Poulan Lawn Mower 183064 User Manual
MODEL NO. PO165H42STB  
16.5 HP 42 Inch  
LawnTractor  
For Parts and Service, contact our authorized distributor: call 1-800-849-1297  
For Technical Assistance: call 1-800-829-5886  
183064 3.12.02 JH  
PRINTED IN U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
•
Besuretheareaisclearofotherpeoplebeforemowing. Stop  
Look for this symbol to point out im-  
portant safety precautions. It means  
CAUTION!!! BECOMEALERT!!! YOUR  
SAFETY IS INVOLVED.  
machine if anyone enters the area.  
•
•
Never carry passengers or children even with the blades off.  
Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
•
•
Never carry children. They may fall off and be seriously  
injured or interfere with safe machine operation.  
Keep children out of the mowing area and under the watchful  
care of another responsible adult.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
CAUTION: Inordertopreventacciden-  
talstartingwhensettingup,transport-  
ing, adjusting or making repairs, al-  
ways disconnect spark plug wire and  
placewirewhereitcannotcontactspark  
plug.  
•
•
•
•
•
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts, or bumps. Uneven terrain could over-  
turn the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not have  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Donotturnonslopesunlessnecessary, andthen, turnslowly  
and gradually downhill, if possible.  
CAUTION: Do not coast down a hill in  
neutral, you may lose control of the  
tractor.  
•
•
CAUTION: Tow only the attachments  
that are recommended by and comply  
withspecificationsofthemanufacturer  
of your tractor. Use common sense  
when towing. Operate only at the low-  
est possible speed when on a slope.  
Too heavy of a load, while on a slope,  
is dangerous. Tires can lose traction  
with the ground and cause you to lose  
control of your tractor.  
•
•
WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
afterhandling.  
3
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CONGRATULATIONS onyourpurchaseofanewtractor. It  
has been designed, engineered and manufactured to give  
you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
GASOLINE CAPACITY  
AND TYPE:  
1.25 GALLONS  
UNLEADED REGULAR  
Should you experience any problem you cannot easily  
remedy, please contact your nearest authorized service  
center/department. Wehavecompetent,well-trainedtech-  
nicians and the proper tools to service or repair this tractor.  
OIL TYPE (API-SF-SJ):  
SAE 30 (above 32°F)  
SAE 5W-30 (below 32°F)  
OIL CAPACITY:  
3.0 PINTS  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
SPARK PLUG:  
(GAP: .030")  
CHAMPION RC12YC  
GROUND SPEED (MPH): FORWARD: 5.2  
REVERSE: 2.7  
CUSTOMER RESPONSIBILITIES  
•
•
Read and observe the safety rules.  
TIRE PRESSURE:  
CHARGING SYSTEM:  
BATTERY:  
FRONT:  
REAR:  
14 PSI  
12 PSI  
Followaregularscheduleinmaintaining,caringforand  
using your tractor.  
3 AMPS BATTERY  
5 AMPS HEADLIGHTS  
•
Follow the instructions under “Customer Responsibili-  
ties” and “Storage” sections of this owner’s manual.  
AMP/HR:  
28  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimproved forest-covered, brush-covered or grass-cov-  
ered land unless the engine’s exhaust system is equipped  
with a spark arrester meeting applicable local or state laws  
(if any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
MIN. CCA:  
CASE SIZE: U1R  
230  
BLADE BOLT TORQUE:  
27-35 FT. LBS.  
A spark arrester for the muffler is available through your  
nearest authorized service center/department (See RE-  
PAIR PARTS section of this manual).  
TABLE OF CONTENTS  
SAFETY RULES ........................................................ 2-3  
PRODUCT SPECIFICATIONS ....................................... 4  
CUSTOMER RESPONSIBILITIES ......................4, 15-18  
ASSEMBLY................................................................ 6-8  
OPERATION............................................................. 9-14  
MAINTENANCE SCHEDULE....................................... 15  
SERVICE AND ADJUSTMENTS .............................19-23  
STORAGE ................................................................... 24  
TROUBLESHOOTING .............................................25-26  
REPAIR PARTS - TRACTOR ..................................28-43  
WARRANTY ................................................................ 46  
4
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UNASSEMBLEDPARTS  
Steering Wheel  
Seat  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
Steering  
Boot  
(1) Lock  
Washer 1/2  
Steering  
Extension  
Shaft  
Steering  
Wheel  
Insert  
(1) Bolt  
Steering  
Wheel  
Adapter  
Key  
(1) Large Flat  
Washer  
(1) Locknut 1/2-20  
(2) Keys  
(1) Oil Drain Tube  
Slope Sheet  
(1) Locknut 1/4-28  
(1) Hex Bolt 1/4-28 x 1-1/4  
5
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ASSEMBLY  
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To  
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the  
correct tools as necessary to insure proper tightness.  
INSERT  
TOOLS REQUIRED FOR ASSEMBLY  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
1/2 LOCK WASHER  
(1) 3/4" wrench  
Pliers  
LARGE FLAT  
WASHER  
(2) 7/16" wrenches  
Tirepressuregauge  
Utility knife  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steeringwheel).  
STEERING  
WHEEL  
STEERING  
BOOT  
TO REMOVE TRACTOR FROM CARTON  
UNPACK CARTON  
•
•
•
Remove all accessible loose parts and parts cartons  
from carton.  
TABS  
Cut, from top to bottom, along lines on all four corners  
of carton, and lay panels flat.  
Check for any additional loose parts or cartons and  
remove.  
EXTENSION SHAFT  
1/4 HEX BOLT  
ADAPTER  
BEFORE REMOVING TRACTOR FROM  
SKID  
1/4 LOCKNUT  
ATTACH STEERING WHEEL (See Fig. 1)  
ASSEMBLE EXTENSION SHAFT AND BOOT  
•
Slide extension shaft onto lower steering shaft. Align  
mounting holes in extension and lower shafts and install  
1/4 hex bolt and locknut. Tighten securely.  
LOWER  
STEERING  
SHAFT  
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO  
10-12 FT. LBS TORQUE.  
•
Place tabs of steering boot over tab slots in dash and push  
down to secure.  
TAB  
SLOTS  
INSTALL STEERING WHEEL  
•
•
•
•
Position front wheels of the tractor so they are pointing  
straight forward.  
Remove steering wheel adapter from steering wheel and  
slide adapter onto steering shaft extension.  
Position steering wheel so cross bars are horizontal (left to  
right) and slide inside boot and onto adapter.  
Assemble large flat washer, 1/2 hex nut and tighten se-  
curely.  
Snap steering wheel insert into center of steering wheel.  
Remove protective materials from tractor hood and grill.  
FIG. 1  
HOW TO SET UP YOUR TRACTOR  
CHECK BATTERY (See Fig. 2)  
•
•
Lift seat pan to raised position.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See"BATTERY"inCUSTOMERRESPONSIBILITIES  
section of this manual for charging instructions).  
•
•
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES  
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR  
IS TO ROLL OFF SKID.  
SEAT PAN  
FIG. 2  
6
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ASSEMBLY  
INSTALL SEAT (See Fig. 3)  
Adjust seat before tightening adjustment bolt.  
TOROLLTRACTOROFFSKID(SeeOperation  
section, page 10, for location and function of  
controls)  
•
Remove adjustment bolt, lock washer and flat washer  
securing seat to cardboard packing and set aside for  
assembly of seat to tractor.  
•
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
•
•
•
•
Pivot seat upward and remove from the cardboard  
packing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
bolt, lockwasherandflatwasherloosely. Donottighten  
•
•
Releaseparkingbrakebydepressingclutch/brakepedal.  
Place freewheel control in freewheeling position to  
disengagetransmission(See“TOTRANSPORT”inthe  
Operation section of this manual).  
•
•
Roll tractor forward off skid.  
Remove banding holding deflector shield up against  
tractor.  
•
•
Lower seat into operating position and sit on seat.  
Slide seat until a comfortable position is reached which  
allowsyoutopressclutch/brakepedalallthewaydown.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment bolt securely.  
TO DRIVE TRACTOR OFF SKID (See Opera-  
tion section, page 10, for location and func-  
tion of controls)  
WARNING:Beforestarting,read,understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
•
•
SEAT  
•
Be sure all the above assembly steps have been  
completed.  
•
•
Check engine oil level and fill fuel tank with gasoline.  
Place freewheel control in "transmission engaged" po-  
sition.  
SEAT PAN  
•
Sit on seat in operating position, depress clutch/brake  
pedal and set the parking brake.  
•
•
Place motion control lever in neutral (N) position.  
Pressliftleverplungerandraiseattachmentliftleverto  
its highest position.  
SHOULDER  
BOLT  
•
Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
•
•
Releaseparkingbrake.  
Slowlymovethemotioncontrolleverforwardandslowly  
drive tractor off skid.  
Applybraketostoptractor,setparkingbrakeandplace  
motion control lever in neutral position.  
FLAT WASHER  
LOCK WASHER  
•
•
Turn ignition key to "OFF" position.  
Continue with the instructions that follow.  
ADJUSTMENT  
BOLT  
FIG. 3  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
7
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ASSEMBLY  
CHECKLIST  
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory for  
shipping purposes. Correct tire pressure is important for  
best cutting performance.  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITYPRODUCT.  
•
Reduce tire pressure to PSI shown in “PRODUCT  
SPECIFICATIONS” section of this manual.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
✓
✓
✓
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Batteryisproperlypreparedandcharged. (Minimum1  
hour at 6 amps).  
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
Before driving tractor, be sure freewheel control is in  
drive position.  
CHECK DECK LEVELNESS  
For best cutting results, mower housing should be properly  
leveled. See“TOLEVELMOWERHOUSING”intheService  
and Adjustments section of this manual.  
✓
✓
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion and  
mower blade drive belts in the Service and Adjustments  
section of this manual. Verify that the belts are routed  
correctly.  
✓
✓
✓
✓
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is properly adjusted. See “TO ADJUST BRAKE”  
in the Service and Adjustments section of this manual.  
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
✓
Engine oil is at proper level.  
✓
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
✓
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
✓
✓
Be sure brake system is in safe operating condition.  
Itisimportanttopurgethetransmissionbeforeoperating  
yourtractorforthefirsttime. Followproperstartingand  
transmission purging instructions (See “TO START  
ENGINE”and“PURGETRANSMISSION”intheOpera-  
tion section of this manual).  
8
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.  
BATTERY  
CAUTION OR  
WARNING  
REVERSE  
FORWARD  
LIGHTS ON  
FAST  
SLOW  
OVER TEMP  
LIGHT  
ENGINE ON  
ENGINE OFF  
OIL PRESSURE  
PARKING BRAKE  
LOCKED  
UNLOCKED  
MOWER LIFT  
FUEL  
CHOKE  
MOWER HEIGHT  
P
ATTACHMENT  
CLUTCH ENGAGED  
REVERSE  
NEUTRAL  
HIGH  
LOW  
PARKING BRAKE  
15  
15  
15  
KEEP AREA CLEAR  
SLOPE HAZARDS  
ATTACHMENT  
CLUTCH DISENGAGED  
(SEE SAFETY RULES SECTION)  
IGNITION  
FREE WHEEL  
(Automatic Models only)  
DANGER, KEEP HANDS AND FEET AWAY  
9
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OPERATION  
KNOW YOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR  
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save  
this manual for future reference.  
ATTACHMENT  
CLUTCH LEVER  
LIGHT  
IGNITION  
SWITCH  
SWITCH  
POSITION  
LIFT LEVER  
PLUNGER  
THROTTLE/CHOKE  
ATTACHMENT  
CONTROL  
LIFT LEVER  
CLUTCH/BRAKE  
PEDAL  
PARKING  
BRAKE  
MOTION  
CONTROL  
LEVER  
FREE WHEEL  
CONTROL  
FIG. 4  
Our tractors conform to the safety standards of the American National Standards Institute.  
FREEWHEEL CONTROL: Disengages transmission for  
ATTACHMENT CLUTCH LEVER: Used to engage the  
pushing or slowly towing the tractor with the engine off.  
MOTION CONTROL LEVER: Selects the speed and  
direction of tractor.  
mowerblades,orotherattachmentsmountedtoyourtractor.  
LIGHT SWITCH POSITION: Turns the headlights on and  
off.  
ATTACHMENT LIFT LEVER: Used to raise and lower the  
mower deck or other attachments mounted to your tractor.  
LIFT LEVER PLUNGER: Used to release attachment lift  
lever when changing its position.  
IGNITION SWITCH: Used for starting and stopping the  
engine.  
THROTTLE/CHOKE CONTROL: Used for starting and  
controlingenginespeed.  
CLUTCH/BRAKEPEDAL: Usedfordeclutchingandbrak-  
ing the tractor and starting the engine.  
PARKINGBRAKE:Locksclutch/brakepedalintothebrake  
position.  
10  
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OPERATION  
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan  
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating  
your tractor or performing any adjustments or repairs. We recommend a wide vision  
safetymaskoverspectaclesorstandardsafetyglasses.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
HOW TO USE YOUR TRACTOR  
TO SET PARKING BRAKE (See Fig. 5)  
Yourtractorisequippedwithanoperatorpresencesensing  
switch. Whenengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake will  
shut off the engine.  
POSITION OTHER THAN "OFF" WILL CAUSE THE  
BATTERY TO BE DISCHARGED, (DEAD).  
NOTE: Undercertainconditionswhentractorisstandingidle  
with the engine running, hot engine exhaust gases may  
cause “browning” of grass. To eliminate this possibility,  
always stop engine when stopping tractor on grass areas.  
•
Depress clutch/brake pedal into full “BRAKE” position  
andhold.  
Place parking brake lever in “ENGAGED” position and  
releasepressurefromclutch/brakepedal. Pedalshould  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
CAUTION: Always stop tractor com-  
pletely,asdescribedabove,beforeleav-  
ing the operator's position; to empty  
grasscatcher,etc.  
•
TO USE THROTTLE CONTROL (See Fig. 5)  
Always operate engine at full throttle.  
ATTACHMENT CLUTCH  
LEVER "ENGAGED"  
POSITION  
•
•
Operating engine at less than full throttle reduces the  
batterychargingrate.  
Full throttle offers the best bagging and mower perfor-  
mance.  
THROTTLE/CHOKE  
CONTROL  
IGNITION  
KEY  
"DISENGAGED"  
POSITION  
TO MOVE FORWARD AND BACKWARD (See  
Fig. 5)  
The direction and speed of movement is controlled by the  
motion control lever.  
PARKING BRAKE  
"ENGAGED"  
POSITION  
"BRAKE"  
POSITION  
•
Start tractor with motion control lever in neutral (N)  
position.  
•
•
Releaseparkingbrake.  
Slowly move motion control lever to desired position.  
MOTION  
CONTROL  
LEVER  
TO ADJUST MOWER CUTTING HEIGHT (See  
Fig. 5)  
The position of the attachment lift lever determines the  
cutting height.  
PARKING BRAKE  
"DISENGAGED" POSITION  
CLUTCH/BRAKE PEDAL  
"DRIVE" POSITION  
FIG. 5  
•
•
Grasp lift lever.  
Press plunger with thumb and move lever to desired  
position.  
STOPPING (See Fig. 5)  
MOWER BLADES -  
•
Tostopmowerblades,moveattachmentclutchleverto  
“DISENGAGED”position.  
Thecutting height rangeis approximately1-1/2to 4". The  
heights are measured from the ground to the blade tip with  
theenginenotrunning. Theseheightsareapproximateand  
may vary depending upon soil conditions, height of grass  
and types of grass being mowed.  
GROUNDDRIVE-  
•
To stop ground drive, depress clutch/brake pedal into  
full “BRAKE” position.  
•
Move motion control lever to neutral (N) position.  
•
Theaveragelawnshouldbecuttoapproximately2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
For best cutting performance, grass over 6 inches in  
height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
IMPORTANT: THE MOTION CONTROL LEVER DOES  
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE  
CLUTCH/BRAKE PEDAL IS DEPRESSED.  
ENGINE -  
•
•
Move throttle control to slow position.  
NOTE: Failure to move throttle control to slow position and  
allowingenginetoidlebeforestoppingmaycauseengineto  
“backfire”.  
•
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorizeduse.  
•
Never use choke to stop engine.  
11  
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OPERATION  
TO ADJUST GAUGE WHEELS (See Fig. 6)  
TO OPERATE ON HILLS  
Gauge wheels are properly adjusted when they are slightly  
offthegroundwhenmowerisatthedesiredcuttingheightin  
operating position. Gauge wheels then keep the deck in  
proper position to help prevent scalping in most terrain  
conditions.  
NOTE:Adjust gauge wheels with tractor on a flat level  
surface.  
CAUTION: Donotdriveupordownhills  
with slopes greater than 15° and do not  
drive across any slope.  
•
Choose the slowest speed before starting up or down  
hills.  
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slowerposition.  
If stopping is absolutely necessary, push clutch/brake  
pedal quickly to brake position and engage parking  
brake.  
•
•
•
Adjust mower to desired cutting height (See “TO AD-  
JUST MOWER CUTTING HEIGHT” in the Operation  
section of this manual).  
•
•
With mower in desired height of cut position, gauge  
wheels should be assembled so they are slightly off the  
ground. Install gauge wheel in appropriate hole with  
shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16  
locknut and tighten securely.  
•
Move motion control lever to neutral (N) position.  
IMPORTANT: THE MOTION CONTROL LEVER DOES  
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE  
CLUTCH/BRAKE PEDAL IS DEPRESSED.  
•
Repeatforoppositesideinstallinggaugewheelinsame  
adjustmenthole.  
•
Torestartmovement,slowlyreleaseparkingbrakeand  
clutch/brakepedal.  
Slowly move motion control lever to slowest setting.  
Make all turns slowly.  
GAUGE  
WHEEL  
•
•
MOUNTING  
BRACKET  
3/8-16  
LOCKNUT  
TO TRANSPORT (See Figs. 4 and 8)  
When pushing or towing your tractor, be sure to disengage  
transmission by placing freewheel control in freewheeling  
position. Freewheelcontrolislocatedatthereardrawbarof  
tractor.  
3/8 WASHER  
SHOULDER  
BOLT  
GAUGE WHEEL  
17/32 WASHER  
•
Raise attachment lift to highest position with attach-  
ment lift control.  
FIG. 6  
•
Pull freewheel control out and down into the slot and  
release so it is held in the disengaged position.  
TO OPERATE MOWER (See Fig. 7)  
Yourtractor isequippedwithanoperatorpresencesensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged will  
shut off the engine.  
•
•
Do not push or tow tractor at more than two (2) MPH.  
Toreengagetransmission,reverseaboveprocedure.  
NOTE: To protect hood from damage when transporting  
yourtractoronatruckoratrailer,besurehoodisclosedand  
securedtotractor. Useanappropriatemeansoftyinghood  
to tractor (rope, cord, etc.).  
•
•
Select desired height of cut.  
Start mower blades by engaging attachment clutch  
control.  
•
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
"ENGAGED" POSITION  
ATTACHMENT  
LIFT LEVER  
HIGH POSI-  
TION  
FIG. 8  
LOW  
POSITION  
TOWING CARTS AND OTHER ATTACHMENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your  
tractor. Use common sense when towing. Too heavy of a  
load, while on a slope, is dangerous. Tires can lose traction  
withthegroundandcauseyoutolosecontrolofyourtractor.  
DEFLECTOR  
SHIELD  
ATTACHMENT  
CLUTCH LEVER  
"DISENGAGED"  
POSITION  
FIG. 7  
12  
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OPERATION  
•
Insert key into ignition and turn key clockwise to  
BEFORE STARTING THE ENGINE  
“START” position and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute. If the engine does not start  
after several attempts, move throttle control to fast  
position, wait a few minutes and try again. If engine still  
does not start, move the throttle control back to the  
choke position and retry.  
CHECK ENGINE OIL LEVEL  
•
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
•
•
Check engine oil with tractor on level ground.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULL” mark on dipstick is reached. Do not overfill.  
WARM WEATHER STARTING (50° F and above)  
•
Whenenginestarts,movethethrottlecontroltothefast  
position.  
The attachments and ground drive can now be used. If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
•
•
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Customer Responsibilities section of this manual).  
To change engine oil, see the Customer Responsibili-  
ties section in this manual.  
•
COLD WEATHER STARTING ( 50° F and below)  
•
ADD GASOLINE  
Whenenginestarts,allowenginetorunwiththethrottle  
control in the choke position until the engine runs  
roughly, thenmovethrottlecontroltofastposition. This  
may require an engine warm-up period from several  
secondstoseveralminutes,dependingonthetempera-  
ture.  
•
Fill fuel tank to bottom of filler neck. Do not overfill. Use  
fresh,clean,regularunleadedgasolinewithaminimum  
of 87 octane. (Use of leaded gasoline will increase  
carbon and lead oxide deposits and reduce valve life).  
Donotmixoilwithgasoline. Purchasefuelinquantities  
thatcanbeusedwithin30daystoassurefuelfreshness.  
AUTOMATIC TRANSMISSION WARM UP  
•
Beforedrivingtheunitincoldweather,thetransmission  
should be warmed up as follows:  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
•
•
Be sure the tractor is on level ground.  
Place the motion control lever in neutral. Release  
the parking brake and let the clutch/brake  
slowly return to operating position.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
•
Allowoneminutefortransmissiontowarmup.This  
can be done during the engine warm up period.  
•
The attachments can also be used during the engine  
warm-upperiodafterthetransmissionhasbeenwarmed  
up.  
CAUTION: Alcoholblendedfuels(called  
gasohol or using ethanol or methanol)  
canattractmoisturewhichleadstosepa-  
ration and formation of acids during  
storage. Acidicgascandamagethefuel  
systemofanenginewhileinstorage. To  
avoidengineproblems,thefuelsystem  
shouldbeemptiedbeforestorageof30  
daysorlonger. Drainthegastank,start  
the engine and let it run until the fuel  
lines and carburetor are empty. Use  
fresh fuel next season. See Storage  
Instructionsforadditionalinformation.  
Neveruseengineorcarburetorcleaner  
products in the fuel tank or permanent  
damage may occur.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See “TO  
ADJUST CARBURETOR” in the Service and Adjustments  
section of this manual.  
PURGE TRANSMISSION  
CAUTION: Never engage or disengage  
freewheel lever while the engine is run-  
ning.  
To ensure proper operation and performance, it is recom-  
mended that the transmission be purged before operating  
tractor for the first time. This procedure will remove any  
trapped air inside the transmission which may have devel-  
oped during shipping of your tractor.  
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE  
REMOVAL FOR SERVICE OR REPLACEMENT, IT  
SHOULD BE PURGED AFTER REINSTALLATION BEFORE  
OPERATING THE TRACTOR.  
TO START ENGINE (See Fig. 4)  
Whenstartingtheengineforthefirsttimeoriftheenginehas  
run out of fuel, it will take extra cranking time to move fuel  
from the tank to the engine.  
•
Besurefreewheelcontrolisinthetransmissionengaged  
position.  
•
Placetractorsafelyonlevelsurfacewithengineoffand  
parking brake set.  
Disengagetransmissionbyplacingfreewheelcontrolin  
freewheeling position (See “TO TRANSPORT” in this  
section of manual).  
•
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
•
•
•
•
Place motion control lever in neutral (N) position.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to choke position.  
NOTE: Before starting, read the warm and cold starting  
proceduresbelow.  
13  
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OPERATION  
•
•
Sitting in the tractor seat, start engine. After the engine  
MOWING TIPS  
is running, move throttle control to slow position. With  
motion control lever in neutral (N) position, slowly  
disengageclutch/brakepedal.  
•
Tire chains cannot be used when the mower housing is  
attached to tractor.  
•
Mower should be properly leveled for best mowing  
performance. See “TO LEVEL MOWER HOUSING” in  
the Service and Adjustments section of this manual.  
Move motion control lever to full forward position and  
hold for five (5) seconds. Move lever to full reverse  
position and hold for five (5) seconds. Repeat this  
procedurethree(3)times.  
•
•
Thelefthandsideofmowershouldbeusedfortrimming.  
Drivesothatclippingsaredischargedontotheareathat  
has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
NOTE: During this procedure there will be no movement of  
drive wheels. The air is being removed from hydraulic drive  
system.  
•
Move motion control lever to neutral (N) position. Shut-  
off engine and set parking brake.  
Engage transmission by placing freewheel control in  
driving position (See “TO TRANSPORT” in this section  
ofmanual).  
Sitting in the tractor seat, start engine. After the engine  
isrunning,movethrottlecontroltohalf(1/2)speed.With  
motion control lever in neutral (N) position, slowly  
disengageclutch/brakepedal.  
Slowly move motion control lever forward, after the  
tractor moves approximately five (5) feet, slowly move  
motioncontrollevertoreverseposition.Afterthetractor  
moves approximately five (5) feet return the motion  
control lever to the neutral (N) position. Repeat this  
procedure with the motion control lever three (3) times.  
•
•
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 9).  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desiredheight.  
•
•
•
•
•
Do not mow grass when it is wet. Wet grass will plug  
mowerandleaveundesirableclumps. Allowgrasstodry  
beforemowing.  
Alwaysoperateengineatfullthrottlewhenmowing  
to assure better mowing performance and proper dis-  
chargeofmaterial. Regulategroundspeedbyselecting  
a low enough gear to give the mower cutting perfor-  
mance as well as the quality of cut desired.  
•
Your transmission is now purged and now ready for  
normaloperation.  
•
When operating attachments, select a ground speed  
thatwillsuittheterrainandgivebestperformanceofthe  
attachment being used.  
FIG. 9  
14  
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CUSTOMERRESPONSIBILITIES  
MAINTENANCE SCHEDULE  
FILL IN DATES  
AS YOU COMPLETE  
REGULAR SERVICE  
BEFORE STORAGE  
ASONSERVICE DATES  
EVERY 8EV  
H
E
O
R
U
Y
RS  
2
E
5
V
H
ER  
O
Y
UR  
5
E
0
S
VE  
H
R
O
Y
UR  
1
E
0
S
V
0
E
H
R
O
Y
U
S
RS  
E
BEFORE EACH USE  
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
5
A
Sharpen/Replace Mower Blades  
3
4
C
Lubrication Chart  
T
Check Battery Level  
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
1,2  
Change Engine Oil (without oil filter)  
1,2  
E
Clean Air Filter  
N
2
2
G
Clean Air Screen  
I
Inspect Muffler/Spark Arrester  
N
Replace Oil Filter (If equipped)  
1,  
2
2
E
Clean Engine Cooling Fins  
Replace Spark Plug  
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
1 - Change more often when operating under a heavy load or  
in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
LUBRICATION CHART  
SPINDLE  
ZERK  
GENERAL RECOMMENDATIONS  
SPINDLE  
ZERK  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
FRONT WHEEL  
BEARING ZERK  
FRONT WHEEL  
BEARING ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
ENGINE  
All adjustments in the Service and Adjustments section of  
this manual should be checked at least once each season.  
•
Onceayearyoushouldreplacethesparkplug,cleanor  
replaceairfilter,andcheckbladesandbeltsforwear. A  
newsparkplugandcleanairfilterassureproperair-fuel  
mixtureandhelpyourenginerunbetterandlastlonger.  
BEFORE EACH USE  
•
•
•
•
Check engine oil level.  
Checkbrakeoperation.  
Check tire pressure.  
Checkoperatorpresenceand  
interlock systems for proper operation.  
Check for loose fasteners.  
GENERAL PURPOSE GREASE  
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”  
SECTION  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS  
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-  
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN  
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU  
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-  
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.  
•
15  
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CUSTOMERRESPONSIBILITIES  
TRACTOR  
TRAILING  
EDGE UP  
MANDREL  
ASSEMBLY  
Always observe safety rules when performing any mainte-  
nance.  
BLADE  
CENTER  
HOLE  
BRAKE OPERATION  
Iftractorrequiresmorethansix(6)feetstoppingdistanceat  
high speed in highest gear, then brake must be adjusted.  
(See“TOADJUSTBRAKE”intheServiceandAdjustments  
section of this manual).  
LOCK WASHER  
STAR  
FLAT WASHER  
TIRES  
BLADE BOLT (GRADE 8)*  
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT  
SPECIFICATIONS” section of this manual).  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
*A GRADE 8 HEAT TREATED BOLT CAN BE  
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.  
FIG. 10  
TO SHARPEN BLADE (See Fig. 11)  
NOTE: Wedonotrecommendsharpeningblade-butifyou  
do, be sure the blade is balanced.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
Care should be taken to keep the blade balanced. An  
unbalanced blade will cause excessive vibration and even-  
tual damage to mower and engine.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repairtheproblemimmediately.  
•
The blade can be sharpened with a file or on a grinding  
wheel. Do not attempt to sharpen while on the mower.  
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a cone  
balancer,followtheinstructionssuppliedwithbalancer).  
•
•
•
•
•
The engine should not start unless the brake pedal is  
fullydepressedandattachementclutchcontrolisinthe  
disengagedposition.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
Whentheengineisrunningandtheattachmentclutchis  
engaged, any attempt by the operator to leave the seat  
should shut off the engine.  
Theattachmentclutchshouldneveroperateunlessthe  
operator is in the seat.  
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
•
Slide blade on to an unthreaded portion of the steel bolt  
orpinandholdtheboltorpinparallelwiththeground. If  
blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
CENTER HOLE  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bentordamagedblades.  
BLADE  
5/8" BOLT  
OR PIN  
BLADE REMOVAL (See Fig. 10)  
•
•
•
Raise mower to highest position to allow access to  
blades.  
Removebladebolt, lockwasherandflatwashersecur-  
ingblade.  
Install new or resharpened blade with trailing edge up  
towards deck as shown.  
FIG. 11  
BATTERY  
Your tractor has a battery charging system which is suffi-  
cient for normal use. However, periodic charging of the  
battery with an automotive charger will extend its life.  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
•
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
•
Reassemble blade bolt, lock washer and flat washer in  
exact order as shown.  
Tighten blade bolt securely (27-35 Ft. Lbs. torque).  
•
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.  
NOTE: The original equipment battery on your tractor is  
maintenancefree.Donotattempttoopenorremovecapsor  
covers. Adding or checking level of electrolyte is not  
necessary.  
16  
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CUSTOMERRESPONSIBILITIES  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
TO CLEAN BATTERY AND TERMINALS  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
Corrosionanddirtonthebatteryandterminalscancausethe  
battery to “leak” power.  
•
DisconnectBLACKbatterycablefirst thenRED battery  
cable and remove battery from tractor.  
Change the oil after every 25 hours of operation or at least  
onceayearifthetractorisnotusedfor25hoursinoneyear.  
•
•
Rinse the battery with plain water and dry.  
Clean terminals and battery cable ends with wire brush  
until bright.  
Checkthecrankcaseoillevelbeforestartingtheengineand  
after each eight (8) hours of operation. Tighten oil fill cap/  
dipstick securely each time you check the oil level.  
•
•
Coat terminals with grease or petroleum jelly.  
Reinstall battery (See “REPLACING BATTERY" in the  
SERVICEANDADJUSTMENTSsectionofthismanual).  
TO CHANGE ENGINE OIL (See Figs. 12 and 13)  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
V-BELTS  
Check V-belts for deterioration and wear after 100 hours of  
operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
•
•
•
•
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
TRANSAXLE COOLING  
The transmission fan and cooling fins should be kept clean  
to assure proper cooling.  
•
Remove yellow cap from end of drain valve and install  
the drain tube onto the fitting.  
Do not attempt to clean fan or transmission while engine is  
runningorwhilethetransmissionishot.Topreventpossible  
damage to seals, do not use high pressure water or steam  
to clean transaxle.  
OIL DRAIN VALVE  
CLOSED  
AND  
LOCKED  
POSITION  
•
Inspect cooling fan to be sure fan blades are intact and  
clean.  
Inspect cooling fins for dirt, grass clippings and other  
materials. To prevent damage to seals, do not use  
compressedairorhighpressuresprayertocleancooling  
fins.  
•
TRANSAXLE PUMP FLUID  
The transaxle was sealed at the factory and fluid mainte-  
nanceisnotrequiredforthelifeofthetransaxle. Shouldthe  
transaxleeverleakorrequireservicing,contactyournearest  
authorizedservicecenter/department.  
DRAIN  
TUBE  
YELLOW  
CAP  
FIG. 13  
•
Unlockdrainvalvebypushinginwardandturningcoun-  
terclockwise.  
ENGINE  
•
•
To open, pull out on the drain valve.  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oil’s SAE viscosity grade  
accordingtoyourexpectedoperatingtemperature.  
Afteroilhasdrainedcompletely,closeandlockthedrain  
valve by pushing inward and turning clockwise until the  
pin is in the locked position as shown.  
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCTSPECIFICATIONS”sectionofthismanual.  
•
•
SAE VISCOSITY GRADES  
SAE 30  
5W-30  
•
Use gauge on oil fill cap/dipstick for checking level. Be  
sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULL” line on dipstick.  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
FIG. 12  
CLEAN AIR SCREEN  
Air screen must be kept free of dirt and chaff to prevent  
enginedamagefromoverheating. Cleanwithawirebrushor  
compressedairtoremovedirtandstubborndriedgumfibers.  
17  
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CUSTOMERRESPONSIBILITIES  
ENGINE COOLING FINS (See Fig. 14)  
Remove any dust, dirt or oil from engine cooling fins to  
preventenginedamagefromoverheating.  
COVER  
KNOB  
•
Remove screws from blower housing and lift housing  
and dipstick tube assembly off engine.  
CARTRIDGE  
NUT  
COVER  
•
•
Cover oil fill opening to prevent entry of dirt.  
Use compressed air or stiff bristle brush to thoroughly  
clean engine cooling fins.  
•
Toreassemble, reverseaboveprocedure.  
FOAM  
PRE-CLEANER  
PAPER  
CARTRIDGE  
SCREWS  
BLOWER HOUSING  
SCREWS  
BASE  
FIG. 15  
AIR SCREEN  
MUFFLER  
DIPSTICK TUBE  
ASSEMBLY  
Inspect and replace corroded muffler and spark arrester (if  
equipped) as it could create a fire hazard and/or damage.  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
“PRODUCT SPECIFICATIONS” section of this manual.  
SPARK  
PLUG  
ENGINE COOLING FINS  
FIG. 14  
IN-LINE FUEL FILTER (See Fig. 16)  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacementisrequired.  
AIR FILTER (See Fig. 15)  
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
•
•
•
•
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointingtowardscarburetor.  
Be sure there are no fuel line leaks and clamps are  
properlypositioned.  
Immediately wipe up any spilled gasoline.  
Service air cleaner more often under dusty conditions.  
•
Remove knob(s) and cover.  
TOSERVICEPRE-CLEANER  
•
•
•
•
Slide foam pre-cleaner off cartridge.  
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth.  
Saturateitinengineoil. Wrapitinclean,absorbentcloth  
and squeeze to remove excess oil.  
CLAMP  
CLAMP  
•
•
•
If very dirty or damaged, replace pre-cleaner.  
Reinstallpre-cleanerovercartridge.  
Reinstall cover and secure with knob(s).  
FUEL  
FILTER  
TO SERVICE CARTRIDGE  
FIG. 16  
•
•
Removecartridgenut.  
Carefullyremovecartridgetopreventdebrisfromenter-  
ing carburetor. Clean base carefully to prevent debris  
fromenteringcarburetor.  
CLEANING  
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
•
•
Cleancartridgebytappinggentlyonflatsurface. Ifvery  
dirty or damaged, replace cartridge.  
Reinstall cartridge, nut, precleaner, cover and secure  
withknob(s).  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
We do not recommend using a garden hose to clean your  
tractor unless the electrical system, muffler, air filter and  
carburetor are covered to keep water out. Water in engine  
can result in a shortened engine life.  
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS  
KEROSENE, ARE NOT TO BE USED TO CLEAN THE  
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF  
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT  
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.  
18  
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SERVICE AND ADJUSTMENTS  
WARNING:TOAVOIDSERIOUSINJURY,BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:  
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.  
Place motion control lever in neutral (N) position.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key to “STOP” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnectsparkplugwirefromsparkplugandplacewirewhereitcannotcomeincontactwith  
plug.  
TRACTOR  
TO REMOVE MOWER (See Fig. 17)  
TO INSTALL MOWER (See Fig. 17)  
•
•
Raise attachment lift lever to its highest position.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
Mowerwillbeeasiertoremovefromtherightsideoftractor.  
•
•
Place attachment clutch in “DISENGAGED” position.  
Moveattachmentliftleverforwardtolowermowertoits  
lowest position.  
•
•
Lower lift lever to its lowest position.  
Connect front links to mower deck and secure with  
retainersprings..  
•
•
Roll belt off engine pulley.  
Remove small retainer spring, and lift clutch spring off  
pulley bolt.  
•
•
•
•
Connect suspension arms to rear deck brackets and  
secure with retainer springs.  
Connect anti-swaybar to chassis bracket and secure  
withretainerspring.  
Push clutch cable housing guide into bracket, slide  
collar onto guide and secure with large retainer spring.  
Install belt onto engine pulley.  
•
•
•
•
•
Remove large retainer spring, slide collar off and push  
housing guide out of bracket.  
Disconnect anti-swaybar from chassis bracket by re-  
movingretainerspring.  
Disconnect suspension arms from rear deck brackets  
by removing retainer springs.  
Disconnect front links from deck by removing retainer  
springs.  
TO LEVEL MOWER HOUSING  
Adjust the mower while tractor is parked on level ground or  
driveway. Makesuretiresareproperlyinflated(See“PROD-  
UCTSPECIFICATIONS”sectionofthismanual). Iftiresare  
over or underinflated, you will not properly adjust your  
mower.  
Raise lift lever to raise suspension arms. Slide mower  
out from under tractor.  
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE  
MOWER DECK IS TO BE MOUNTED ON THE TRAC-  
TOR, REMOVE THE FRONT LINKS AND HOOK THE  
CLUTCH SPRING INTO SQUARE HOLE IN FRAME.  
SQUARE HOLE  
SMALL RETAINER SPRING  
CLUTCH SPRING  
SUSPENSION ARMS  
ENGINE PULLEY  
FRONT LINK  
RETAINER SPRING  
ANTI-SWAY BAR  
RETAINER  
SPRINGS  
COLLAR  
(BOTH SIDES)  
HOUSING GUIDE  
LARGE  
RETAINER  
SPRING  
BRACKET  
DEFLECTOR SHIELD  
FIG. 17  
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SERVICE AND ADJUSTMENTS  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)  
•
•
Raise mower to its highest position.  
MANDREL  
Atthemidpointofbothsidesofmower, measureheight  
frombottomedgeofmowertoground. Distance“A”on  
both sides of mower should be the same or within 1/4"  
of each other.  
"D"  
"D"  
•
If adjustment is necessary, make adjustment on one  
side of mower only.  
FIG. 20  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
BOTTOM EDGE  
OF MOWER  
TO GROUND  
BOTTOM EDGE  
OF MOWER  
TO GROUND  
GROUND LINE  
“A”  
“A”  
FIG. 18  
NUT "F"  
TRUNNION  
NUT "E"  
•
•
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
NOTE: Threefullturnsofadjustmentnutwillchangemower  
height about 1/8".  
•
Recheck measurements after adjusting.  
FRONT LINKS  
FIG. 21  
SUSPENSION ARM  
TO REPLACE MOWER BLADE DRIVE BELT  
(See Fig. 22)  
The mower blade drive belt may be replaced without tools.  
Park the tractor on level surface. Engage parking brake.  
BELT REMOVAL -  
LIFT LINK ADJUSTMENT NUT  
•
Remove mower from tractor (See “TO REMOVE  
MOWER” in this section of this manual).  
FIG. 19  
•
•
Work belt off both mandrel pulleys and idler pulleys.  
Pull belt away from mower.  
FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21)  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF  
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS  
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS  
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-  
SIDE.  
BELT INSTALLATION -  
•
Install new belt in reverse order of removal.  
•
Make sure belt is in all pulley grooves and inside all belt  
guides.  
Toobtainthebestcuttingresults,themowerhousingshould  
be adjusted so that the front is approximately 1/8" to 1/2"  
lowerthantherearwhenthemowerisinitshighestposition.  
•
Install mower in reverse order of removal instructions.  
IDLER PULLEYS  
MANDREL PULLEY  
Checkadjustmentonrightsideoftractor. Measuredistance  
“D” directly in front and behind the mandrel at bottom edge  
of mower housing as shown.  
•
•
•
•
•
Before making any necessary adjustments, check that  
both front links are equal in length.  
If links are not equal in length, adjust one link to same  
length as other link.  
Tolowerfrontofmowerloosennut“E”onbothfrontlinks  
an equal number of turns.  
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,  
tighten nuts “F” against trunnion on both front links.  
Toraisefrontofmower, loosennut“F”fromtrunnionon  
both front links. Tighten nut “E” on both front links an  
equal number of turns.  
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,  
tighten nut “F” against trunnion on both front links.  
MANDREL  
PULLEY  
FIG. 22  
TO ADJUST BRAKE (See Fig. 23)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the side of the transaxle.  
Iftractorrequiresmorethansix(6)feetstoppingdistanceat  
highspeed inhighestgear onaleveldryconcreteorpaved  
surface, then brake must be adjusted.  
•
•
Recheckside-to-sideadjustment.  
20  
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SERVICE AND ADJUSTMENTS  
•
•
Depressclutch/brakepedalandengageparkingbrake.  
Measuredistancebetweenbrakeoperatingarmandnut  
“A” on brake rod.  
ENGINE  
PULLEY  
CLUTCHING  
IDLER  
•
Ifdistanceisotherthan1-9/16",loosenjamnutandturn  
nut “A” until distance becomes 1-9/16". Retighten jam  
nut against nut “A”.  
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than six (6) feet in highest gear, further  
maintenance is necessary. Contact your nearest au-  
thorizedservicecenter/department.  
STATIONARY  
IDLER  
•
TRANSMISSION  
INPUT PULLEY  
CENTER SPAN  
KEEPER  
WITH PARKING BRAKE  
NUT “A”  
1-9/16"  
“ENGAGED”  
JAM NUT  
FIG. 24  
TRANSAXLE MOTION CONTROL LEVER  
NEUTRAL ADJUSTMENT (See Fig. 25)  
The motion control lever has been preset at the factory and  
OPERATING  
ARM  
adjustment should not be necessary.  
•
•
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,  
and lightly tighten.  
Startengineandmovemotioncontrolleveruntiltractor  
does not move forward or backward.  
Holdmotioncontrolleverinthatpositionandturnengine  
off.  
While holding motion control lever in place, loosen the  
adjustment bolt.  
Move motion control lever to the neutral (N) (lock gate)  
position.  
Tighten adjustment bolt securely.  
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE  
ADJUSTMENT IS NECESSARY CONTACT YOUR  
NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT  
FIG. 23  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 24)  
Parkthetractoronlevelsurface. Engageparkingbrake. For  
assistance,thereisabeltinstallationguidedecalonbottom  
side of left footrest.  
NOTE: Ifadditionalclearanceisneededtogettoadjustment  
bolt, move mower deck height to the lowest position.  
After above adjustment is made, if the tractor still creeps  
forward or backward while motion control lever is in neutral  
position, follow these steps:  
BELT REMOVAL -  
•
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
NOTE: Observe entire motion drive belt and position of all  
belt guides and keepers.  
•
•
Loosen the adjustment bolt.  
Move the motion control lever 1/4 to 1/2 inch in the  
direction it is trying to creep.  
•
•
•
Remove belt from stationary idler and clutching idler.  
Removebeltdownwardfromaroundenginepulley.  
Pull belt slack toward rear of tractor. Carefully remove  
belt upwards from transmission input pulley and over  
cooling fan blades.  
•
•
•
Tighten adjustment bolt securely.  
Start engine and test.  
If tractor still creeps, repeat above steps until satisfied.  
•
Removebeltfromcenterspankeeperandpullbeltaway  
from tractor.  
MOTION CONTROL  
NEUTRAL  
LEVER  
LOCK GATE  
BELT INSTALLATION -  
•
Carefully work new belt down around transmission  
cooling fan and onto the input pulley.  
•
•
Slide belt into the center span keeper.  
Pull belt toward front of tractor and roll around the top  
groove of engine pulley.  
Install belt through stationary idler and clutching idler.  
Make sure belt is in all pulley grooves and inside all belt  
guidesandkeepers.  
ADJUSTMENT  
BOLT  
•
•
FIG. 25  
TRANSMISSION REMOVAL/REPLACEMENT  
•
Install mower (See “TO INSTALL MOWER” in this  
section of manual).  
Should your transmission require removal for service or  
replacement, it should be purged after reinstallation and  
before operating the tractor. See “PURGE TRANSMIS-  
SION” in the Operation section of this manual.  
21  
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SERVICE AND ADJUSTMENTS  
•
ConnectoneendoftheBLACKcabletotheNEGATIVE  
TO ADJUST STEERING WHEEL ALIGNMENT  
(-) terminal (C) of fully charged battery.  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
•
Connect the other end of the BLACK cable (D) to good  
chassis ground, away from fuel tank and battery.  
TO REMOVE CABLES, REVERSE ORDER -  
•
BLACK cable first from chassis and then from the fully  
FRONT WHEEL TOE-IN/CAMBER  
chargedbattery.  
•
RED cable last from both batteries.  
Thefrontwheeltoe-inandcamberarenotadjustableonyour  
tractor. Ifdamagehasoccurredtoaffectthefrontwheeltoe-  
in or camber, contact your nearest authorized service  
center/department.  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 26)  
•
•
Block up axle securely.  
Removeaxlecover,retainingringandwasherstoallow  
wheel removal (rear wheel contains a square key - Do  
not lose).  
•
•
Repairtireandreassemble.  
Onrearwheelsonly: aligngroovesinrearwheelhuband  
axle. Insert square key.  
WEAK OR DEAD  
BATTERY  
FULLY CHARGED  
BATTERY  
•
•
Replace washers and snap retaining ring securely in  
axlegroove.  
Replace axle cover.  
FIG. 27  
REPLACING BATTERY (See Figs. 28 and 29)  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
CAUTION: Do not short battery  
terminals by allowing a wrench or any  
other object to contact both terminals  
at the same time. Before connecting  
battery,removemetalbracelets,  
wristwatch bands, rings, etc.  
Positive terminal must be connected  
first to prevent sparking from acciden-  
tal grounding.  
WASHERS  
RETAINING  
RING  
AXLE COVER  
•
•
Lift seat pan to raised position.  
DisconnectBLACKbatterycablefirstthenREDbattery  
cable and carefully remove battery from tractor.  
Installnewbatterywithterminalsinsamepositionasold  
battery.  
First connect RED battery cable to positive (+) terminal  
with hex bolt and keps nut as shown. Tighten securely.  
Slide terminal cover over terminal.  
SQUARE KEY (REAR  
WHEEL ONLY)  
FIG. 26  
•
•
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 27)  
WARNING: Lead-acidbatteriesgenerate  
explosive gases. Keep sparks, flame  
and smoking materials away from bat-  
teries. Alwaysweareyeprotectionwhen  
aroundbatteries.  
•
ConnectBLACKgroundingcabletonegative(-)terminal  
withremaininghexboltandkepsnut. Tightensecurely.  
SEAT PAN  
If your battery is too weak to start the engine, it should be  
recharged.(See"BATTERY"intheCUSTOMERRESPON-  
SIBILITIES section of this manual).  
If “jumper cables” are used for emergency starting, follow  
thisprocedure:  
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12  
VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A  
12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR  
BATTERY TO START OTHER VEHICLES.  
TO ATTACH JUMPER CABLES -  
•
ConnectoneendoftheREDcabletothePOSITIVE(+)  
terminal of each battery(A-B), taking care not to short  
against tractor chassis.  
FIG. 28  
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SERVICE AND ADJUSTMENTS  
KEPS  
NUT  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 31)  
TERMINAL  
COVER  
The throttle control has been preset at the factory and  
adjustmentshouldnotbenecessary. Checkadjustmentas  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
HEX  
BOLT  
•
Withenginenotrunning,movethrottlecontrolleverfrom  
slow to choke position. Slowly move lever from choke  
to fast position.  
POSITIVE (RED)  
CABLE  
NEGATIVE  
(BLACK) CABLE  
•
Check that holes “A” in governor control lever and hole  
in governor plate line-up. If holes “A” are not aligned,  
loosenclampscrewandmovethrottlecableuntil holes  
are aligned. Tighten clamp screw securely.  
FIG. 29  
GOVERNOR  
GOVERNOR  
TO REPLACE HEADLIGHT BULB  
CONTROL LEVER  
CONTROL  
•
•
•
Raisehood.  
PLATE  
Pullbulbholderoutoftheholeinthebacksideofthegrill.  
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
•
Closehood.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
•
Checkwiring. SeeelectricalwiringdiagramintheRepair  
Parts section.  
TO REPLACE FUSE  
Replacewith20ampautomotive-typeplug-infuse. Thefuse  
holder is located behind the dash.  
HOLES “A”  
CLAMP  
SCREW  
THROTTLE  
CABLE  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 30)  
FIG. 31  
•
•
•
Raisehood.  
TO ADJUST CARBURETOR  
Unsnapheadlightwireconnector.  
Standinfrontoftractor. Grasphoodatsides,tilttoward  
engine and lift off of tractor.  
The carburetor has been preset at the factory and adjust-  
mentshouldnotbenecessary. However,minoradjustment  
may be required to compensate for differences in fuel,  
temperature, altitude or load. If the carburetor does need  
adjustment, see engine manual.  
•
Toreplace, reverseaboveprocedure.  
HOOD  
Highspeedstopisfactoryadjusted. Donotadjust-damage  
may result.  
IMPORTANT: NEVER TAMPER WITH THE ENGINE  
GOVERNOR, WHICH IS FACTORY SET FOR PROPER  
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE  
THE FACTORY HIGH SPEED SETTING CAN BE  
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED  
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR  
HEADLIGHT  
WIRE  
CONNECTOR  
NEAREST  
AUTHORIZED  
SERVICE  
CENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
EXPERIENCE  
ADJUSTMENTS.  
TO  
MAKE  
ANY  
NECESSARY  
FIG. 30  
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STORAGE  
Immediatelyprepareyourtractorforstorageattheendofthe  
season or if the tractor will not be used for 30 days or more.  
ENGINE  
FUEL SYSTEM  
CAUTION: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
or spark. Allow the engine to cool  
before storing in any enclosure.  
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM  
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM  
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL  
HOSE, OR TANK DURING STORAGE.  
ALSO,  
EXPERIENCE INDICATES THAT ALCOHOL BLENDED  
FUELS (CALLED GASOHOL OR USING ETHANOL OR  
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS  
TO SEPARATION AND FORMATION OF ACIDS DURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL  
SYSTEM OF AN ENGINE WHILE IN STORAGE.  
TRACTOR  
Removemowerfromtractorforwinterstorage. Whenmower  
is to be stored for a period of time, clean it thoroughly,  
remove all dirt, grease, leaves, etc. Store in a clean, dry  
area.  
•
•
Drain the fuel tank.  
Start the engine and let it run until the fuel lines and  
carburetorareempty.  
•
Cleanentiretractor(See“CLEANING”intheCustomer  
Responsibilities section of this manual).  
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
Lubricate as shown in the Customer Responsibilities  
section of this manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
•
•
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Use fresh fuel next season.  
•
NOTE: Fuel stabilizer is an acceptable alternative in  
minimizing the formation of fuel gum deposits during stor-  
age. Add stabilizer to gasoline in fuel tank or storage  
container. Always follow the mix ratio found on stabilizer  
container. Run engine at least 10 minutes after adding  
stabilizer to allow the stabilizer to reach the carburetor. Do  
not drain the gas tank and carburetor if using fuel stabilizer.  
•
•
•
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
ENGINE OIL  
Drainoil(withenginewarm)andreplacewithcleanengineoil.  
(See“ENGINE”intheCustomerResponsibilitiessectionof  
this manual).  
BATTERY  
•
•
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
CYLINDER(S)  
•
•
Removesparkplug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
•
Tohelppreventcorrosionandpowerleakageduringlong  
periods of storage, battery cables should be discon-  
nectedandbatterycleanedthoroughly(see“TOCLEAN  
BATTERYANDTERMINALS”intheCustomerRespon-  
sibilities section of this manual).  
•
•
Turnignitionkeyto“START”positionforafewseconds  
to distribute oil.  
Replace with new spark plug(s).  
•
•
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
OTHER  
•
•
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
•
•
Ifpossible,storeyourtractorindoorsandcoverittogive  
protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE  
AND EXHAUST AREAS ARE STILL WARM.  
24  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See “To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Drain fuel tank and refill with fresh gasoline.  
6. Check all wiring.  
7. See “To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not 1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
start  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Set in “Higher Cut” position/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
5. Check oil level/change oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Drain fuel tank and refill with fresh gasoline.  
9. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See “To Adjust Carburetor” in Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
25  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves  
seat with attachment  
clutch engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working 1. Switch is “OFF”.  
1. Turn switch “ON”.  
(if so equipped)  
Battery will not charge  
Loss of drive  
2. Bulb(s) or lamp(s) burned out.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
1. Bad battery cell(s).  
1. Replace battery.  
2. Check/clean all connections.  
3. Replace regulator.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
4. Replace alternator.  
1. Freewheel control in “disengaged” position.  
2. Motion drive belt worn, damaged, or broken.  
3. Air trapped in transmission during shipment  
or servicing.  
1. Place freewheel control in “engaged” position.  
2. Replace motion drive belt.  
3. Purge transmission.  
Engine “backfires”  
when turning engine  
“OFF”  
1. Engine throttle control not set at “SLOW”  
position for 30 seconds before stopping engine.  
1. Move throttle control to “SLOW” position and allow  
to idle for 30 seconds before stopping engine.  
26  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
RED  
RED  
A
M
STARTER  
AMMETER  
(OPTIONAL)  
BLACK  
WHITE  
SOLENOID  
RED  
S
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
G
A1  
A2  
WHITE  
L
SEAT SWITCH  
(NOT OCCUPIED)  
IGNITION  
SWITCH  
WHITE  
BLACK  
BLACK  
BLACK  
BLACK  
ATT'MENT CLUTCH  
(CLUTCH OFF)  
GROUNDING  
CONNECTOR  
BLACK  
HOUR  
METER  
(OPTIONAL)  
SPARK  
PLUG  
BLACK  
IGNITION  
UNIT  
GAP  
FUEL  
LINE  
(2 PLUGS ON  
TWIN CYL. ENGINES)  
BLUE  
CHARGING SYSTEM OUTPUT  
3 AMP DC @ 3600 RPM  
28 VOLTS AC MIN. @ 3600 RPM  
(CHARGING SYSTEM DISCONNECTED)  
RED  
FUEL SHUT-OFF SOLENOID  
(IF SO EQUIPPED)  
LIGHTING SYSTEM OUTPUT  
5 AMP AC @ 3600 RPM  
ALTERNATOR  
DIODE  
ORANGE  
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)  
NOTE  
YOUR TRACTOR IS  
BROWN  
BLACK  
EQUIPPED WITH A SPECIAL  
ALTERNATOR SYSTEM.  
THE LIGHTS ARE NOT  
CONNECTED TO THE  
BATTERY, BUT HAVE THEIR  
OWN ELECTRICAL SOURCE.  
BECAUSE OF THIS, THE  
HEADLIGHTS  
BRIGHTNESS OF THE LIGHTS  
WILL CHANGE WITH ENGINE  
SPEED. AT IDLE THE LIGHTS  
WILL DIM. AS THE ENGINE IS  
SPEEDED UP, THE LIGHTS  
WILL BECOME THEIR BRIGHTEST.  
NON-REMOVABLE  
CONNECTIONS  
IGNITION SWITCH  
REMOVABLE  
POSITION CIRCUIT “MAKE”  
CONNECTIONS  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
RUN  
B+A1  
NONE  
START B + S + A1 NONE  
27  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
ELECTRICAL  
22  
21  
42  
24  
41  
43  
27  
27  
40  
26  
27  
27  
25  
16  
16  
33  
30  
48  
52  
8
29  
27  
28  
2
1
90  
28  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
ELECTRICAL  
KEY PART  
NO. NO.  
DESCRIPTION  
1
163465  
Battery 12 Volt 25 Amp  
Bolt Hex Hd 1/4-20unc X 3/4  
Box Battery  
Switch Interlock Push -In  
Harness Asm Light W/4152J  
Bulb Light #1156  
Cable Battery 6 Ga 11"red  
Cable Battery 6 Ga w/16 wire,red  
Fuse 20 AMP  
Nut Keps Hex 1/4-20 unc  
Cable Ground 6 Ga 12" black  
Switch Plunger Nc Gray  
Switch Ign  
Key Ign  
HarnessIgn  
Bolt Blk Fin Hex 1/4-20 X 1/2  
CoverTerminalRed  
Solenoid  
AdapterAmmeter  
ProtectionWireLoop  
CoverTerminal  
2
74760412  
176689  
176138  
175685  
4152J  
8
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
48  
52  
90  
4799J  
146147  
175158  
73510400  
4207J  
121305X  
175566  
140401  
179720  
71110408  
131563  
178861  
140844  
141940  
180449  
NOTE: All component dimensions give in U.S. inches  
1 inch = 25.4 mm.  
29  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
CHASSIS AND ENCLOSURES  
212  
17  
30  
24  
29  
18  
12  
28  
24  
25  
31  
26  
25  
26  
53  
58  
51  
52  
55  
5
3
57  
5
208  
9
208  
54  
11  
208  
207  
26  
64  
3
35  
1
13  
33  
3
10  
3
142  
3
145  
37  
37  
3
3
2
3
142 3  
208  
35  
14  
206  
3
14  
34  
26  
38  
30  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
CHASSIS AND ENCLOSURES  
KEY PART  
NO.  
NO.  
DESCRIPTION  
1
174619  
176554  
17060612  
155272  
Chassis  
2
Drawbar  
3
Screw 3/8-16 x 3/4  
BumperHood/Dash  
5
9
168336X010 Dash  
10  
11  
12  
13  
14  
17  
18  
24  
25  
26  
28  
29  
30  
31  
33  
34  
35  
37  
38  
51  
52  
53  
54  
55  
57  
58  
64  
72140608  
174996  
145660  
Bolt RdHd Sqnk. 3/8-16 Unc x 1  
Panel Asm. Dash Lh  
Clip Tinnerman Grile P/L  
172105X010 Panel Dash Rh  
17490608  
Screw Thdrol 3/8-16 x 1/2  
159639X428 Hood  
126938X  
74780616  
19131312  
73800600  
179101  
BumperHood  
Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5  
Washer 13/32 x 13/16 x 12 Ga.  
Nut Lock Hex w/Insert 3/8-16 UNC  
Grill/Lens Asm  
140273X599 Lens Grille Private label  
169468X428 FenderAsm  
136619  
179716X428 FootrestLH  
179717X428 FootrestRH  
72110606  
17490508  
175710  
Bracket Fender  
Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4  
Screw Thdrol 5/16-18 x 1/2 Tyt  
Bracket Asm. Pivot Mower Rear  
Nut Lock Hex W/Ins. 1/4-20  
Washer 9/32 x 7/8 x 16 Ga.  
Bracket Grille LH  
73800400  
19091416  
144697  
161464  
144696  
Screw Hex Wshd 8-18 x 7/8  
Bracket, Grille RH  
74780412  
150127  
Bolt Fin Hex 1/4-20 x .75  
Air Duct Private Label  
DashLower  
154798  
142 175702  
145 156524  
206 170165  
207 17670508  
208 17670608  
212 156229  
PlateReinforcement  
Rod Pivot Chassis/Hood  
Bolt shoulder 5/16-18  
Screw Thdrol 5/16-18 x 1/2  
Screw Thdrol 3/8-16 x 1/2  
Insert Lens Reflector  
- -  
5479J  
Plug Btn Blk  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
31  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
DRIVE  
51  
57  
89  
63  
212  
69  
70  
116  
202  
66  
65  
197  
159  
59  
158  
162  
161  
169  
10  
61  
198  
64  
56  
50  
150  
83  
41  
38  
14  
81  
164  
168  
48  
163  
21  
151  
51  
82  
27  
49  
47  
166  
156  
62  
165  
39  
8
35  
32  
30  
120  
36  
52  
34  
52  
36  
16  
37  
26  
35  
32  
53  
95  
28  
30  
205  
103  
29  
26  
16  
16  
27  
84  
22  
77  
24  
55  
19  
25  
26  
74  
199  
15  
200  
250  
77  
250  
71  
96  
26  
78  
1
76  
73  
16  
75  
32  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
- - - - - -  
TransaxleHydroGearModel322-0510  
(Order parts from the transaxle  
manufacturer)  
70  
71  
73  
74  
75  
76  
77  
78  
81  
82  
83  
84  
89  
95  
96  
134683  
Guide, Belt, Mower Drive RH  
Strap, Torque, Lh  
Strap, Torque, Rh  
Spacer, Axle  
Washer 25/32 x 1-1/4 x 16 Ga.  
Ring, E  
Key, Square  
Washer 25/32 x 1-5/8 x 16 Ga.  
Shaft Asm Cross  
Spring, Torsion  
Washer 17/32 x 3/4 x 16 Ga.  
LinkTransaxle  
169183  
169182  
137057  
8
165619  
Rod, Shift  
10  
14  
15  
16  
19  
21  
22  
24  
25  
26  
27  
28  
29  
30  
32  
34  
35  
36  
37  
38  
39  
41  
47  
48  
49  
50  
51  
52  
53  
55  
56  
57  
59  
61  
62  
63  
64  
65  
66  
69  
76020416  
10040400  
74490544  
73800500  
73800600  
106933X  
169498  
Pin, Cotter 1/8 x 1  
Washer Lock 1/4  
121749X  
12000001  
123583X  
121748X  
165596  
123782X  
19171216  
169843  
Bolt Hex Flghd 5/16-18 Gr. 5  
Nut, Lock Hex w/Ins 5/16-18 UNC  
Nut, Lock Hex w/Wsh 3/8-16 UNC  
Knob Rd. 1/2-13 Plstc. Thds. Blk.  
Rod,Brake  
73350600  
106888X  
19131316  
76020412  
175765  
71673  
174973  
Nut  
Spring, Rod, Brake  
Washer 13/32 x 13/16 x 16 Ga.  
Pin, Cotter 1/8 x 3/4  
Rod, Parking Brake  
Cap, Parking Brake  
Bracket, Transmission  
Bolt Hex 5/16-18 UNC x 3/4  
Shaft, Foot Pedal  
Bearing,Nylon  
169373X428 Console, Shift  
170201  
4497H  
Control Asm Bypass Hydro  
Spring, Retainer1”  
Nut, Hex Jam Toplock 1/2-20 UNF  
Bolt 3/8-16 x 1  
103 73940800  
116 72140608  
120 73900600  
150 175456  
151 19133210  
156 166002  
158 165589  
159 165494  
161 72140406  
Bolt Hex 3/8-16 x 1-1/2  
SpacerRetainer  
Washer 13/32 x 2 x 10  
Washer 5/16 x 1.0 x 1.25  
Bracket Shift Mount  
HubTaperedFlangeShift  
Bolt Rdhd Sqnk 1/4-20 x 3/4  
Gr. 5  
Nut Crownlock1/4-20Unc  
Bolt Hex Fin 1/4-20 x 1  
Washer 5/8 x .281 x 10 Ga.  
Bracket Pivot Lever  
74760512  
175578  
120183X  
19211616  
1572H  
Washer  
Pin, Roll  
Pulley, Idler, Composite  
Bolt  
Keeper, Belt, Idler  
Pulley, Idler, V-Belt  
Bellcrank Clutch Grnd Drustl  
Retainer,Belt  
Bolt  
Nut  
Nut Crownlock 5/16-28  
Link, Clutch  
Spring, Return, Clutch  
Screw 3/8-16 x 1-1/4  
V-Belt, Drive  
Keeper, Belt, Center  
Screw, 3/8-16 x .875  
Cover,Pedal  
Pulley, Engine  
Bolt Hex 7/16 x 4 Gr. 5  
Washer  
Keeper, Belt Engine Hydro  
Screw Hex Wsh Hi-Lo 1/4-1/2 Unc  
179114  
74760648  
175556  
162 73680400  
163 74780416  
164 19091010  
165 165623  
166 166880  
168 165492  
169 165580  
197 169613  
198 169593  
199 169612  
200 72140508  
202 72110614  
205 19171616  
212 145212  
250 17060612  
127783  
154407  
123205X  
74760624  
73680600  
73680500  
105710X  
105709X  
17060620  
140294  
Screw 5/16 x 1.0 x .125  
Bolt Shoulder 5/16-18 x .561  
Plate Fastening LT  
Nyliner Snap-in 5/8” ID  
Washer Nyl 7/8ID x .105”HYD  
Bolt Shoulder 5/16-18 Unc  
Bolt Rdhd Sqnk 5/16-18 Unc x 1  
Bolt Car SH 3/8-16 x 1-1/2 Gr 5  
Washer 17/32 x 1 x 16 Ga  
Nut Hex Flange Lock  
169691  
17120614  
8883R  
175410  
Screw 3/8-16 x .75  
71170764  
10040700  
154778  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
142432  
33  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
STEERING ASSEMBLY  
38  
12  
39  
1
41  
42  
37  
37  
36  
44  
51  
54  
88  
91  
43  
71  
68  
67  
67  
29  
46  
8
47  
67  
6
9
13  
17  
65  
46  
85  
2
8
6
7
9
85  
9
5
47  
7
9
3
32  
5
68  
82  
11  
29  
4
26  
43  
15  
40  
15  
29  
43  
6
28  
30  
8
15  
10  
34  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
STEERING ASSEMBLY  
KEY PART  
NO. NO.  
DESCRIPTION  
1
140044X428 Wheel Steering Auto Black  
2
175131  
Axle Asm Front  
3
169840  
Spindle Asm Lh  
4
169839  
Spindle Asm Rh  
5
6266H  
BearingRaceThrustHarden  
Washer 25/32 X 1 5/8 X 16ga  
Washer 27/32 X 1 1/4 X 16 Ga  
RingKlip#t5304-75  
Bearing Col Strg Blk  
LinkDragExtended  
Lockwasher  
6
121748X  
19272016  
12000029  
3366R  
7
8
9
10  
11  
12  
13  
15  
17  
26  
28  
29  
30  
32  
36  
37  
38  
39  
40  
41  
42  
43  
44  
46  
47  
51  
54  
65  
67  
68  
71  
82  
85  
88  
91  
175121  
10040600  
73940800  
136518  
Nut Hex Jam Toplock 1/2-20 Unf  
Spacer Bearing Axle Front  
Hex Flange Lock  
145212  
180641  
Shaft Asm Strg  
126847X  
19131416  
17060612  
76020412  
130465  
Bushing Rod Tie Blk Lt  
Washer 13/32 X 7/8 X 16ga  
Screw 3/8-16x3/4  
Pin  
Rod Tie Wire Form 19 75 Mech  
Bushing Strg 5/8 Id Dash  
Screw TT #10-32 x 5 x 3/8 Flange  
155099  
152927  
140045X428 Insert Cap Strg  
19183812  
7810H  
100711L  
Washer 9/16 ID x 2-3/8 OD 12 Gr  
Locknut Center  
Adaptor Wheel Strg 640/ 635id  
145054X428 Boot Dash Steering  
121749X  
180640  
121232X  
6855M  
Washer 25/32 X 1 1/4 X 16 Ga  
ExtensionSteering  
Cap Spindle Fr Top Blk  
FittingGrease  
73540400  
71130420  
160367  
72140618  
169827  
175146  
169835  
133835  
175118  
175553  
NutCrownlock1/4-28  
Bolt Hex 1/4-28unf x 1-1/4 Gr. 8  
Spacer Brace Axle  
Bolt Rdhd Sq 3/8-16 Unc x 2-3/4  
Brace Axle  
Steering Asm  
Bracket Susp Chassis Front  
FastenerChristmasTree  
Bolt Shoulder7/16-20  
Clip Steering  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
35  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
ENGINE  
3
2
72  
62  
1
81  
13  
4
78  
38  
16  
14  
32  
44  
46  
78  
33  
37  
31  
33  
40  
29  
45  
23  
OPTIONAL EQUIPMENT  
Spark Arrester  
36  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
ENGINE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
170551  
17720408  
- - - - - -  
Control Throt /Ch Flag  
Screw Hex Thd Cut 1/4-20x1/2  
Engine Briggs Model 310707  
(OrderPartsFromEngineManufacturer)  
Muffler Exhaust B&S Lt  
Gasket 1 313 Id Tin Plated  
Tube Drain Oil Easy  
4
137352  
13  
14  
16  
23  
29  
31  
32  
33  
37  
38  
40  
44  
45  
46  
62  
72  
78  
81  
165291  
148456  
11050600  
169837  
Washer Lock Ext Tooth 3/8  
ShieldBrowning/DebrisGuard  
ArrestorSpark  
Tank Fuel 1 25 Fr  
Cap Asm Fuel W/sym Vented  
Clamp Hose Blk  
137180  
109202X  
140527  
123487X  
137040  
Line Fuel 20"  
Plug Drain Oil Easy  
148315  
124028X  
17670412  
17000612  
19091416  
10040500  
71070512  
17060620  
73510400  
Bushing Snap Nyl Blk Fuel Line  
Screw HexwshThdrol1/4-20x3/4  
Screw Hex Wsh Thdrol 3/8-16  
Washer 9/32 X 7/8 X 16ga  
Washer Lock Hvy Hlcl Spr 5/16  
Screw Hexhd Cap 5/16-18x3/4  
ScrewThdrol3/8-16x1-1/4  
Nut Keps Hex 1/4-20 Unc  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
37  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
SEAT ASSEMBLY  
1
8
9
8
9
14  
7
7
10  
5
6
22  
21  
2
24  
5
26  
16  
25  
15  
23  
4
13  
17  
3
12  
KEY PART  
KEY PART  
NO.  
NO.  
DESCRIPTION  
NO.  
NO.  
DESCRIPTION  
1
140116  
Seat  
14  
15  
16  
17  
21  
22  
23  
24  
25  
26  
72050412  
134300  
121250X  
123976X  
171852  
73800500  
71110814  
19171912  
127018X  
10040800  
Bolt Rdhd Sht Nk 1/4-20 x 1-1/2  
Spacer Split 28 x 96 Yel Zinc  
Spring Cprsn 1 27 Blk Pnt  
Nut Lock 1/4 Lge Flg Gr 5 Zinc  
Bolt Shoulder 5/16-18 Unc Blkz-2A  
Nut  
2
140551  
Bracket Pnt Pivot Seat (blk )  
Bolt  
3
71110616  
19131610  
145006  
73800600  
124181X  
17000616  
19131614  
182493  
121246X  
121248X  
4
Washer 13/32 x 1 x 10 Ga  
Clip Push-InHinged  
Nut  
Spring Seat Cprsn 2 250 Blk Zi  
Screw 3/8-16 x 1.5  
Washer 13/32 x 1 x 14 Ga  
Pan Pnt Seat (blk )  
Bracket Pnt Mounting Switch  
Bushing Snap Blk Nyl 50 Id  
5
6
7
Bolt Hex Black  
8
Washer 17/32 x 1-3/16 x 12 Ga  
Bolt Shoulder 5/16-18 x 62  
Lockwasher  
9
10  
12  
13  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
38  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
DECALS  
5
4
3
10  
2
16  
12  
12  
9
1
7
6
20  
14  
KEY  
NO.  
PART  
NO.  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
DESCRIPTION  
1
157032  
Decal Instruction Operat  
English/French  
Decal Ins Strg Wh  
DecalHoodRh  
DecalHoodLh  
DecalFinalReplacement  
Decal,Warning  
Decal Deck “B” 42”  
Decal FenderLogo  
10  
12  
14  
16  
20  
- -  
- -  
- -  
- -  
157140  
175784  
160396  
145005  
170945  
138311  
169210  
183064  
183065  
DecalDangerEnglish  
DecalFender  
Decal V-belt Schematic 42"  
DecalBatteryDanger/Poison  
Decal HP Engine  
Decal Lift Handle  
Decal By-Pass  
ManualOwner’sEnglish  
ManualOwner’sFrench  
2
3
4
5
6
7
9
158168  
175782  
175783  
180890  
170563  
179128  
158166  
WHEELS & TIRES  
KEY  
NO.  
PART  
NO.  
1
DESCRIPTION  
2
5,8  
1
59192  
Cap Valve Tire  
4,10  
2
65139  
Stem Valve  
7
3
106222X  
59904  
Tire F Ts 15 X 6 0 - 6 Service  
Tube Front (Service Item Only)  
4
3,9  
5
106732X427 Rim Asm 6"front White Service  
6
278H  
9040H  
Fitting Grease (Front Wheel Only)  
BearingFlange(FrontWheelOnly)  
6
11  
7
8
106108X427 Rim Asm 8"rear White Service  
9
106268X  
7152J  
Tire R Ts 18x9.5-8 C Service  
Tube Rear (Service Item Only)  
10  
11  
- -  
104757X428 Cap Axle Blk 1 50 X 1 00  
144334  
Sealant, Tire (10 oz. Tube)  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
39  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
MOWER LIFT  
7
8
5
1
3
13  
2
4
6
6
11  
5
4
12  
13  
19  
20  
20  
13  
18  
17  
16  
15  
20  
31  
32  
19  
20  
15  
13  
31  
32  
40  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
MOWER LIFT  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
1
159460  
WireAsmInner/Sprgw/Plunger  
Shaft Asm Lift  
2
159471  
3
105767X  
12000002  
19211621  
120183X  
109413X  
124526X  
139865  
Pin Groove  
4
E Ring #5133-62  
Washer 21/32 x 1 x 21 Ga.  
BearingNylon  
5
6
7
GripHandle  
8
ButtonPlunger  
11  
12  
13  
15  
16  
17  
18  
19  
20  
31  
32  
Link Lift Lh  
139866  
Link Lift Rh  
4939M  
RetainerSpring  
173288  
Link Front  
73350800  
175689  
Nut Jam Hex 1/2-13 Unc  
Trunnion Blk Zinc  
Nut Lock w/Wsh 1/2-13 Unc  
Arm SuspensionRear  
RetainerSpring  
73800800  
139868  
163552  
169865  
Bearing Pvt Lift  
Nut Crownlock 3/8-24  
73540600  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
41  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
MOWER DECK  
68  
40  
37  
67  
157  
158  
36  
40  
143  
156  
153  
155  
151  
152  
45  
150  
144  
159  
46  
40  
37  
145  
153  
154  
59  
148  
44  
56  
55  
53  
52  
111  
113  
114  
115  
51  
116  
146  
33  
32  
31  
48  
54  
120  
117  
49  
142  
119  
147  
50  
118  
30  
114  
115  
34  
1
21  
21  
112  
118  
117  
120  
119  
113  
2
21  
116  
147  
21  
142  
23  
24  
25  
26  
2
16  
28  
15  
14  
27  
20  
18  
29  
3
18  
149  
4
13  
5
6
11  
10  
9
19  
21  
8
42  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PO165H42STB, PRODUCT NO. 954 56 78-19  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
165892  
72140506  
138017  
165460  
4939M  
Mower Deck Assembly, 42"  
Bolt  
Bracket Asm Fr. Sway Bar 3/42  
Bracket Asm Deck 42" Sway Bar  
RetainerSpring  
Bar Sway Deck  
Bolt 3/8-24 x 25 Grade 8 patched  
Washer, Lock  
Washer,Hardened  
Blade  
Shaft Assembly, Mandrel, Vented  
Housing,Mandrel,Vented  
Bearing, Ball, Mandrel  
Stripper, Vented Mower Deck  
Bolt, Carriage 5/16-18 x 5/8  
Bolt,Shoulder  
Baffle, Vortex  
Nut  
Bracket, Deflector Mower 42"  
Cap, Sleeve 80 x 112 Blk Mower  
Spring, Torsion, Deflector 2 52  
Nut, Push Phos & Oil  
54  
55  
56  
59  
67  
68  
133943  
155046  
165723  
141043  
106932X  
144959  
Washer,Hardened  
2
Arm, Idler  
3
Spacer,Retainer  
4
GuardTUVIdler  
5
Knob  
6
178024  
850857  
10030600  
140296  
138498  
137645  
128774  
110485X  
174493  
72140505  
132827  
159770  
73680500  
177563  
105304X  
123713X  
110452X  
V-Belt, 42" Mower  
8
111 179292  
112 179293  
113 17060510  
114 73510500  
115 72110505  
116 4898H  
Bracket, Gauge, Wheel LH  
Bracket, Gauge, Wheel RH  
Screw Tapping 3/8-16 x .625  
Nut, Keps 5/16 - 18 UNC  
Bolt, Carriage 5/16-18 x 5/8  
Bolt,Shoulder  
9
10  
11  
13  
14  
15  
16  
18  
19  
20  
21  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
36  
37  
40  
44  
45  
46  
48  
49  
50  
51  
52  
53  
117 105455X  
118 73930600  
119 19121414  
120 19171512  
142 165890  
143 157109  
144 158634  
145 165888  
146 171977  
147 179748  
148 169022  
149 165898  
150 19091216  
151 169670  
152 169676  
153 169674  
154 169675  
155 169671  
156 169672  
157 169669  
158 17720408  
159 72140614  
Wheel,Gauge  
Nut Centerlock 3/8-16  
Washer 3/8 x 7/8 x 14 Ga.  
Washer 17/32 x 15/16 x 12 Ga.  
Arm Spring Brake Mower  
Bracket Arm Idler 42"  
Keeper Belt 42" Clutch Cable  
Pulley Idler Flat  
Bolt CarriageIdler  
SpringExtension  
130968X428 Shield, Deflector 42" Blk  
Spring Return Idler  
19111016  
131491  
173984  
129963  
153535  
178342  
72110614  
131494  
19131316  
73680600  
140088  
4497H  
137729  
133944  
174284  
131340  
69180  
Washer 11/32 x 5/8 x 16 Gauge  
Rod, Hinge 42" 6 75 W/G  
Screw ThdrolWasherHead  
Washer,SpacerMowerVented  
Pulley, Mandrel  
Nut, Toplock Flange  
Bolt  
Pulley, Idler, Flat  
Washer 13/32 x 13/16 x 16 Gauge  
Nut  
Guard,Mandrel,LH  
Retainer  
Screw, Thdrol 1/4-20 x 5/8 T  
Washer,Hardened  
Retainer Spring Yellow  
Washer 9/32 x 3/4 x 16 Ga.  
Bracket Clutch Cable  
Clutch Cable 42"  
Washer Flat 3/8" Type B  
SpringRetainer  
Spring Retention LVRCLTCHCAB  
SpacerClutchCable  
Rod Clutch Cable 3/8"  
Screw Hex Thd Cut 1/4-20 x 1/2  
Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4  
Mandrel Assembly (Includes  
Housing, Shaft and Shaft Hardware  
Only-PulleyNotIncluded)  
ReplacementMower,Complete  
- -  
130794  
Roller Assembly, Cam Follower  
Bolt, Shoulder #10-24 Grade 5  
Locknut  
Bolt, Shoulder 5/16-18 UNC  
Arm Assembly, Pad, Brake  
- -  
171491  
139888  
131845  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
43  
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SERVICE NOTES  
44  
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SERVICE NOTES  
45  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in  
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will  
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be  
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the  
date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date  
of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Home Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Augusta, GA 30909 USA  
Electrolux Canada Corp.  
7075 Ordan Drive  
Mississauga, Ontario  
L5T 1K6  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above  
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights  
which vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
46  
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