of this manual).
8
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
LIGHTS ON
FAST
SLOW
OVER TEMP
LIGHT
ENGINE ON
ENGINE OFF
OIL PRESSURE
PARKING BRAKE
LOCKED
UNLOCKED
MOWER LIFT
FUEL
CHOKE
MOWER HEIGHT
P
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
15
15
15
KEEP AREA CLEAR
SLOPE HAZARDS
ATTACHMENT
CLUTCH DISENGAGED
(SEE SAFETY RULES SECTION)
IGNITION
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
9
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save
this manual for future reference.
LIGHT
SWITCH
POSITION
IGNITION
SWITCH
ATTACHMENT
CLUTCH LEVER
AMMETER
CHOKE
CONTROL
LIFT LEVER
PLUNGER
THROTTLE
CONTROL
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
INDICATOR
PARKING
BRAKE
MOTION
CONTROL
LEVER
FREE WHEEL
CONTROL
FIG. 5
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mowerblades,orotherattachmentsmountedtoyourtractor.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
LIGHT SWITCH POSITION: Turns the headlights on and
off.
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
AMMETER - Indicates charging (+) or discharging (-) of
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjustthemowerdeckorotherattachmentsmountedtoyour
tractor.
battery.
CHOKE CONTROL - Used when starting a cold engine.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
THROTTLECONTROL: Usedforcontrollingenginespeed.
CLUTCH/BRAKEPEDAL: Usedfordeclutchingandbrak-
ing the tractor and starting the engine.
PARKINGBRAKE:Locksclutch/brakepedalintothebrake
position.
10
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OPERATION
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safetymaskoverspectaclesorstandardsafetyglasses.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
HOW TO USE YOUR TRACTOR
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
TO SET PARKING BRAKE (See Fig. 6)
NOTE: Undercertainconditionswhentractorisstandingidle
with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
Yourtractorisequippedwithanoperatorpresencesensing
switch. Whenengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake will
shut off the engine.
•
Depress clutch/brake pedal into full “BRAKE” position
andhold.
Place parking brake lever in “ENGAGED” position and
releasepressurefromclutch/brakepedal. Pedalshould
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grasscatcher,etc.
•
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
CHOKE
CONTROL
LEVER
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
•
Operating engine at less than full throttle reduces the
batterychargingrate.
THROTTLE
•
Full throttle offers the best bagging and mower perfor-
mance.
CONTROL
LEVER
IGNITION KEY
TO USE CHOKE CONTROL (See Fig. 6)
Usechokecontrolwheneveryouarestartingacoldengine.
Do not use to start a warm engine.
"DISENGAGED"
POSITION
"BRAKE"
POSITION
PARKING BRAKE
"ENGAGED"
POSITION
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD (See
Fig. 6)
The direction and speed of movement is controlled by the
motion control lever.
MOTION
CONTROL
LEVER
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
•
Start tractor with motion control lever in neutral (N)
position.
Releaseparkingbrake.
PARKING BRAKE
"DISENGAGED"
POSITION
•
•
FIG. 6
Slowly move motion control lever to desired position.
STOPPING (See Fig. 6)
MOWER BLADES -
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 6)
•
Tostopmowerblades,moveattachmentclutchleverto
“DISENGAGED”position.
The position of the attachment lift lever determines the
cutting height.
•
•
Grasp lift lever.
Press plunger with thumb and move lever to desired
position.
GROUNDDRIVE-
•
To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.
•
Move motion control lever to neutral (N) position.
The cutting height range is approximately 1-1/2 to 4". The
heightsaremeasuredfromthegroundtothebladetipwiththe
enginenotrunning. Theseheightsareapproximateandmay
vary depending upon soil conditions, height of grass and
types of grass being mowed.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
•
•
The average lawn should be cut to approximately 2-1/2
inchesduringthecoolseasonandtoover3inchesduring
hotmonths. Forhealthierandbetterlookinglawns,mow
often and after moderate growth.
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowingenginetoidlebeforestoppingmaycauseengineto
“backfire”.
•
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
•
Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
11
•
Never use choke to stop engine.
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 7)
"ENGAGED" POSITION
Gauge wheels are properly adjusted when they are slightly
offthegroundwhenmowerisatthedesiredcuttingheightin
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
ATTACHMENT
LIFT LEVER
HIGH POSITION
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
LOW
POSITION
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
•
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
•
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulderbolt,3/8washer,and3/8-16locknutandtighten
securely.
DEFLECTOR
SHIELD
•
Repeatforoppositesideinstallinggaugewheelinsame
adjustmenthole.
FIG. 8
TO OPERATE ON HILLS
3/8-16
LOCKNUT
CAUTION: Donotdriveupordownhills
with slopes greater than 15° and do not
drive across any slope.
GUAGE WHEEL
MOUNTING
BRACKET
•
Choose the slowest speed before starting up or down
hills.
SHOULDER
BOLT
3/8 WASHER
GAUGE WHEEL
•
•
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slowerposition.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
FIG. 7
TO OPERATE MOWER (See Fig. 8)
•
Yourtractor isequippedwithanoperatorpresencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
•
•
•
Select desired height of cut.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
Torestartmovement,slowlyreleaseparkingbrakeand
clutch/brakepedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
•
•
•
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield in place.
TO TRANSPORT (See Figs. 5 and 9)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Freewheelcontrolislocatedatthereardrawbarof
tractor.
•
Raise attachment lift to highest position with attach-
ment lift control.
•
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
•
•
Do not push or tow tractor at more than two (2) MPH.
Toreengagetransmission,reverseaboveprocedure.
NOTE: To protect hood from damage when transporting
yourtractoronatruckoratrailer,besurehoodisclosedand
securedtotractor. Useanappropriatemeansoftyinghood
to tractor (rope, cord, etc.).
12
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OPERATION
CAUTION: Alcoholblendedfuels(called
gasohol or using ethanol or methanol)
canattractmoisturewhichleadstosepa-
ration and formation of acids during
storage. Acidicgascandamagethefuel
systemofanenginewhileinstorage. To
avoidengineproblems,thefuelsystem
shouldbeemptiedbeforestorageof30
daysorlonger. Drainthegastank,start
the engine and let it run until the fuel
lines and carburetor are empty. Use
fresh fuel next season. See Storage
Instructionsforadditionalinformation.
Neveruseengineorcarburetorcleaner
products in the fuel tank or permanent
damage may occur.
FIG. 9
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
withthegroundandcauseyoutolosecontrolofyourtractor.
TO START ENGINE (See Fig. 5)
Whenstartingtheengineforthefirsttimeoriftheenginehas
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
BEFORE STARTING THE ENGINE
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pullchokecontroloutforacoldenginestartattempt.For
a warm engine start attempt the choke control may not
beneeded.
CHECK ENGINE OIL LEVEL
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
•
•
•
•
•
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
Tochangeengineoil,seetheCustomerResponsibilities
section in this manual.
NOTE: Before starting, read the warm and cold starting
proceduresbelow.
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
afterseveralattempts,pushchokecontrolin,waitafew
minutes and try again. If engine still does not start, pull
the choke control out and retry.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh,clean,regularunleadedgasolinewithaminimum
of 87 octane. (Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce valve life).
Donotmixoilwithgasoline. Purchasefuelinquantities
thatcanbeusedwithin30daystoassurefuelfreshness.
WARM WEATHER STARTING (50° F and above)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
torunroughly,pullthechokecontroloutslightlyforafew
secondsandthencontinuetopushthecontrolinslowly.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
•
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
COLD WEATHER STARTING (50° F and below)
•
When engine starts, slowly push choke control in until
theenginebeginstorunsmoothly.Continuetopushthe
choke control in small steps allowing the engine to
acceptsmallchangesinspeedandload,untilthechoke
control is fully in. If the engine starts to run roughly, pull
thechokecontroloutslightlyforafewsecondsandthen
continue to push the control in slowly. This may require
an engine warm-up period from several seconds to
several minutes, depending on the temperature.
13
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OPERATION
AUTOMATIC TRANSMISSION WARM UP
•
Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake.
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
•
Engage transmission by placing freewheel control in
driving position (See “TO TRANSPORT” in this section
ofmanual).
Sitting in the tractor seat, start engine. After the engine
isrunning,movethrottlecontroltohalf(1/2)speed.With
motion control lever in neutral (N) position, slowly
disengageclutch/brakepedal.
Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motioncontrollevertoreverseposition.Afterthetractor
moves approximately five (5) feet return the motion
control lever to the neutral (N) position. Repeat this
procedure with the motion control lever three (3) times.
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Release
the parking brake and let the clutch/brake s l o w l y
return to operating position.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
•
•
•
The attachments can be used during the engine warm-
up period after the transmission has been warmed up
andmayrequirethechokecontrolbepulledoutslightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
•
Your transmission is now purged and now ready for
normaloperation.
MOWING TIPS
PURGE TRANSMISSION
•
Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
CAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
•
•
Thelefthandsideofmowershouldbeusedfortrimming.
Drivesothatclippingsaredischargedontotheareathat
has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION BEFORE
OPERATING THE TRACTOR.
•
•
Whenmowinglargeareas,startbyturningtotherightso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 10).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desiredheight.
•
Placetractorsafelyonlevelsurfacewithengineoffand
parking brake set.
•
Disengagetransmissionbyplacingfreewheelcontrolin
freewheeling position (See “TO TRANSPORT” in this
section of manual).
•
•
Do not mow grass when it is wet. Wet grass will plug
mowerandleaveundesirableclumps. Allowgrasstodry
beforemowing.
Alwaysoperateengineatfullthrottlewhenmowing
to assure better mowing performance and proper dis-
chargeofmaterial. Regulategroundspeedbyselecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
•
•
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengageclutch/brakepedal.
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedurethree(3)times.
•
When operating attachments, select a ground speed
thatwillsuittheterrainandgivebestperformanceofthe
attachment being used.
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
FIG. 10
14
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OPERATION
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.
MAX 1/3
•
Thespecialmulchingbladewillrecutthegrassclippings
many times and reduce them in size so that as they fall
ontothelawntheywilldisperseintothegrassandnotbe
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrients for the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
•
Avoid cuttingyourlawn whenit is wet. Wet grasstends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
FIG. 11
•
•
•
Forbestresults,adjustthemowercuttingheightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 11). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certaintypesofgrassandgrassconditionsmayrequire
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
northtosouthoneweekthenchangetoeasttowestthe
next week. This will help prevent matting and graining
of the lawn.
15
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CUSTOMERRESPONSIBILITIES
E
E
G
S
S
MAINTENANCE SCHEDULE
S
A
R
U
R
R
U
H
U
O
T
O
C
O
FILL IN DATES
A
H
S
H
0
E
E
8
5
E
AS YOU COMPLETE
R
Y
Y
R
O
R
R
E
O
F
E
F
E
REGULAR SERVICE
V
V
E
B
ASONSERVICE DATES
E
EVERY 2
E
5 HOUR
E
S
VERY 1
E
0
V
0
E
H
R
O
Y
U
S
RS
E
B
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
Check for Loose Fasteners
R
5
A
Sharpen/Replace Mower Blades
3
C
Lubrication Chart
T
Check Battery Level
4
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
1,2
Change Engine Oil (without oil filter)
1,2
E
Clean Air Filter
N
2
2
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
1,
2
2
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
LUBRICATION CHART
SPINDLE
ZERK
GENERAL RECOMMENDATIONS
SPINDLE
ZERK
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
FRONT WHEEL
BEARING ZERK
FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
ENGINE
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
•
Onceayearyoushouldreplacethesparkplug,cleanor
replaceairfilter,andcheckbladesandbeltsforwear. A
newsparkplugandcleanairfilterassureproperair-fuel
mixtureandhelpyourenginerunbetterandlastlonger.
BEFORE EACH USE
•
•
•
•
Check engine oil level.
Checkbrakeoperation.
Check tire pressure.
Checkoperatorpresenceand
interlock systems for proper operation.
Check for loose fasteners.
GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
•
16
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CUSTOMERRESPONSIBILITIES
TRACTOR
MANDREL
ASSEMBLY
TRAILING
EDGE UP
Always observe safety rules when performing any mainte-
nance.
BLADE
CENTER
HOLE
BRAKE OPERATION
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear, then brake must be adjusted.
(See“TOADJUSTBRAKE”intheServiceandAdjustments
section of this manual).
LOCK WASHER
STAR
TIRES
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT
SPECIFICATIONS” section of this manual).
FLAT WASHER
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
BLADE BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
FIG. 12
TO SHARPEN BLADE (See Fig. 13)
NOTE: Wedonotrecommendsharpeningblade-butifyou
do, be sure the blade is balanced.
OPERATOR PRESENCE SYSTEM
Besureoperatorpresenceandinterlocksystemsarework-
ing properly. If your tractor does not function as described,
repairtheproblemimmediately.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
•
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer,followtheinstructionssuppliedwithbalancer).
•
•
•
•
The engine should not start unless the clutch/brake
pedalisfullydepressedandattachementclutchcontrol
is in the disengaged position.
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
Whentheengineisrunningandtheattachmentclutchis
engaged, any attempt by the operator to leave the seat
should shut off the engine.
Theattachmentclutchshouldneveroperateunlessthe
operator is in the seat.
•
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slide blade on to an unthreaded portion of the steel bolt
orpinandholdtheboltorpinparallelwiththeground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bentordamagedblades.
CENTER HOLE
BLADE REMOVAL (See Fig. 12)
•
•
•
Raise mower to highest position to allow access to
blades.
Removebladebolt, lockwasherandflatwashersecur-
ingblade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
BLADE
5/8" BOLT
OR PIN
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
FIG. 13
•
Reassemble blade bolt, lock washer and flat washer in
exact order as shown.
•
Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
17
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CUSTOMERRESPONSIBILITIES
SAE VISCOSITY GRADES
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
SAE 30
5W-30
-20
0
30
32 40
0
100
60
20
80
F
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
C
-20
10
-30
-10
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 14
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
NOTE: The original equipment battery on your tractor is
maintenancefree.Donotattempttoopenorremovecapsor
covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosionanddirtonthebatteryandterminalscancausethe
battery to “leak” power.
Change the oil after every 25 hours of operation or at least
onceayearifthetractorisnotusedfor25hoursinoneyear.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
•
DisconnectBLACKbatterycablefirst thenRED battery
cable and remove battery from tractor.
•
•
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
TO CHANGE ENGINE OIL (See Figs. 14 and 15)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
•
•
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY” in the
SERVICEANDADJUSTMENTSsectionofthismanual).
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
•
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
OIL DRAIN VALVE
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
CLOSED
AND
LOCKED
POSITION
Do not attempt to clean fan or transmission while engine is
runningorwhilethetransmissionishot.Topreventpossible
damage to seals, do not use high pressure water or steam
to clean transaxle.
•
Inspect cooling fan to be sure fan blades are intact and
clean.
•
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressedairorhighpressuresprayertocleancooling
fins.
DRAIN
TUBE
YELLOW
CAP
TRANSAXLE PUMP FLUID
FIG. 15
The transaxle was sealed at the factory and fluid mainte-
nanceisnotrequiredforthelifeofthetransaxle. Shouldthe
transaxleeverleakorrequireservicing,contactyournearest
authorizedservicecenter/department.
•
Unlockdrainvalvebypushinginwardandturningcoun-
terclockwise.
To open, pull out on the drain valve.
Afteroilhasdrainedcompletely,closeandlockthedrain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
•
•
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
accordingtoyourexpectedoperatingtemperature.
•
•
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
•
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
18
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CUSTOMERRESPONSIBILITIES
MUFFLER
CLEAN AIR SCREEN
Inspect and replace corroded muffler and spark arrester (if
Air screen must be kept free of dirt and chaff to prevent
enginedamagefromoverheating. Cleanwithawirebrushor
compressedairtoremovedirtandstubborndriedgumfibers.
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacementisrequired.
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor.
Be sure there are no fuel line leaks and clamps are
properlypositioned.
Immediately wipe up any spilled gasoline.
AIR FILTER (See Fig. 16)
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
CLAMP
CLAMP
Service air cleaner more often under dusty conditions.
•
Remove knobs and cover.
TOSERVICEPRE-CLEANER
•
•
•
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturateitinengineoil. Wrapitinclean,absorbentcloth
and squeeze to remove excess oil.
FUEL
FILTER
FIG. 17
•
If very dirty or damaged, replace pre-cleaner.
CLEANING
TO SERVICE CARTRIDGE
•
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Cleancartridgebytappinggentlyonflatsurface. Ifvery
dirty or damaged, replace cartridge.
Reinstall precleaner cartridge, cover and secure with
knobs.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
•
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
KNOBS
CARTRIDGE
COVER
FOAM
PRE-CLEANER
FIG. 16
19
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SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
TRACTOR
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRAC-
TO REMOVE MOWER (See Fig. 18)
Mowerwillbeeasiertoremovefromtherightsideoftractor.
TOR, REMOVE THE FRONT LINKS AND HOOK THE
CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
•
•
Place attachment clutch in “DISENGAGED” position.
Moveattachmentliftleverforwardtolowermowertoits
lowest position.
Roll belt off engine pulley.
Remove small retainer spring, and lift clutch spring off
pulley bolt.
Remove large retainer spring, slide collar off and push
housing guide out of bracket.
Disconnect anti-swaybar from chassis bracket by re-
movingretainerspring.
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
Disconnect front links from deck by removing retainer
springs.
TO INSTALL MOWER (See Fig. 18)
•
•
Raise attachment lift lever to its highest position.
•
•
Slide mower under tractor with deflector shield to right
side of tractor.
•
•
Lower lift lever to its lowest position.
Connect front links to mower deck and secure with
retainersprings..
•
•
•
•
•
•
•
•
•
Connect suspension arms to rear deck brackets and
secure with retainer springs.
Connect anti-swaybar to chassis bracket and secure
withretainerspring.
Push clutch cable housing guide into bracket, slide
collar onto guide and secure with large retainer spring.
Install belt onto engine pulley.
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
SQUARE HOLE
SUSPENSION ARMS
SMALL RETAINER SPRING
CLUTCH SPRING
ENGINE PULLEY
FRONT LINK
RETAINER SPRING
ANTI-SWAYBAR
COLLAR
RETAINER SPRINGS
(BOTH SIDES)
LARGE
RETAINER
SPRING
HOUSING GUIDE
BRACKET
DEFLECTOR SHIELD
Fig. 18
20
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SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
•
•
•
•
•
Before making any necessary adjustments, check that
both front links are equal in length.
If links are not equal in length, adjust one link to same
length as other link.
Tolowerfrontofmowerloosennut“E”onbothfrontlinks
an equal number of turns.
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
tighten nuts “F” against trunnion on both front links.
Toraisefrontofmower, loosennut“F”fromtrunnionon
both front links. Tighten nut “E” on both front links an
equal number of turns. The two front links must remain
equal in length.
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
tighten nut “F” against trunnion on both front links.
Adjust the mower while tractor is parked on level ground or
driveway. Makesuretiresareproperlyinflated(See“PROD-
UCTSPECIFICATIONS”sectionofthismanual). Iftiresare
over or underinflated, you will not properly adjust your
mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
•
Raise mower to its highest position.
•
Atthemidpointofbothsidesofmower, measureheight
frombottomedgeofmowertoground. Distance“A”on
both sides of mower should be the same or within 1/4"
of each other.
•
•
•
•
•
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
Recheckside-to-sideadjustment.
MANDREL
NOTE: Threefullturnsofadjustmentnutwillchangemower
height about 1/8".
•
Recheck measurements after adjusting.
"D"
"D"
BOTTOM EDGE OF
MOWER TO GROUND
BOTTOM EDGE OF
MOWER TO GROUND
FIG. 21
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
GROUND LINE
“A”
“A”
FIG. 19
SUSPENSION ARM
NUT "F"
NUT "E"
LIFT LINK ADJUSTMENT NUT
FIG. 20
TRUNNION
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
Toobtainthebestcuttingresults,themowerhousingshould
be adjusted so that the front is approximately 1/8" to 1/2"
lowerthantherearwhenthemowerisinitshighestposition.
FRONT LINKS
Checkadjustmentonrightsideoftractor. Measuredistance
“D” directly in front and behind the mandrel at bottom edge
of mower housing as shown.
FIG. 22
21
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SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
WITH PARKING BRAKE “ENGAGED”
NUT
(See Fig. 23)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
“A”
1-9/16”
JAM NUT
BELT REMOVAL -
•
Remove mower from tractor (See “TO REMOVE
MOWER” in this section of manual).
•
•
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
OPERATING
ARM
•
Workbeltaroundbothmandrelpulleysandidlerpulleys.
•
Make sure belt is in all pulley grooves and inside all belt
guides.
•
Install mower (See "To Install Mower" in this section of
manual).
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-
MENT IS NECESSARY CONTACT YOUR NEAREST
AUTHORIZED SERVICE CENTER/DEPARTMENT
IDLER
PULLEYS
FIG. 24
TO REPLACE MOTION DRIVE BELT
(See Fig. 25)
Parkthetractoronlevelsurface. Engageparkingbrake. For
assistance,thereisabeltinstallationguidedecalonbottom
side of left footrest.
BELT REMOVAL -
•
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
MANDREL
PULLEYS
•
•
•
Remove belt from stationary idler and clutching idler.
Removebeltdownwardfromaroundenginepulley.
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
FIG. 23
TO ADJUST BRAKE (See Fig. 24)
Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
•
Removebeltfromcenterspankeeperandpullbeltaway
from tractor.
BELT INSTALLATION -
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear on a level dry concrete or paved
surface, then brake must be adjusted.
•
Carefully work new belt down around transmission
cooling fan and onto the input pulley.
•
•
Depressclutch/brakepedalandengageparkingbrake.
Measuredistancebetweenbrakeoperatingarmandnut
“A” on brake rod.
•
•
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll around the top
groove of engine pulley.
•
•
Ifdistanceisotherthan1-9/16",loosenjamnutandturn
nut “A” until distance becomes 1-9/16". Retighten jam
nut against nut “A”.
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorizedservicecenter/department.
•
•
Install belt through stationary idler and clutching idler.
Make sure belt is in all pulley grooves and inside all belt
guidesandkeepers.
Install mower (See “TO INSTALL MOWER” in this
section of manual).
•
22
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SERVICE AND ADJUSTMENTS
NEUTRAL
LOCK GATE
MOTION CONTROL
LEVER
ENGINE
PULLEY
CLUTCHING
IDLER
STATION-
ARY IDLER
ADJUSTMENT
BOLT
FIG. 26
TRANSMISSION
INPUT PULLEY
CENTER SPAN
KEEPER
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-IN/CAMBER
Thefrontwheeltoe-inandcamberarenotadjustableonyour
tractor. Ifdamagehasoccurredtoaffectthefrontwheeltoe-
in or camber, contact your nearest authorized service
center/department.
FIG. 25
TRANSMISSION REMOVAL/REPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMIS-
SION” in the Operation section of this manual.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 27)
•
•
Block up axle securely.
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 26)
The motion control lever has been preset at the factory and
adjustment should not be necessary.
Removeaxlecover,retainingringandwasherstoallow
wheelremoval(rearwheelcontainsasquarekey-Donot
lose).
•
•
Repairtireandreassemble.
Onrearwheelsonly: aligngroovesinrearwheelhuband
axle. Insert square key.
•
•
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
Startengineandmovemotioncontrolleveruntiltractor
does not move forward or backward.
Holdmotioncontrolleverinthatpositionandturnengine
off.
While holding motion control lever in place, loosen the
adjustment bolt.
•
•
Replace washers and snap retaining ring securely in
axlegroove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
Move motion control lever to the neutral (N) (lock gate)
position.
Tighten adjustment bolt securely.
NOTE: Ifadditionalclearanceisneededtogettoadjustment
WASHERS
bolt, move mower deck height to the lowest position.
RETAINING
RING
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
AXLE COVER
•
•
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
•
•
•
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satisfied.
SQUARE KEY
(REAR WHEEL ONLY)
FIG. 27
23
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SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Figs. 29 and 30)
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 28)
CAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting
battery,removemetalbracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding.
WARNING: Lead-acidbatteriesgenerate
explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Alwaysweareyeprotectionwhen
aroundbatteries.
If your battery is too weak to start the engine, it should be
recharged.(See"BATTERY"intheCustomerResponsibili-
ties section of this manual).
•
•
Lift seat pan to raised position.
DisconnectBLACKbatterycablefirstthenREDbattery
cable and carefully remove battery from tractor.
If “jumper cables” are used for emergency starting, follow
thisprocedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A
12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
•
•
Installnewbatterywithterminalsinsamepositionasold
battery.
First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal.
TO ATTACH JUMPER CABLES -
•
ConnectoneendoftheREDcabletothePOSITIVE(+)
terminal of each battery(A-B), taking care not to short
against tractor chassis.
•
ConnectBLACKgroundingcabletonegative(-)terminal
withremaininghexboltandkepsnut. Tightensecurely.
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
SEAT PAN
TO REMOVE CABLES, REVERSE ORDER -
•
BLACK cable first from chassis and then from the fully
chargedbattery.
•
RED cable last from both batteries.
FIG. 29
KEPS
NUT
TERMINAL
COVER
HEX
BOLT
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
FIG. 28
POSITIVE (RED)
CABLE
NEGATIVE
(BLACK) CABLE
FIG. 30
TO REPLACE HEADLIGHT BULB
•
•
•
Raisehood.
Pullbulbholderoutoftheholeinthebacksideofthegrill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
•
Closehood.
24
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SERVICE AND ADJUSTMENTS
•
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Replace air cleaner cover assembly and tighten knob.
•
Checkwiring. SeeelectricalwiringdiagramintheRepair
Parts section.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operateproperlyduetosuspectedcarburetorproblems,take
yourtractortoanauthorizedservicecenterforrepairand/or
adjustment.
TO REPLACE FUSE
Replacewith20ampautomotive-typeplug-infuse. Thefuse
holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 31)
Highspeedstopisfactoryadjusted. Donotadjust-damage
may result.
•
•
•
Raisehood.
Unsnapheadlightwireconnector.
Standinfrontoftractor. Grasphoodatsides,tilttoward
engine and lift off of tractor.
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
•
Toreplace, reverseaboveprocedure.
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
ADJUSTMENTS.
TO
MAKE
ANY
NECESSARY
HOOD
STOP
HEADLIGHT WIRE
CONNECTOR
FIG. 31
SWIVEL
CLAMP
SCREW
ENGINE
FIG. 32
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 32)
The throttle control has been preset at the factory and
adjustmentshouldnotbenecessary. Checkadjustmentas
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move throttle control lever to
fast position.
•
Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL (See Fig. 33)
The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
CLAM
•
Withenginenotrunning,movechokecontrol(locatedon
dash panel) to full choke position.
FIG. 33
•
Loosen knob and remove cover assembly from air
cleaner.
25
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STORAGE
Immediatelyprepareyourtractorforstorageattheendofthe
season or if the tractor will not be used for 30 days or more.
ENGINE
FUEL SYSTEM
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
TRACTOR
Removemowerfromtractorforwinterstorage. Whenmower
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetorareempty.
•
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
•
Cleanentiretractor(See“CLEANING”intheCustomer
Responsibilities section of this manual).
•
Use fresh fuel next season.
•
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
•
•
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
Drainoil(withenginewarm)andreplacewithcleanengineoil.
(See“ENGINE”intheCustomerResponsibilitiessectionof
this manual).
BATTERY
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
CYLINDER(S)
•
•
Removesparkplug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
Tohelppreventcorrosionandpowerleakageduringlong
periods of storage, battery cables should be discon-
nectedandbatterycleanedthoroughly(see“TOCLEAN
BATTERYANDTERMINALS”intheCustomerRespon-
sibilities section of this manual).
•
•
Turnignitionkeyto“START”positionforafewseconds
to distribute oil.
Replace with new spark plug(s).
•
•
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
•
Ifpossible,storeyourtractorindoorsandcoverittogive
protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Set in “Higher Cut” position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
5. Check oil level/change oil.
6. Faulty spark plug.
7. Dirty fuel filter.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
27
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working 1. Switch is “OFF”.
1. Turn switch “ON”.
(if so equipped)
Battery will not charge
Loss of drive
2. Bulb(s) or lamp(s) burned out.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment
or servicing.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1. Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.
1. Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.
28
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TRACTOR - - MODEL NUMBER PPR20H42STC
SCHEMATIC
RED
BLACK
BATTERY
FUSE
RED
RED
A
M
STARTER
AMMETER
(OPTIONAL)
BLACK
WHITE
SOLENOID
RED
S
B
M
CLUTCH / BRAKE
(PEDAL UP)
G
A1
A2
WHITE
L
SEAT SWITCH
(NOT OCCUPIED)
IGNITION
SWITCH
WHITE
BLACK
BLACK
BLACK
BLACK
ATT'MENT CLUTCH
(CLUTCH OFF)
GROUNDING
CONNECTOR
BLACK
HOUR
METER
(OPTIONAL)
SPARK
PLUG
BLACK
IGNITION
UNIT
GAP
FUEL
LINE
(2 PLUGS ON
TWIN CYL. ENGINES)
BLUE
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
RED
FUEL SHUT-OFF SOLENOID
(IF SO EQUIPPED)
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
DIODE
ORANGE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
NOTE
YOUR TRACTOR IS
BROWN
BLACK
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
HEADLIGHTS
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE
CONNECTIONS
IGNITION SWITCH
REMOVABLE
POSITION CIRCUIT “MAKE”
CONNECTIONS
OFF
RUN/LIGHT
M+G+A1
B+A1
NONE
A2+L
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
RUN
B+A1
NONE
START B + S + A1 NONE
29
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TRACTOR - - MODEL NUMBER PPR20H42STC
ELECTRICAL
22
21
42
41
24
43
27
27
40
26
27
27
25
16
16
33
30
D
.
C
.
A
M
P
E
52
R
E
S
29
45
8
28
27
2
90
1
30
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TRACTOR - - MODEL NUMBER PPR20H42STC
ELECTRICAL
KEY PART
NO.
NO.
DESCRIPTION
1
163465
74760412
176689
176138
175685
4152J
Battery
2
Bolt Hex Hd 1/4-20unc X 3/4
Box Battery Fender
Switch Interlock
8
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
52
90
Harness Socket Light
Bulb, Light # 1156
CableBattery
Cable Battery 6 Ga Red w/16 wire
Fuse
Nut Keps Hex 1/4-20 Unc
Cable Ground 6ga 12 black
Switch Plunger Nc Gray
Switch Ign
Key Ign Molded Generic
HarnessIgn
Bolt Fin Hex 1/4-20uncx 1/2
CoverTerminalRed
Solenoid
AmmeterRectangular
ProtectionLoop
CoverTerminalBattery
4799J
146147
175158
73510400
4207J
121305X
175566
140401
179720
71110408
131563
178861
121433X
141940
180449
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
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TRACTOR - - MODEL NUMBER PPR20H42STC
CHASSIS
212
17
159
30
24
29
18
12
28
24
25
26
25
26
53
31
58
51
52
3
55
5
57
5
208
9
208
219
54
20
11
23
208
207
26
64
219
1
3
35
13
33
3
10
3
142
3
145
37
37
3
3
2
3
142 3
208
35
14
206
3
14
34
26
38
32
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TRACTOR - - MODEL NUMBER PPR20H42STC
CHASSIS
KEY PART
NO. NO.
DESCRIPTION
1
174619
Chassis
2
176554
Drawbar
3
17060612
155272
168337X012 Dash P/L
Screw 3/8-16 X .75
BumperHood/Dash
5
9
10
11
12
13
14
17
18
20
23
24
25
26
28
29
30
31
33
34
35
37
38
51
52
53
54
55
57
58
64
72140608
174996
145660
Bolt Carriage 3/8-16 x 1
Panel Dash Lh
ClipTinnerman
172105X010 Panel Dash Rh
17490608
Screw Thdrol 3/8-16 x 1/2
159639X428 HoodLT/PL
126938X
180679
124028X
74780616
19131312
73800600
179844
BumperHood
Plate Mtg Battery Fuel Tank
Bushing
Bolt Fin Hex 3/8-16 x 1 Gr 5
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex W/Ins 3/8-16 Unc
Grille/Lens Asm
170472X599 Lens LT/PL
169470X428 Fender Footrest STLT Pnt
136619
Bracket Fender
179716X428 Footrest Pnt Lh
179717X428 Footrest Pnt Rh
72110606
17490508
175710
73800400
19091416
144697
161464
144696
74780412
174930
154798
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Screw Thdrol 6/16-18 x 1/2 TYT
Bracket Asm Pivot Mower Rear
Nut Lock Hex W/Ins 1/4-20
Washer 9/32 x 7/8 x 16 Ga.
Bracjet Grukke Lh
Screw Hex Wshd 8-18 x 7/8
Bracket Grille Rh
Bolt Hex 1/4-20 x 3/4
Duct Air
DashLowerSTLT
PlateReinforcementSTLT
Rod Pivot Chassis/Hood
142 175702
145 156524
159 169473X428 Cupholder
206 170165
Bolt Shoulder5/16-18
207 17670508
208 17670608
212 156229
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Insert Lens Relect
Screw 5/16-18 x 3/4
Plug BTN Blk
219 17000512
- -
5479J
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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TRACTOR - - MODEL NUMBER PPR20H42STC
DRIVE
51
57
89
63
212
69
70
116
202
66
65
197
159
59
158
162
161
169
10
61
198
64
56
50
150
83
41
38
14
81
164
168
48
163
21
151
51
82
27
49
47
166
156
62
165
8
35
39
32
30
120
36
52
34
52
36
16
37
35
32
53
95
28
30
26
29
26
16
16
27
84
22
77
24
55
19
25
26
74
199
15
200
250
77
250
71
96
26
78
1
76
73
16
75
34
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TRACTOR - - MODEL NUMBER PPR20H42STC
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
66
69
70
71
73
74
75
76
77
78
81
82
83
84
89
95
96
154778
Keeper Belt Engine
Screw
1
- - - - - -
TransaxleHydroGear314-0510
(OrderPartsFromTransaxle
Manufacturer)
142432
134683
Guide Belt
169183
StrapTorqueLhHydro
Strap TorqueRhHydro
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge
Shaft Asm. Cross Hydro
Spring Torsion T/A
Washer 17/32 x 3/4 x 16 Ga.
LinkTransaxle
8
165619
Rod Shift Hydro LT
Pin Cotter 1/8 x 1 CAD
Washer Lock Hvy Helical
Bolt, Hex FLGHD 5/16-18 Gr. 5
Nut Lock Hex W/Ins 5/16-18 Unc P
Nut Lock Hex W/Wsh 3/8-16 Unc
Knob,Round1/2-13
Rod, Brake Hydro
169182
10
14
15
16
19
21
22
24
25
26
27
28
29
30
32
34
35
36
37
38
39
41
47
48
49
50
51
52
53
55
56
57
59
61
62
63
64
65
76020416
10040400
74490544
73800500
73800600
140845
137057
121749X
12000001
123583X
121748X
165596
169498
123782X
19171216
169594
169373X428 Console,Hydro
170201
4497H
73350600
106888X
19131316
76020412
175765
Nut
Spring, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Shaft, Foot Pedal
Control Asm Bypass Hydro
Retainer Spring 1" Zinc/Cad
Bolt RDHD SQNK 3/8-16 UNC x 1
Nut Lock Flg 3/8-16 Unc
SpacerRetainer
71673
169592
74760512
175578
116 72140608
120 73900600
150 175456
151 19133210
156 166002
158 165589
159 165494
161 72140406
162 73680400
163 74780416
164 19091010
165 165623
166 166880
168 165492
169 165580
197 169613
198 169593
199 169612
200 72140508
202 72110614
212 145212
250 17060612
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16 ID x 1.125
Bracket Shift Mount
120183X
19211616
1572H
Bearing,Nylon
Washer
Pin, Roll
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5
Nut Crownlock1/4-20Unc
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
179114
Pulley, Composite
Bolt, Fin Hex 3/8-16 x 3
Keeper, Belt Idler
74760648
175556
127783
154407
Pulley, Idler, V-Groove
Bellcrank Clutch Grnd Drv STL
Retainer,Belt
123205X
74760624
73680600
73680500
105710X
105709X
17060620
140294
Screw 5/16-18 x 5/8
Bolt
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Nut Crownlock 3/8-16 UNC
Nut Crownlock 5/16-18 UNC
Link, Clutch
Nyliner Snap-In 5/8" ID
Washer Nyl 7/8 ID x .105
Bolt Shoulder 5/16-18 Unc
Bolt Rdhd Sqnk 5/16-18 Unc x 1
Bolt Carr Sh 3/8-16 x 1-3/4 Gr 5
Nut Hex flange Lock
Spring, Return, Clutch
Screw 3/8-16 x 1-1/4
V-Belt, GroundDrive
Keeper,CenterSpan
Screw 3/8-16 x .875
Cover,Pedal
169691
17120614
8883R
175410
71170764
10040700
Screw Thdrol. 3/8-16 x .75
Pulley, Engine
Bolt, Hex
NOTE: All component dimensions given in U.S. inches
Washer
1 inch = 25.4 mm
35
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TRACTOR - - MODEL NUMBER PPR20H42STC
STEERING ASSEMBLY
38
12
39
1
41
42
37
37
36
44
51
54
88
91
43
71
67
67
68
46
8
29
67
13
6
65
17
46
2
8
6
87
5
87
3
32
5
68
11
4
29
43
82
40
43
6
8
33
15
29
15
34
35
15
10
36
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TRACTOR - - MODEL NUMBER PPR20H42STC
STEERING ASSEMBLY
KEY PART
NO.
NO.
DESCRIPTION
1
180656
WheelSteering
2
172393
Axle Asm Cast Iron LT
Spindle Asm LH
3
169840
4
169839
Spindle Asm RH
5
6266H
BearingRaceThrustHarden
Washer 25/32 X 1-5/8 X 16 Ga
RingKlip#t5304-75
LinkDrag
6
121748X
12000029
175121
8
10
11
12
13
15
17
29
32
33
34
35
36
37
38
39
40
41
42
43
44
46
51
54
65
67
71
68
82
87
88
91
10040600
73940800
136518
Washer Lock Hvy Hlcl Spr 3/8
Nut Hex Jam Toplock 1/2-20 UNF
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Steering
Screw 3/8-16 x .75
145212
180641
17060612
171888
19111216
10040500
73540500
155099
RodTie
Washer 11/32 x 3/4 x 16 Ga
Washer Lock Hvy Hlcl Spr 5/16
CrownlockNut5/16-24Unf
Bushing Strg
152927
180657
Screw
Insert Cap Strg Wh
Washer 9/16 ID x 1 1/2 OD 11 Ga.
Lock nut
19182411
7810H
159945
AdaptorWheelStrg
145054X428 Boot Steering Dash
121749X
180640
121232X
73540400
71130420
160367
Washer 25/32 X 1 1/4 X 16 Ga
Extension Steering Shaft
Cap Spindle Fr Top Blk
Nut Crownlock1/4-28
Bolt Hex 1/4-28 UNF x 1-1/4 Gr. 8
Spacer Brace Axle
72140618
175146
Bolt Rdhd Sq 3/8-16 Unc x 2-3/4
Steering Asm
Axle, Brace
Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20 Unc
Clip Steering
169827
169835
173966
175118
175553
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
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TRACTOR - - MODEL NUMBER PPR20H42STC
SEAT ASSEMBLY
1
8
9
8
9
14
7
7
10
5
6
22
21
2
24
5
16
25
15
11
4
13
17
3
12
KEY PART
KEY PART
NO.
NO.
DESCRIPTION
NO.
NO.
DESCRIPTION
13
14
15
16
17
21
22
24
25
121248X
72050412
134300
121250X
123976X
171852
73800500
19171912
127018X
Bushing Snap Blk Nyl 50 Id
Bolt Rdhd Sqnk 1/4-20x1-1/2
Spacer Split 28x 88
1
171683
Seat
2
140551
Bracket Pivot Seat 8 720
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 1 X 10 Ga
ClipPush-In
3
71110616
19131610
145006
73800600
124181X
17000616
19131614
182493
166369
121246X
SpringCprsn
4
Nut Lock 1/4 Lge Flg Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
5
6
Nut Hex w/Ins. 3/8-16 Unc
Spring Seat Cprsn 2 250 Blk Zi
Screw 3/8-16 x 1.5 Smgml
Washer 13/32 X 1 X 14 Ga.
Pan Seat
Knob Seat
Bracket Mounting Switch
7
8
9
10
11
12
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
38
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TRACTOR - - MODEL NUMBER PPR20H42STC
DECALS
16
11
2
4
3
2
4
10
1
20
9
12
8
5
14
KEY PART
NO. NO.
KEY PART
DESCRIPTION
NO.
NO.
DESCRIPTION
1
157032
176303
176308
177020
180710
179128
172740
157140
172743
170563
DecalOper
14
16
20
- -
- -
- -
- -
- -
- -
- -
- -
160396
176307
145005
169210
Decal V-Belt Schematic
DecalHoodRh
Decal Bat Dan/Psn
Decal By Pass Lt Hydro
2
DecalFenderAuto
DecalHoodLH
3
4
Decal Side Panel Logo
Decal HP Engine
Decal Deck "B" 42"
Decal FenderLogo
DecalFenderDangerE/F
Decal Ins Strg Whl
5
179768X428 Pad Footrest LH
179769X428 Pad Footrest RH
138311
173587
173589
183397
183398
8
9
Decal Handle Lft Height Adjust
10
11
12
Decal Fend Reflector Rh
Decal Fend Reflector Lh
ManualOwner's(English)
ManualOwner's(French)
DecalMowerWarnKeepHand
Away
WHEELS AND TIRES
KEY
NO.
PART
NO.
DESCRIPTION
1
2
5,8
1
59192
65139
170455
59904
Cap Valve Tire
2
Stem Valve
4,10
3
Tire F T 15 X 6 0 - 6 Service
7
4
Tube Front (Service Item Only)
5
106732X421 Rim Asm 6"front Service
3,9
6
278H
9040H
Fitting Grease (Front Wheel Only)
BearingFlange(FrontWheelnly)
6
7
11
8
106108X421 Rim Asm 8"rear Service
9
170456
7152J
Tire R T 20x10-8 Service
Tube Rear (Service Item Only)
10
11
- -
104757X421 Cap Axle Blk 1 50 X 1 00
144334
Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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TRACTOR - - MODEL NUMBER PPR20H42STC
ENGINE
2
1
8
3
14
13
38
25
26
10
6
81
5
17
17
62
72
16
32
44
46
33
37
45
33
31
40
41
112
23
29
4
OPTIONAL EQUIPMENT
Spark Arrester
40
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TRACTOR - - MODEL NUMBER PPR20H42STC
ENGINE
KEY PART
NO.
NO.
DESCRIPTION
1
2
3
170771
Control,Throttle
17720408
- - - - - - -
Screw Hex Thd Cut 1/4-20 x 1/2
EngineBriggsModel407777
(Order Parts from Engine Mfg.)
Muffler, Asm. Twin Lo-Tone
Pipe Exhaust Intek 20 RH
Pipe Exhaust Intek 20 LH
Bolt 5/16-18 UNC x 3/4 w/Sems
Shield Browing B&S Intek II
Muffler Gasket
4
149723
5
160589
6
159955
8
171877
10
13
14
16
17
23
25
26
29
31
32
33
37
38
40
41
44
45
46
62
72
81
162797
165391
148456
Tube Drain Oil Easy
Washer, Lock Ext tooth 3/8
Screw 3/8-16 x 1-1/2
11050600
17060624
169837
Shield, Browning/DebrisGuard
ControlChoke
145996
73920600
137180
Nut Keps 3/8-24 UNF
Arrester,Spark
180645
140527
Tank, Fuel
CapGauge,Fuel
123487X
137040
Clamp, Hose Blk
Line, Fuel 7.5
148315
Plug Drain Oil Easy
124028X
139277
Bushing Snap Nyl Blk Fuel Line
Stem Tank Fuel
17670412
17000612
19091416
10040500
71070512
73510400
Screw Hex Wsh Thdrol 1/4-20 x 3/4
Screw Hex Wsh Thdrol 3/8-16 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Washer Lock Hvy Hlcl Spr 5/16
Screw Hex Hd Cap 5/16-18 x 3/4
Nut Keps Hex 1/4-20 Unc
Bushing
112 3645J
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
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TRACTOR - - MODEL NUMBER PPR20H42STC
MOWER DECK
68
67
40
37
157
158
36
40
156
153
155
151
152
143
45
150
144
40
159
46
153
154
37
145
59
148
44
91
94
132
56
55
53
182
52
51
146
33
32
31
48
54
183
95
132
49
142
147
50
30
105
106
34
1
21
103
104
106
105
102
21
104
103
101
2
21
102
147
21
142
111
23
114
24
113
116
119
25
26
115
2
117
16
28
15
14
118
27
20
18
130
29
131
129
92
149
92
3
18
114
115
4
13
112
5
6
118
11
117
116
119
113
10
9
19
21
8
42
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TRACTOR - - MODEL NUMBER PPR20H42STC
MOWER DECK
KEY PART
NO. NO.
KEY PART
DESCRIPTION
NO.
NO.
DESCRIPTION
68
91
94
95
144959
V-Belt, 42" Mower
Bracket Asm Noseroller LH
Roller Nose 38 & 42
Bracket Asm Noseroller RH
MulcherCover
1
165892X421 Mower Deck Assembly, 42"
180532
132264
180533
2
72140506
138017
Bolt
3
Bracket Asm Fr. Sway Bar 3/42
Bracket Asm Deck 42" Sway Bar
RetainerSpring
4
165460X
4939M
101 136420
102 71081010
103 19061216
104 10071000
105 160793
106 2029J
111 179292X421 Bracket, Gauge, Wheel LH
112 179293X421 Bracket, Gauge, Wheel RH
113 17060510
114 73510500
115 72110505
116 4898H
5
Screw, Pan Hd Phillip 10-24 x 5/8
Washer, Flat
6
178024
Bar Sway Deck
8
850857
Bolt 3/8-24 x 25 Grade 8 patched
Washer, Lock
Washer,Hardened
Washer, Lock
9
10030600
140296
Latch Assembly
10
11
Nut, Weld
134149
Blade, Mulching 42” Std
Blade Mower 42” Hi-Lift Std
Shaft Assembly, Mandrel, Vented
Housing,Mandrel,Vented
Bearing, Ball, Mandrel
Stripper,MandrelDeck
Bolt, Carriage 5/16-18 x 5/8
Bolt,Shoulder
138498
13
14
15
16
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
36
37
40
44
45
46
48
49
50
51
52
53
54
55
56
59
67
137645
Screw 3/8-16 x .625
128774
Nut Keps 5/16-18 Unc
Bolt Carr 5/16-18 x 5/8
Bolt,Shoulder
110485X
174493
72140505
132827
117 165746
118 73930600
119 19121414
132 17060612
142 165890
143 157109
144 173441
145 173437
146 173443
147 179489
148 169022
149 165898
150 19091216
151 169670
152 169676
153 169674
154 169675
155 169671
156 169672
157 169669
158 17720408
159 72140614
182 179126
183 163552
Wheel,Gauge
Nut Centerlock 3/8-16
Washer 3/8 x 7/8 x 14 Ga.
Screw 3/8-16 x .75
159770
Baffle, Vortex
Nut
73680500
177563
Bracket, Deflector Mower 42"
Cap, Sleeve 80 x 112 Blk Mower
Spring, Torsion, Deflector 2 52
Nut, Push Phos & Oil
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
105304X
123713X
110452X
130968X428 Shield, Deflector 42" Blk
Bolt CarriageIdler
19111016
131491
173984
129963
173436
178342
72110614
173438
19131316
73680600
140088
4497H
137729
133944
174284
131340
69180
Washer 11/32 x 5/8 x 16 Gauge
Rod, Hinge 42" 6 75 W/G
Screw Thdrol
SpringExtension
Spring Return Idler
Retainer Spring Yellow
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch Cable
Clutch Cable 42"
asher, SpacerMowerVented
Pulley, Mandrel
Nut, Toplock
Bolt
Washer Flat 3/8" Type B
SpringRetainer
Spring Retention LVRCLTCHCAB
SpacerClutchCable
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Gauge
Nut
Guard,Mandrel,LH
Retainer
Screw, Thdrol 1/4-20 x 5/8 T
Washer,Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
Rod Clutch Cable 3/8"
Screw Hex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4
RodRollerNose
RetainerSpring
- -
130794
Mandrel Assembly (Includes
HousingShaftandShaftHardware
Only - Pulley Not Included)
ReplacementMower,Complete
139888
131845
133943
155046
122052X
173442
171598
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer,Hardened
Arm, Idler
- -
172559
Spacer,Retainer
GuardTUVIdler
KnobRound
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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TRACTOR - - MODEL NUMBER PPR20H42STC
MOWER LIFT
7
8
41
5
37
38
40
1
4
3
36
13
4
6
2
6
11
5
12
13
19
20
13
20
18
17
16
15
20
31
32
19
20
15
13
31
32
44
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TRACTOR - - MODEL NUMBER PPR20H42STC
MOWER LIFT
KEY PART
NO.
NO.
DESCRIPTION
1
159460
Wire Asm Inner/Sprg W/plunger LT
Shaft Asm Lift RH w/Inf
Pin Groove 1 500 Zinc
E Ring #5133-62
2
159471
3
105767X
12000002
19211621
120183X
125631X
170770
4
5
Washer 21/32 X 1 X 21 Ga
Bearing Nylon Blk 629 Id
GripHandle
6
7
8
ButtonPlunger
11
12
13
15
16
17
18
19
20
31
32
36
37
38
40
41
139865
Link Lift LH Fixed Length
Link Lift RH Fixed Length
RetainerSpring
139866
4939M
173288
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion
73350800
175689
73800800
139868
Nut Lock W/Wsh 1/2-13 Unc
Arm SuspensionRear
RetainerSpring
163552
169865
Bearing Pvt Lift
73540600
155097
Nut Crownlock 3/8 - 24
PointerHeightIndicator
Plug Hole Blk 1.485/1.515 Dia.
Screw 5/16-18 x 1
123935X
17060516
19112410
155098
Washer 11/32 x 1-1/2 10 Ga.
Indicator Height STLT
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Canada Corp.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
Electrolux Home Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
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47
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PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid
quality standards. As with all mechanical products, some adjustments or part replacement may be
necessary during the life of your unit.
FOR SERVICE OR REPLACEMENT PARTS:
1. Consult your dealer/place of purchase.
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer
(under saws for Chain Saws or under lawn mowers for Trimmers, Brushcutters, and
Blowers).
3. For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number.
b. Description of part.
NOTE: Electrolux Home Products provides parts and service through its authorized distribu-
tors anddealers; therefore, allrequests forparts andserviceshouldbedirectedtoyour
local dealer(s). The philosophy of Electrolux Home Products is to continually improve
all of its products. If the operating characteristics or the appearance of your product
differs from those described in this Manual, please contact your local local dealer for
updated information and assistance.
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