Poulan Lawn Mower 183368 User Manual
IMPORTANT MANUAL  
Do Not Throw Away  
02478  
WARNING:  
Read the Owner's Manual and follow  
all Warnings and Safety Instructions.  
Failure to do so can result in serious  
injury.  
OWNER'SMANUAL  
MODEL:  
PPR2042STC  
LAWNTRACTOR  
183368 Rev. 1 4.2.02 TR  
Printed in U.S.A.  
Always Wear Eye Protection During Operation  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
•
•
•
•
•
Besuretheareaisclearofotherpeoplebeforemowing.  
Look for this symbol to point out im-  
portant safety precautions. It means  
CAUTION!!! BECOMEALERT!!! YOUR  
SAFETY IS INVOLVED.  
Stop machine if anyone enters the area.  
Nevercarrypassengersorchildrenevenwiththeblades  
off.  
Do not mow in reverse unless absolutely necessary.  
Alwayslookdownandbehindbeforeandwhilebacking.  
Never carry children. They may fall off and be seriously  
injured or interfere with safe machine operation.  
Keep children out of the mowing area and under the  
watchful care of another responsible adult.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for  
small children.  
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts, or bumps. Uneven terrain could  
overturn the machine. Tall grass can hide obstacles.  
CAUTION: Inordertopreventacciden-  
talstartingwhensettingup,transport-  
ing, adjusting or making repairs, al-  
ways disconnect spark plug wire and  
placewirewhereitcannotcontactspark  
plug.  
•
•
CAUTION: Do not coast down a hill in  
neutral, you may lose control of the  
tractor.  
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•
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CAUTION: Tow only the attachments  
that are recommended by and comply  
withspecificationsofthemanufacturer  
of your tractor. Use common sense  
when towing. Operate only at the low-  
est possible speed when on a slope.  
Too heavy of a load, while on a slope,  
is dangerous. Tires can lose traction  
with the ground and cause you to lose  
control of your tractor.  
•
•
Use slow speed. Choose a low gear so that you will not  
have to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blades and proceed slowly  
straight down the slope.  
If machine stops while going uphill, disengage blades,  
shift into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
•
•
WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
afterhandling.  
TABLE OF CONTENTS  
SAFETY RULES ........................................................ 2-3  
PRODUCT SPECIFICATIONS ....................................... 4  
CUSTOMER RESPONSIBILITIES ......................4, 15-18  
ASSEMBLY................................................................ 6-8  
OPERATION............................................................. 9-14  
MAINTENANCE SCHEDULE....................................... 15  
SERVICE AND ADJUSTMENTS .............................19-23  
STORAGE ................................................................... 24  
TROUBLESHOOTING .............................................25-26  
REPAIR PARTS ......................................................28-43  
WARRANTY ................................................................ 46  
3
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CONGRATULATIONS onyourpurchaseofanewtractor. It  
has been designed, engineered and manufactured to give  
you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
GASOLINE CAPACITY  
AND TYPE:  
2.00 GALLONS  
UNLEADED REGULAR  
Should you experience any problem you cannot easily  
remedy, please contact your nearest authorized service  
center/department. Wehavecompetent,well-trainedtech-  
nicians and the proper tools to service or repair this tractor.  
OIL TYPE (API-SF-SJ):  
SAE 30 (above 32°F)  
SAE 5W-30 (below 32°F)  
SPARK PLUG:  
(GAP: .040")  
CHAMPION RC12YC  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
OIL CAPACITY:  
3.75 PINTS  
GROUND SPEED (MPH): FORWARD:  
CUSTOMER RESPONSIBILITIES  
1st  
2nd  
3rd  
4th  
5th  
6th  
1.2  
1.5  
2.4  
3.5  
4.8  
5.3  
•
•
Read and observe the safety rules.  
Followaregularscheduleinmaintaining,caringforand  
using your tractor.  
•
Follow the instructions under “Customer Responsibili-  
ties” and “Storage” sections of this owner’s manual.  
REVERSE: 1.5  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimproved forest-covered, brush-covered or grass-cov-  
ered land unless the engine’s exhaust system is equipped  
with a spark arrester meeting applicable local or state laws  
(if any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
TIRE PRESSURE:  
FRONT:  
REAR:  
14 PSI  
10 PSI  
CHARGING  
BATTERY:  
3 AMPS BATTERY  
5 AMPS HEADLIGHTS  
AMP/HR:  
28  
A spark arrester for the muffler is available through your  
nearestauthorizedservicecenter/department(SeeREPAIR  
PARTS section of this manual).  
MIN. CCA:  
230  
CASE SIZE: U1R  
BLADE BOLT TORQUE:  
27-35 FT. LBS.  
InthestateofCaliforniatheaboveisrequiredbylaw(Section  
4442oftheCaliforniaPublicResourcesCode). Otherstates  
mayhavesimilarlaws. Federallawsapplyonfederallands.  
4
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UNASSEMBLEDHARDWARE  
Steering Wheel  
Seat  
Steering  
Wheel Insert  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
Steering  
Wheel  
Adapter  
(1) Knob  
Steering  
Extension  
Shaft  
Blades  
Steering  
Sleeve  
(2) Mulcher Blades  
(1) Oil Drain Tube  
For Future Use  
Slope Sheet  
Keys  
(1) Locknut 1/2-20  
(1) Large Flat Washer  
(2) Keys  
(1) Locknut 1/4-28  
(1) Hex Bolt 1/4-28 x 1-1/4  
5
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ASSEMBLY  
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To  
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the  
correct tools as necessary to insure proper tightness.  
TOOLS REQUIRED FOR ASSEMBLY  
INSERT  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
(2) 7/16" wrenches  
(1) 3/4" wrench  
1/2 HEX NUT  
Utility knife  
Tirepressuregauge  
Pliers  
LARGE FLAT  
WASHER  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steeringwheel).  
TO REMOVE TRACTOR FROM CARTON  
STEERING  
BOOT  
STEERING  
WHEEL  
UNPACK CARTON  
•
•
•
Remove all accessible loose parts and parts cartons  
from carton.  
Cut, from top to bottom, along lines on all four corners  
of carton, and lay panels flat.  
Check for any additional loose parts or cartons and  
remove.  
TABS  
ADAPTER  
BEFORE REMOVING TRACTOR FROM  
SKID  
EXTENSION SHAFT  
1/4 HEX BOLT  
ATTACH STEERING WHEEL (See Fig. 1)  
1/4 LOCKNUT  
ASSEMBLE EXTENSION SHAFT AND BOOT  
•
Slide extension shaft onto lower steering shaft. Align mount-  
ing holes in extension and lower shafts and install  
1/4 hex bolt and locknut. Tighten securely.  
LOWER  
STEERING  
SHAFT  
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO  
10-12 FT. LBS TORQUE.  
•
Place tabs of steering boot over tab slots in dash and push  
down to secure.  
INSTALL STEERING WHEEL  
TAB  
SLOTS  
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Position front wheels of the tractor so they are pointing  
straight forward.  
Remove steering wheel adapter from steering wheel and  
slide adapter onto steering shaft extension.  
Position steering wheel so cross bars are horizontal (left to  
right) and slide inside boot and onto adapter.  
FIG. 1  
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•
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Assemblelargeflatwasher, 1/2hexnutandtightensecurely.  
Snap steering wheel insert into center of steering wheel.  
Remove protective materials from tractor hood and grill.  
HOW TO SET UP YOUR TRACTOR  
CHECK BATTERY (See Fig. 2)  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES  
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR  
IS TO ROLL OFF SKID.  
•
•
Lift seat pan to raised position.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See"BATTERY"inCUSTOMERRESPONSIBILITIES  
section of this manual for charging instructions).  
6
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ASSEMBLY  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
SEAT PAN  
TO ROLL TRACTOR OFF SKID (See Opera-  
tion section, page 10, for location and  
function of controls)  
LABEL  
•
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
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Releaseparkingbrakebydepressingclutch/brakepedal.  
Place gearshift lever in neutral (N) position.  
Roll tractor forward off skid.  
Remove banding holding deflector shield up against  
tractor.  
FIG. 2  
TO DRIVE TRACTOR OFF SKID (See Opera-  
tion section, page 10, for location and func-  
tion of controls)  
WARNING:Beforestarting,read,understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
INSTALL SEAT (See Fig. 3)  
Adjust seat before tightening adjustment knob.  
•
Removeadjustmentknobandflatwashersecuringseat  
tocardboardpackingandsetasideforassemblyofseat  
to tractor.  
•
•
•
•
Pivot seat upward and remove from the cardboard  
packing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
knob and flat washer loosely. Do not tighten.  
•
Be sure all the above assembly steps have been  
completed.  
•
•
Check engine oil level and fill fuel tank with gasoline.  
Sit on seat in operating position, depress clutch/brake  
pedal and set the parking brake.  
•
•
Place gear shift lever in neutral (N) position.  
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
•
•
Lower seat into operating position and sit on seat.  
Slideseatuntilacomfortablepositionisreachedwhich  
allowsyoutopressclutch/brakepedalallthewaydown.  
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Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
Depress clutch/brake pedal into full “BRAKE” position  
and hold. Move gearshift lever to 1st gear.  
Slowly release clutch/brake pedal and slowly drive  
tractor off skid.  
Applybraketostoptractor, setparkingbrakeandplace  
gearshift lever in neutral position.  
•
•
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment knob securely.  
SEAT  
Turn ignition key to “OFF” position.  
SEAT PAN  
Continue with the instructions that follow.  
SHOULDER  
BOLT  
FLAT WASHER  
ADJUSTMENT  
KNOB  
FIG. 3  
7
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ASSEMBLY  
IMPORTANT: FOR SHIPPING PURPOSES, THE  
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory for  
shipping purposes. Correct tire pressure is important for  
best cutting performance.  
MULCHER PLATE WAS PREATTACHED TO YOUR  
MOWER. THE MULCHER PLATE MUST ONLY BE USED  
WITH THE MULCHING BLADES THAT CAME PACKED  
SEPARATELY IN THE CARTON.  
•
Reduce tire pressure to PSI shown in “PRODUCT  
SPECIFICATIONS” section of this manual.  
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH  
PERFORMANCE BLADES, WHICH ARE THE BEST  
BLADES FOR BAGGING AND DISCHARGING. TO USE  
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES  
THE MULCHER PLATE MUST BE REMOVED FROM THE  
MOWER (See Fig. 4).  
CHECK DECK LEVELNESS  
For best cutting results, mower housing should be properly  
leveled. See“TOLEVELMOWERHOUSING”intheService  
and Adjustments section of this manual.  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion and  
mower blade drive belts in the Service and Adjustments  
section of this manual. Verify that the belts are routed  
correctly.  
TO SET UP YOUR MOWER FOR MULCHING  
•
Remove high performance blades and install mulcher  
blades, (see BLADE REMOVAL in the CUSTOMER  
RESPONSABILITY section of this manual).  
TO INSTALL MULCHER PLATE (See Fig. 4)  
NOTE:Ifyouinstalledthemulchingbladesyouwillneedtoinstall  
themulcherplate.  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is properly adjusted. See “TO ADJUST BRAKE”  
in the Service and Adjustments section of this manual.  
•
•
Raise and hold deflector shield in upright position.  
Place front of mulcher plate over front of mower deck  
opening and slide into place, as shown.  
•
•
Hook front latch into hole on front of mower deck.  
Hook rear latch into hole on back of mower deck.  
CHECKLIST  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITYPRODUCT.  
CAUTION:Donotremovedeflectorshield  
frommower.Raiseandholdshieldwhen  
attaching mulcher plate and allow it to  
rest on plate while in operation.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
✓
✓
✓
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Batteryisproperlypreparedandcharged. (Minimum1  
hour at 6 amps).  
DEFLECTOR  
SHIELD  
MULCHER  
PLATE  
✓
✓
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
✓
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
LATCH  
HOOKS  
✓
✓
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
FIG. 4  
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
TO CONVERT TO BAGGING OR  
DISCHARGING  
NOTE:Themulcherbladeswilldischargeandbaggrass,but  
forbestbagginganddischarginginstallthehighperformance  
✓
Engine oil is at proper level.  
✓
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
blades.  
•
Remove mulcher plate and mulcher blades and install  
highperformanceblades,(seeBLADEREMOVALinthe  
CUSTOMERRESPONSABILITYsectionofthismanual).  
✓
✓
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
•
Storemulcherbladesandmulcherplateinasafeplace.  
Your mower is now ready for discharging or installation  
of optional grass catcher accessory.  
8
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.  
BATTERY  
CAUTION OR  
WARNING  
REVERSE  
FORWARD  
FAST  
SLOW  
ENGINE ON  
ENGINE OFF  
OIL PRESSURE  
CLUTCH  
LIGHTS ON  
OVER TEMP  
LIGHT  
FUEL  
CHOKE  
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE  
UNLOCKED  
LOCK  
LOCKED  
P
REVERSE  
NEUTRAL  
HIGH  
LOW  
PARKING BRAKE  
MOWER LIFT  
15  
15  
15  
ATTACHMENT  
CLUTCH DISENGAGED  
ATTACHMENT  
CLUTCH ENGAGED  
KEEP AREA CLEAR  
SLOPE HAZARDS  
(SEE SAFETY RULES SECTION)  
FREE WHEEL  
(Automatic Models only)  
IGNITION  
DANGER, KEEP HANDS AND FEET AWAY  
9
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OPERATION  
KNOW YOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR  
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save  
this manual for future reference.  
LIGHT  
SWITCH  
POSITION  
IGNITION  
SWITCH  
ATTACHMENT  
CLUTCH LEVER  
AMMETER  
LIFT LEVER  
PLUNGER  
CHOKE  
CONTROL  
ATTACHMENT  
LIFT LEVER  
CLUTCH/BRAKE  
PEDAL  
THROTTLE  
CONTROL  
GEARSHIFT  
LEVER  
PARKING  
BRAKE LEVER  
FIG. 5  
Our tractors conform to the safety standards of the American National Standards Institute.  
ATTACHMENT LIFT LEVER - Used to raise, lower, and  
THROTTLE CONTROL: Used for starting and controlling  
enginespeed.  
adjustthemowerdeckorotherattachmentsmountedtoyour  
tractor.  
CHOKE CONTROL: Used for starting a cold engine.  
CLUTCH/BRAKE PEDAL: Used for clutching and braking  
the tractor and starting the engine.  
IGNITION SWITCH: Used for starting and stopping the  
engine.  
LIGHT SWITCH POSITION: Turns the headlights on and  
off.  
AMMETER: Indicates charging (+) or discharging (-) of  
battery.  
ATTACHMENT CLUTCH LEVER: Used to engage the  
mowerblades,orotherattachmentsmountedtoyourtractor.  
LIFT LEVER PLUNGER: Used to release attachment lift  
lever when changing its position.  
PARKINGBRAKELEVER:LocksClutch/BrakePedalinto  
the brake position.  
GEARSHIFT LEVER: Selects the speed and direction of  
tractor.  
10  
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OPERATION  
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan  
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating  
your tractor or performing any adjustments or repairs. We recommend a wide vision  
safetymaskoverspectaclesorstandardsafetyglasses.  
HOW TO USE YOUR TRACTOR  
CAUTION: Always stop tractor com-  
pletely,asdescribedabove,beforeleav-  
ing the operator's position; to empty  
grasscatcher,etc.  
TO SET PARKING BRAKE (See Fig. 6)  
Yourtractorisequippedwithanoperatorpresencesensing  
switch. Whenengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake will  
shut off the engine.  
TO USE THROTTLE CONTROL (See Fig. 6)  
Always operate engine at full throttle.  
•
Depress clutch/brake pedal into full “BRAKE” position  
andhold.  
•
Operating engine at less than full throttle reduces the  
batterychargingrate.  
Full throttle offers the best bagging and mower perfor-  
mance.  
•
Place parking brake lever in “ENGAGED” position and  
releasepressurefromclutch/brakepedal. Pedalshould  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
•
TO USE CHOKE CONTROL (See Fig. 6)  
Usechokecontrolwheneveryouarestartingacoldengine.  
Do not use to start a warm engine.  
ATTACHMENT CLUTCH  
CHOKE  
LEVER "ENGAGED"  
CONTROL  
POSITION  
•
To engage choke control, pull knob out. Slowly push  
knob in to disengage.  
IGNITION KEY  
THROTTLE  
CONTROL  
"DISENGAGED"  
POSITION  
TO MOVE FORWARD AND BACKWARD  
(See Fig. 6)  
The direction and speed of movement is controlled by the  
gearshift lever.  
PARKING BRAKE  
"ENGAGED" POSITION  
"BRAKE"  
POSITION  
•
Start tractor with clutch/brake pedal depressed and  
gearshift lever in neutral (N) position.  
GEAR SHIFT  
LEVER  
PARKING BRAKE  
"DISENGAGED"  
POSITION  
CLUTCH/BRAKE  
PEDAL "DRIVE"  
POSITION  
•
•
Move gear shift lever to desired position.  
Slowly release clutch/brake pedal to start movement.  
FIG. 6  
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP  
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO  
DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR  
TRANSAXLE.  
STOPPING (See Fig. 6)  
MOWER BLADES -  
•
Tostopmowerblades,moveattachmentclutchleverto  
TO ADJUST MOWER CUTTING HEIGHT (See  
Fig. 6)  
The position of the attachment lift lever determines the  
cutting height.  
“DISENGAGED”position.  
GROUNDDRIVE-  
•
To stop ground drive, depress clutch/brake pedal into  
full “BRAKE” position.  
Move gear shift lever to neutral (N) position.  
•
•
Grasp lift lever.  
Press plunger with thumb and move lever to desired  
position.  
•
ENGINE -  
•
Move throttle control to slow position.  
Thecutting height rangeis approximately1-1/2to 4". The  
heights are measured from the ground to the blade tip with  
theenginenotrunning. Theseheightsareapproximateand  
may vary depending upon soil conditions, height of grass  
and types of grass being mowed.  
NOTE: Failure to move throttle control to slow position and  
allowingenginetoidlebeforestoppingmaycauseengineto  
“backfire”.  
•
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorizeduse.  
•
Theaveragelawnshouldbecuttoapproximately2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
•
Never use choke to stop engine.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE  
BATTERY TO BE DISCHARGED, (DEAD).  
NOTE: Under certain conditions when tractor is standing  
idle with the engine running, hot engine exhaust gases  
may cause “browning” of grass. To eliminate this  
possibility, always stop engine when stopping tractor on  
grass areas.  
•
For best cutting performance, grass over 6 inches in  
height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
11  
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OPERATION  
TO ADJUST GAUGE WHEELS (See Fig. 7)  
"ENGAGED" POSITION  
Gaugewheels areproperlyadjustedwhentheyareslightly  
offthegroundwhenmowerisatthedesiredcuttingheightin  
operating position. Gauge wheels then keep the deck in  
proper position to help prevent scalping in most terrain  
conditions.  
ATTACHMENT  
LIFT LEVER  
HIGH POSITION  
LOW  
POSITION  
NOTE:Adjust gauge wheels with tractor on a flat level  
surface.  
•
Adjust mower to desired cutting height (See “TO AD-  
JUST MOWER CUTTING HEIGHT” in the Operation  
section of this manual).  
With mower in desired height of cut position, gauge  
wheelsshouldbeassembledsotheyareslightlyoffthe  
ground. Install gauge wheel in appropriate hole with  
shoulderbolt,3/8washer,and3/8-16locknutandtighten  
securely.  
ATTACHMENT  
CLUTCH LEVER  
"DISENGAGED"  
POSITION  
•
DEFLECTOR  
SHIELD  
•
Repeatforoppositesideinstallinggaugewheelinsame  
adjustmenthole.  
FIG. 8  
GAUGE WHEEL  
MOUNTING  
BRACKET  
TO OPERATE ON HILLS  
CAUTION: Donotdriveupordownhills  
withslopesgreaterthan15°anddonot  
drive across any slope.  
•
Choose the slowest speed before starting up or down  
hills.  
3/8-16  
LOCKNUT  
•
•
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slowerposition.  
SHOULDER  
BOLT  
3/8 WASHER  
GAUGE WHEEL  
•
•
If stopping is absolutely necessary, push clutch/brake  
pedal quickly to brake position and engage parking  
brake.  
Move gearshift lever to 1st gear. Be sure you have  
allowed room for tractor to roll slightly as you restart  
movement.  
Torestartmovement,slowlyreleaseparkingbrakeand  
clutch/brakepedal.  
Make all turns slowly.  
FIG. 7  
TO OPERATE MOWER (See Fig. 8)  
Yourtractor isequippedwithanoperatorpresencesensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged will  
shut off the engine.  
•
•
•
•
Select desired height of cut.  
Start mower blades by engaging attachment clutch  
control.  
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
TO TRANSPORT  
•
•
•
Raise attachment lift to highest position with attach-  
ment lift control.  
When pushing or towing your tractor, be sure gearshift  
lever is in neutral (N) position.  
•
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
Do not push or tow tractor at more than five (5) MPH.  
NOTE: To protect hood from damage when transporting  
yourtractoronatruckoratrailer,besurehoodisclosedand  
securedtotractor. Useanappropriatemeansoftyinghood  
to tractor (rope, cord, etc.).  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your  
tractor. Use common sense when towing. Too heavy of a  
load, while on a slope, is dangerous. Tires can lose traction  
withthegroundandcauseyoutolosecontrolofyourtractor.  
12  
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OPERATION  
TO START ENGINE (See Fig. 6)  
Whenstartingtheengineforthefirsttimeoriftheenginehas  
run out of fuel, it will take extra cranking time to move fuel  
from the tank to the engine.  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
•
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
•
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
•
•
Check engine oil with tractor on level ground.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULL” mark on dipstick is reached. Do not overfill.  
•
•
•
•
Place gear shift lever in neutral (N) position.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to fast position  
Pullchokecontroloutforacoldenginestartattempt.For  
a warm engine start attempt the choke control may not  
beneeded.  
•
•
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Customer Responsibilities section of this manual).  
Tochangeengineoil,seetheCustomerResponsibilities  
section in this manual.  
NOTE: Before starting, read the warm and cold starting  
proceduresbelow.  
•
Insert key into ignition and turn key clockwise to  
“START” position and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute. If the engine does not start  
afterseveralattempts,pushchokecontrolin,waitafew  
minutes and try again. If engine still does not start, pull  
the choke control out and retry.  
ADD GASOLINE  
•
Fill fuel tank to bottom of filler neck. Do not overfill. Use  
fresh,clean,regularunleadedgasolinewithaminimum  
of 87 octane. (Use of leaded gasoline will increase  
carbon and lead oxide deposits and reduce valve life).  
Donotmixoilwithgasoline. Purchasefuelinquantities  
thatcanbeusedwithin30daystoassurefuelfreshness.  
WARM WEATHER STARTING (50° F and above)  
•
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. If the engine starts  
torunroughly,pullthechokecontroloutslightlyforafew  
secondsandthencontinuetopushthecontrolinslowly.  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
•
The attachments and ground drive can now be used. If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
COLD WEATHER STARTING (50° F and below)  
CAUTION: Alcoholblendedfuels(called  
gasohol or using ethanol or methanol)  
canattractmoisturewhichleadstosepa-  
ration and formation of acids during  
storage. Acidicgascandamagethefuel  
systemofanenginewhileinstorage. To  
avoidengineproblems,thefuelsystem  
shouldbeemptiedbeforestorageof30  
daysorlonger. Drainthegastank,start  
the engine and let it run until the fuel  
lines and carburetor are empty. Use  
fresh fuel next season. See Storage  
Instructionsforadditionalinformation.  
Neveruseengineorcarburetorcleaner  
products in the fuel tank or permanent  
damage may occur.  
•
When engine starts, slowly push choke control in until  
theenginebeginstorunsmoothly.Continuetopushthe  
choke control in small steps allowing the engine to  
acceptsmallchangesinspeedandload,untilthechoke  
control is fully in. If the engine starts to run roughly, pull  
thechokecontroloutslightlyforafewsecondsandthen  
continue to push the control in slowly. This may require  
an engine warm-up period from several seconds to  
several minutes, depending on the temperature.  
•
The attachments can be used during the engine warm-  
upperiodandmayrequirethechokecontrolbepulledout  
slightly.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See “TO  
ADJUST CARBURETOR” in the Service and Adjustments  
section of this manual.  
13  
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OPERATION  
MULCHING MOWING TIPS  
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER  
HOUSING FREE OF BUILT-UP GRASS AND TRASH.  
CLEAN AFTER EACH USE.  
MOWING TIPS  
•
Mower should be properly leveled for best mowing  
performance. See “TO LEVEL MOWER HOUSING” in  
the Service and Adjustments section of this manual.  
•
Thespecialmulchingbladewillrecutthegrassclippings  
many times and reduce them in size so that as they fall  
ontothelawntheywilldisperseintothegrassandnotbe  
noticed. Also, the mulched grass will biodegrade  
quickly to provide nutrients for the lawn. Always mulch  
with your highest engine (blade) speed as this will  
provide the best recutting action of the blades.  
•
•
Thelefthandsideofmowershouldbeusedfortrimming.  
Drivesothatclippingsaredischargedontotheareathat  
has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
•
•
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 9).  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desiredheight.  
•
Avoidcutting yourlawn whenitis wet. Wetgrasstends  
to form clumps and interferes with the mulching action.  
The best time to mow your lawn is the early afternoon.  
At this time the grass has dried and the newly cut area  
will not be exposed to the direct sun.  
•
•
•
Forbestresults,adjustthemowercuttingheightsothat  
the mower cuts off only the top one-third of the grass  
blades (See Fig. 10). For extremely heavy mulching,  
reduce your width of cut on each pass and mow slowly.  
Certaintypesofgrassandgrassconditionsmayrequire  
that an area be mulched a second time to completely  
hide the clippings. When doing a second cut, mow  
across or perpendicular to the first cut path.  
Change your cutting pattern from week to week. Mow  
northtosouthoneweekthenchangetoeasttowestthe  
next week. This will help prevent matting and graining  
of the lawn.  
•
•
Do not mow grass when it is wet. Wet grass will plug  
mowerandleaveundesirableclumps. Allowgrasstodry  
beforemowing.  
Alwaysoperateengineatfullthrottlewhenmowing  
to assure better mowing performance and proper dis-  
chargeofmaterial. Regulategroundspeedbyselecting  
a low enough gear to give the mower cutting perfor-  
mance as well as the quality of cut desired.  
•
When operating attachments, select a ground speed  
thatwillsuittheterrainandgivebestperformanceofthe  
attachment being used.  
FIG. 10  
FIG. 9  
14  
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CUSTOMERRESPONSIBILITIES  
E
S
G
S
S
R
MAINTENANCE SCHEDULE  
S
A
R
R
U
R
R
U
U
O
U
O
T
O
O
H
O
FILL IN DATES  
H
H
0
0
S
H
5
0
E
R
8
2
5
1
AS YOU COMPLETE  
REGULAR SERVICE  
Y
Y
Y
Y
R
O
R
R
R
F
E
E
E
E
V
E
V
V
V
B
EVERY SEASONSERVICE DATES  
E
E
E
E
BEFORE EACH USE  
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
5
A
Sharpen/Replace Mower Blades  
3
4
C
Lubrication Chart  
T
Check Battery Level  
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
1,2  
Change Engine Oil (without oil filter)  
1,2  
E
Clean Air Filter  
N
2
2
G
Clean Air Screen  
I
Inspect Muffler/Spark Arrester  
N
Replace Oil Filter (If equipped)  
1,  
2
E
Clean Engine Cooling Fins  
Replace Spark Plug  
2
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
1 - Change more often when operating under a heavy load or  
in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
GENERAL RECOMMENDATIONS  
LUBRICATION CHART  
SPINDLE  
ZERK  
SPINDLE  
ZERK  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
FRONT WHEEL  
BEARING ZERK  
FRONT WHEEL  
BEARING ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
All adjustments in the Service and Adjustments section of  
this manual should be checked at least once each season.  
ENGINE  
•
Onceayearyoushouldreplacethesparkplug,cleanor  
replaceairfilter,andcheckbladesandbeltsforwear. A  
newsparkplugandcleanairfilterassureproperair-fuel  
mixtureandhelpyourenginerunbetterandlastlonger.  
BEFORE EACH USE  
GEARSHIFT  
PIVOTS  
•
•
•
•
Check engine oil level.  
Checkbrakeoperation.  
Check tire pressure.  
Checkoperatorpresenceand  
interlock systems for proper operation.  
Check for loose fasteners.  
SAE 30 OR 10W30 MOTOR OIL  
GENERAL PURPOSE GREASE  
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”  
SECTION  
•
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT  
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.  
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT  
THAT WILL SHORTEN THE LIFE OF THE SELF-  
LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE  
DRY, POWDERED  
GRAPHITE TYPE LUBRICANT SPARINGLY.  
LUBRICATED, USE ONLY  
A
15  
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CUSTOMERRESPONSIBILITIES  
TRACTOR  
Always observe safety rules when performing any mainte-  
nance.  
MANDREL  
ASSEMBLY  
TRAILING  
EDGE UP  
BLADE  
CENTER  
HOLE  
BRAKE OPERATION  
Iftractorrequiresmorethansix(6)feetstoppingdistanceat  
high speed in highest gear, then brake must be adjusted.  
(See“TOADJUSTBRAKE”intheServiceandAdjustments  
section of this manual).  
FLAT WASHER  
LOCK WASHER  
STAR  
TIRES  
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT  
SPECIFICATIONS” section of this manual).  
BLADE BOLT (GRADE 8)*  
*A GRADE 8 HEAT TREATED BOLT CAN BE  
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
FIG. 11  
TO SHARPEN BLADE (See Fig. 12)  
NOTE: Wedonotrecommendsharpeningblade-butifyou  
do, be sure the blade is balanced.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
Care should be taken to keep the blade balanced. An  
unbalancedbladewillcauseexcessivevibrationandeven-  
tual damage to mower and engine.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repairtheproblemimmediately.  
•
The blade can be sharpened with a file or on a grinding  
wheel. Do not attempt to sharpen while on the mower.  
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a cone  
balancer, follow the instructions supplied with bal-  
ancer.)  
•
•
•
•
•
The engine should not start unless the clutch/brake  
pedalisfullydepressedandattachementclutchcontrol  
is in the disengaged position.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
Whentheengineisrunningandtheattachmentclutchis  
engaged, any attempt by the operator to leave the seat  
should shut off the engine.  
Theattachmentclutchshouldneveroperateunlessthe  
operator is in the seat.  
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
•
Slidebladeontoanunthreadedportionofthesteelbolt  
orpinandholdtheboltorpinparallelwiththeground. If  
blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
CENTER HOLE  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bentordamagedblades.  
5/8" BOLT  
OR PIN  
BLADE  
BLADE REMOVAL (See Fig. 11)  
•
•
•
Raise mower to highest position to allow access to  
blades.  
Remove blade bolt, lock washer and flat washer secur-  
ingblade.  
Install new or resharpened blade with trailing edge up  
towards deck as shown.  
FIG. 12  
BATTERY  
Your tractor has a battery charging system which is suffi-  
cient for normal use. However, periodic charging of the  
battery with an automotive charger will extend its life.  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
•
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
•
Reassemble blade bolt, lock washer and flat washer in  
exact order as shown.  
Tighten blade bolt securely (27-35 Ft. Lbs. torque).  
•
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.  
16  
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CUSTOMERRESPONSIBILITIES  
NOTE: The original equipment battery on your tractor is  
TO CHANGE ENGINE OIL (See Fig. 13)  
maintenancefree.Donotattempttoopenorremovecapsor  
covers. Adding or checking level of electrolyte is not  
necessary.  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
•
•
•
•
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
TO CLEAN BATTERY AND TERMINALS  
Corrosionanddirtonthebatteryandterminalscancausethe  
battery to “leak” power.  
•
DisconnectBLACKbatterycablefirst thenRED battery  
cable and remove battery from tractor.  
•
Remove yellow cap from end of drain valve and install  
the drain tube onto the fitting.  
•
•
Rinse the battery with plain water and dry.  
Clean terminals and battery cable ends with wire brush  
until bright.  
OIL DRAIN VALVE  
CLOSED AND  
LOCKED  
POSITION  
•
•
Coat terminals with grease or petroleum jelly.  
Reinstall battery (See “REPLACING BATTERY” in the  
SERVICEANDADJUSTMENTSsectionofthismanual).  
V-BELTS  
Check V-belts for deterioration and wear after 100 hours of  
operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
TRANSAXLE COOLING  
Keeptransaxlefreefrombuild-upofdirtandchaffwhichcan  
restrict cooling.  
DRAIN  
TUBE  
YELLOW  
CAP  
ENGINE  
FIG. 13  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oil’s SAE viscosity grade  
accordingtoyourexpectedoperatingtemperature.  
•
Unlockdrainvalvebypushinginwardandturningcoun-  
terclockwise.  
To open, pull out on the drain valve.  
Afteroilhasdrainedcompletely,closeandlockthedrain  
valve by pushing inward and turning clockwise until the  
pin is in the locked position as shown.  
•
•
SAE VISCOSITY GRADES  
•
•
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCTSPECIFICATIONS”sectionofthismanual.  
Use gauge on oil fill cap/dipstick for checking level. Be  
sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULL” line on dipstick.  
SAE 30  
5W-30  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
•
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
CLEAN AIR SCREEN  
Air screen must be kept free of dirt and chaff to prevent  
enginedamagefromoverheating. Cleanwithawirebrushor  
compressedairtoremovedirtandstubborndriedgumfibers.  
Change the oil after every 25 hours of operation or at least  
onceayearifthetractorisnotusedfor25hoursinoneyear.  
CLEAN AIR INTAKE/COOLING AREAS  
To insure proper cooling, make sure the grass screen,  
cooling fins, and other external surfaces of the engine are  
kept clean at all times.  
Checkthecrankcaseoillevelbeforestartingtheengineand  
after each eight (8) hours of operation. Tighten oil fill cap/  
dipstick securely each time you check the oil level.  
Every 100 hours of operation (more often under extremely  
dusty, dirty conditions), remove the blower housing and  
other cooling shrouds. Clean the cooling fins and external  
surfaces as necessary. Make sure the cooling shrouds are  
reinstalled.  
NOTE: Operating the engine with a blocked grass screen,  
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved  
will cause engine damage due to overheating.  
17  
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CUSTOMERRESPONSIBILITIES  
AIR FILTER (See Fig. 14)  
IN-LINE FUEL FILTER (See Fig. 15)  
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacementisrequired.  
•
•
•
•
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointingtowardscarburetor.  
Be sure there are no fuel line leaks and clamps are  
properlypositioned.  
Immediately wipe up any spilled gasoline.  
Service air cleaner more often under dusty conditions.  
•
Remove knobs and cover.  
TOSERVICEPRE-CLEANER  
•
•
•
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth.  
Saturateitinengineoil. Wrapitinclean,absorbentcloth  
and squeeze to remove excess oil.  
CLAMP  
•
If very dirty or damaged, replace pre-cleaner.  
CLAMP  
TO SERVICE CARTRIDGE  
•
Cleancartridgebytappinggentlyonflatsurface. Ifvery  
dirty or damaged, replace cartridge.  
FUEL  
FILTER  
•
Reinstall precleaner cartridge, cover and secure with  
knobs.  
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS  
KEROSENE, ARE NOT TO BE USED TO CLEAN THE  
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF  
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT  
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.  
FIG. 15  
CLEANING  
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
KNOBS  
Protect painted surfaces with automotive type wax.  
We do not recommend using a garden hose to clean your  
tractor unless the electrical system, muffler, air filter and  
carburetor are covered to keep water out. Water in engine  
can result in a shortened engine life.  
CARTRIDGE  
COVER  
FOAM  
PRE-CLEANER  
FIG. 14  
MUFFLER  
Inspect and replace corroded muffler and spark arrester (if  
equipped) as it could create a fire hazard and/or damage.  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
“PRODUCT SPECIFICATIONS” section of this manual.  
18  
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SERVICE AND ADJUSTMENTS  
WARNING: TOAVOIDSERIOUSINJURY,BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:  
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift lever in neutral (N) position.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key to “STOP” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with  
plug.  
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE  
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,  
REMOVE THE FRONT LINKS AND HOOK THE CLUTCH  
TRACTOR  
TO REMOVE MOWER (See Fig. 16)  
SPRING INTO SQUARE HOLE IN FRAME.  
Mowerwillbeeasiertoremovefromtherightsideoftractor.  
TO INSTALL MOWER (See Fig. 16)  
•
•
Place attachment clutch in “DISENGAGED” position.  
Moveattachmentliftleverforwardtolowermowertoits  
lowest position.  
•
•
Raise attachment lift lever to its highest position.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
•
•
Roll belt off engine pulley.  
Remove small retainer spring, and lift clutch spring off  
pulley bolt.  
•
•
Lower lift lever to its lowest position.  
Connect front links to mower deck and secure with  
retainersprings..  
•
•
•
•
•
Remove large retainer spring, slide collar off and push  
housing guide out of bracket.  
Disconnect anti-swaybar from chassis bracket by re-  
movingretainerspring.  
Disconnect suspension arms from rear deck brackets  
by removing retainer springs.  
Disconnect front links from deck by removing retainer  
springs.  
•
•
•
•
Connect suspension arms to rear deck brackets and  
secure with retainer springs.  
Connect anti-swaybar to chassis bracket and secure  
withretainerspring.  
Push clutch cable housing guide into bracket, slide  
collar onto guide and secure with large retainer spring.  
Install belt onto engine pulley.  
Raise lift lever to raise suspension arms. Slide mower  
out from under tractor.  
SQUARE HOLE  
SUSPENSION ARMS  
SMALL RETAINER SPRING  
CLUTCH SPRING  
ENGINE PULLEY  
FRONT LINK  
RETAINER SPRING  
ANTI-SWAY BAR  
COLLAR  
RETAINER SPRINGS  
(BOTH SIDES)  
LARGE  
RETAINER  
SPRING  
HOUSING GUIDE  
BRACKET  
DEFLECTOR  
SHIELD  
FIG. 16  
19  
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SERVICE AND ADJUSTMENTS  
•
•
•
•
If links are not equal in length, adjust one link to same  
TO LEVEL MOWER HOUSING  
length as other link.  
Adjust the mower while tractor is parked on level ground or  
driveway. Makesuretiresareproperlyinflated(See“PROD-  
UCTSPECIFICATIONS”sectionofthismanual). Iftiresare  
over or underinflated, you will not properly adjust your  
mower.  
Tolowerfrontofmowerloosennut“E”onbothfrontlinks  
an equal number of turns.  
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,  
tighten nuts “F” against trunnion on both front links.  
Toraisefrontofmower, loosennut“F”fromtrunnionon  
both front links. Tighten nut “E” on both front links an  
equal number of turns. The two front links must remain  
equal in length.  
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,  
tighten nut “F” against trunnion on both front links.  
Recheckside-to-sideadjustment.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)  
•
Raise mower to its highest position.  
•
Atthemidpointofbothsidesofmower, measureheight  
frombottomedgeofmowertoground. Distance“A”on  
both sides of mower should be the same or within 1/4"  
of each other.  
•
•
•
•
•
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
MANDREL  
"D"  
"D"  
NOTE: Each full turn of adjustment nut will change mower  
height about 1/8".  
FIG. 19  
•
Recheck measurements after adjusting.  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
BOTTOM EDGE  
BOTTOM EDGE  
OF MOWER  
TO GROUND  
OF MOWER  
TO GROUND  
“A”  
NUT "F"  
TRUNNION  
“A”  
GROUND LINE  
NUT "E"  
FIG. 17  
SUSPENSION ARM  
FRONT LINKS  
FIG. 20  
LIFT LINK ADJUSTMENT  
NUT  
TO REPLACE MOWER BLADE DRIVE BELT  
(See Fig. 21)  
FIG. 18  
The mower blade drive belt may be replaced without tools.  
FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)  
Park the tractor on level surface. Engage parking brake.  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF  
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS  
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS  
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-  
SIDE.  
Toobtainthebestcuttingresults,themowerhousingshould  
be adjusted so that the front is approximately 1/8" to 1/2"  
lowerthantherearwhenthemowerisinitshighestposition.  
Checkadjustmentonrightsideoftractor. Measuredistance  
“D” directly in front and behind the mandrel at bottom edge  
of mower housing as shown.  
BELT REMOVAL  
•
Remove mower from tractor (See “TO REMOVE  
MOWER” in this section of this manual).  
•
•
Work belt off both mandrel pulleys and idler pulleys.  
Pull belt away from mower.  
BELTINSTALLATION  
•
Install new belt in reverse order of removal.  
•
Make sure belt is in all pulley grooves and inside all belt  
guides.  
•
Before making any necessary adjustments, check that  
both front links are equal in length.  
•
Install mower in reverse order of removal instructions.  
20  
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SERVICE AND ADJUSTMENTS  
BELT INSTALLATION -  
MANDREL  
PULLEY  
IDLER PULLEYS  
•
Carefully work new belt down between transaxle belt  
keepers and onto the input pulley.  
•
•
Slide belt into the center span keeper.  
Pull belt toward front of tractor and roll around the top  
groove of engine pulley.  
Install belt through stationary idler and clutching idler.  
Make sure belt is in all pulley grooves and inside all belt  
guidesandkeepers.  
•
•
•
Install mower (See “TO INSTALL MOWER” in this  
section of manual).  
MANDREL  
PULLEY  
ENGINE  
PULLEY  
FIG. 21  
CLUTCHING  
IDLER  
TO ADJUST BRAKE (See Fig. 22)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the right side of the transaxle.  
Iftractorrequiresmorethansix(6)feetstoppingdistanceat  
high speed in highest gear on a level dry concrete or paved  
surface, then brake must be adjusted.  
STATIONARY  
IDLER  
CENTER SPAN  
KEEPER  
•
•
Depressclutch/brakepedalandengageparkingbrake.  
Measuredistancebetweenbrakeoperatingarmandnut  
“A” on brake rod.  
If distance is other than 1-1/2", loosen jam nut and turn  
nut“A”untildistancebecomes1-1/2". Retightenjamnut  
against nut “A”.  
TRANSAXLE  
PULLEY  
•
•
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than six (6) feet in highest gear, further  
maintenance is necessary. Contact your nearest au-  
thorizedservicecenter/department.  
FIG. 23  
TRANSAXLE GEAR SHIFT LEVER NEUTRAL  
ADJUSTMENT (See Fig. 24)  
WITH PARKING BRAKE "ENGAGED"  
The transaxle should be in neutral when the gear shift lever  
isinneutral(N)(lockgate)position.Theadjustmentispreset  
atthefactory;however,ifadjustmentisneeded,proceedas  
follows:  
1-1/2"  
NUT "A"  
•
Make sure transaxle is in neutral (N).  
JAM NUT  
NOTE: When the tractor rear wheels move freely, the  
transaxle is in neutral.  
•
•
•
Loosen adjustment bolt in front of the right rear wheel.  
Position the gear shift lever in the neutral (N) position.  
Tighten adjustment bolt securely.  
OPERATING ARM  
NOTE: Ifadditionalclearanceisneededtogettoadjustment  
FIG. 22  
bolt, move mower deck height to the lowest position.  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 23)  
Parkthetractoronlevelsurface. Engageparkingbrake. For  
assistance,thereisabeltinstallationguidedecalonbottom  
side of left footrest.  
NEUTRAL  
LOCK GATE  
GEARSHIFT LEVER  
BELT REMOVAL -  
•
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
ADJUSTMENT  
BOLT  
NOTE: Observe entire motion drive belt and position of all  
belt guides and keepers.  
•
•
•
FIG. 24  
Remove belt from stationary idler and clutching idler.  
Removebeltdownwardfromaroundenginepulley.  
Pull belt slack toward rear of tractor. Remove belt  
upwards from transaxle pulley by deflecting belt keep-  
ers.  
Removebeltfromcenterspankeeperandpullbeltaway  
from tractor.  
TO ADJUST STEERING WHEEL ALIGNMENT  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
•
21  
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SERVICE AND ADJUSTMENTS  
TO REMOVE CABLES, REVERSE ORDER -  
FRONT WHEEL TOE-IN/CAMBER  
•
BLACK cable first from chassis and then from the fully  
chargedbattery.  
Thefrontwheeltoe-inandcamberarenotadjustableonyour  
tractor. Ifdamagehasoccurredtoaffectthefrontwheeltoe-  
in or camber, contact your nearest authorized service  
center/department.  
•
RED cable last from both batteries.  
TO REMOVE WHEEL FOR REPAIRS (See Fig.  
25)  
•
•
Block up axle securely.  
Removeaxlecover,retainingringandwasherstoallow  
wheelremoval(rearwheelcontainsasquarekey-Donot  
lose).  
•
•
Repairtireandreassemble.  
Onrearwheelsonly: aligngroovesinrearwheelhuband  
axle. Insert square key.  
WEAK OR DEAD  
BATTERY  
FULLY CHARGED  
BATTERY  
•
Replace washers and snap retaining ring securely in  
axlegroove.  
Replace axle cover.  
FIG. 26  
•
REPLACING BATTERY (See Figs. 27 and 28)  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
CAUTION: Do not short battery  
terminals by allowing a wrench or any  
other object to contact both terminals  
at the same time. Before connecting  
battery,removemetalbracelets,  
wristwatch bands, rings, etc.  
Positive terminal must be connected  
first to prevent sparking from acciden-  
tal grounding.  
WASHERS  
RETAINING  
RING  
AXLE  
COVER  
•
•
Lift seat pan to raised position.  
DisconnectBLACKbatterycablefirstthenREDbattery  
cable and carefully remove battery from tractor.  
SQUARE KEY  
(REAR WHEEL ONLY)  
•
•
Installnewbatterywithterminalsinsamepositionasold  
battery.  
First connect RED battery cable to positive (+) terminal  
with hex bolt and keps nut as shown. Tighten securely.  
Slide terminal cover over terminal.  
FIG. 25  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 26)  
•
ConnectBLACKgroundingcabletonegative(-)terminal  
withremaininghexboltandkepsnut. Tightensecurely.  
WARNING: Lead-acidbatteriesgenerate  
explosive gases. Keep sparks, flame  
and smoking materials away from bat-  
teries. Alwaysweareyeprotectionwhen  
aroundbatteries.  
SEAT PAN  
If your battery is too weak to start the engine, it should be  
recharged.(See"BATTERY"intheCUSTOMERRESPON-  
SIBILITIES section of this manual).  
If “jumper cables” are used for emergency starting, follow  
thisprocedure:  
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12  
VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A  
12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR  
BATTERY TO START OTHER VEHICLES.  
FIG. 27  
KEPS NUT  
TERMINAL  
TO ATTACH JUMPER CABLES -  
COVER  
•
ConnectoneendoftheREDcabletothePOSITIVE(+)  
terminal of each battery(A-B), taking care not to short  
against tractor chassis.  
HEX  
BOLT  
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal (C) of fully charged battery.  
Connect the other end of the BLACK cable (D) to good  
chassis ground, away from fuel tank and battery.  
POSITIVE (RED)  
CABLE  
NEGATIVE  
(BLACK) CABLE  
FIG. 28  
22  
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SERVICE AND ADJUSTMENTS  
TO REPLACE HEADLIGHT BULB  
TO ADJUST CHOKE CONTROL (See Fig. 31)  
•
•
•
Raisehood.  
The choke control has been preset at the factory and  
adjustment should not be necessary. Check adjustment as  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
Pullbulbholderoutoftheholeinthebacksideofthegrill.  
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
•
•
•
Withenginenotrunning,movechokecontrol(locatedon  
dash panel) to full choke position.  
Loosen knob and remove cover assembly from air  
cleaner.  
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp  
screw and move choke cable until choke is completely  
closed. Tighten casing clamp screw securely.  
•
Closehood.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
•
Checkwiring. SeeelectricalwiringdiagramintheRepair  
Parts section.  
•
Replace air cleaner cover assembly and tighten knob.  
TO REPLACE FUSE  
Replacewith20ampautomotive-typeplug-infuse. Thefuse  
holder is located behind the dash.  
TO ADJUST CARBURETOR  
Your carburetor is not adjustable. If your engine does not  
operateproperlyduetosuspectedcarburetorproblems,take  
yourtractortoanauthorizedservicecenterforrepairand/or  
adjustment.  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 29)  
•
•
•
Raisehood.  
Unsnapheadlightwireconnector.  
Standinfrontoftractor. Grasphoodatsides,tilttoward  
engine and lift off of tractor.  
Highspeedstopisfactoryadjusted. Donotadjust-damage  
may result.  
IMPORTANT: NEVER TAMPER WITH THE ENGINE  
GOVERNOR, WHICH IS FACTORY SET FOR PROPER  
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE  
THE FACTORY HIGH SPEED SETTING CAN BE  
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED  
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR  
•
Toreplace, reverseaboveprocedure.  
NEAREST  
AUTHORIZED  
SERVICE  
CENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
HOOD  
EXPERIENCE  
ADJUSTMENTS.  
TO  
MAKE  
ANY  
NECESSARY  
STOP  
HEADLIGHT  
WIRE  
CONNECTOR  
CLAMP  
SCREW  
SWIVEL  
FIG. 30  
FIG. 29  
ENGINE  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 30)  
The throttle control has been preset at the factory and  
adjustmentshouldnotbenecessary. Checkadjustmentas  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
•
With engine not running, move throttle control lever to  
fast position.  
CLAMP SC
•
Check that swivel is against stop. If it is not, loosen  
cable clamp screw and pull cable back until swivel is  
against stop. Tighten cable clamp screw securely.  
FIG. 31  
23  
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STORAGE  
Immediatelyprepareyourtractorforstorageattheendofthe  
season or if the tractor will not be used for 30 days or more.  
ENGINE  
FUEL SYSTEM  
CAUTION: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
or spark. Allow the engine to cool  
before storing in any enclosure.  
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM  
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM  
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL  
HOSE, OR TANK DURING STORAGE.  
ALSO,  
EXPERIENCE INDICATES THAT ALCOHOL BLENDED  
FUELS (CALLED GASOHOL OR USING ETHANOL OR  
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS  
TO SEPARATION AND FORMATION OF ACIDS DURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL  
SYSTEM OF AN ENGINE WHILE IN STORAGE.  
TRACTOR  
Removemowerfromtractorforwinterstorage. Whenmower  
is to be stored for a period of time, clean it thoroughly,  
remove all dirt, grease, leaves, etc. Store in a clean, dry  
area.  
•
•
Drain the fuel tank.  
Start the engine and let it run until the fuel lines and  
carburetorareempty.  
•
Cleanentiretractor(See“CLEANING”intheCustomer  
Responsibilities section of this manual).  
•
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
•
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
Lubricate as shown in the Customer Responsibilities  
section of this manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
•
Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable alternative in  
minimizing the formation of fuel gum deposits during stor-  
age. Add stabilizer to gasoline in fuel tank or storage  
container. Always follow the mix ratio found on stabilizer  
container. Run engine at least 10 minutes after adding  
stabilizer to allow the stabilizer to reach the carburetor. Do  
not drain the gas tank and carburetor if using fuel stabilizer.  
•
•
•
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
ENGINE OIL  
Drainoil(withenginewarm)andreplacewithcleanengineoil.  
(See“ENGINE”intheCustomerResponsibilitiessectionof  
this manual).  
BATTERY  
•
•
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
CYLINDER(S)  
•
•
Removesparkplug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
•
Tohelppreventcorrosionandpowerleakageduringlong  
periods of storage, battery cables should be discon-  
nectedandbatterycleanedthoroughly(see“TOCLEAN  
BATTERYANDTERMINALS”intheCustomerRespon-  
sibilities section of this manual).  
•
•
Turnignitionkeyto“START”positionforafewseconds  
to distribute oil.  
Replace with new spark plug(s).  
•
•
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
OTHER  
•
•
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
•
•
Ifpossible,storeyourtractorindoorsandcoverittogive  
protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE  
AND EXHAUST AREAS ARE STILL WARM.  
24  
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TROUBLESHOOTINGPOINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See “To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Drain fuel tank and refill with fresh gasoline.  
6. Check all wiring.  
7. See “To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Clutch/brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress clutch/brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not 1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
start  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Set in “Higher Cut” position/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
5. Check oil level/change oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Drain fuel tank and refill with fresh gasoline.  
9. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See “To Adjust Carburetor” in Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
25  
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TROUBLESHOOTINGPOINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves  
seat with attachment  
clutch engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working 1. Switch is “OFF”.  
1. Turn switch “ON”.  
(if so equipped)  
2. Bulb(s) or lamp(s) burned out.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
Battery will not charge  
1. Bad battery cell(s).  
1. Replace battery.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
2. Check/clean all connections.  
3. Replace regulator.  
4. Replace alternator.  
Engine “backfires”  
when turning engine  
“OFF”  
1. Engine throttle control not set at “SLOW”  
position for 30 seconds before stopping engine.  
1. Move throttle control to “SLOW” position and allow  
to idle for 30 seconds before stopping engine.  
26  
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TRACTOR - MODEL NUMBER PPR2042STC  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
RED  
RED  
A
M
STARTER  
AMMETER  
(OPTIONAL)  
BLACK  
WHITE  
SOLENOID  
RED  
S
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
G
A1  
A2  
WHITE  
L
SEAT SWITCH  
(NOT OCCUPIED)  
IGNITION  
SWITCH  
WHITE  
BLACK  
BLACK  
BLACK  
BLACK  
ATT'MENT CLUTCH  
(CLUTCH OFF)  
GROUNDING  
CONNECTOR  
BLACK  
HOUR  
METER  
(OPTIONAL)  
SPARK  
PLUG  
BLACK  
IGNITION  
UNIT  
GAP  
FUEL  
LINE  
(2 PLUGS ON  
TWIN CYL. ENGINES)  
BLUE  
CHARGING SYSTEM OUTPUT  
3 AMP DC @ 3600 RPM  
28 VOLTS AC MIN. @ 3600 RPM  
(CHARGING SYSTEM DISCONNECTED)  
RED  
FUEL SHUT-OFF SOLENOID  
(IF SO EQUIPPED)  
LIGHTING SYSTEM OUTPUT  
5 AMP AC @ 3600 RPM  
ALTERNATOR  
DIODE  
ORANGE  
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)  
NOTE  
YOUR TRACTOR IS  
BROWN  
BLACK  
EQUIPPED WITH A SPECIAL  
ALTERNATOR SYSTEM.  
THE LIGHTS ARE NOT  
CONNECTED TO THE  
BATTERY, BUT HAVE THEIR  
OWN ELECTRICAL SOURCE.  
BECAUSE OF THIS, THE  
HEADLIGHTS  
BRIGHTNESS OF THE LIGHTS  
WILL CHANGE WITH ENGINE  
SPEED. AT IDLE THE LIGHTS  
WILL DIM. AS THE ENGINE IS  
SPEEDED UP, THE LIGHTS  
WILL BECOME THEIR BRIGHTEST.  
NON-REMOVABLE  
CONNECTIONS  
IGNITION SWITCH  
REMOVABLE  
POSITION CIRCUIT “MAKE”  
CONNECTIONS  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
RUN  
B+A1  
NONE  
START B + S + A1 NONE  
27  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
ELECTRICAL  
22  
21  
42  
24  
41  
43  
27  
27  
40  
26  
27  
27  
25  
16  
16  
33  
30  
D
.
C
.
A
M
P
52  
E
R
E
S
29  
8
45  
28  
27  
2
90  
1
28  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
ELECTRICAL  
KEY PART  
NO.  
NO.  
DESCRIPTION  
1
163465  
74760412  
176689  
176138  
175685  
4152J  
Battery  
2
Bolt Hex Hd 1/4-20unc X 3/4  
Box Battery Fender  
Switch Interlock  
8
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
45  
52  
90  
Harness Socket Light with 415J  
Bulb, Light # 1156  
CableBattery  
Cable Battery 6 Ga Red w/16 wire  
Fuse 20 Amp  
Nut Keps Hex 1/4-20 Unc  
Cable Ground 6ga 12 black  
Switch Plunger Nc Gray  
Switch Ign  
Key Ign Molded Generic  
HarnessIgn  
Bolt Fin Hex 1/4-20uncx 1/2  
CoverTerminalRed  
Solenoid  
4799J  
146147  
175158  
73510400  
4207J  
121305X  
175566  
140401  
179720  
71110408  
131563  
178861  
121433X  
141940  
180449  
AmmeterRectangular  
ProtectionLoop  
CoverTerminalBattery  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
29  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
CHASSIS  
212  
17  
159  
29  
30  
24  
18  
12  
28  
24  
25  
26  
25  
26  
53  
58  
51  
31  
52  
55  
5
3
57  
5
208  
9
219  
208  
54  
20  
23  
11  
208  
207  
26  
64  
219  
1
3
35  
13  
33  
10  
3
3
142  
3
115  
145  
37  
37  
3
3
114  
211  
2
3
142  
208  
3
35  
14  
3
206  
38  
34  
26  
14  
38  
30  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
CHASSIS  
KEY PART  
NO. NO.  
DESCRIPTION  
1
174619  
176554  
17060612  
155272  
Chassis  
2
Drawbar  
3
Screw 3/8-16 X .75  
BumperHood/Dash  
168337X012 Dash P/L  
5
9
10  
11  
12  
13  
14  
17  
18  
20  
23  
24  
25  
26  
28  
29  
30  
31  
33  
34  
35  
37  
38  
51  
52  
53  
54  
55  
57  
58  
64  
72140608  
174996  
145660  
Bolt Carriage 3/8-16 x 1  
Panel Dash Lh  
ClipTinnerman  
172105X010 Panel Dash Rh  
17490608  
Screw Thdrol 3/8 x 16 x 1/2  
159639X428 HoodLT/PL  
126938X  
180679  
124028X  
74780616  
19131312  
73800600  
179844  
BumperHood  
Plate Mtg Battery Fuel Tank Fr  
Bushing  
Bolt Fin Hex 3/8-16 x 1 Gr 5  
Washer 13/32 X 13/16 X 12 Ga  
Nut Lock Hex W/Ins 3/8-16 Unc  
Grille/Lens Asm  
170472X599 Lens LT/PL  
169470X428 Fender Footrest Pnt  
136619  
Bracket Fender  
179716X428 Footrest Pnt Lh  
179717X428 Footrest Pnt Rh  
72110606  
17490508  
175710  
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4  
Screw Thdrol 6/16-18 x 1/2 TYT  
Bracket Asm Pivot Mower Rear  
Nut Lock Hex W/Ins 1/4-20  
Washer 9/32 x 7/8 x 16 Ga.  
Bracjet Grukke Lh  
73800400  
19091416  
144697  
161464  
144696  
Screw Hex Wshd 8-18 x 7/8  
Bracket Grille Rh  
74780412  
174930  
Bolt Hex 1/4-20 x 3/4  
Duct Air  
154798  
DashLowerSTLT  
114 158112  
115 17060620  
142 175702  
145 156524  
Keeper Belt Rear LH  
Screw 3/8-16 x 1-1/4  
PlateReinforcementSTLT  
Rod Pivot Chassis/Hood  
159 169473X428 Cupholder  
206 170165  
207 17670508  
208 17670608  
211 145212  
212 156229  
219 17000512  
Bolt Shoulder5/16-18  
Screw Thdrol 5/16-18 x 1/2  
Screw Thdrol 3/8-16 x 1/2  
Nut Hexflange Lock  
Insert Lens Relect  
Screw 5/16-18 x 3/4  
Plug BTN. Blk  
---  
5479J  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
31  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
DRIVE  
57  
51  
89  
69  
63  
197  
212  
81  
59  
61  
70  
116  
66  
65  
64  
84  
159  
158  
161  
198  
162  
56  
41  
21  
55  
85  
164  
83  
169  
10  
14  
163  
13  
14  
112  
168  
202  
50  
18  
150  
113  
80  
85  
4
82  
8
165  
18  
166  
38  
48  
3
51  
156  
5
11  
52  
151  
51  
27  
49  
47  
39  
6
79  
16  
32  
30  
32  
30  
6
170  
52  
62  
120  
6
37  
35  
36  
77  
34  
25  
28  
24  
36  
19  
35  
26  
2
53  
145  
77  
74  
96  
29  
78  
26  
76  
22  
27  
1
26  
75  
32  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
63  
64  
65  
66  
69  
70  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
89  
96  
175410  
Pulley Eng  
1
– – – –  
Transaxle(Orderpartsfromengine  
manufacturer)Peerless206-545C  
Spring Return Brake T/a Zinc  
Pulley Transaxle 18/20" tires  
RingRetainer#5100-62  
StrapTorque30Degrees  
Screw 5/16-18 x 3/4  
71170764  
10040700  
154778  
Bolt Hex 7/16-20 x 4 Gr 5  
Washer Lock Hvy Hlcl Spr 7/16  
Keeper Belt Engine  
Screw Hex Wsh Hi-Lo 1/4-1/2 Unc  
Guide Belt Mower Drive RH  
Spacer Split  
2
146682  
3
123666X  
12000028  
121520X  
17060512  
165619  
145432  
4
134683  
5
137057  
6
121749X  
12000001  
123583X  
121748X  
2228M  
Washer 25/32 x 1 1/4 x 16 Ga  
E-ring#5133-75  
8
Rod Shifter Fender STLT  
Pin Cotter 1/8 x 1 Cad  
10  
11  
13  
14  
16  
18  
19  
21  
22  
24  
25  
26  
27  
28  
29  
30  
32  
34  
35  
36  
37  
38  
39  
41  
47  
48  
49  
50  
51  
52  
53  
55  
56  
57  
59  
61  
62  
76020416  
105701X  
74550412  
10040400  
73800500  
74780616  
73800600  
140845  
Key Square  
Washer Plate Shf 388 Sq Hole  
Bolt 1/4-28unf Gr8 W/Patch  
Washer Lock Hvy Helical 1/4  
Nut Lock Hex w/Ins. 5/16-18 Unc  
Bolt Fin Hex 3/8-16 Unc x 1 Gr 5  
Nut Lock Hex w/Ins. 38/-16 Unc  
KnobDeluxe  
Rod Brake Blk Zinc 26 840  
Nut Hex Jam 3/8-16 Unc  
Spring Rod Brake 2 00 Zinc  
Washer 13/32 x 13/16 x 16 Ga.  
Pin Cotter 1/8 x 3/4 Cad  
Rod Brake Parking Lt/Yt  
Cap Brake Parking  
Washer 25/32 x 1-5/8 x 16ga  
Key Woodruff  
145090  
165592  
Arm, Shift  
Shaft Assembly  
123782X  
19171216  
166231  
Spring, Torsion  
Washer 17/32 x 3/4 x 16 Gauge  
LinkTransaxle  
130804  
150360  
Nut, Nylock  
73350600  
106888X  
19131316  
76020412  
175765  
169372X428 Console, Shift, STLT  
4497H  
RetainerSpring  
Washer 9/32 x 3/4 x 10 Ga  
StrapTorque  
Bolt RdHd Sqnk 3/8-16 x 1 Unc  
Nut Lock Flg. 3/8-16 Unc  
Bolt Hex Flghd 5/16-18 x Gr.5  
SpacerRetainer  
Washer 13/32 x 2 x 10 Ga.  
Washer Srrted 5/16ID x 1 .125  
Bracket Shift Mount  
112 19091210  
113 127285X  
116 72140608  
120 73900600  
145 74490540  
150 175456  
151 19133210  
156 166002  
158 165589  
159 165494  
161 72140406  
162 73680400  
163 74780416  
164 19091010  
165 165623  
166 166880  
168 165492  
169 165580  
170 178394  
197 169613  
198 169593  
202 72110612  
212 145212  
71673  
169592  
74760512  
175578  
Bracket Mtg Transaxle  
Bolt Hex Hd 5/16-18 Unc x 3/4  
Shaft Asm Pedal Foot  
120183X  
19211616  
1572H  
Bearing Nylon Blk 629 Id  
Washer 21/32 x 1 x 16 Ga  
Pin Roll 3/16 x 1"  
Hub Tapered Flange Shift Lt  
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5  
Nut Crownlock1/4-20UNC  
Bolt Hex Fin 1/4-20 UNC x 1 Gr.5  
Washer 5/8 x .281 x 10 Ga.  
Bracket Pivot Lever  
179114  
Pulley Composite Flat  
74760648  
175556  
Bolt Fin Hex 3/8-16unc x 3  
Keeper Belt Idler  
127783  
154407  
Pulley Idler  
Bellcrank Clutch Grnd Drv STL  
Retainer Belt Style Spring  
Bolt Hex Hd 3/8-16 Unc x 1-1/2  
Nut Crownlock 3/8-16 UNC  
Nut CrownLock5/16-18  
Link Clutch 7 66  
123205X  
74760624  
73680600  
73680500  
105710X  
105709X  
17060620  
130801  
Screw 5/16-18 x 5/8  
Bolt shoulder 5/16-18 x .561  
Plate Fastening Lt  
Keeper Belt T/A  
Nyliner Snap-In 5/8’’ ID  
Washer Nyl 7/8ID x .105’’  
Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5  
Nut Hex Flange Lock  
Spring Return Clutch 6 75  
Screw 3/8-16 x 1-1/4  
V-Belt Gd Drive  
169691  
17120614  
8883R  
KeeperBeltCenterspan  
Screw 3/8-16 x .875  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
Cover Pedal Blk Round  
33  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
STEERING ASSEMBLY  
38  
12  
39  
1
41  
42  
37  
37  
36  
44  
51  
54  
88  
91  
43  
71  
67  
67  
68  
46  
8
29  
67  
13  
6
65  
17  
46  
2
8
6
87  
5
87  
3
32  
5
68  
11  
4
29  
43  
82  
40  
43  
6
8
33  
15  
29  
15  
34  
35  
15  
10  
34  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
STEERING ASSEMBLY  
KEY PART  
NO.  
NO.  
DESCRIPTION  
1
180656  
WheelSteering  
2
172393  
Axle Asm Cast Iron LT  
Spindle Asm LH  
3
169840  
4
169839  
Spindle Asm RH  
5
6266H  
BearingRaceThrustHarden  
Washer 25/32 X 1-5/8 X 16 Ga  
RingKlip#t5304-75  
LinkDrag  
6
121748X  
12000029  
175121  
8
10  
11  
12  
13  
15  
17  
29  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
46  
51  
54  
65  
67  
68  
71  
82  
87  
88  
91  
10040600  
73940800  
136518  
Washer Lock Hvy Hlcl Spr 3/8  
Nut Hex Jam Toplock 1/2-20 Unf  
Spacer Brg Axle Front  
Nut Hex Flange Lock  
Shaft Asm Strg  
145212  
180641  
17060612  
171888  
19111216  
10040500  
73540500  
155099  
Screw 3/8-16 x .75  
RodTie  
Washer 11/32 x 3/4 x 16 Ga  
Washer Lock Hvy Hlcl Spr 5/16  
CrownlockNut5/16-24Unf  
Bushing Strg  
152927  
180657  
Screw  
Insert Cap Strg Wh  
Washer 9/16 ID X 1-1/2 OD 11 Ga  
Lock nut  
19182411  
7810H  
159945  
AdaptorWheelStrg  
145054X428 Boot Steering Dash  
121749X  
180640  
Washer 25/32 X 1 1/4 X 16 Ga  
Extension Steering Shaft LR/LT  
Cap Spindle Fr Top Blk  
Nut Crownlock1/4-28  
Bolt Hex 1/4-28unf x 1-1/4 Ga. 8  
Spacer Brace Axle  
121232X  
73540400  
71130420  
160367  
72140618  
169827  
Bolt Rdhd Sq 3/8-16 Unc x 2-3/4  
Axle, Brace  
Steering Asm.  
Bracket Susp Chassis Front  
Washer Flat .781 x 1 1/2 x .14  
BoltShoulder7/16-20  
Clip Steering  
175146  
169835  
173966  
175118  
175553  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
35  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
SEAT ASSEMBLY  
1
8
9
8
9
14  
7
7
10  
5
6
22  
21  
2
24  
5
16  
25  
15  
11  
4
13  
17  
3
12  
KEY PART  
KEY PART  
NO.  
NO.  
DESCRIPTION  
NO.  
NO.  
DESCRIPTION  
13  
14  
15  
16  
17  
21  
22  
24  
25  
121248X  
72050412  
134300  
121250X  
123976X  
171852  
73800500  
19171912  
127018X  
Bushing Snap Blk Nyl 50 Id  
Bolt Rdhd Sqnk 1/4-20x1-1/2  
Spacer Split 28x 88  
1
171683  
Seat  
2
140551  
Bracket Pivot Seat 8 720  
3
71110616  
19131610  
145006  
73800600  
124181X  
17000616  
19131614  
174894  
166369  
121246X  
Bolt Fin Hex 3/8-16unc X 1  
Washer 13/32 X 1 X 10 Ga  
ClipPush-In  
Nut Hex w/Ins. 3/8-16 Unc  
Spring Seat Cprsn 2 250 Blk Zi  
Screw 3/8-16 x 1.5 Smgml  
Washer 13/32 X 1 X 14 Ga.  
Pan Seat  
Knob Seat  
Bracket Mounting Switch  
SpringCprsn  
4
Nut Lock 1/4 Lge Flg Gr 5 Zinc  
Bolt Shoulder 5/16-18 Unc  
Nut Hex Lock W/Ins 5/16-18  
Washer 17/32 X 1-3/16 X 12 Ga.  
Bolt Shoulder 5/16-18 X 62  
5
6
7
8
9
10  
11  
12  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
36  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
DECALS  
16  
11  
2
4
3
2
4
10  
1
20  
9
8
7
5
14  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
2
3
4
5
7
8
156369  
176305  
176308  
177020  
180710  
179128  
170563  
DecalOper  
11  
14  
16  
20  
- -  
- -  
- -  
- -  
- -  
- -  
- -  
172743  
160396  
176307  
145005  
Decal Ins Strg Whl  
DecalFender  
DecalHoodLH  
Decal V-Belt Schematic  
DecalHoodRh  
Decal Side Panel Logo  
Decal HP Engine  
Decal Deck "B" "42"  
DecalMowerWarnKeepHand  
Away  
Decal FenderLogo  
DecalFenderDangerE/F  
Decal Bat Dan/Psn  
179769X428 Pad Footrest Rh  
179768X428 Pad Footrest Lh  
138311  
173587  
173589  
183368  
183369  
Decal Handle Lft Height Adjust  
Decal Fend Reflector Rh  
Decal Fend Reflector Lh  
ManualOwner's(English)  
ManualOwner's(French)  
9
10  
172740  
157140  
KEY  
NO.  
PART  
NO.  
WHEELS AND TIRES  
DESCRIPTION  
1
1
59192  
65139  
170455  
59904  
Cap Valve Tire  
2
Stem Valve  
2
5,8  
3
Tire F T 15 X 6 0 - 6 Service  
4,10  
4
Tube Front (Service Item Only)  
7
5
106732X421 Rim Asm 6"front Service  
6
278H  
9040H  
Fitting Grease (Front Wheel Only)  
BearingFlange(FrontWheelnly)  
3,9  
7
8
106108X421 Rim Asm 8"rear Service  
6
11  
9
170456  
7152J  
Tire R T 20x10-8 Service  
Tube Rear (Service Item Only)  
10  
11  
- -  
104757X428 Cap Axle Blk 1 50 X 1 00  
144334  
Sealant, Tire ( 10 oz. Tube)  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
37  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
ENGINE  
27  
2
3
7
8
1
14  
38  
10  
6
13  
25  
26  
81  
17  
17  
5
16  
32  
11  
12  
44  
46  
33  
37  
33  
31  
40  
45  
41  
112  
23  
29  
4
OPTIONAL EQUIPMENT  
Spark Arrester  
38  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
ENGINE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
170771  
ControlThrot  
17720408  
Screw Hex Thd Cut 1/4-20x5/8 T  
- - - - - - - - Engine B&S Model No. 407777  
(Orderpartsfromenginemanufacturer)  
4
149723  
Muffler Exhaust  
5
159955  
Exhaust Asm. Lh  
6
160589  
Exhaust Asm. Rh  
7
138129  
ClampTubeDoubleEngine  
Bolt 5/16-18unc x 3/4 w/sems  
Heat Shield Lt  
8
171877  
10  
11  
12  
13  
14  
16  
17  
23  
25  
26  
27  
29  
31  
32  
33  
37  
38  
40  
41  
44  
45  
46  
81  
162797  
10040500  
71070512  
165391  
Washer Lock Hvy. Helical 1/4  
Screw Hex Hd Cap 5/16-18 x 3/4  
Gasket Muffler  
148456  
Tube Drain Oil Easy  
Washer Lock Ext Tooth 3/8  
Screw3/8-16x1-1/2  
ShieldBRN/DBRGuard  
ControlChoke  
11050600  
17060624  
169837  
145996  
73920600  
152927  
Nut Keps 3/8-24 Unf  
Screw  
137180  
ArrestorSpark  
180645  
Tank Fuel  
140527  
CapFuel  
123487X  
137040  
Clamp Hose Blk  
LineFuel  
148315  
124028X  
139277  
17670412  
17000612  
19091416  
73510400  
Plug Drain Oil Easy  
Bushing Snap Nyl Black  
Stem Tank Fuel  
Screw Hexwsh Thdrol 1/4-20 x 3/4  
Screw Hex wsh Thdrol 3/8-16 x 3/4  
Washer 9/32 x 7/8 x 16 Ga.  
Nut Keps Hex 1/4-20 Unc  
Bushing  
112 3645J  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
39  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
MOWER DECK  
68  
67  
40  
37  
157  
158  
36  
40  
143  
156  
153  
155  
151  
152  
45  
150  
144  
159  
46  
40  
153  
154  
37  
145  
59  
148  
44  
91  
94  
132  
56  
55  
53  
182  
52  
51  
146  
183  
95  
132  
33  
32  
31  
48  
54  
49  
50  
142  
147  
30  
105  
106  
103  
34  
1
21  
106  
105  
102  
21  
104  
103  
104  
101  
2
21  
102  
147  
21  
142  
23  
114  
24  
111  
113  
116  
25  
26  
115  
2
117  
16  
119  
28  
15  
14  
118  
3
27  
20  
18  
29  
18  
114  
115  
149  
4
13  
112  
5
6
118  
11  
117  
116  
119  
113  
10  
9
19  
21  
8
40  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
165892X421 Mower Deck Assembly, 42"  
68  
91  
94  
95  
144959  
180532  
132264  
180533  
V-Belt, 42" Mower  
Bracket Roller Nose Lh  
Roller Nose 38 & 42  
Bracket Roller Nose Rh  
MulcherCover  
2
72140506  
138017  
165460  
4939M  
Bolt  
3
Bracket Asm Fr. Sway Bar 3/42  
Bracket Asm Deck 42" Sway Bar  
RetainerSpring  
4
5
101 136420  
102 71081010  
103 19061216  
104 10071000  
105 160793  
106 2029J  
111 179292X421 Bracket, Ga., Wheel LH  
112 179293X421 Bracket, Ga., Wheel RH  
113 17060510  
114 73510500  
115 72110505  
116 4898H  
6
178024  
850857  
10030600  
140296  
134149  
138498  
137645  
128774  
110485X  
174493  
72140505  
132827  
159770  
73680500  
177563  
105304X  
123713X  
110452X  
Bar Sway Deck  
Screw Pan Hd Phillips 10-24 x 5/8  
Washer, Flat  
8
Bolt 3/8-24 x 25 Gr. 8 patched  
Washer, Lock  
Washer,Hardened  
9
Washer, Lock  
10  
11  
Latch Assembly  
Blade, Mulching 42” Std  
Blade Mower 42” Hi-Lift Std  
Shaft Assembly, Mandrel, Vented  
Housing,Mandrel,Vented  
Bearing, Ball, Mandrel  
Stripper, MowerDeck  
Bolt, Carriage 5/16-18 x 5/8  
Bolt,Shoulder  
Baffle, Vortex  
Nut  
Bracket, Deflector Mower 42"  
Cap, Sleeve 80 x 112 Blk Mower  
Spring, Torsion, Deflector 2 52  
Nut, Push Phos & Oil  
Nut, Weld  
13  
14  
15  
16  
18  
19  
20  
21  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
36  
37  
40  
44  
45  
46  
48  
49  
50  
51  
52  
53  
54  
55  
56  
59  
67  
Screw 3/8-16 x .625  
Nut, Keps 5/16 - 18 Unc  
Bolt, Carriage 5/16-18 x 5/8  
Bolt,Shoulder  
117 165746  
118 73930600  
119 19121414  
121 173986  
132 17060612  
142 165890  
143 157109  
144 173441  
145 173437  
146 173443  
147 131335  
148 169022  
149 165898  
150 19091216  
151 169670  
152 169676  
153 169674  
154 169675  
155 169671  
156 169672  
157 169669  
158 17720408  
159 72140614  
182 179126  
183 163552  
Wheel,Ga.  
Nut Centerlock 3/8-16  
Washer 3/8 x 7/8 x 14 Ga.  
Bracket, Extruded  
Screw 3/8-16 x .75  
Arm Spring Brake Mower  
Bracket Arm Idler 42"  
Keeper Belt 42" Clutch Cable  
Pulley Idler Flat  
130968X428 Shield, Deflector 42" Blk  
19111016  
131491  
173984  
129963  
173436  
178342  
72110614  
173438  
19131316  
73680600  
140088  
4497H  
137729  
133944  
174284  
131340  
69180  
Washer 11/32 x 5/8 x 16 Ga.  
Rod, Hinge 42" 6 75 W/G  
Screw Thdrol  
Bolt CarriageIdler  
SpringExtension  
Washer,SpacerMowerVented  
Pulley, Mandrel  
Spring Return Idler  
Retainer Spring Yellow  
Washer 9/32 x 3/4 x 16 Ga.  
Bracket Clutch Cable  
Clutch Cable 42"  
Nut, Toplock 9/16  
Bolt  
Pulley, Idler, Flat  
Washer 13/32 x 13/16 x 16 Ga.  
Nut  
Guard,Mandrel,LH  
Retainer  
Screw, Thdrol 1/4-20 x 5/8 T  
Washer,Hardened  
Roller Assembly, Cam Follower  
Bolt, Shoulder #10-24 Grade 5  
Locknut  
Washer Flat 3/8" Type B  
SpringRetainer  
Spring Retention LVRCLTCHCAB  
SpacerClutchCable  
Rod Clutch Cable 3/8"  
Screw Hex Thd Cut 1/4-20 x 1/2  
Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4  
RodRollerNose  
RetainerSpring  
139888  
131845  
133943  
155046  
122052X  
173442  
171598  
Bolt, Shoulder 5/16-18 Unc  
Arm Assembly, Pad, Brake  
Washer,Hardened  
Arm, Idler  
- -  
130794  
Mandrel Assembly (Includes  
Housing, Shaft and Shaft Hardware  
Only- Pulley not included)  
MowerDeck,Complete  
- -  
172559  
Spacer,Retainer  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
GuardTUVIdler  
KnobRound  
41  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
MOWER LIFT  
7
41  
8
36  
5
37  
38  
40  
1
4
3
13  
2
4
6
6
11  
5
12  
13  
19  
20  
20  
13  
18  
17  
16  
15  
20  
31  
32  
19  
20  
15  
13  
31  
32  
42  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PPR2042STC  
MOWER LIFT  
KEY PART  
NO. NO.  
DESCRIPTION  
1
159460  
Wire Asm Inner/Sprg W/plunger LT  
Shaft Asm Lift RH w/Inf  
Pin Groove 1 500 Zinc  
E Ring #5133-62  
2
159471  
3
105767X  
12000002  
19211621  
120183X  
125631X  
170770  
4
5
Washer 21/32 X 1 X 21 Ga  
Bearing Nylon Blk 629 Id  
GripHandle  
6
7
8
ButtonPlunger  
11  
12  
13  
15  
16  
17  
18  
19  
20  
31  
32  
36  
37  
38  
40  
41  
139865  
Link Lift LH Fixed Length  
Link Lift RH Fixed Length  
RetainerSpring  
139866  
4939M  
173288  
Link Front  
Nut Jam Hex 1/2-13 Unc  
Trunnion  
73350800  
175689  
73800800  
139868  
Nut Lock W/Wsh 1/2-13 Unc  
Arm SuspensionRear  
RetainerSpring  
163552  
169865  
Bearing Pvt Lift  
73540600  
155097  
Nut Crownlock 3/8 - 24  
PointerHeightIndicator  
Plug Hole Blk. 1.485/1.515 Dia.  
Screw 5/16-18 x 1  
123935X  
17060516  
19112410  
155098  
Washer 11/32 x 1-1/210 Ga.  
Indicator Height STLT  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
43  
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SERVICENOTES  
44  
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®
®
Issued January 1980  
Revised January 1991  
LIMITED WARRANTIES  
FOR  
NEW PEERLESS GEAR POWER TRAIN COMPONENTS  
A. Products Warranted  
Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations  
contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train  
Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle  
drives, and any part of the Power Train Component), EXCEPT any new Power Train Component incorporated in equipment  
used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or  
by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP if received by  
Tecumseh or a Tecumseh Authorized Service Outlet for such examination within TWO YEARS from the date of sale to the  
original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and Series 1100 angle drive and  
ONE YEAR for all other Peerless products. New Power Train Components incorporated in equipment used for commercial  
purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted  
for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such  
examination within 90 days from the date of sale to the original purchaser. New Power Train Components Incorporated  
in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power  
Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh  
Authorized Service Outlet within 30 days from the date of sale to the original purchaser.  
B. Products And Items Not Warranted  
1.  
2.  
Alterations or Modifications of Power Train Components.  
Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer’s Manual.  
This warranty covers only parts of new Power Train Components which are found upon examination to be defective  
in material or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by  
depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product,  
failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and  
parts. The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the  
original purchaser.  
C. Securing Warranty Service  
Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh  
Registered Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by  
contacting Tecumseh, c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton,  
Wisconsin 53024. Warranty service can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh  
at its factory in Grafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date  
of sale to the original purchaser. The purchaser shall pay any charges for making service calls and/or for transporting  
the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be  
responsible for any damage or loss incurred in connection with the transportation of Power Train Components and/or  
part(s) of the Power Train Components submitted for inspection and/or warranty work.  
D. Limitation of Damages and Implied Warranties  
The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh  
nor any of its affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power  
Train Component or any of its parts, other than as set forth herein.  
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE  
EXTENT THAT EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN  
DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT  
WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES.  
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or  
consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This warranty gives you specific  
legal rights and you may also have other legal rights which vary from state to state.  
E. No Dealer Warranty  
Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any  
other obligations or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller  
or dealer of part(s) of a Power Train Component has no authority, whatsoever, to make any representations or promises  
on behalf of Tecumseh or to modify the terms or limitations of Tecumseh’s warranty in any way.  
45  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in  
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will  
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be  
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the  
date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date  
of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Home Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Augusta, GA 30909 USA  
Electrolux Canada Corp.  
7075 Ordan Drive  
Mississauga, Ontario  
L5T 1K6  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above  
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights  
which vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
46  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
15 DEGREES MAX.  
WARNING: To avoid serious injury, operate your tractor up and  
down the face of slopes, never across the face. Do not mow  
slopes greater than 15 degrees. Make turns gradually to prevent  
tipping or loss of control. Exercise extreme caution when  
changing direction on slopes.  
1. Fold this page along dotted line indicated above.  
2. Hold page before you so that its left edge is vertically parallel to a tree  
trunk or other upright structure.  
3. Sight across the fold in the direction of hill slope you want to measure.  
4. Compare the angle of the fold with the slope of the hill.  
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PARTS AND SERVICE  
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid  
quality standards. As with all mechanical products, some adjustments or part replacement may be  
necessary during the life of your unit.  
FOR SERVICE OR REPLACEMENT PARTS:  
1. Consult your dealer/place of purchase.  
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer  
(under “saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and  
Blowers).  
3. For replacement parts, have available the following information:  
a. Model Number/Manufacturer's I.D. Number.  
b. Description of part.  
NOTE: Electrolux Home Products provides parts and service through its authorized distribu-  
tors anddealers; therefore, allrequests forparts andserviceshouldbedirectedto your  
local dealer(s). The philosophy of Electrolux Home Products is to continually improve  
all of its products. If the operating characteristics or the appearance of your product  
differs from those described in this Manual, please contact your local local dealer for  
updated information and assistance.  
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