IMPORTANT MANUAL
Do Not Throw Away
WARNING:
OWNER'S MANUAL
MODEL:
Read this Owner's Manual and
follow all Warnings and Safety
Instructionsꢀ Failure to do so
can result in serious injuryꢀ
DPR22H46STA
LAWN TRACTOR
176975 Rev. 1 01.31.01 RH
Always Wear Eye Protection During Operation
Printed in U.S.A.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
•
•
•
•
•
Besuretheareaisclearofotherpeoplebeforemowing.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
Stop machine if anyone enters the area.
Nevercarrypassengersorchildrenevenwiththeblades
off.
Do not mow in reverse unless absolutely necessary.
Alwayslookdownandbehindbeforeandwhilebacking.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
CAUTION: Inordertopreventacciden-
talstartingwhensettingup,transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
placewirewhereitcannotcontactspark
plug.
•
•
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
•
•
•
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
CAUTION: Tow only the attachments
that are recommended by and comply
withspecificationsofthemanufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
•
•
Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•
•
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
knowntotheStateofCaliforniatocausecancerand
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
afterhandling.
3
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PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
GASOLINE CAPACITY
AND TYPE:
3.5 GALLONS
Followaregularscheduleinmaintaining,caringforand
using your tractor.
UNLEADED REGULAR
•
Followtheinstructionsunder“CustomerResponsibili-
ties” and “Storage” sections of this owner’s manual.
OIL TYPE (API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine’s exhaust system is equipped
withasparkarrestermeetingapplicablelocalorstatelaws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
OIL CAPACITY:
W/FILTER: 4.0 PINTS
W/OFILTER: 3.75 PINTS
SPARK PLUG:
(GAP: .040")
CHAMPION RC12YC
GROUND SPEED (MPH): FORWARD: 0 – 5.5
REVERSE: 0 – 2.4
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Otherstatesmayhavesimilarlaws. Federallawsapplyon
federallands.
TIRE PRESSURE:
FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM:
BATTERY:
16 AMPS @ 3600 RPM
A spark arrester for the muffler is available through your
nearest authorized service center/department (See RE-
PAIR PARTS section of this manual).
AMP/HR:
30
MIN. CCA:
240
CASE SIZE: U1R
BLADE BOLT TORQUE:
27–35 FT. LBS.
CONGRATULATIONS onyourpurchaseofanewtractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized
servicecenter/department Wehavecompetent,well-trained
technicians and the proper tools to service or repair this
tractor.
Please read and retain this manual. The instructions will
enableyoutoassembleandmaintainyourtractorproperly.
Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES ...................................................... 2-3
PRODUCT SPECIFICATIONS ..................................... 4
CUSTOMER RESPONSIBILITIES ................... 4, 17-20
ASSEMBLY............................................................ 6-10
OPERATION......................................................... 11-16
MAINTENANCE SCHEDULE..................................... 17
SERVICE AND ADJUSTMENTS .......................... 21-26
STORAGE ................................................................. 27
TROUBLESHOOTING .......................................... 28-29
REPAIR PARTS - TRACTOR ............................... 32-45
WARRANTY .............................................................. 46
4
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UNASSEMBLEDPARTS
Gauge Wheels
Steering Wheel
(4) Shoulder
Bolts
(4) Wheels
(4) Adjusting
Bars
Steering Sleeve
Steering Sleeve
Extension
(4) Clevis Pins
(4) Washers 3/8 x 3/4 x 14 Ga.
Steering
Wheel Adapter
Steering
Wheel Insert
(4) Retainer Springs
(double loop)
Seat
(4) Locknuts 3/8-16
Nose Roller
(2) Nylon
Locknuts
3/8-16
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Washers
17/32 x 7/8 x 16 Ga.
Nose
Roller
(1) Knob
Brackets
Mower
(2) Hex Bolts
3/8-16 x 1
(2) Front Link Assemblies
Blades
(1) Oil Drain Tube
For Future Use
(3) Mulching
Blades
Slope Sheet
(3) Retainer Springs (double loop)
Keys
(2) Keys
(4) Retainer Springs (single loop)
5
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ASSEMBLY
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
STEERING WHEEL
INSERT
LOCK NUT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) Tire pressure gauge
LARGE FLAT WASHER
(2) 9/16" wrenches
(1) 1/2" wrenches
(1) Pliers
(1) Utility knife
(1) 3/4" socket w/drive ratchet
STEERING WHEEL
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steeringwheel).
STEERING
WHEEL
ADAPTOR
TABS
TO REMOVE TRACTOR FROM
CARTON
STEERING
WHEEL EXTENTION
UNPACK CARTON
•
Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
STEERING
SHAFT
•
•
•
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
STEERING
SLEEVE
BEFORE REMOVING TRACTOR
FROM SKID
FIG. 1
ATTACH STEERING WHEEL (See Fig. 1)
•
Remove locknut and large flat washer from steering
shaft.
Positionfrontwheelsofthetractorsotheyarepointing
straightforward.
Slide the steering sleeve over the steering shaft.
Align tabs and press steering sleeve extension into
bottom of steering wheel.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
•
•
•
Lift hood to raised position.
•
•
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inCUSTOMERRESPONSIBILITIES
section of this manual for charging instructions).
•
•
•
•
Snap steering wheel insert into center of steering
wheel.
Remove protective materials from tractor hood and
grill.
LABEL
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE
TRACTOR IS TO ROLL OFF SKID.
FIG. 2
6
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ASSEMBLY
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 12, for location and func-
tion of controls)
WARNING:Beforestarting, read, understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
•
Removeadjustmentknobandflatwashersecuringseat
tocardboardpackingandsetasideforassemblyofseat
to tractor.
•
•
•
•
Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
•
Be sure all above assembly steps have been com-
pleted.
•
•
Check engine oil level and fill fuel tank with gasoline
Placefreewheelcontrolin"transmissionengaged"posi-
tion.
•
Sit on seat in operating position, depress clutch/break
pedal and set the parking brake.
•
•
Lower seat into operating position and sit on seat.
Slideseatuntilacomfortablepositionisreachedwhich
allowsyoutopressclutch/brakepedalallthewaydown.
•
•
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to
its highest position.
•
•
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
•
Starttheengine.Aftertheenginehasstarted,movethe
throttle control to idle position.
SEAT
•
•
Releaseparkingbrake.
Slowlymovethemotioncontrolleverforwardandslowly
drive tractor off skid.
•
•
Applybraketostoptractor, setparkingbrakeandplace
motion control lever in neutral position.
Turn ignition key to "OFF" position.
SEAT PAN
Continue with the instructions that follow.
SHOULDER
BOLT
TO ATTACH NOSE ROLLER (See Fig. 4)
•
•
Positionbrackets,17/32x7/8x16gaugewashers,and
noserollerbetweendeckmountingbracketsasshown.
Be sure to position brackets on correct side, as shown.
Install 3/8-16 x 1 hex bolts and 3/8-16 lock nuts as
shown. Tighten hardware securely.
NOTE: Be sure bracket tabs are positioned in tab holes in
deck brackets.
FLAT WASHER
TAB
“A” BRACKET
TAB
HOLE
NOSE ROLLER
HEX
BOLT
ADJUSTMENT
KNOB
FIG. 3
LOCK NUT
“B”
BRACKET
TAB
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
WASHER
FIG. 4
TO ROLL TRACTOR OFF SKID (See Opera-
tion section, page 12, for location and func-
tion of controls)
•
Press lift lever plunger and raise attachment lift lever to
its highest position.
•
•
Releaseparkingbrakebydepressingclutch/brakepedal.
Place freewheel control in freewheeling position to
disengagetransmission(See“TOTRANSPORT”inthe
Operation section of this manual).
•
Roll tractor forward off skid.
7
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ASSEMBLY
ASSEMBLE GAUGE WHEELS TO MOWER
MANDREL
ASSEMBLY
TRAILING EDGE UP
BLADE
DECK (See Fig. 5)
Thegaugewheelsaredesignedtokeepthemowerdeckin
proper position when operating mower. Be sure they are
properlyadjustedtoensureoptimummowerperformance.
CENTER
HOLE
•
Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder
bolts, 3/8 washers and 3/8-16 center locknuts and
tighten securely.
FLAT
WASHER
HEX BOLT
(GRADE 8)*
STAR
LOCK
•
•
For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
andspringretainers.
Adjustgaugewheelsbeforeoperatingmower.See“TO
ADJUST GAUGE WHEELS” in the Operation section
of this manual.
WASHER
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 6
TO INSTALL MULCHER PLATE (See Fig. 7)
NOTE:Ifyouinstalledthemulchingbladesyouwillneedtoinstall
RETAINER SPRING
themulcherplate.
•
PIN
Raise and hold deflector shield in upright position.
•
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
ADJUSTING
BAR
SHOULDER
BOLT
•
•
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
GAUGE
WHEEL
CAUTION: Do not remove deflector
shield from mower. Raise and hold
shield when attaching mulcher plate
and allow it to rest on plate while in
operation.
3/8-16 CENTER
LOCKNUT
3/8 WASHER
FIG. 5
DEFLECTOR
SHIELD
MULCHER
PLATE
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE
BLADES THE MULCHER PLATE MUST BE REMOVED
FROM THE MOWER (SEE FIG. 6).
LATCH
HOOKS
TO SET UP YOUR MOWER FOR MULCHING
(See Fig. 6)
FIG. 7
•
•
Turn the mower over to allow access to blades.
TO CONVERT TO BAGGING OR
DISCHARGING
Remove hex bolt, lock washer and flat washer and
removehighperformanceblades. Storeinsafeplace.
NOTE: The mulcher blades will discharge and bag grass,
•
Install mulcher blades with trailing edge up towards
deck as shown.
but for best bagging and discharging install the high
performanceblades.
IMPORTANT: TO ENSURE PROPER ASSEMBLY,
CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON
MANDREL ASSEMBLY.
•
Removemulcherplateandmulcherbladesandinstall
high performance blades, (see BLADE REMOVAL in
the CUSTOMER RESPONSABILITY section of this
manual).
•
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
•
Storemulcherbladesandmulcherplateinasafeplace.
Yourmowerisnowreadyfordischargingorinstallation
of optional grass catcher accessory.
•
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
•
Install mulcher plate if previously removed.
8
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ASSEMBLY
•
Place the L.H. suspension arm on outward pointing
deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
Retainwithdoubleloopretainerspringwithloopsdown
as shown.
Slideleftsideofmowerbackandinstalltheunattached
front link in top hole of the L.H. front mower bracket.
Retain with single loop retainer spring as shown.
Place the R.H. suspension arm on outward pointing
deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
Retainwithdoubleloopretainerspringwithloopsdown
as shown.
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
Turn height adjustment knob clockwise to remove
slack from mower suspension.
Raise mower to highest position.
Adjustgaugewheelsbeforeoperatingmowerasshown
in the Operation section of this manual.
INSTALL MOWER AND DRIVE BELT (See
Figs. 8 and 9)
Be sure tractor is on level surface and mower suspension
armsareraisedwithattachmentliftcontrol.Engageparking
brake.
•
•
•
Cutandremovetiessecuringanti-swaybarandbelts.
Swing anti-sway bar to left side of mower deck.
Slidemowerundertractorwithdeflectorshieldtoright
side of tractor.
•
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
•
Install one front link in top hole of the R.H. front mower
bracketandR.H.frontsuspensionbracket. Retainwith
two single loop retainer springs as shown.
InstallsecondfrontlinkinL.H.frontsuspensionbracket
only and retain with single loop retainer spring as
shown.
•
•
•
•
•
•
•
Turn height adjustment knob counterclockwise until it
stops.
Lower mower linkage with attachment lift control.
ELECTRIC
CLUTCH
PULLEY
SUSPENSION
ARMS
DOUBLE LOOP RETAINER
SPRING(Outwardpointingdeckpins)
FRONT
SUSPENSION
BRACKET
FRONT
MOWER
BRACKET
CHASSIS
BRACKET
FRONT
LINK
SINGLE LOOP
RETAINER
SPRINGS
GAUGE
WHEEL
DOUBLE LOOP
RETAINER SPRING
ANTI-SWAY BAR
IDLER PULLEY
USE PLIERS FOR
RETAINER SPRINGS
FIG. 8
LOOP
DOWN
DEFLECTOR
SHIELD
9
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ASSEMBLY
CHECKLIST
CHECK TIRE PRESSURE
Thetiresonyourtractorwereoverinflatedatthefactoryfor
shipping purposes. Correct tire pressure is important for
best cutting performance.
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR,WEWISHTOASSURETHATYOURECEIVE
THEBESTPERFORMANCEANDSATISFACTIONFROM
THISQUALITYPRODUCT.
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed.
No remaining loose parts in carton.
CHECK MOWER LEVELNESS
Forbestcuttingresults,mowershouldbeproperlyleveled.
See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
CHECK FOR PROPER POSITION OF ALL
BELTS
Seethefiguresthatareshownforreplacingmotion,mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts
are routed correctly.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
Checkmoweranddrivebelts. Besuretheyarerouted
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See “TO ADJUST
BRAKE” in the Service and Adjustments section of this
manual.
Before driving tractor, be sure freewheel control is in
drive position.
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY
EXTRAATTENTIONTOTHEFOLLOWINGIMPORTANT
ITEMS:
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
Itisimportanttopurgethetransmissionbeforeoperat-
ingyourtractorforthefirsttime. Followproperstarting
andtransmissionpurginginstructions(See“TOSTART
ENGINE” and “PURGE TRANSMISSION” in the Op-
eration section of this manual).
10
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
LIGHTS ON
OVER TEMP
LIGHT
ENGINE ON
ENGINE OFF
OIL PRESSURE
PARKING BRAKE
LOCKED
UNLOCKED
MOWER LIFT
FUEL
CHOKE
MOWER HEIGHT
P
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
15
15
15
KEEP AREA CLEAR
SLOPE HAZARDS
ATTACHMENT
CLUTCH DISENGAGED
(SEE SAFETY RULES SECTION)
IGNITION
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
11
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save
this manual for future reference.
LIGHT
IGNITION
SWITCH
AMMETER
SWITCH
POSITION
CHOKE
CONTROL
LIFT LEVER
PLUNGER
THROTTLE
CONTROL
CLUTCH/
BRAKE
PEDAL
ATTACHMENT
LIFT LEVER
ATTACHMENT
CLUTCH SWITCH
HEIGHT ADJUSTMENT KNOB
FREEWHEEL
CONTROL
PARKING BRAKE
MOTION
CONTROL
LEVER
FIG. 9
Our tractors conform to the safety standards of the American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of
ATTACHMENT CLUTCH SWITCH: Used to engage the
battery.
mowerblades,orotherattachmentsmountedtoyourtractor.
LIGHT SWITCH POSITION - Turns the headlights on.
THROTTLE CONTROL: Used to control engine speed.
CHOKE CONTROL: Used when starting a cold engine.
PARKINGBRAKE-Locksclutch/brakepedalintothebrake
position.
MOTION CONTROL LEVER - Selects the speed and
direction of tractor.
FREE WHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
ATTACHMENTLIFTLEVER- Usedtoraiseandlower the
mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower
cutting height.
IGNITION SWITCH - Used for starting and stopping the
engine.
12
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperatingyour
tractororperforminganyadjustmentsorrepairs. Werecommendawidevisionsafetymask
overspectaclesorstandardsafetyglasses.
HOW TO USE YOUR TRACTOR
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grasscatcher,etc.
TO SET PARKING BRAKE (See Fig. 10)
Yourtractorisequippedwithanoperatorpresencesensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
TO USE THROTTLE CONTROL (See Fig. 10)
Always operate engine at full throttle.
•
Depressclutch/brakepedalintofull“BRAKE”position
andhold.
•
Operating engine at less than full throttle reduces the
batterychargingrate.
Full throttle offers the best bagging and mower perfor-
mance.
•
Placeparkingbrakelever in“ENGAGED”positionand
releasepressurefromclutch/brakepedal. Pedalshould
remainin“BRAKE”position. Makesureparkingbrake
will hold tractor secure.
•
CHOKE
CONTROL
TO USE CHOKE CONTROL (See Fig. 10)
Usechokecontrolwheneveryouarestartingacoldengine.
Do not use to start a warm engine.
ATTACHMENT CLUTCH LEVER
PULL OUT TO “ENGAGE”
THROTTLE
CONTROL
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
PUSH IN TO
“DISENGAGE”
TOMOVEFORWARDANDBACKWARD (See
Fig. 10)
The direction and speed of movement is controlled by the
motion control lever.
“BRAKE”
POSITION
IGNITION
KEY
MOTION
CONTROL
LEVER
•
Start tractor with motion control lever in neutral (N)
position.
Release parking brake and clutch/brake pedal.
HEIGHT
ADJUSTMENT
KNOB
PARKING BRAKE
“ENGAGED”
POSITION
•
•
Slowly move motion control lever to desired position.
CLUTCH/BRAKE PEDAL
“DRIVE” POSITION
“DISENGAGED”
POSITION
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 10)
FIG. 10
The cutting height is controlled by turning the height
adjustment knob in desired direction.
STOPPING (See Fig. 10)
MOWER BLADES -
•
•
Turn knob clockwise (
Turn knob counterclockwise (
height.
) to raise cutting height.
•
Tostopmowerblades,moveattachmentclutchswitch
to “DISENGAGED” position.
) to lower cutting
GROUNDDRIVE-
Thecuttingheightrangeisapproximately1-1/2"to4". The
heightsaremeasuredfromthegroundtothebladetipwith
theenginenotrunning. Theseheightsareapproximateand
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
•
To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position..
•
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
•
NOTE: Failuretomovethrottlecontroltoslowpositionand
allowing engine to idle before stopping may cause engine
to “backfire”.
•
Theaveragelawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
Move throttle control to slow position.
•
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
•
Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
TO ADJUST GAUGE WHEELS (See Fig. 11)
Gaugewheels areproperlyadjustedwhentheyareslightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
•
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idlewiththeenginerunning,hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
•
•
Be sure tractor is on a flat level surface.
Lower mower and adjust mower to desired cutting
height.
13
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OPERATION
•
Ifstoppingisabsolutelynecessary, pushclutch/brake
pedal quickly to brake position and engage parking
brake.
•
•
Remove retainer spring and clevis pin which secure
eachgaugewheelbar.
Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
•
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
•
Replace retainer spring into clevis pin.
•
Torestartmovement,slowlyreleaseparkingbrakeand
clutch/brakepedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS
IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER
DECK.
•
•
RETAINER
SPRING
TO TRANSPORT (See Figs. 9 and 13)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Freewheelcontrolislocatedatthereardrawbarof
tractor.
CLEVIS
PIN
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
•
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
FIG. 11
•
•
Do not push or tow tractor at more than two (2) MPH.
Toreengagetransmission,reverseaboveprocedure.
TO OPERATE MOWER (See Fig. 12)
NOTE: Toprotecthoodfromdamagewhentransportingyour
tractor on a truck or a trailer, be sure hood is closed and
securedtotractor. Useanappropriatemeansoftyinghood
to tractor (rope, cord, etc.).
Yourtractorisequippedwithanoperatorpresencesensing
switch. Any attempt by the operator to leave the seat with
theenginerunningandtheattachmentclutchengagedwill
shut off the engine.
•
•
•
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
•
TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
withouteithertheentiregrasscatcher,
onmowerssoequipped, orthedeflec-
tor shield in place.
FIG. 13
ATTACHMENT
LIFT LEVER
HIGH
ATTACHMENT CLUTCH
SWITCH PULL OUT TO
"ENGAGE"
TOWING CARTS AND OTHER ATTACH-
MENTS
POSITION
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
withthegroundandcauseyoutolosecontrolofyourtractor.
LOW
POSITION
PUSH IN TO
"DISENGAGE"
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
FIG. 12
TO OPERATE ON HILLS
•
•
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
To change engine oil, see the Customer Responsibili-
ties section in this manual.
•
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slowerposition.
•
•
14
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OPERATION
COLD WEATHER STARTING (50° F and below)
ADD GASOLINE
•
When engine starts, slowly push choke control in until
theenginebeginstorunsmoothly.Continuetopushthe
choke control in small steps allowing the engine to
accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in
slowly. This may require an engine warm-up period
from several seconds to several minutes, depending
onthetemperature.
•
Fill fuel tank. Use fresh, clean, regular unleaded
gasolinewithaminimumof87octane. (Useof leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER
GRADE GASOLINE TO HELP INSURE GOOD COLD
WEATHER STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attractmoisturewhichleadstoseparationandformationof
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
AUTOMATIC TRANSMISSION WARM UP
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
•
•
Be sure the tractor is on level ground.
Place the motion control lever in neutral. R e -
lease the parking brake and let the clutch/brake
slowly return to operating position.
•
Allowoneminutefortransmissiontowarmup.This
can be done during the engine warm up period.
•
Theattachmentscanbeusedduringtheenginewarm-
up period after the transmission has been warmed up
andmayrequirethechokecontrolbepulledoutslightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures(below32F)thecarburetorfuelmixturemay
needtobeadjustedforbestengineperformance.See“TO
ADJUSTCARBURETOR”intheServiceandAdjustments
section of this manual.
CAUTION: Fill to bottom of gas tank
fillerneck. Donotoverfill. Wipeoffany
spilledoilorfuel. Donotstore, spillor
use gasoline near an open flame.
PURGE TRANSMISSION
TO START ENGINE (See Fig. 9)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
CAUTION: Neverengageordisengage
freewheel lever while the engine is
running.
•
Be sure freewheel control is in the transmission en-
gagedposition.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trappedairinsidethetransmissionwhichmayhavedevel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION
REQUIRE REMOVAL FOR SERVICE OR
REPLACEMENT, IT SHOULD BE PURGED AFTER
REINSTALLATION BEFORE OPERATING THE
TRACTOR.
•
Sitonseatinoperatingposition, depressclutch/brake
pedal and set parking brake.
•
•
•
•
Place motion control lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt.
Forawarmenginestartattemptthechokecontrolmay
not be needed.
NOTE: Before starting, read the warm and cold starting
proceduresbelow.
•
Placetractorsafelyonlevelsurfacewithengineoffand
parking brake set.
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteensecondsperminute.Iftheenginedoesnotstart
after several attempts, push choke control in, wait a
fewminutesandtryagain. Ifenginestilldoesnotstart,
pull the choke control out and retry.
•
Disengagetransmissionbyplacingfreewheelcontrolin
freewheeling position (See “TO TRANSPORT” in this
section of manual).
•
•
Sittinginthetractorseat,startengine. Aftertheengine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengageclutch/brakepedal.
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedurethree(3)times.
WARM WEATHER STARTING (50° F and above)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
Theattachmentsandgrounddrivecannowbeused.If
theenginedoesnotaccepttheload,restarttheengine
andallowittowarmupforoneminuteusingthechoke
as described above.
NOTE: Duringthisproceduretherewillbenomovementof
drivewheels. Theairisbeingremovedfromhydraulicdrive
system.
•
•
Movemotioncontrollevertoneutral(N)position. Shut-
off engine and set parking brake.
•
Engage transmission by placing freewheel control in
drivingposition(See“TOTRANSPORT”inthissection
ofmanual).
15
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OPERATION
•
•
Sittinginthetractor seat,startengine. Aftertheengine
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS
AND TRASH. CLEAN AFTER EACH USE.
is running, move throttle control to half (1/2) speed.
Withmotioncontrolleverinneutral(N)position,slowly
disengageclutch/brakepedal.
Slowly move motion control lever forward, after the
tractormovesapproximatelyfive(5)feet,slowlymove
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motioncontrollevertotheneutral(N)position. Repeat
this procedure with the motion control lever three (3)
times.
•
The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
•
Your tractor is now purged and now ready for normal
operation.
•
Avoidcuttingyourlawnwhenitiswet. Wetgrasstends
toformclumpsandinterfereswiththemulchingaction.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
MOWING TIPS
•
Mower should be properly leveled for best mowing
performance. See“TOLEVELMOWERHOUSING”in
the Service and Adjustments section of this manual.
•
•
The left hand side of mower should be used for
trimming.
Drivesothatclippingsaredischargedontotheareathat
has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 14).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desiredheight.
•
•
•
Forbestresults,adjustthemowercuttingheightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 15). For extremely heavy mulching,
reduce your width of cut and mow slowly.
Certain types of grass and grass conditions may
require that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
northtosouthoneweekthenchangetoeasttowestthe
nextweek. Thiswillhelppreventmattingandgraining
of the lawn.
•
•
MAX 1/3
•
•
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
drybeforemowing.
Alwaysoperateengineatfullthrottlewhenmowing
to assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
FIG. 15
•
When operating attachments, select a ground speed
thatwillsuittheterrainandgivebestperformanceofthe
attachment being used.
FIG. 14
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CUSTOMERRESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
SERVICE DATES
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
R
A
C
T
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Chart
7
4
Check Battery Level
6
0
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
R
5
5
Check Engine Oil Level
Change Engine Oil
1,2,3
Clean Air Filter
2
2
E
N
G
I
N
E
Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
1,2
2
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
LUBRICATION CHART
SPINDLE ZERK
SPINDLE ZERK
GENERAL RECOMMENDATIONS
Thewarrantyonthistractordoesnotcoveritemsthathave
beensubjectedtooperatorabuseornegligence. Toreceive
fullvaluefromthewarranty,operatormustmaintaintractor
as instructed in this manual.
FRONT WHEEL
BEARING ZERK
FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
ENGINE
All adjustments in the Service and Adjustments section of
thismanualshouldbecheckedatleastonceeachseason.
•
Once a year you should replace the spark plug, clean
orreplaceairfilter,andcheckbladesandbeltsforwear.
A new spark plug and clean air filter assure proper air-
fuel mixture and help your engine run better and last
longer.
BEFORE EACH USE
GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
•
•
•
•
Check engine oil level.
Checkbrakeoperation.
Check tire pressure.
Checkoperatorpresenceand
interlock systems for proper operation.
Check for loose fasteners.
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
•
17
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CUSTOMERRESPONSIBILITIES
•
Reassemble hex bolt, lock washer and flat washer in
TRACTOR
Alwaysobservesafetyruleswhenperforminganymainte-
nance.
exact order as shown.
•
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
BRAKE OPERATION
TO SHARPEN BLADE (See Fig. 17)
NOTE: Wedonotrecommendsharpeningblade-butifyou
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalancedbladewillcauseexcessivevibrationandeven-
tual damage to mower and engine.
If tractor requires more than six (6) feet stopping distance
athighspeedinhighestgear,thenbrakemustbeadjusted.
(See “TO ADJUST BRAKE” in the Service and Adjust-
ments section of this manual).
TIRES
•
•
•
Maintain proper air pressure in all tires (See “PROD-
UCT SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control
chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
•
Thebladecanbesharpenedwithafileoronagrinding
wheel. Donotattempttosharpenwhileonthemower.
To check blade balance, you will need a 5/8" diameter
steelbolt,pin,oraconebalancer. (Whenusingacone
balancer, follow the instructions supplied with bal-
ancer).
•
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are
working properly. If your tractor does not function as
described, repairtheproblemimmediately.
NOTE: Donotuseanailforbalancingblade. Thelobesof
the center hole may appear to be centered, but are not.
•
Slidebladeontoanunthreadedportionofthesteelbolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
CENTER HOLE
•
•
•
•
The engine should not start unless the clutch/brake
pedalisfullydepressedandattachementclutchcontrol
is in the disengaged position.
When the engine is running, any attempt by the
operator to leave the seat without first setting the
parking brake should shut off the engine.
Whentheengineisrunningandtheattachmentclutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
Theattachmentclutchshouldneveroperateunlessthe
operator is in the seat.
BLADE
5/8" BOLT
OR PIN
FIG. 17
BATTERY
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bentordamagedblades.
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
BLADE REMOVAL (See Fig. 16)
•
•
•
Raise mower to highest position to allow access to
blades.
Removehexbolt,lockwasherandflatwashersecuring
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
IMPORTANT:
TO ENSURE PROPER ASSEMBLY,
CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON
MANDREL ASSEMBLY.
TO CLEAN BATTERY AND TERMINALS
TRAILING EDGE
STAR
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
BLADE
•
•
Removeterminalguard.
Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor.
CENTER
HOLE
•
•
Rinse the battery with plain water and dry.
Cleanterminalsandbatterycableendswithwirebrush
until bright.
LOCK WASHER
MANDREL
ASSEMBLY
HEX BOLT
(GRADE 8)*
•
•
Coat terminals with grease or petroleum jelly.
FLAT WASHER
Reinstallbattery(See“REPLACINGBATTERY"inthe
SERVICE AND ADJUSTMENTS section of this
manual).
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
18
FIG. 16
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CUSTOMERRESPONSIBILITIES
•
Unlockdrainvalvebypushinginwardandturningcoun-
V-BELTS
terclockwise.
CheckV-beltsfordeteriorationandwearafter100hoursof
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
•
•
To open, pull out on the drain valve.
Afteroilhasdrainedcompletely,closeandlockthedrain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
TRANSAXLE COOLING
•
•
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
runningorwhilethetransmissionishot.Topreventpossible
damage to seals, do not use high pressure water or steam
to clean transaxle.
•
•
Inspect cooling fan to be sure fan blades are intact and
clean.
•
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressedairorhighpressuresprayertocleancooling
fins.
OIL DRAIN VALVE
CLOSED
AND
LOCKED
POSITION
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nanceisnotrequiredforthelifeofthetransaxle. Shouldthe
transaxleeverleakorrequireservicing,contactyournearest
authorizedservicecenter/department.
ENGINE
DRAIN
TUBE
CAP
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
accordingtoyourexpectedoperatingtemperature.
FIG. 19
SAE VISCOSITY GRADES
CLEAN AIR SCREEN
SAE 30
Air screen must be kept free of dirt and chaff to prevent
enginedamagefromoverheating. Cleanwithawirebrushor
compressedairtoremovedirtandstubborndriedgumfibers.
5W-30
-20°
0°
30°
32° 40°
100°
30° 40°
60°
80°
°
°
F
C
-20°
0°
10°
-30°
-10°
20°
CLEAN AIR INTAKE/COOLING AREAS
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
FIG. 18
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least
onceayearifthetractorisnotusedfor50hoursinoneyear.
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
AIR FILTER (See Fig. 20)
TO CHANGE ENGINE OIL (See Figs. 18 and 19)
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Service air cleaner more often under dusty conditions.
•
Remove knobs and cover.
•
Removecapfrombottomfittingofdrainvalveandinstall
the drain tube onto the fitting.
19
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CUSTOMERRESPONSIBILITIES
TOSERVICEPRE-CLEANER
IN-LINE FUEL FILTER (See Fig. 21)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacementisrequired.
•
•
•
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturateitinengineoil. Wrapitinclean,absorbentcloth
and squeeze to remove excess oil.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor.
Be sure there are no fuel line leaks and clamps are
properlypositioned.
Immediately wipe up any spilled gasoline.
•
If very dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
•
Cleancartridgebytappinggentlyonflatsurface. Ifvery
dirty or damaged, replace cartridge.
•
Reinstall precleaner cartridge, cover and secure with
knobs.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
CLAMP
CLAMP
FUEL
FILTER
KNOBS
FIG. 21
CLEANING
CARTRIDGE
COVER
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
FOAM
PRE-CLEANER
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
FIG. 20
MUFFLER
Inspectandreplacecorrodedmufflerandsparkarrester(if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
ENGINE OIL FILTER
Replacetheengineoilfiltereveryseasonoreveryotheroil
change if the tractor is used more than 100 hours in one
year.
20
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SERVICE AND ADJUSTMENTS
CAUTION: BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key “OFF” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
SIDE-TO-SIDE ADJUSTMENT (See Figs. 23 and 24)
TO REMOVE MOWER (See Fig. 22)
•
•
Raise mower to its highest position.
Atthemidpointofbothsidesofmower,measureheight
frombottomedgeofmowertoground. Distance“A”on
both sides of mower should be the same or within 1/4"
of each other.
•
•
•
•
Place attachment clutch in “DISENGAGED” position.
Turn height adjustment knob to lowest setting.
Lower mower to its lowest position.
Removeretainerspringholdinganti-swaybartochas-
sisbracketanddisengageanti-swaybarfrombracket.
Remove retainer springs from suspension arms at
deck and disengage arms from deck.
•
•
•
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
Toloweronesideofmower, loosenliftlinkadjustment
nut on that side.
•
•
•
Raise attachment lift to its highest position.
Remove two retainer springs from each front link and
remove links.
•
Slide mower forward and remove belt from electric
NOTE: Three full turns of adjustment nut will change
clutch pulley.
mower height about 1/8".
•
Slide mower out from under right side of tractor.
•
Recheck measurements after adjusting.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.
BOTTOM EDGE
OF MOWER TO
GROUND
BOTTOM EDGE
OF MOWER TO
GROUND
TO INSTALL MOWER
Follow procedure described in “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual.
A
A
TO LEVEL MOWER HOUSING
GROUND LINE
Adjustthemowerwhiletractorisparkedonlevelgroundor
driveway. Make sure tires are properly inflated (See
“PRODUCTSPECIFICATIONS”sectionofthismanual). If
tires are over or underinflated, you will not properly adjust
yourmower.
FIG. 23
SUSPENSION ARM
LIFT LINK
ADJUSTMENT NUT
FIG. 24
ADJUSTMENT
NUTS
FRONT MOWER
BRACKET
LIFT
LINKS
SUSPENSION
ARMS
ELECTRIC CLUTCH
PULLEY
CHASSIS
BRACKET
FRONT
LINKS
RETAINER SPRINGS
FRONT MOWER
BRACKET
RETAINER SPRING
ANTI-SWAY BAR
RETAINER SPRINGS
FIG. 22
21
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SERVICE AND ADJUSTMENTS
•
Checkprimaryidlerarmandtwoidlerstoseethatthey
rotate freely.
Be sure spring is securely hooked to primary idler arm
and bolt in mower housing.
FRONT-TO-BACK ADJUSTMENT (See Figs. 25 and 26)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8"
to 1/2" lower than the rear when the mower is in its highest
position.
•
MOWER DRIVE BELT INSTALLATION (See Fig. 27) -
•
Install belt in both idlers. Make sure belt is in both belt
keepers at the idlers as shown.
•
•
•
Install new belt onto electric clutch pulley.
Roll belt into upper groove of L.H. mandrel pulley.
Carefully check belt routing making sure belt is in the
grooves correctly and inside belt keepers.
Reassemble L.H. mandrel cover.
Check adjustment on right side of tractor. Measure
distance “D” directly in front and behind the mandrel at
bottom edge of mower housing as shown.
•
•
Beforemakinganynecessaryadjustments,checkthat
both front links are equal in length. Both links should
beapproximately10-3/8".
If links are not equal in length, adjust one link to same
length as other link.
SCREWS
ELECTRIC
CLUTCH
PULLEY
IDLER
PULLEYS
MANDREL
•
•
•
•
L.H.
MANDREL
COVER
L.H.
MOWER
DRIVE
BELT
To lower front of mower loosen nut “E” on both front
links an equal number of turns.
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
tighten nuts “F” against trunnion on both front links.
Toraisefrontofmower,loosennut“F”fromtrunnionon
both front links. Tighten nut “E” on both front links an
equal number of turns.
•
•
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,
tighten nut “F” against trunnion on both front links.
Recheckside-to-sideadjustment.
PRIMARY
IDLER ARM
BELT
KEEPERS
MANDREL
FIG. 27
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 28)
Park the tractor on level surface. Engage parking brake.
"D"
"D"
FIG. 25
•
•
•
Removemowerdrivebelt(See“TOREPLACEMOWER
DRIVE BELT” in this section of this manual).
Remove mower (See “TO REMOVE MOWER” in this
section of this manual).
RemovescrewsfromR.H.mandrelcoverandremove
cover. Unhook spring from bolt on mower housing.
Carefully roll belt off R.H. mandrel pulley.
Remove belt from center mandrel pulley, idler pulley,
and L.H. mandrel pulley.
Removeanydirtorgrasswhichmayhaveaccumulated
around mandrels and entire upper deck surface.
Check secondary idler arm and idler to see that they
rotate freely.
Be sure spring is hooked in secondary idler arm and
sway-barbracket.
Install newbeltinlowergrooveof L.H. mandrelpulley,
idler pulley, and center mandrel pulley as shown.
RollbeltoverR.H.mandrelpulley. Makesurebeltisin
allgroovesproperly.
Reconnectspringtoboltinmowerhousingandreinstall
R.H. mandrel cover.
Reinstall mower to tractor (See “INSTALL MOWER
AND DRIVE BELT” in the Assembly section of this
manual).
Reassemble mower drive belt (See “TO REPLACE
MOWERDRIVEBELT”inthissectionofthismanual).
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
•
•
NUT "E"
NUT "F"
•
•
•
•
•
•
•
TRUNNION
FRONT LINKS
FIG. 26
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL (See Fig. 27) -
•
•
Parktractoronalevelsurface. Engageparkingbrake.
Remove screws from L.H. mandrel cover and remove
cover.
Roll belt over the top of L.H. mandrel pulley.
Remove belt from electric clutch pulley.
Remove belt from idler pulleys.
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
•
•
•
•
•
22
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SERVICE AND ADJUSTMENTS
•
Pullbeltslacktowardrearoftractor. Carefullyremove
L.H. MANDREL
belt upwards from transmission input pulley and over
MOWER BLADE DRIVE BELT
CENTER MANDREL
cooling fan blades.
•
•
Pullbelttowardfrontoftractorandremovedownwards
from around electric clutch.
Install new belt by reversing above procedure.
IDLER PULLEY
R.H.
MANDREL
COVER
ELECTRIC
CLUTCH LOCATOR
CLUTCH
SECONDARY
IDLER ARM
SPRING
SWAY-BAR
BRACKET
SCREW
CLUTCHING
IDLER
STATIONARY
IDLER
FIG. 28
TO ADJUST BRAKE (See Fig. 29)
Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
TRANSMISSION
INPUT PULLEY
CLUTCH
WIRE HARNESS
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
highspeed inhighestgear onaleveldryconcreteorpaved
surface, then brake must be adjusted.
•
•
Depressclutch/brakepedalandengageparkingbrake.
Measuredistancebetweenbrakeoperatingarmandnut
“A” on brake rod.
FIG. 30
•
•
Ifdistanceisotherthan1-9/16",loosenjamnutandturn
nut “A” until distance becomes 1-9/16". Retighten jam
nut against nut “A”.
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorizedservicecenter/department.
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 31)
Themotioncontrolleverhasbeenpresetatthefactoryand
adjustment should not be necessary.
•
•
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
Startengineandmovemotioncontrolleveruntiltractor
does not move forward or backward.
Hold motion control lever in that position and turn
engine off.
NUT
“A”
WITH PARKING
1-9/16"
BRAKE
JAM NUT
“ENGAGED”
Whileholdingmotioncontrolleverinplace, loosenthe
adjustment bolt.
Movemotioncontrollevertotheneutral(N)(lockgate)
position.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjust-
ment bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forwardorbackwardwhilemotioncontrolleverisinneutral
position, follow these steps:
OPERATING
ARM
•
•
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-
MENT IS NECESSARY CONTACT YOUR NEAREST AUTHO-
RIZED SERVICE CENTER/DEPARTMENT
•
•
•
Tighten adjustment bolt securely.
Start engine and test.
Iftractorstillcreeps,repeatabovestepsuntilsatisfied.
FIG. 29
MOTION CONTROL
LEVER
NEUTRAL
LOCK
GATE
TO REPLACE MOTION DRIVE BELT
(See Fig. 30)
Parkthetractoronlevelsurface. Engageparkingbrake. For
assistance,thereisabeltinstallationguidedecalonbottom
side of left footrest.
•
Remove mower (See “TO REMOVE MOWER” in this
section of this manual.)
ADJUSTMENT BOLT
•
•
•
Disconnect clutch wire harness.
Remove clutch locator.
Remove belt from stationary idler and clutching idler.
FIG. 31
23
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SERVICE AND ADJUSTMENTS
TRANSMISSION REMOVAL/REPLACEMENT
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 33)
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMIS-
SION” in the Operation section of this manual.
CAUTION: Lead-acidbatteriesgenerate
explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Alwaysweareyeprotectionwhen
aroundbatteries.
TOADJUSTSTEERINGWHEELALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ingwheelandreassembleperinstructionsintheAssembly
section of this manual.
If your battery is too weak to start the engine, it should be
recharged.(See"BATTERY"intheCUSTOMERRESPON-
SIBILITIES section of this manual).
If “jumper cables” are used for emergency starting, follow
thisprocedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
servicecenter/department.
TO ATTACH JUMPER CABLES -
•
ConnecteachendoftheREDcabletothePOSITIVE(+)
terminalofeachbattery,takingcarenottoshortagainst
chassis.
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 32)
•
•
Block up axle securely.
•
•
Removeaxlecover,retainingringandwasherstoallow
wheel removal (rear wheel contains a square key - Do
not lose).
•
•
Repairtireandreassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
TO REMOVE CABLES, REVERSE ORDER -
•
BLACK cable first from chassis and then from the fully
chargedbattery.
RED cable last from both batteries.
•
•
Replace washers and snap retaining ring securely in
axlegroove.
Replace axle cover.
•
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
“NEGATIVE”
“POSITIVE”
(-)
(+)
L.H. PANEL
BOLT
WASHERS
RETAINING
RING
AXLE
COVER
FIG. 33
SQUARE KEY
(REAR WHEEL ONLY)
FIG. 32
24
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SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
REPLACING BATTERY (See Fig. 34)
•
•
•
Raisehood.
CAUTION: Do not short battery termi-
nalsbyallowingawrenchoranyother
object to contact both terminals at the
sametime.Beforeconnectingbattery,
remove metal bracelets, wristwatch
bands,rings,etc.
Pullbulbholderoutoftheholeinthebacksideofthegrill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Closehood.
•
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
Positive terminal must be connected
firsttopreventsparkingfromacciden-
tal grounding.
•
Checkwiring. SeeelectricalwiringdiagramintheRepair
Parts section.
•
•
•
Lift hood to raised position.
Removeterminalguard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
Reinstallterminalguard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
ConnectBLACKgroundingcabletonegative(-)battery
terminalwithremaininghexboltandkepsnut. Tighten
securely
TO REPLACE FUSE
Replacewith20ampautomotive-typeplug-infuse. Thefuse
holder is located behind the dash.
•
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 35)
•
•
•
•
•
Raisehood.
Unsnapheadlightwireconnector.
Standinfrontoftractor. Grasphoodatsides, tilttoward
engine and lift off of tractor.
•
•
Toreplace, reverseaboveprocedures.
•
•
Close terminal access doors.
Close hood.
HOOD
KEPS NUT
HEX
BOLT
HEADLIGHT
WIRE
TERMINAL
ACCESS
DOOR
CONNECTOR
POSITIVE
(RED)
CABLE
NEGATIVE
(BLACK)
CABLE
TERMINAL
GUARD
FIG. 35
FIG. 34
25
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SERVICE AND ADJUSTMENTS
ENGINE
STOP
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 36)
The throttle control has been preset at the factory and
adjustment should not be necessary. Check adjustment
as described below before loosening cable. If adjustment
is necessary, proceed as follows:
•
Withenginenotrunning,movethrottlecontrollever to
fast position.
•
Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
SWIVEL
CLAMP
SCREW
TO ADJUST CHOKE CONTROL (See Fig. 37)
FIG. 36
The choke control has been preset at the factory and
adjustmentshouldnotbenecessary.Checkadjustmentas
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
•
•
With engine not running, move choke control (located
on dash panel) to full choke position.
Loosen knob and remove cover assembly from air
cleaner.
Choke should be closed. If it is not, loosen casing
clamp screw and move choke cable until choke is
completely closed. Tighten casing clamp screw se-
curely.
•
Replaceaircleanercoverassemblyandtightenknob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/oradjustment.
CLAM
High speed stop is factory adjusted. Do not adjust -
damage may result.
FIG. 37
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
26
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STORAGE
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
more.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
CAUTION: Neverstorethetractorwith
gasoline in the tank inside a building
wherefumesmayreachanopenflame
or spark. Allow the engine to cool
before storing in any enclosure.
TRACTOR
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetorareempty.
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it
thoroughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
•
•
Neveruseengineorcarburetorcleanerproductsinthe
fuel tank or permanent damage may occur.
Use fresh fuel next season.
•
Cleanentiretractor(See“CLEANING”intheCustomer
Responsibilities section of this manual).
•
Inspect and replace belts, if necessary (See belt
replacement instructions in the Service and Adjust-
ments section of this manual).
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspectmovingpartsfordamage,breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during
storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizertoallowthestabilizertoreachthecarburetor. Do
notdrainthegastankandcarburetorifusingfuelstabilizer.
•
•
ENGINE OIL
Drainoil(withenginewarm)andreplacewithcleanengine
oil. (See “ENGINE” in the Customer Responsibilities
section of this manual).
•
BATTERY
•
•
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
CYLINDER(S)
•
•
Removesparkplug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnectedandbatterycleanedthoroughly(see“TO
CLEANBATTERYANDTERMINALS”intheCustomer
Responsibilities section of this manual).
After cleaning, leave cables disconnected and place
cableswheretheycannotcomeincontactwithbattery
terminals.
•
•
Turnignitionkeyto“START”positionforafewseconds
to distribute oil.
Replace with new spark plug(s).
•
•
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Coveryourtractorwithasuitableprotectivecoverthat
does not retain moisture. Do not use plastic. Plastic
cannotbreathewhichallowscondensationtoformand
will cause your tractor to rust.
IMPORTANT:
NEVER COVER TRACTOR WHILE
ENGINE AND EXHAUST AREAS ARE STILL WARM.
27
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TROUBLESHOOTINGPOINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Set in “Higher Cut” position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
5. Check oil level/change oil.
6. Faulty spark plug.
7. Dirty fuel filter.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
28
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TROUBLESHOOTINGPOINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves
seat with attachment
clutch engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working 1. Switch is “OFF”.
1. Turn switch “ON”.
(if so equipped)
Battery will not charge
Loss of drive
2. Bulb(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
2. Replace bulb(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Bad battery cell(s).
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment
or servicing.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1. Engine throttle control not set at “SLOW”
1. Move throttle control to “SLOW” position and allow
position for 30 seconds before stopping engine.
to idle for 30 seconds before stopping engine.
29
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SERVICENOTES
30
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TRACTOR - MODEL NUMBER DPR22H46STA
SCHEMATIC
RED
BLACK
BATTERY
FUSE
SOLENOID
RED
RED
RED
M
A
STARTER
AMMETER
(OPTIONAL)
WHITE
BLACK
WHITE
BLACK
WHITE
RED
C
G
H
S
ELECTRIC CLUTCH
B
M
CLUTCH / BRAKE
(PEDAL UP)
RED
G
A1
F
L
A2
B
A
RED
BLACK
IGNITION
SWITCH
E
85
87
86
30
BLACK
SEAT SWITCH
(NOT OCCUPIED)
D
PTO (DISENGAGED)
87A
GREEN
GREEN
OPERATOR
PRESENCE
RELAY #1
HOUR
METER
BLACK
BLUE
FUEL
LINE
(OPTIONAL)
SPARK
BLACK
IGNITION
UNIT
PLUGS GAP
(2 PLUGS ON
BLUE
TWIN CYL. ENGINES)
FUEL SHUT-OFF SOLENOID
CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
RED
REGULATOR
ALTERNATOR
BROWN
BLACK
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
HEADLIGHTS
G F C
PTO SWITCH
87
IGNITION SWITCH
E
H
B
POSITION
CIRCUIT
87A
POSITION CIRCUIT “MAKE”
86
85
OFF
ON
C + G, B + H
C + F, B + E, A + D
OFF
RUN/LIGHT
M+G+A1
B+A1
NONE
A2+L
30
RELAY
A
D
RUN
B+A1
NONE
REMOVABLE
CONNECTIONS
START B + S + A1 NONE
NON-REMOVABLE
CONNECTIONS
31
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
ELECTRICAL
22
21
79
40
42
24
18
43
26
27
27
81
25
16
16
33
30
52
50
D.C. AMPERES
29
45
10
27
11
55
28
12
2
1
8
12
32
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
ELECTRICAL
KEY PART
NO.
NO.
DESCRIPTION
1
163465
74760412
7603J
Battery
2
Bolt Hex Hd 1/4-20 UNC X 3/4
Tray, Battery
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
50
52
55
79
81
145211
150109
145769
153664
166184
4152J
Bolt, BTR FRT 1/4-20 x 7.5
Hold Down Battery, Front
Nut, Push, Nylon
Switch Interlock Push-In
Harness Asm Light W/4152j
Bulb Light #1156
8860R
CableBattery
146148
175158
73510400
145491
160784
175566
140401
170233
17720408
131563
175141
122822X
174653
141940
17490508
163996
109748X
CableBatterywire
Fuse
Nut Keps Hex 1/4-20 Unc
CableGround
Switch Plunger Normal OP Olive
Switch Ign 4 pos w/lights
Key Ign
HarnessIgn.
Bolt Blk Fin Hex 1/4-20 x 1/2
CoverTerminalRed
Solenoid
AmmeterRectangular
Switch, PTO
ProtectionWireLoop
Screw Thdrol 5/16-18 x 1/2
Bulbholder
Relay Asm
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
33
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
CHASSIS AND ENCLOSURES
17
29
166
60
159
161
54
60
30
28
54
31
156
157
9
3
54
58
209
155
213
54
214
158
166
11
209
20
59
64
209
209
209
144
1
26
25
26
3
3
60
154
142
3
143
209
166
144
26
25
26
10
13
142
145
37
37
3
3
2
3
3
74
38
206
3
209
3
38
34
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
CHASSIS AND ENCLOSURES
KEY PART
KEY PART
NO. NO.
NO.
NO.
DESCRIPTION
DESCRIPTION
1
169830
Chassis
55
57
58
59
60
64
68
74
144696
74780412
161236
110436X
72140606
162025
73510400
73680600
Bracket Grille Rh
Bolt Hex 1/4-20 x 3/4
DuctHood
2
176554
Drawbar
3
9
17060612
163976X428 Dash
72140608
167203
145660
167202
175259X428 Hood
126938X
162026
124028X
74780616
19131312
73800600
175289X428 Grille
161235 Lens
164919X428 Fender
139976
145244X428 Footrest Pnt Lh
145243X428 Footrest Pnt Rh
72110606
17490508
169834
Screw3/8-16x3/4
BushingSnap
Bolt RdHd Sqnk 3/8-16 Unc x 3/4
DashLower
Nut Keps Hex 1/4-20 Unc
NutCrownlock3/8-16Unc
PlateReinforcementSTLT
Bracket Swaybar Chassis
Bracket Footrest
Rod Pivot Chassis/Hood
Bracket Dash Rh
Bracket Dash Lh
Striker Plate
MagnetStealth
Bracket Parking Brake
10
11
12
13
17
18
20
23
24
25
26
28
29
30
31
33
34
35
37
38
44
49
50
51
52
53
54
Bolt Carriage 3/8-16 x 1
Panel Dash Lh
ClipTinnerman
Panel Dash Rh
142 165867
143 154966
144 154207
145 156524
154 161897
155 161900
156 163805
157 163806
158 162037
159 155123X428 Cupholder
161 164655
166 164863
195 166822X428 Panel Pnt Fender YT/GT
196 17580408
206 170165
207 17670508
208 17670608
209 17000612
212 156229
213 169848X428 Skirt Grille Lh
214 169847X428 Skirt Grille Rh
BumperHood
Plate Battery
Bushing
Bolt Fin Hex 3/8-16 x 1 Gr 5
Washer 13/32 X 13/16 X 12 Ga
Nut Lock Hex W/Ins 3/8-16 Unc
BracketFender
ExtrusionBumper
Screw HwHd Hi-Lo #13-16 x 3/4
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
Screw Tap Tite 1/4-20 x 1/2
BoltShoulder5/16-18
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Screw Hexwsh Thdrol 3/8-16 x 3/4
Insert Lens Reflective
Screw Thdrol 6/16-18 x 1/2 TYT
Bracket, Asm. Pivot Mower Rear
Strap Asm Fender
140675
17490412
142779
Screw Hexwsh Thdrol 1/4-20 x 3/4
Brace Support Dash P/L
73800400
19091416
144697
Nut Lock Hex W/Ins 1/4-20
Washer 9/32 x 7/8 x 16 Ga.
Bracjet Grukke Lh
NOTE: All component dimensions given in U.S. inches
161464
Screw Hex Wshd 8-18 x 7/8
1 inch = 25.4 mm
35
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
DRIVE
51
51
57
89
33
43
63
52
66
23
90
42
56
197
159
59
158
162
161
9
202
150
169
61
198
50
17
65
41
42
83
14
81
164
168
48
163
40
38
21
20
151
51
10
82
27
49
42
39
166
156
62
165
8
35
32
47
30
120
36
52
34
37
52
36
16
35
32
53
95
28
22
30
26
29
26
16
16
27
84
77
24
55
19
25
26
74
199
15
200
61
77
61
71
96
26
78
1
76
73
16
75
36
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
- - - - - - - -
Transaxle, HydroGear 314-0510
(OrderPartsFromTransaxle
Manufacturer)
59
61
62
63
65
66
71
73
74
75
76
77
78
81
82
83
84
89
90
95
96
169691
Keeper,CenterSpan
Screw 3/8-16 x 3/4
Cover,Pedal
17060612
8883R
8
9
165866
137140
Rod Shift Fender
140189
Pulley, Engine
Clutch Electric
10040700
154778
Washer
10
14
15
16
17
19
20
21
22
23
24
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
43
47
48
49
50
51
52
53
55
56
57
76020416
10040400
74490544
73800500
126197X
73800600
150280
Pin Cotter 1/8 x 1 CAD
Washer Lock Hvy Helical
Bolt Hex Flghd 5/16-18 Gr. 5
Nut Lock Hex W/Ins. 5/16-18 Unc
Washer 1-1/2 OD x 15/32 ID x .250
Nut Lock Hex W/Wsh 3/8-16 Unc
Bolt, Hex 7/16-20 x 4-1/4
KnobDeluxe
Keeper Belt Engine Hydro
StrapTorqueLhHydro
Strap Torque Rh Hydro
Spacer, Axle
169183
169182
137057
121749X
12000001
123583X
121748X
165596
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm. Cross Hydro
Spring Torsion T/A
Washer 17/32 x 3/4 x 16 Ga.
LinkTransaxle
140845
169498
Rod, Brake Hydro
Bracket Asm. CVX
Locknut
Spring, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Bolt Carriage 5/16-18 UNC x 3/4
Shaft, Foot Pedal
Bearing,Nylon
Washer
Pin, Roll
Pulley, Idler, Flat
Bolt
Spacer Split
137141
165711
19171216
169594
73350600
106888X
19131316
76020412
145204
164890X428 Console, Shift
124346X
170201
4497H
Nut Self-Thd Wsh-Hd 1/4
Control Asm. Bypass Hydro
Retainer Spring 1" Zinc/Cad
Nut Lock Flg. 3/8-16 Unc
Washer 11/32 x 5/8 x 16 Ga.
Bushing Bellcrank Grd Drive
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16ID x 1.125
Bracket Shift Mount
71673
169592
74760512
72140506
155071
120 73900600
144 19111016
150 165850
151 19133210
156 166002
158 165589
159 165494
161 72140406
162 73680400
163 74780416
164 19091010
165 165623
166 166880
168 165492
169 165580
197 169613
198 169593
199 169612
200 72140508
202 72110612
120183X
19211616
1572H
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
NutCrownlock1/4-20Unc
Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
131494
74760644
4470J
165838
Keeper, Belt Idler Fool-Proof
Washer 13/32 x 13/16 x 12 Gauge
Washer 11/32 x 5/8 x 12 Ga.
Pulley, Idler, V-Groove
Bellcrank Clutch Grnd Drv Stl
Retainer,Belt
19131312
19111012
127783
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt\
154407
123205X
74760624
73680600
73680500
105710X
105709X
74760620
140294
Nyliner Snap-In 5/8" ID
Bolt
Nut
Washer Nyliner 7/8 ID x .105
Bolt Shoulder 5/16-18 Unc
Bolt Rdhd Sqnk 5/16-18 UNC x 1
Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5
Nut CrownLock5/16-18
Link, Clutch
Spring, Return, Clutch
Bolt
V-Belt, GroundDrive
NOTE: All component dimensions give in U.S. inches.
1 inch = 25.4 mm
37
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
STEERING ASSEMBLY
38
12
72
1
73
41
42
37
37
36
88
91
43
71
67
67
68
29
46
8
67
29
13
6
65
17
46
2
8
6
87
5
87
3
32
5
11
68
82
4
29
43
40
10
43
6
33
34
35
8
29
15
38
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
STEERING ASSEMBLY
KEY PART
NO.
NO.
DESCRIPTION
1
159944X428 WheelSteering
2
172393
169840
169839
6266H
121748X
12000029
169832
10040600
73940800
136518
145212
156543
57079
160395
165857
165851
154406
136874
17060612
171888
19111216
10040500
73540500
155104
152927
Axle Cast Lt Machined
3
Spindle Asm LH
4
Spindle Asm RH
5
BearingRaceThrustHarden
Washer 25/32 X 1-5/8 X 16 Ga
Ring Klip #t5304-75
6
8
10
11
12
13
15
17
18
19
22
23
25
27
29
32
33
34
35
36
37
38
40
41
42
43
46
62
65
66
67
68
72
73
79
80
82
87
LinkDrag
Washer Lock Hvy Hlcl Spr 3/8
Nut Hex Jam Toplock 1/2-20 UNF
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Strg
Washer Thrust 515x 750x 033
SupportShaft
Screw Hex Wsh Hd Torx
Shaft Asm Pittman
BracketSteering
Gear Sector 22 Teeth
Screw3/8-16x3/4
RodTie
Washer 11/32 x 3/4 x 16 Ga.
Washer Lock Hry Hlcl Spr 5/16
Nut Crownlock 5/16 - 24 UNF
Bushing Strg
Screw TT #32.5 x 5 x 3/8 Flange
159946X428 CapWheelSteer
7810H
159945
163888X428 BootSteering
121749X
121232X
167905
160367
154404
Nut Lock Center 3/8-24 Unf
AdaptorWheelStrg
Washer 25/32 X 1 1/4 X 16 Ga
Cap Spindle Fr Top Blk
Steering Assembly
Spacer Brace Axle
Bearing Arm Pittm-an
Bolt Rdhd Sqn 3/8-16 x 2-1/4
Brace, Axle
72140618
169827
19182411
Washer 9/16 ID x 1/20 OD 11 Ga.
160135X428 ExtensionSteering
19132012
74950612
169835
Washer 13/32 x 1-1/4 x 12 Ga.
Bolt Hex Nylon 3/8-16 x 3/4
Bracket Susp Chassis Front
Washer Flat .781 x 1-1/2 x .14
173966
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
39
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
ENGINE
8
102
3
1
14
38
13
10
25
26
81
6
17
17
5
16
62
72
32
34
31
33
37
45
39
33
23
29
4
OPTIONAL EQUIPMENT
Spark Arrester
KEY PART
KEY PART
NO.
NO.
DESCRIPTION
NO.
NO.
DESCRIPTION
29
31
32
33
34
37
38
39
45
62
72
81
137180
Kit Spark Arrestor (Flat Scrn)
Tank Fuel 3 50 Rear
Cap Asm Fuel W/sym Vented
Clamp Hose Black
Pad, Spacer
1
2
3
164067
17720410
- - - - - - - -
ControlThrottle
157103
Screw Hex Thd Cut 1/4-20x5/8 T
Engine, BriggsModel407777
(Order parts from engine mfg.)
Muffler Asm Twin Lo-Tone
Pipe Exhaust LH Intek
Pipe Exhaust RH Intek
Bolt 5/16-18 UNC x 3/4 w/Sems
Shield Browning Intek II
Muffler Gasket
140527
123487X
106082X
8543R
4
149723
159955
160589
171877
162797
165391
148456
11050600
17490624
169837
164068
73920600
LineFuel
5
148315
Plug Drain Oil Easy
Pad, Idler
Screw Hexwsh Thdr 3/8-16 x 3/4
Washer Lock 5/16
Screw Hex Hd Cap 5/16-18 x 3/4
Nut Keps Hex 1/4-20 UNC
Screw HwHd Hi-Lo #13-16 x 3/4
6
109227X
17000612
10040500
71070512
73510400
8
10
13
14
16
17
23
25
26
Tube Drain Oil Easy
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16 x 1-1/2
ShieldHeat
102 164863
NOTE: All component dimensions given in U.S. inches
ChokeControl
Nut, Keps 3/8-24 UNF
1 inch = 25.4 mm
40
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
SEAT ASSEMBLY
1
8
9
8
9
14
7
7
10
5
6
22
21
2
24
5
16
15
25
11
4
13
17
3
12
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
171684
Seat
14
15
16
17
21
22
24
25
27
28
72050412
Bolt Rdhd Sqnk 1/4-20x1-1/2
Spacer Split 28x 88
2
140551
Bracket Pivot Seat 8 720
121249X
123740X
123976X
171852
3
71110616
19131610
145006
73800600
124181X
17000616
19131614
174894
Bolt Fin Hex 3/8-16 Unc x 1
Washer Flat 13/32 x 1 x 10 Ga.
ClipPush-In
Nut Hex w/Ins. 3/8-16 Unc
Spring Seat Cprsn 2 250 Blk Zi
Screw 3/8-16 x 1
Washer 13/32 x 1 x 14 Ga.
Pan Seat
SpringCprsn
4
Nut Lock 1/4 Lge Flg Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc
Nut Hex Lock W/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
Screw Thdrol 3/8-16 x 1/2
Bolt 5/16-18 Unc x 3/4 w/Sems
5
6
73800500
19171912
127018X
17490608
171877
7
8
9
10
11
12
13
166369
121246X
121248X
Knob Seat Adj. Wingnut
Bracket Mounting Switch
Bushing Snap Blk Nyl 50 Id
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
41
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
DECALS
16
11
2
4
2
3
10
1
4
9
8
20
6
7
5
14
17
KEY
NO.
PART
NO.
KEY PART
DESCRIPTION
NO.
NO.
DESCRIPTION
11
14
16
17
20
- -
- -
- -
- -
- -
- -
172743
160397
176272
164657
145005
169210
Decal Ins Strg Whl
Decal V-Belt Schematic
DecalHoodRh
DecalClutch
Decal Bat Dan/Psn
Decal By Pass Lt Hydro
1
2
3
4
5
6
7
8
9
10
164095
176303
176273
176274
170852
173587
173589
170563
172740
157140
DecalDash
DecalFenderAuto
DecalHoodLH
Decal Side Panel
Decal HP Engine
Decal Reflector Rh
Decal Reflector Lh
DecalWarningMower
Decal FenderLogo
DecalFenderDangerE/F
165800X428 Pad Footrest Lh
138311
Decal Handle Lft Height Adjust
165799X428 Pad Footrest Rh
176975
176976
ManualOwner's(English)
ManualOwner's(French)
WHEELS & TIRES
KEY PART
NO. NO.
DESCRIPTION
Cap Valve Tire
Stem Valve
Tire F T 15 X 6 0 - 6 Service
Tube Front (Service Item Only)
1
1
59192
65139
170455
59904
2
5,8
2
3
4,10
4
7
5
106732X421 Rim Asm 6"front Service
6
278H
9040H
Fitting Grease (Front Wheel Only)
BearingFlange(FrontWheelOnly)
3,9
7
6
11
8
106108X421 Rim Asm 8"rear Service
170456
7152J
9
Tire R T 20x10 -8 C Service
Tube Rear (Service Item Only)
10
11
- -
104757X428 Cap Axle Blk 1 50 X 1 00
144334 Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
42
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
MOWER LIFT
29
28
27
25
24
23
7
8
41
5
49
37
38
11
30
50
40
1
4
3
36
13
4
26
6
2
6
5
12
13
19
20
13
20
18
17
16
15
20
31
32
19
20
15
13
31
32
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
159461
159476
138284
WireAsmInner/SprgW/plunger
Shaft Asm Lift RH w/Inf
Pin Groove
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50
19131016
164024
Washer 13/32 X 5/8 X 16 Ga
Spring
2
3
169484
RetainerClip
4
12000002
19211621
120183X
125631X
170770
E Ring#5133-62
164543
73350600
138057
150233
169865
73540600
155097
123935X
17060516
19112410
155098
145212
110452X
Rod Adj Lift
5
Washer 21/32 X 1 X 21 Ga
Bearing Nylon Blk 629 Id
GripHandle
Nut Hex Jam 3/8-16 Unc
Knob Inf 3/8-16 Unc Blk W/sym
TrunnionInfinHeight
Bearing Pvt Lift
6
7
8
ButtonPlunger
11
12
13
15
16
17
18
19
20
23
139865
Link Lift LH Fixed Length
Link Lift RH Fixed Length
RetainerSpring
Nut Crownlock 3/8 - 24
PointerHeightIndicator
Plug Hole Blk 1.485/1.515 Dia.
Screw 5/16-18 x 1
Washer 11/32 x 1-1/2 10 Ga.
Indicator Height STLT
Nut Hex Flange Lock
Nut PUsh Phos & Oil
139866
4939M
173288
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion Blk Zinc
73350800
130171
73800800
139868
163552
110807X
Nut Lock w/Wsh 1/2-13unc
ArmSuspensionRear
RetainerSpring
NOTE: All component dimensions given in U.S. inches
Nut Special
1 inch = 25.4 mm
43
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
MOWER DECK
46
49
36
127
41
45
41
42
49
36
37
126
46
42
43
50
44
45
40
50
44
35
72
52
40
33
33
31
30
47
30
32
39
32
38
31
34
90
5
91
21
57
92
93
94
93
92
56
116
117
95
90
21
118
119
22
23
24
25
18
21
3
1
26
6
28
29
5
15
27
19
14
18
16
20
48
13
103
102
105
18
104
103
106
105
11
10
9
104
101
106
8
102
44
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REPAIR PARTS
TRACTOR - MODEL NUMBER DPR22H46STA
MOWER DECK
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
156833X421 Deck Asm., Mower 46"
43
44
45
46
47
48
49
50
52
56
57
72
90
91
92
93
94
95
144949X421 Arm, Idler Secondary
3
138457
4939M
Bracket Asm., Sway Bar
RetainerSpring
Arm, Suspension, Rear (Sway Bar)
Bolt, Patched 3/8-24 x 1-1/4 Gr. 8
Washer, Lock Hvy., Unplated 3/8
Washer, HardBlade, MowerVented
Blade, 46" Hi Perf
Blade, 46" Mulching
Shaft Asm. w/Lower Bearing
Housing,Mandrel
Bearing, Ball, Mandrel
Stripper,MowerRound
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Head, Shoulder 5/16-18
Baffle, Vortex Mower 46"
Nut, Crownlock 5/16-18 UNC
133943
Washer,Hardened
5
145059
Cover, MandrelDeck
6
130832
850857
10030600
140296
170698
152443
137553
137152
110485X
174493
72140505
132827
145055
73680500
137729
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC
Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
Pulley Idler 46 Pri. Drive
Bar Adjusting Gage wheel
Pin Head Rivet
8
144959
148763
73680600
72110612
173901
155986
156941
9
10
11
- -
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
19131616
74760616
132274
Washer 13/32 x 1 x 16 Ga.
Bolt, Fin, Hex 3/8-16 UNC x 1
Bracket, Asm Noseroller, LH
Nut, Lock, Hex w/Ins 3/8-16UNC
Washer 17/32 x 7/8 x 16 Ga.
Roller, Nose 38 & 42
73800600
19171416
132264
134753X421 Stiffener, Bracket
131267X421 Bracket, Deflector
132273
Bracket, asm Noseroller RH
Cover Mulcher 46" Black
Screw Phillips Truss Head
Washer Lock #10
101 145579
102 71161010
103 10071000
104 19061216
105 160793
106 2029J
116 137644
117 133957
118 73930600
119 19121414
126 144948X421 Arm, Idler, Primary Deck 46"
127 173902
- -
- -
105304X
149287
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
110452X
Washer#10
166883X428 Shield, Deflector Mower
Latch Asm mulch/Bagger
NutWeld
Bolt,Shoulder
GaugeWheel
Nut, Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
19111016
131491
157722
129963
173434
137266
Washer 11/32 x 5/8 x 16 Ga.
Rod,Hinge
Screw,WshHead,Thdroll
Washer,SpacerMowerVented
Pulley, Mandrel
Nut, Flg. Top Lock Cntr. 9/16
144945X421 Anchor, Spring Deck 46"
Pulley, Idler, V-Groove Dim. 4.25
Mandrel Assembly ( Includes Key
Nos. 8-10, 13-15, 31 and 33)
Mower Serv 46" (Standard Deck
Order nose roller, guage wheels, and
mulch plate separately Key Nos. 90-
95,101-106,and116-118)
17490628
19131316
173438
Screw, Thdroll 3/8-16 x 1-3/4 Tytt
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
Keeper, Belt, Idler
Pulley, Idler, Driven
Spring, Secondary 44/46/50 Vent
Screw 3/8-16 x 1-1/4
Spacer,Retainer
143651
173559
173900
173899
137273
17060620
122052X
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
7075 Ordan Drive
a division of WCI Outdoor Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Mississauga, Ontario
L5T 1K6
Augusta, GA 30909 USA
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
46
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47
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PARTS AND SERVICE
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid
qualitystandardsꢀ Aswithallmechanicalproducts, someadjustmentsorpartreplacementmaybe
necessary during the life of your unitꢀ
FOR SERVICE OR REPLACEMENT PARTS:
1ꢀ Consult your dealer/place of purchaseꢀ
2ꢀ Consult the yellow pages of your phone directory for the name of the nearest service dealer
(under saws for Chain Saws or under lawn mowers for Trimmers, Brushcutters, and
Blowers)ꢀ
3ꢀ For replacement parts, have available the following information:
aꢀ Model Number/Manufacturer's IꢀDꢀ Numberꢀ
bꢀ Description of partꢀ
NOTE: Electrolux Home Products provides parts and service through its authorized distribu-
torsanddealers;therefore, allrequestsforpartsandserviceshouldbedirectedtoyour
local dealer(s)ꢀ The philosophy of Electrolux Home Products is to continually improve
all of its productsꢀ If the operating characteristics or the appearance of your product
differs from those described in this Manual, please contact your local local dealer for
updated information and assistanceꢀ
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