OWNER'S MANUAL
MODEL NO. HD145H42G
14.5 HP 42 Inch
Lawn Tractor
•
Assembly
•
Operation
Customer Responsibilities
Service and Adjustments
Storage
Troubleshooting
Repair Parts
•
•
•
•
•
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
161608 08.01.97 KFSW
PRINTED IN U.S.A.
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CONGRATULATIONS on your purchase of a new tractor. It has
been designed, engineered and manufactured to give you the best possible
dependability and performance.
PRODUCT SPECIFICATIONS
HORSEPOWER:
14.5
GASOLINE CAPACITY
AND TYPE:
2 GALLONS
Should you experience any problem you cannot easily remedy, please
contact your nearest authorized service center/department. We have
competent, well-trained technicians and the proper tools to service or
repair this tractor.
UNLEADED REGULAR
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL TYPE (API-SF/SG/SH):
Please read and retain this manual. The instructions will enable you to
assemble and maintain your tractor properly. Always observe the “SAFETY
RULES”.
OIL CAPACITY:
W/FILTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG:
CHAMPION RJ19LM
MODEL
(GAP: .030")
NUMBER
SERIAL
HD145H42G
VALVE CLEARANCE:
INTAKE:
.005" – .007"
.009" – .011"
EXHAUST:
GROUND SPEED (MPH):
TIRE PRESSURE:
FORWARD: 0.0 - 5.7
NUMBER ____________________________________
DATE OF PURCHASE __________________________
REVERSE:
FRONT:
0.0 - 2.7
14 PSI
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE
UNDER THE SEAT.
REAR:
12 PSI
CHARGING SYSTEM:
BATTERY:
3 AMPS BATTERY
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PUR-
CHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
5 AMPS HEADLIGHTS
AMP/HR:
25
MIN. CCA:
CASE SIZE:
30–35 FT. LBS.
190
U1R
BLADE BOLT TORQUE:
CUSTOMER RESPONSIBILITIES
•
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under “Customer Responsibilities” and “Storage”
sections of this owner’s manual.
WARNING: This tractor is equipped with an internal combustion en-
gine and should not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engine’s exhaust system
is equipped with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained in effective
working order by the operator.
A spark arrester for the muffler is available through your nearest authorized
service center/department (See REPAIR PARTS section of this manual).
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands.
3
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SAFETY RULES ............................................................ 3
PRODUCT SPECIFICATIONS....................................... 3
CUSTOMER RESPONSIBILITIES......................3, 15-19
WARRANTY................................................................. 50
ASSEMBLY.................................................................6-9
OPERATION ...........................................................10-14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................20-25
STORAGE.................................................................... 26
TROUBLESHOOTING............................................27-28
REPAIR PARTS - TRACTOR .................................30-47
PARTS ORDERING/SERVICE ........................................
INDEX
Adjustments:
Engine:
Options:
A
Air Filter.......................................................18
Air Screen ....................................................18
Spark Arrester ...........................................3,40
Brake............................................................22
Carburetor ...................................................25
Mower
Front-To-Back.........................................21
Side-To-Side...........................................21
Throttle Control Cable..................................24
Cooling Fins ................................................18
Oil Change ..................................................17
Oil Level.......................................................13
Oil Type...................................................13,17
Preparation ..................................................13
Starting ........................................................14
Storage ........................................................26
P
Parking Brake.................................................. 11-12
Parts Bag ................................................................5
Parts, Replacement/Repair .............................. 30-47
Product Specifications. ...........................................3
Air Filter, Engine....................................................18
Air Screen, Engine ................................................18
Assembly ............................................................ 6-9
R
F
Repair Parts .................................................... 30-47
Filter:
Fuel:
B
Air Filter.......................................................18
Fuel..............................................................19
S
Battery:
Safety Rules ............................................................3
Seat.........................................................................7
Service and Adjustments ................................ 20-25
Carburetor....................................................25
Fuse ............................................................24
Hood Removal/Installation...........................24
Motion Drive Belt
Charging........................................................7
Cleaning ......................................................17
Starting with Weak Battery ...........................23
Storage ........................................................26
Terminals .....................................................17
Type .............................................................13
Storage ........................................................26
Fuse......................................................................24
Belt:
H
Motion Drive
Hood Removal/Installation....................................24
Removal/Replacement.............................22
Mower Belt(s)
Removal/Replacement.............................22
Removal/Replacement.............................22
Mower Belt(s)
Removal/Replacement.............................22
Mower Adjustment
Front-to-Back..........................................21
Side-to-Side ...........................................21
Mower Removal/Installation.........................20
Tire Care ..............................................7,16,23
L
Blade:
Leveling Mower Deck............................................21
Lubrication:
Sharpening .................................................16
Replacement ...............................................16
Chart............................................................15
Engine..........................................................17
Brake Adjustment..................................................22
Slope Guide Sheet ................................................51
Spark Plug(s)........................................................19
Specifications .........................................................2
Starting the Engine.......................................... 13-14
Steering Wheel...................................................6,23
Stopping the Tractor..............................................12
Storage .................................................................26
C
M
Carburetor Adjustment..........................................25
Controls, Tractor ...................................................11
Maintenance Schedule..........................................15
Mower:
Adjustment, Front-to-Back...........................21
Adjustment, Side-to-Side ............................21
Blade Replacement.......................................16
Blade Sharpening ........................................16
Cutting Height..............................................12
Installation ...................................................20
Operation ....................................................13
Removal.......................................................20
Customer Responsibilities .............................. 15-19
Engine:
Air Filter...................................................18
Air Screen ................................................18
Cooling Fins ............................................18
Engine Oil ...........................................13,17
Fuel Filter.................................................19
Spark Plug(s)...........................................19
Tractor:
Battery .....................................................17
Blade .......................................................16
Lubrication Chart .....................................15
Maintenance Schedule.............................15
Tire Care ..........................................7,16,23
Transaxle..................................................17
T
Throttle Control Cable Adjustment........................24
Tires..............................................................7,16,23
Troubleshooting Chart .................................... 27-28
Transaxle......................................................... 30-47
Mowing Tips.........................................................14
Muffler ..................................................................19
Spark Arrester ..........................................3,40
O
W
Oil:
Warranty..................................................................3
Wiring Diagram.....................................................30
Wiring Schematic..................................................29
Cold Weather Conditions........................13,17
Engine..........................................................17
Storage .......................................................26
Cutting Height, Mower..........................................12
E
Operation ........................................................ 11-14
Operating Mower .................................................13
Electrical:
Interlocks and Relays ...................................24
Schematic ....................................................29
Wiring Diagram............................................30
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CONTENTS OF HARDWARE PACK
Parts Bag contents shown full size
Parts packed separately in carton
(1) Hex Bolt
3/8-16 x 1
Seat
Steering
Sleeve
(1) Large Flat Washer
(1) Lockwasher 3/8
Steering Wheel
(1) Locknut
5/16-18
(1) Hex Bolt 5/16-18 x 1-1/4
Parts Bag
Manual
Parts bag contents not shown full size
(1) Shoulder Bolt 5/16-18
(1) Hex Bolt 1/2-13 x 1
(2) Center-
lock Nuts
(2) Shoulder Bolts
(2) Gauge
Wheels
(2) Washers 17/32
x 15/16 x 12 Gauge
(1) Lock Washer 1/2
(2) Washers 3/8
x 7/8 x 14 Gauge
(1) Washer 17/32 x 1-3/16 x 12 Gauge
Steering
Wheel
Insert
Steering
Extension
Shaft
(2) Hex Bolts 1/4-20 x 3/4
(2) Hex Nuts 1/4-20
Steering Wheel
Adapter
(2) Lock Washers 1/4
(2) Washers 9/32 x 5/8 x 16 Gauge
(2) Keys
Slope Sheet
5
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ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper opera-
tion of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
INSERT
A socket wrench set will make assembly easier. Standard wrench sizes
are listed.
3/8 HEX BOLT
(1) 3/4" Socket w/drive rachet Utility knife
3/8 LOCK WASHER
(2) 7/16" wrenches
(2) 1/2" wrenches
(1) 9/16" wrench
Tire pressure gauge
LARGE FLAT
WASHER
When right or left hand is mentioned in this manual, it means when you
are in the operating position (seated behind the steering wheel).
STEERING
WHEEL
TO REMOVE TRACTOR FROM CAR-
TON
STEERING
BOOT
UNPACK CARTON
•
•
•
Remove all accessible loose parts and parts cartons from carton (See page
5).
Cut, from top to bottom, along lines on all four corners of carton, and lay
panels flat.
ADAPTER
Check for any additional loose parts or cartons and remove.
EXTENSION SHAFT
5/16 HEX BOLT
BEFORE ROLLING TRACTOR OFF
SKID
5/16 LOCKNUT
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft. Align mounting holes in
extension and lower shafts and install 5/16 hex bolt and locknut. Tighten
securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS
LOWER
STEERING
SHAFT
TORQUE.
•
Place tabs of steering boot over tab slots in dash and push down to se-
cure.
FIG. 1
INSTALL STEERING WHEEL
•
•
•
Position front wheels of the tractor so they are pointing straight forward.
Slide steering wheel adapter onto steering shaft extension.
TO ROLL TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
•
Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten se-
curely.
•
Press lift lever plunger and raise attachment lift lever to its highest
•
•
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
position.
•
•
Release parking brake by depressing clutch/brake pedal.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY
PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
Place freewheel control in freewheeling position to disengage trans-
mission (See “TO TRANSPORT” in the Operation section of this
manual).
•
•
Roll tractor backwards off skid.
Remove banding holding discharge guard up against tractor.
6
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ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Figs. 2 and 3)
SEAT
PAN
CAUTION: Do not short battery ter-
minals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connect-
ing battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
firsttopreventsparkingfromaccidental
grounding.
BATTERY
BOX DOOR
•
Remove cardboard packing from seat pan and lift seat pan to raised po-
sition.
•
•
•
Open battery box door.
Remove terminal protective caps and discard.
If this battery is put into service after month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps.
FIG. 3
•
•
•
First connect RED battery cable to positive (+) terminal with hex bolt, flat
washer, lock washer and hex nut as shown. Tighten securely.
Connect BLACK grounding cable to negative (-) terminal with remaining hex
bolt, flat washer, lock washer and hex nut. Tighten securely.
Close battery box door.
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
Open battery box door for:
•
•
•
•
•
Inspection for secure connections (to tighten hardware).
Inspection for corrosion.
Testing battery.
Jumping (if required).
Periodic charging .
•
•
•
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt.
Assemble adjustment bolt, lock washer and flat washer loosely. Do not
tighten.
•
•
•
Tighten shoulder bolt securely.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
•
•
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
DISCARD TERMINAL
PROTECTIVE CAPS
SEAT
LOCK
WASHER
SEAT PAN
FLAT
WASHER
SHOULDER
BOLT
HEX
NUT
HEX
BOLT
FLAT WASHER
POSITIVE
(RED) CABLE
NEGATIVE
(BLACK) CABLE
ADJUSTMENT
LOCK WASHER
BOLT
FIG. 2
FIG. 4
7
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ASSEMBLY
See the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual. Verify that
the belts are routed correctly.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
The gauge wheels are designed to keep the mower deck in proper posi-
tion when operating mower. Be sure they are properly adjusted to ensure
optimum mower performance.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjust-
ments section of this manual.
•
•
Assemble gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING
HEIGHT” in the Operation section of this manual).
•
With mower in desired height of cut position, gauge wheels should be as-
sembled so they are slightly off the ground. Install gauge wheel in appropriate
hole with shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16 locknut and
tighten securely.
•
Repeat for opposite side installing gauge wheel in same adjustment hole.
CHECKLIST
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEANDSATISFACTIONFROMTHIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓
✓
✓
✓
✓
All assembly instructions have been completed.
No remaining loose parts in carton.
Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes, the tires were over-
inflated at the factory).
GAUGE
WHEEL
MOUNTING
BRACKET
✓
✓
✓
✓
Be sure mower deck is properly leveled side-to-side/front-to-rear for best
cutting results. (Tires must be properly inflated for leveling).
Checkmoweranddrivebelts. Besuretheyareroutedproperlyaroundpulleys
and inside all belt keepers.
Check wiring. See that all connections are still secure and wires are properly
clamped.
Before driving tractor, be sure freewheel control is in drive position.
3/8-16
LOCKNUT
17/32 WASHER
SHOULDER
BOLT
3/8 WASHER
GAUGE WHEEL
FIG. 5
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
CHECK TIRE PRESSURE
Thetiresonyourtractorwereoverinflatedatthefactoryforshippingpurposes.
Correct tire pressure is important for best cutting performance.
✓
✓
✓
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded gasoline.
Become familiar with all controls - their location and function. Operate them
before you start the engine.
•
Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” on page
3 of this manual.
✓
✓
Be sure brake system is in safe operating condition.
It is important to purge the transmission before operating your tractor for
the first time. Follow proper starting and transmission purging instructions
(See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation
section of this manual).
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See
“TO LEVEL MOWER HOUSING” in the Service and Adjustments section
of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
8
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
CLUTCH
LIGHTS ON
LIGHTS OFF
FUEL
CHOKE
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE
LOCK LOCKED
UNLOCKED
P
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
IGNITION
HYDROSTATIC FREE WHEEL
(Hydro Models only)
DANGER, KEEP HANDS AND FEET AWAY
9
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future refer-
ence.
IGNITION
SWITCH
LIGHT SWITCH
POSITION
ATTACHMENT
CLUTCH LEVER
LIFT LEVER
PLUNGER
THROTTLE/CHOKE
CONTROL
ATTACHMENT
LIFT LEVER
CLUTCH/
BRAKE
PEDAL
MOWER HEIGHT
ADJUSTMENT
POSTITIONS
MOTION CON-
TROL LEVER
PARKING BRAKE
FREEWHEEL CONTROL
FIG. 6
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower
blades, or other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise and lower the mower
deck or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL - Used for starting and control-
ling engine speed.
LIFT LEVER PLUNGER: Used to release attachment lift lever when
changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
FREEWHEEL CONTROL - Disengages transmission for pushing
or slowly towing the tractor with the engine off.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the
tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake posi-
tion.
MOTION CONTROL LEVER: Selects the speed and direction
of tractor.
10
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safety mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grass catcher, etc.
TO SET PARKING BRAKE (See Fig. 7)
Your tractor is equipped with an operator presence sensing switch. When
engine is running, any attempt by the operator to leave the seat without
first setting the parking brake will shut off the engine.
•
•
Depress clutch/brake pedal into full “BRAKE” position and hold.
TO USE THROTTLE CONTROL (See Fig. 7)
Place parking brake lever in “ENGAGED” position and release pressure from
clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure
parking brake will hold tractor secure.
Always operate engine at full throttle.
•
•
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 7)
The direction and speed of movement is controlled by the motion control
lever.
ATTACHMENT CLUTCH LEVER
“ENGAGED” POSITION
THROTTLE
CONTROL
“DISENG A G E D ”
POSITION
•
•
•
Start tractor with motion control lever in neutral (N) position.
Release parking brake and clutch/brake pedal.
Slowly move motion control lever to desired position.
PARKING BRAKE
“ENGAGED” PO-
SITION
“BRAKE”
POSITION
GEARSHIFT LEVER
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 6)
The position of the attachment lift lever determines the cutting height.
•
•
Grasp lift lever.
“DISENGAGED”
POSITION
CLUTCH/BRAKE PEDAL
“DRIVE” POSITION
Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are
measured from the ground to the blade tip with the engine not running.
These heights are approximate and may vary depending upon soil condi-
tions, height of grass and types of grass being mowed.
FIG. 7
STOPPING (See Fig. 7)
•
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and better
looking lawns, mow often and after moderate growth.
MOWER BLADES -
Move attachment clutch lever to “DISENGAGED” position.
GROUND DRIVE -
•
•
For best cutting performance, grass over 6 inches in height should be mowed
twice. Make the first cut relatively high; the second to desired height.
•
•
Depress clutch/brake pedal into full “BRAKE” position.
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTION CONTROL LEVER DOES NOT RETURN TO
NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
•
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing
engine to idle before stopping may cause engine to “backfire”.
•
Turn ignition key to “OFF” position and remove key. Always remove key when
leaving tractor to prevent unauthorized use.
•
Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing idle with the
engine running, hot engine exhaust gases may cause “browning” of grass.
To eliminate this possibility, always stop engine when stopping tractor on
grass areas.
11
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OPERATION
TO OPERATE ON HILLS
TO OPERATE MOWER (See Fig. 8)
Your tractor is equipped with an operator presence sensing switch. Any
attempt by the operator to leave the seat with the engine running and the
attachment clutch engaged will shut off the engine.
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
•
•
•
•
Select desired height of cut.
Lower mower with attachment lift control.
•
•
•
•
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake
position and engage parking brake.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
•
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTION CONTROL LEVER DOES NOT RETURN TO
NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
•
•
•
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
"ENGAGED"
POSITION
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
ATTACHMENT LIFT
LEVER "HIGH"
POSITION
TO TRANSPORT (See Figs. 9 and 6 )
When pushing or towing your tractor, be sure to disengage transmission
by placing freewheel control in freewheeling position. Free wheel control
is located at the rear drawbar of tractor.
"LOW"
POSITION
•
•
Raise attachment lift to highest position with attachment lift control.
Pull freewheel control knob out and hold in position by inserting retainer
spring into forward hole of control rod.
•
•
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on
a truck or a trailer, be sure hood is closed and secured to tractor. Use an
appropriate means of tying hood to tractor (rope, cord, etc.).
FIG. 8
FIG. 9
12
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OPERATION
TO START ENGINE (See Fig. 7)
When starting the engine for the first time or if the engine has run out of fuel,
it will take extra cranking time to move fuel from the tank to the engine.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
•
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
•
•
Be sure freewheel control is in the transmission engaged position.
Sit on seat in operating position, depress clutch/brake pedal and set parking
brake.
•
•
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, remove and read oil level. If necessary,
add oil until “FULL” mark on dipstick is reached. Do not overfill.
•
•
•
Place motion control lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke position.
•
•
For cold weather operation you should change oil for easier starting (See
“OIL VISCOSITY CHART” in the Customer Responsibilities section of this
manual).
To change engine oil, see the Customer Responsibilities section in this
manual.
Note: Before starting, read the warm and cold starting procedures
below.
•
Insertkeyintoignitionandturnkeyclockwiseto“START”positionandrelease
key as soon as engine starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start after several attempts,
move throttle control to fast position, wait a few minutes and try again. If
engine still does not start, move the throttle control back to the choke position
and retry.
ADD GASOLINE
•
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum
of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure fuel freshness.
WARM WEATHER STARTING (50° F and above)
•
•
When engine starts, move the throttle control to the fast position.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C),
USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD
WEATHER STARTING.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
WARNING: Experience indicates that alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to
separation and formation of acids during storage. Acidic gas can damage
the fuel system of an engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season. See Storage Instructions
foradditionalinformation. Neveruseengineorcarburetorcleanerproducts
in the fuel tank or permanent damage may occur.
COLD WEATHER STARTING ( 50° F and below)
•
When engine starts, allow engine to run with the throttle control in the choke
position until the engine runs roughly, then move throttle control to fast
position. This may require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
HYDROSTATIC TRANSMISSION WARM UP
•
Before driving the unit in cold weather, the transmission should be warmed
up as follows:
•
•
Be sure the tractor is on level ground.
Place the motion control lever in neutral.
Release the parking
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
brake and let the clutch/brake
tion.
slowly return to operating posi-
•
Allowoneminutefortransmissiontowarmup. Thiscanbedoneduring
the engine warm up period.
•
The attachments can also be used during the engine warm-up period after
the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures
(below 32 F) the carburetor fuel mixture may need to be adjusted for best
engine performance. See “TO ADJUST CARBURETOR” in the Service and
Adjustments section of this manual.
13
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OPERATION
PURGE TRANSMISSION
MOWING TIPS
•
•
Tire chains cannot be used when the mower housing is attached to tractor.
CAUTION: Never engage or disengage
Mower should be properly leveled for best mowing performance. See “TO
LEVEL MOWER HOUSING” in the Service and Adjustments section of this
manual.
freewheel lever while the engine is run-
ning.
•
•
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distri-
bution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished (See Fig.
10).
Ifgrassisextremelytall, itshouldbemowedtwicetoreduceloadandpossible
fire hazard from dried clippings. Make first cut relatively high; the second to
the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used.
To ensure proper operation and performance, it is recommended that the
transmission be purged before operating tractor for the first time. This
procedure will remove any trapped air inside the transmission which may
have developed during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR
SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
•
•
•
•
Place tractor safely on level surface with engine off and parking brake set.
Disengagetransmissionbyplacingfreewheelcontrolinfreewheelingposition
(See “TO TRANSPORT” in this section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to slow position. With motion control lever in neutral (N)
position, slowly disengage clutch/brake pedal.
Movemotioncontrollevertofullforwardpositionandholdforfive(5)seconds.
Move lever to full reverse position and hold for five (5) seconds. Repeat this
procedure three (3) times.
•
•
•
•
•
NOTE: Duringthisproceduretherewillbenomovementofdrivewheels.
The air is being removed from hydraulic drive system.
•
•
•
Move motion control lever to neutral (N) position. Shut- off engine and set
parking brake.
Engage transmission by placing freewheel control in driving position (See
“TO TRANSPORT” in this section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to half (1/2) speed. With motion control lever in neutral (N)
position, slowly disengage clutch/brake pedal.
•
•
Slowlymovemotioncontrolleverforward,afterthetractormovesapproximately
five (5) feet, slowly move motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the motion control lever to
the neutral (N) position. Repeat this procedure with the motion control lever
three (3) times.
Your tractor is now purged and now ready for normal operation.
FIG. 10
14
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CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
SERVICE DATES
Check Brake Operation
✔
✔
✔
✔
✔
Check Tire Pressure
T
R
A
C
T
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Chart
7
✔
✔
✔
✔
4
✔
✔
Check Battery Level/Recharge
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
6
✔
0
✔
✔
R
✔
✔
5
5
Check Engine Oil Level
Change Engine Oil
✔
✔
✔
✔
1
,
2,3
✔
Clean Air Filter
2
✔
✔
E
N
G
I
N
E
Clean Air Screen
2
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
✔
1
,
2
✔
2
✔
✔
✔
✔
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
✔
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
4 - Replace blades more often when mowing in sandy soil.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
2
2
2
SPINDLE ZERK
SPINDLE ZERK
The warranty on this tractor does not cover items that have been subjected
to operator abuse or negligence. To receive full value from the warranty,
operator must maintain tractor as instructed in this manual.
2
FRONT WHEEL
BEARING ZERK
FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to properly maintain
your tractor.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each season.
3
ENGINE
•
Once a year you should replace the spark plug, clean or replace air filter, and
check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
1
ATTACH-
MENT CLUTCH
PIVOT(S)
BEFORE EACH USE
•
•
•
•
Check engine oil level.
Check brake operation.
Check tire pressure.
Check for loose fasteners.
1
2
3
SAE 30 OR 10W30 MOTOR OIL
GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL
NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE
LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
15
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CUSTOMER RESPONSIBILITIES
bolt or pin parallel with the ground. If blade is balanced, it should remain in
a horizontal position. If either end of the blade moves downward, sharpen
the heavy end until the blade is balanced.
TRACTOR
Always observe safety rules when performing any maintenance.
NOTE: Do not use a nail for balancing blade. The lobes of the center
hole may appear to be centered, but are not.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed
in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual).
TIRES
•
•
•
Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS”
on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire
sealant may be purchased from your local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
BLADE CARE
CENTER HOLE
For best results mower blades must be kept sharp. Replace bent or dam-
aged blades.
BLADE REMOVAL (See Fig. 11)
•
•
•
Raise mower to highest position to allow access to blades.
Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as
shown.
BLADE
5/8" BOLT
OR PIN
•
•
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
FIG. 12
NOTE: We do not recommend sharpening blade - but if you do, be sure
the blade is balanced.
BATTERY
TO SHARPEN BLADE (See Fig. 12)
Your tractor has a battery charging system which is sufficient for normal
use. However, periodic charging of the battery with an automotive charger
will extend its life.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause excessive vibration and eventual damage to mower and engine.
•
•
The blade can be sharpened with a file or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone balancer, follow the instructions supplied
with balancer).
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
•
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to
“leak” power.
MANDREL
ASSEMBLY
BLADE
•
Open battery box door.
•
Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
•
•
•
•
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “CONNECT BATTERY” in the Assembly section of this
manual).
TRAILING EDGE
FLAT WASHER
LOCK WASHER
HEX BOLT
(GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 11
16
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CUSTOMER RESPONSIBILITIES
TO CHANGE ENGINE OIL (See Fig. 13)
V-BELTS
Determine temperature range expected before oil change. All oil must meet
API service classification SF, SG or SH.
Check V-belts for deterioration and wear after 100 hours of operation and
replace if necessary. The belts are not adjustable. Replace belts if they
begin to slip from wear.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept clean to assure
proper cooling.
•
•
Remove drain plug.
After oil has drained completely, replace oil drain plug and tighten se-
curely.
Do not attempt to clean fan or transmission while engine is running or
while the transmission is hot.
•
•
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” on
page 3 of this manual.
Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap
is tightened securely for accurate reading. Keep oil at “FULL” line on dip-
stick.
•
•
Inspect cooling fan to be sure fan blades are intact and clean.
Inspect cooling fins for dirt, grass clippings and other materials. To prevent
damage to seals, do not use compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
Thetransaxlewassealedatthefactoryandfluidmaintenanceisnotrequired
for the life of the transaxle. Should the transaxle ever leak or require servic-
ing, contact your nearest authorized service center/department.
OIL FILL
CAP¦DIPSTSICK
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF,
SG, or SH. Select the oil’s SAE viscosity grade according to your expected
operating temperature.
OIL DRAIN
PLUG
SAE VISCOSITY GRADES
FIG. 13
SAE 30
5W-30
-20¡
0¡
30¡
32¡ 40¡
0¡
100¡
40¡
60¡
80¡
¡
¡
F
C
-20¡
10¡
-30¡
-10¡
20¡
30¡
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve start-
ing in cold weather, these multi-viscosity oils will result in increased oil
consumption when used above 32°F. Check your engine oil level more
frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if
the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each
eight (8) hours of operation. Tighten oil fill cap/dipstick securely each
time you check the oil level.
17
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CUSTOMER RESPONSIBILITIES
AIR FILTER (See Fig. 14A)
ENGINE OIL FILTER (See Fig. 14B)
Replace the engine oil filter every season or every other oil change if the
tractor is used more than 100 hours in one year.
Your engine will not run properly using a dirty air filter. Clean the foam
pre-cleaner after every 25 hours of operation or every season. Service
paper cartridge every 100 hours of operation or every season, whichever
occurs first.
•
•
•
•
Unscrew old filter by turning counterclockwise. Use a suitable container to
catch oil.
Apply a thin coating of new engine oil to rubber gasket on replacement oil
filter.
Install replacement oil filter by turning clockwise until rubber gasket contacts
mounting surface, then tighten filter an additional 1/2 to 3/4 turn.
Fill crankcase with new oil (See “TO CHANGE ENGINE OIL” in this section of
this manual). For approximate capacity see “PRODUCT SPECIFICATIONS”
on page 3 of this manual.
Service air cleaner more often under dusty conditions.
•
Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
•
•
•
•
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to
remove excess oil.
•
Start engine and check for oil leaks. Correct any leaks before placing engine
into full operation.
•
•
•
If very dirty or damaged, replace pre-cleaner.
Reinstall pre-cleaner over cartridge.
Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
•
•
Remove cartridge nut.
Carefully remove cartridge to prevent debris from entering carburetor. Clean
base carefully to prevent debris from entering carburetor.
•
Clean cartridge by tapping gently on flat surface. If very dirty or damaged,
replace cartridge.
•
Reinstall cartridge, nut, precleaner, cover and secure with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO
BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR
TO CLEAN OR DRY CARTRIDGE.
OIL FILTER
FIG. 14B
ENGINE COOLING FINS (See Fig. 15)
Remove any dust, dirt or oil from engine cooling fins to prevent engine
damage from overheating.
COVER
KNOB
•
Remove screws from blower housing and lift housing and dipstick tube
assembly off engine.
•
•
Cover oil fill opening to prevent entry of dirt.
Use compressed air or stiff bristle brush to thoroughly clean engine cooling
fins.
CARTRIDGE
COVER
NUT
•
To reassemble, reverse above procedure.
SCREWS
BLOWER HOUSING
PAPER
CARTRIDGE
SCREWS
FOAM
PRE-CLEANER
BASE
AIR SCREEN
FIG. 14A
DIPSTICK TUBE
ASSEMBLY
CLEAN AIR SCREEN (See Fig. 14A)
Air screen must be kept free of dirt and chaff to prevent engine damage
from overheating. Clean with a wire brush or compressed air to remove
dirt and stubborn dried gum fibers.
00626
SPARK
PLUG
ENGINE COOLING FINS
FIG. 15
18
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CUSTOMER RESPONSIBILITIES
MUFFLER
CLAMP
CLAMP
Inspect and replace corroded muffler and spark arrester (if equipped) as it
could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after
every 100 hours of operation, whichever occurs first. Spark plug type
and gap setting are shown in “PRODUCT SPECIFICATIONS” on page 2
of this manual.
FUEL
FILTER
IN-LINE FUEL FILTER (See Fig. 16)
FIG. 16
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
CLEANING
•
•
With engine cool, remove filter and plug fuel line sections.
Place new fuel filter in position in fuel line with arrow pointing towards
carburetor.
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
•
•
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
We do not recommend using a garden hose to clean your tractor unless
the electrical system, muffler, air filter and carburetor are covered to keep
water out. Water in engine can result in a shortened engine life.
19
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SERVICE AND ADJUSTMENTS
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key “OFF” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
CLUTCH LEVER
TO REMOVE MOWER (See Fig. 17)
Mower will be easier to remove from the right side of tractor.
CLUTCH ROD
RETAINER
SPRING
•
•
•
•
•
Place attachment clutch in “DISENGAGED” position.
Move attachment lift lever forward to lower mower to its lowest position.
Roll belt off engine pulley.
Disconnect clutch rod from clutch lever by removing retainer spring.
Disconnect anti-sway bar from chassis bracket by removing retainer
spring.
SUSPENSION
ARMS
ENGINE
PULLEY
•
Disconnect suspension arms from rear deck brackets by removing retainer
springs.
•
•
Disconnect front links from deck by removing retainer springs.
Raise lift lever to raise suspension arms. Slide mower out from under trac-
tor.
RETAINER
SPRINGS
(BOTH SIDES)
IMPORTANT:
IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE
MOUNTED TO THE TRACTOR, THE R.H. AND L.H. SUSPENSION ARMS MUST
BE REMOVED FROM TRACTOR.
RETAINER
SPRING
TO INSTALL MOWER (See Fig. 17)
•
•
•
•
Raise attachment lift lever to its highest position.
Slide mower under tractor with discharge guard to right side of tractor.
Lower lift lever to its lowest position.
ANTI-SWAY BAR
RETAINER
SPRINGS
(BOTH SIDES)
Install mower in reverse order of removal instructions.
FIG. 17
20
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SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Check adjustment on right side of tractor. Measure distance “D” directly
in front and behind the mandrel at bottom edge of mower housing as
Adjust the mower while tractor is parked on level ground or driveway.
Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS”
on page 2 of this manual). If tires are over or underinflated, you will not
properly adjust your mower.
shown.
•
Before making any necessary adjustments, check that both front links are
equal in length. Both links should be approximately 10-3/8".
•
•
If links are not equal in length, adjust one link to same length as other link.
To lower front of mower loosen nut “E” on both front links an equal number
of turns.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)
•
•
Raise mower to its highest position.
At the midpoint of both sides of mower, measure height from bottom edge
of mower to ground. Distance “A” on both sides of mower should be the
same or within 1/4" of each other.
•
•
•
•
When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F”
against trunnion on both front links.
To raise front of mower, loosen nut “F” from trunnion on both front links.
Tighten nut “E” on both front links an equal number of turns.
When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F”
against trunnion on both front links.
Recheck side-to-side adjustment.
•
•
•
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift link adjustment nut on that side.
To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Three full turns of adjustment nut will change mower height
about 1/8".
•
Recheck measurements after adjusting.
FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING
FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH
FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower housing should be adjusted
so that the front is approximately 1/8" to 1/2" lower than the rear when the
mower is in its highest position.
BOTTOM EDGE
OF MOWER TO
GROUND
BOTTOM EDGE
OF MOWER TO
GROUND
A
A
MANDREL
GROUND LINE
FIG. 18
"D"
"D"
SUSPENSION ARM
FIG. 20
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
LIFT LINK
ADJUSTMENT NUT
FIG. 19
NUT "E"
NUT "F"
FRONT LINKS
TRUNNION
FIG. 21
21
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SERVICE AND ADJUSTMENTS
WITH PARKING BRAKE “ENGAGED”
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 22)
NUT “A”
JAM NUT
The mower blade drive belt may be replaced without tools. Park the tractor
on level surface. Engage parking brake.
BELT REMOVAL -
•
Remove mower from tractor (See “TO REMOVE MOWER” in this section of
this manual).
•
•
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
•
•
•
Install new belt in reverse order of removal.
Make sure belt is in all pulley grooves and inside all belt guides.
Install mower in reverse order of removal instructions.
OPERATING
ARM
01513
IDLER
MANDREL
DO NOT TOUCH THIS NUT. IF FURTHER
BRAKE ADJUSTMENT IS NECESSARY CON-
TACT YOUR NEAREST AUTHORIZED SERVICE
CENTER/DEPARTMENT
PULLEYS
PULLEY
FIG. 23
TO REPLACE MOTION DRIVE BELT
(See Fig. 24)
Park the tractor on level surface. Engage parking brake. For assistance,
there is a belt installation guide decal on bottom side of left footrest.
•
Remove mower (See “TO REMOVE MOWER” in this section of this manu-
al.)
Remove upper belt keeper.
Remove belt from stationary idler and clutching idler.
Pull belt slack toward rear of tractor. Carefully remove belt upwards from
transmission input pulley and over cooling fan blades.
MANDREL
PULLEY
•
•
•
FIG. 22
•
Pull belt toward front of tractor and remove downward from around engine
pulley.
•
Install new belt by reversing above procedure.
TO ADJUST BRAKE (See Fig. 23)
Your tractor is equipped with an adjustable brake system which is mounted
on the side of the transaxle.
IMPORTANT:
IS
MAKE
SURE
UPPER
BELT
LOCATOR
KEEPER
TAB.
POSITIONED
PROPERLY
BETWEEN
If tractor requires more than six (6) feet stopping distance at high speed
in highest gear, then brake must be adjusted.
•
•
•
Depress clutch/brake pedal and engage parking brake.
Measure distance between brake operating arm and nut “A” on brake rod.
ENGINE
PULLEY
If distance is other than 1-3/4", loosen jam nut and turn nut “A” until distance
becomes 1-3/4". Retighten jam nut against nut “A”.
Road test tractor for proper stopping distance as stated above. Readjust if
necessary. If stopping distance is still greater than six (6) feet in highest gear,
further maintenance is necessary. Contact your nearest authorized service
center/department.
LOCATOR
TABS
•
CLUTCHING
IDLER
UPPER BELT
KEEPER
STATIONARY
IDLER
TRANSMISSION
INPUT PULLEY
01510
FIG. 24
22
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SERVICE AND ADJUSTMENTS
TO ADJUST STEERING WHEEL ALIGN-
TO REMOVE WHEEL FOR REPAIRS
MENT
(See Fig. 25)
•
•
Block up axle securely.
Remove axle cover, retaining ring and washers to allow wheel removal (rear
wheel contains a square key - Do not lose).
If steering wheel crossbars are not horizontal (left to right) when wheels
are positioned straight forward, remove steering wheel and reassemble per
instructions in the Assembly section of this manual.
•
•
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert square
key.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If
damage has occurred to affect the front wheel toe-in or camber, contact
your nearest authorized service center/department.
•
•
Replace washers and snap retaining ring securely in axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire
sealant may be purchased from your local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
WASHERS
RETAINING
RING
SQUARE KEY
(REAR WHEEL ONLY)
AXLE COVER
FIG. 25
23
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SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 26)
•
•
•
Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely back into the hole in
the backside of the grill.
CAUTION: Lead-acidbatteriesgenerate
explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection
when around batteries.
•
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop run-
If your battery is too weak to start the engine, it should be recharged. If
“jumper cables” are used for emergency starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE
GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO
START OTHER VEHICLES.
ning, or prevent it from starting.
•
Check wiring. See electrical wiring diagram in the Repair Parts section of
this manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The fuse holder is
located behind the dash.
TO ATTACH JUMPER CABLES -
•
•
•
Connect each end of the RED cable to the POSITIVE (+) terminal of each
battery, taking care not to short against chassis.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully
charged battery.
Connect the other end of the BLACK cable to good CHASSIS GROUND, away
from fuel tank and battery.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 27)
•
•
•
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off
of tractor.
TO REMOVE CABLES, REVERSE ORDER -
•
•
BLACK cable first from chassis and then from the fully charged battery.
RED cable last from both batteries.
•
To replace, reverse above procedure.
HOOD
POSITIVE TERMINAL
NEGATIVE TERMINAL
HEADLIGHT WIRE
CONNECTOR
CHASSIS
CABLES
FIG. 27
CHARGED
BATTERY
POSITIVE TERMINAL
NEGATIVE TERMINAL
FIG. 26
24
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SERVICE AND ADJUSTMENTS
ACCELERATION TEST -
ENGINE
•
Move throttle control lever from slow to fast position. If engine hesitates or
dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test
and continue to adjust, if necessary, until engine accelerates smoothly.
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 28)
The throttle control has been preset at the factory and adjustment should
not be necessary. Check adjustment as described below before loosening
cable. If adjustment is necessary, proceed as follows:
High speed stop is factory adjusted. Do not adjust - damage may result.
IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS
FACTORYSETFORPROPERENGINESPEED. OVERSPEEDINGTHEENGINEABOVE
THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE
ENGINE-GOVERNEDHIGHSPEEDNEEDSADJUSTING,CONTACTYOURNEAREST
AUTHORIZEDSERVICECENTER/DEPARTMENT,WHICHHASPROPEREQUIPMENT
AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.
•
With engine not running, move throttle control lever from slow to choke
position. Slowly move lever from choke to fast position.
•
Check that holes “A” in governor control lever and hole in governor plate
line-up. If holes “A” are not aligned, loosen clamp screw and move throttle
cable until holes are aligned. Tighten clamp screw securely.
TO ADJUST CARBURETOR (See Fig. 29)
The carburetor has been preset at the factory and adjustment should not
be necessary. However, minor adjustment may be required to compensate
GOVERNOR
GOVERNOR
CONTROL LEVER
CONTROL PLATE
THROTTLE
LEVER
IDLE SPEED
SCREW
HOLES “A”
CLAMP
SCREW
THROTTLE
CABLE
FIG. 28
for differences in fuel, temperature, altitude or load. If the carburetor does
need adjustment, proceed as follows:
In general, turning idle mixture valve in (clockwise) decreases the sup-
ply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle
mixture valve out (counterclockwise) increases the supply of fuel to the
engine giving a richer fuel/air mixture.
IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN
CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT.
PRELIMINARY SETTING -
•
Air cleaner assembly must be assembled to the carburetor when making
carburetor adjustments.
•
•
Be sure the throttle control cable is adjusted properly (see above).
With engine off turn idle mixture valve in (clockwise) closing it finger tight
and then turn out (counterclockwise) 1 full turn.
IDLE MIXTURE
VALVE
FIG. 29
FINAL SETTING -
•
Start engine and allow to warm for five minutes. Make final adjustments with
engine running and shift/motion control lever in neutral (N) position.
•
Move throttle control lever to slow position. With finger, rotate and hold
throttle lever against idle speed screw. Turn idle speed screw to attain 1750
RPM.
•
While still holding throttle lever against idle speed screw, turn idle mixture
valve in (clockwise) until engine begins to die and then turn out (counter-
clockwise) until engine runs rough. Turn valve to a point midway between
those two positions. Release throttle lever.
25
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
7. Water in fuel.
6. Replace fuel filter.
7. Drain fuel tank and carburetor, refill tank with fre
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not
start
1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Set in “Higher Cut” position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade.Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
27
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
4. Frozen blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working
(if so equipped)
1. Switch is “OFF”.
2. Bulb(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Turn switch “ON”.
2. Replace bulb(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not charge
Loss of drive
1. Bad battery cell(s).
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment
or servicing.
1. Place freewheel control in “engaged” position.
2. Replace motion drive belt.
3. Purge transmission.
Engine “backfires”
when turning engine
“OFF”
1. Engine throttle control not set at “SLOW”
position for 30 seconds before stopping engine.
1. Move throttle control to “SLOW” position and allow
to idle for 30 seconds before stopping engine.
28
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TRACTOR - - MODEL NUMBER HD145H42G
SCHEMATIC
RED
BLACK
BATTERY
RED
RED
A
M
FUSE 30 AMP.
STARTER
AMMETER
(OPTIONAL)
BLACK
WHITE
SOLENOID
RED
S
B
M
CLUTCH / BRAKE
(PEDAL UP)
G
L
WHITE
Y
A
SEAT SWITCH
(NOT OCCUPIED)
IGNITION
SWITCH
WHITE
BLACK
BLACK
BLACK
ATT'MENT CLUTCH
(CLUTCH OFF)
GROUNDING
CONNECTOR
HOUR
METER
(OPTIONAL)
SPARK
PLUG
BLACK
IGNITION
UNIT
GAP
FUEL
LINE
(2 PLUGS ON
TWIN CYL. ENGINES)
BLUE
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
BLUE
FUEL SHUT-OFF
SOLENOID
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
DIODE
ORANGE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
NOTE
YOUR TRACTOR IS
A
L
G
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
BROWN
BLACK
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
Y
S
M
B
HEADLIGHTS
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
IGNITION SWITCH
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
POSITION CIRCUIT “MAKE”
OFF
RUN/LIGHT
G + M + L
B + L
NONE
A + Y
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
RUN
B + L
NONE
NONE
START
B + L + S
29
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
ELECTRICAL
22
21
42
24
41
70
43
44
44
40
26
19
20
19
20
25
16
16
33
32
31
30
15
48
52
28
29
8
4
6
3
2
1
30
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
6
8
144925
Battery 12 Volt 25 Amp
Bolt Hex Hd 1/4-20unc X 3/4
Washer 9/32 X 5/8 X 16 Ga
Washer Lock Hvy Helical 1/4
Nut Fin Hex 1/4-20 Unc
Case Battery Mech Hinge
Fastener Snap-In
74760412
19091016
10040400
73220400
156417
15 147688
16 153664
19 10090400
20 73350400
21 136850
22 4152J
Switch Interlock Push-In
Washer Lock 1/4
Nut Jam Hex 1/4-20 Unc
Harness Socket Light
Bulb, Light # 1156
24 4799J
Cable Starter 6ga 11" Red
Cable Battery 6 Ga Red w/16 wire
Fuse 30 Amp Auto Green
Cable Ground 6ga 12"black
Switch Plunger Nc Gray
Switch Ign 4 Pos W/L P/L
Nut Ignition
25 146147
26 108824X
28 4207J
29 121305X
30 140301
31 124211X
32 141226
33 122147X
40 156442
41 71110408
42 131563
43 145673
44 73640400
48 140844
52 141940
70 140422
Cover Sw Key
Key Ign Molded Generic
Harness Ign
Bolt Fin Hex 1/4-20uncx 1/2
Cover Terminal Red
Solenoid
Nut Keps Blk Fin Hex 1/4-20 Unc x 1/2
Adapter Ammeter Rectangular
Protection Loop
Harness Eng B&S 14 OHV Dual
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
CHASSIS AND ENCLOSURES
17
30
24
29
18
58
24
12
28
25
26
25
53
5
26
51
52
31
5
55
57
3
3
9
11
37
15
3
14
14
4
20
3
23
8
54
3
37
3
140
3
14
6
4
3
26
1
16
13
35
3
145
37
37
33
10
35
2
34
14
38
26
39
3
3
32
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
CHASSIS AND ENCLOSURES
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
8
9
159530
140356
Chassis Wldmt.
Drawbar Stretch 94
17490612
19131216
155272
Screw Thdrol. 3/8-16 x 3/4 Ty-Tt
Washer 13/32 x 3/4 x 16 Ga.
Bumper Hood/Dash
155923
Saddle Fender Shift Flat
Clip Retainer Slide-On
155138
147627X011
Dash Private Label
10 72140608
11 155927
Bolt RdHd Sqnk. 3/8-16 Unc x 1
Panel Asm. Dash Lh
12 145660
Clip Tinnerman Grile P/L
Panel Dash Rh
13 155934X010
14 17490608
15 74180512
16 73510500
17 159639X428
18 126938X
20 156437
Screw Thdrol. 3/8-16 x 1/2 Ty-Tt
Screw Mach Trhd 5/16-18 Unc x 3/4
Nut Keps 5/16-18 Unc
Hood Pnt Steel Private Label
Bumper Hood
Plate Mtg Battery/Fuel Tank
Bushing Snap Nyl. Blk Fuel Line
Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5
Washer 13/32 x 13/16 x 12 Ga.
Nut Lock Hex w/Insert 3/8-16 UNC
Grill Private Lable Blk
23 124028X
24 74780616
25 19131312
26 73800600
28 157373
29 140273
30 140001X428
31 136619
Lens Grille Private label
Fender Asm LT w/Shift MS-428
Bracket Fender
33 105476X428
34 105475X428
35 72110606
37 17490508
38 139886
Footrest Pnt. Lh Ms-428
Footrest Pnt. Rh Ms-428
Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4
Screw Thdrol. 5/16-18 x 1/2 Tyt
Bracket Asm. Pvt. Lh Mwr. Rear
Bracket Asm. Pvt. Rh Mwr. Rear
Nut Lock Hex W/Ins. 1/4-20
Washer 9/32 x 7/8 x 16 Ga.
Bracket Grille LH
39 139887
51 73800400
52 19091416
53 144697
54 17030814
55 144696
57 74780412
58 150127
Screw Lock Spider #8 x 7/8
Bracket, Grille RH
Bolt Fin Hex 1/4-20 x .75
Air Duct Private Label
140 158418
145 156524
- - 5479J
Bracket Suspension Front
Rod Pivot Chassis/Hood
Plug Btn Blk
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
DRIVE
51
51
57
89
63
51
72
70
59
42
61
116
69
66
159
158
162
161
50
65
42
56
50
169
150
48
160
64
18
83
171
41
42
40
14
81
19
16
164
168
163
71
27
151
51
10
82
38
166
156
62
165
42
39
146
21
35
49
47
32
8
97
30
103
16
26
51
36
32
52
108
34
61
52
36
37
35
16
94
53
28
95
73
61
30
98
109
26
3
29
16
147
19
84
27
104
22
24
55
77
25
26
157
93
2
145
78
96
26
77
105
74
76
75
1
34
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
DRIVE
KEY
NO.
PART
NO.
KEY
NO.
PART
NO.
DESCRIPTION
DESCRIPTION
1
140607
Transaxle (See Breakdown) Hydro Gr Model
0310-0500
Spring, Return, Brake
Pulley, Transmission
Rod, Shift
64 71170764
65 10040700
66 154778
Bolt Hex 7/16 x 4 Gr. 5
Washer
2
3
8
142431
144698
141003
Keeper, Belt Engine
Screw
69 142432
70 134683
Guide, Belt, Mower Drive RH
Strap, Torque, Lh
10 76020416
15 74490544
16 73800500
18 74780616
19 73800600
21 106933X
22 145627
24 73350600
25 106888X
26 19131316
27 76020412
28 145204
29 71673
30 130807
32 74760512
34 155071
35 120183X
36 19211616
37 1572H
Pin, Cotter 1/8 x 1
Bolt Hex FLGHD 5/16-18 Gr. 5
Nut, Lock Hex w/Ins 5/16-18 UNC
Bolt Hex 3/8-16 UNC x 1 Gr.5
Nut, Lock Hex w/Wsh 3/8-16 UNC
Knob Rd. 1/2-13 Plstc. Thds. Blk.
Rod, Brake
71 141417
72 19132012
73 141418
Washer 13/32 x 1-1/4 x 12 Ga.
Strap, Torque, Rh
74 121199X
75 121749X
76 12000001
77 123583X
78 121748X
81 156048
Spacer, Split
Washer 25/32 x 1-1/4 x 16 Ga.
Ring, E
Key, Square
Nut
Washer 25/32 x 1-5/8 x 16 Ga.
Asm, Shaft
Spring, Rod, Brake
Washer 13/32 x 13/16 x 16 Ga.
Pin, Cotter 1/8 x 3/4
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transmission
Bolt Hex 5/16-18 UNC x 3/4
Shaft, Foot Pedal
82 123782X
83 19171216
84 141423
Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga.
Rod, Tie
86 71208
Bushing, Steering Rod
Washer 21/32 x 1-1/4 x 16 Ga.
Ring, Clip
87 19212016
88 12000008
89 151147
Console, Shift
Bearing, Nylon
91 74780536
92 74780524
93 142564
Bolt Hex 5/16-18 x 2-1/4
Bolt Hex 5/16-18 UNC x 1-1/2
Line Fuel
Washer
Pin, Roll
38 123674X
39 74760644
40 4470J
Pulley, Idler, Flat
94 140462
Fan 7”
Bolt
95 144643
Control Asm Bypass Hydro
Spring, Retainer 1”
Spacer, Split
96 4479H
41 154777
42 19131312
47 127783
48 154604
49 123205X
50 74760624
51 73680600
52 73680500
53 105710X
55 105709X
56 74760620
57 141416
59 140312
61 17490612
62 8883R
Keeper, Belt
97 144201
Keeper, Belt Rh
Washer 13/32 x 13/16 x 12 Ga.
Pulley, Idler, V-Belt
Asm, Bell Crank
98 73510600
100 19111216
103 73940800
104 141421
105 71070516
106 74780520
108 17541026
109145098
Nut Keps 3/8-16 UNC
Washer 11/32 x 3/4 x 16 Ga.
Nut Hex Jam Toplock 1/2-20 UNF
Arm, Control Pump 500 Hydro
Bolt, Head Hex 5/16 x 18 x 1
Bolt H 5/16-18 UNC x 1-1/4
Screw Hex Wh Hd #10-24 x 1-5/8
Adaptor Fan Hydro Lt Hyd Alum
Bolt Carriage 3/8-16 x 1.25
Spacer, Bellcrank
Retainer, Belt
Bolt
Nut
Nut Crownlock 5/16-18
Link, Clutch
Spring, Return, Clutch
Bolt, Hex 3/8-16 UNC x 1-1/4
V-Belt, Drive
116 72110610
118 154774
121 154419
Nyliner, Clutching Stl
Keeper, Belt, Center
Screw, Thdrol 3/8-16 x 3/4 Type TT
Cover, Pedal
NOTE: All component dimensions give in U.S. inches.
63 140186
Pulley, Engine
1 inch = 25.4 mm.
35
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
STEERING ASSEMBLY
38
63
11
39
1
41
42
37
37
36
62
44
51
54
8
17
27
18
19
68
67
67
46
8
47
67
23
22
6
13
9
65
46
85
2
11
8
66
6
7
9
85
40
9
29
5
79
47
80
25
7
9
3
32
5
68
82
11
29
4
26
43
15
40
15
29
43
6
28
30
8
15
10
steering_pl.lt_16
36
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
STEERING ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
140044
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
Wheel Steering Ayp/kelch Blk
Axle Asm Fr
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 X 1-5/8 X 16 Ga
Washer 27/32 X 1-1/4 X 16 Ga
Ring Klip #t5304-75
Bearing Col Strg Blk
10 156438
11 10040600
13 154779
15 73901000
17 156546
18 57079
Link Drag Extended Stamped
Washer Lock Hvy Hlcl Spr 3/8
Bearing Axle
Nut Lock Flange 5/8-11 Unc
Shaft Asm Strg
Washer Thrust 515x 750x 033
Support Shaft
Washer Shim 1/4 X 5/8 X 062
Screw Hex Socket 1/4-20 x 5/8
Shaft Asm Pittman
Bracket Steering
Bushing Link Drag Blk LR
Gear Sector 22 Teeth
Washer 13/32 X 7/8 X 16 Ga
Screw Thdrol 3/8-16x3/4 Ty-tt
Pin Cotter 1/8 X 3/4 Cad
Rod Tie Wire Form 19 75 Mech
Bushing Steering
Screw
Cap Wheel Steer Ayp
Washer 13/32 x 2-3/8 x 8 Ga
Nut Lock Center 3/8-24 Unf
Adapter Wheel Strg
Boot Dash P/L Steering
Washer 25/32 X 1 1/4 X 16 Ga
Extension Steering
Cap Spindle Fr Top Blk
Fitting Grease
19 124035X
20 126684X
22 71200410
23 127501
25 154406
26 126847X
27 136874
28 19131416
29 17490612
30 76020412
32 130465
36 155099
37 152927
38 140045
39 19133808
40 7810H
41 100711L
42 145054
43 121749X
44 153720
46 121232X
47 6855M
51 73800500
53 73680600
54 74780520
62 156594
63 74780616
65 154780
66 154404
67 74781044
68 154429
69 160367
70 74780636
Nut Lock Hex W/Ins. 5/16-18 Unc P
Nut, Crownlock 3/8-16 UNC
Bolt Fin Hex 5/16-18 Unc P
Kit Steering Assembly Service
Bolt Fin Hex 3/8-16unc x 1 Gr. 5
Spacer Axle
Bearing Arm Pittman
Bolt Fin Hex 5/8-11 Unc x 2-3/4
Brace Axle
Spacer, Brace, Axle
Bolt, Fin Hex 3/8-16 UNC x 2-1/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
SEAT ASSEMBLY
1
18
8
8
9
7
9
14
7
10
5
6
22
21
2
24
5
26
16
25
15
23
4
13
17
3
12
KEY PART
NO. NO.
KEY PART
DESCRIPTION
NO. NO.
15 134300
16 121250X
17 123976X
18 124238X
21 153236
22 73680500
23 74780814
24 19171912
25 127018X
26 10040800
DESCRIPTION
1
2
3
4
5
6
7
8
9
140116
Seat 2300/1316 Blk/blk AYPPL
Bracket Pivot Seat 8 720
Bolt Fin Hex 3/8-16 Unc x 1
Washer Flat 13/32 x 1 x 10 Ga
Clip Push In Hinged
Nut Crownlock 3/8-16 Unc
Spring Seat Cprsn 2 250 Blk Zi
Screw Thdrol 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan Seat
Spacer Split 28x 96 Yel Zinc
Spring Cprsn 1 27 Blk Pnt
Nut Lock 1/4 Lge Flg Gr 5 Zinc
Cap Spring Seat
Bolt Shoulder 5/16-18 Unc Blkz
Nut Crown Lock 5/16-18
Bolt Fin Hex 1/2-13 X 7/8 Gr 5
Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-18 X 62
Washer Lock Hvy Hlcl Spr 1/2
140551
74760616
19131610
145006
73800600
124181X
17490616
19131614
10 155925
12 121246X
13 121248X
14 72050412
Bracket Mounting Switch
Bushing Snap Blk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
38
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
DECALS
18
2
3
4
8
5
5
7
17
9
1
19
11
16
KEY PART
NO. NO.
KEY PART
DESCRIPTION
NO. NO.
DESCRIPTION
1
2
3
4
5
7
8
9
158181
158168
158037
158038
158167
158166
157141
141897
Decal Saddle Inst. Oper Eng/Sp P/L
Decal Steering Wheel Insert
Decal Hood RH
19 158172
Decal Replcment Engine
- - 138311
- - 142341
- - 161609
- - 161609
Decal Handle Lft Height Adjust
Decak Drawbar Cntrl Mvt Hyd LT
Manual Owner's English
Decal Hood LH
Decal Fender Sd Lawn
Decal Fender Logo
Decal Caution Fender Eng/Sp
Decal Clutch/brake Eng/Sp
Decal V-Belt Sch
Decal Mulch Bag Poulan
Decal Btry Dngr/Psn P/L Sym
Decal Seat Acc
Manual Owner's Spanish
Available accessories not included with tractor:
- - LBD48
- - LSB42
- - LC05
- - C42
- - LAO18
- - MK420
42" Snow Blade
42" Snow Blower
Wheel Weights
Grass Catcher
Tire Chains
Mulch Kit w/Blades
11 160396
16 158169
17 145005
18 158176
WHEELS AND TIRES
KEY PART
NO. NO.
1
DESCRIPTION
1
2
3
4
5
6
7
8
9
59192
Cap Valve Tire
2
5,8
65139
Stem Valve
106222X
59904
Tire F Ts 15 X 6 0 - 6 Service
Tube Front (Service Item Only)
Rim Asm 6" front White Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only)
Rim Asm 8" rear White Service
Tire R Ts 18 x 9.5-8 C Service
Tube Rear (Service Item Only)
Cap Axle Blk 1 50 X 1 00
4,10
7
106732X427
278H
3,9
9040H
6
11
106108X427
106268X
10 7152J
11 104757X
- - 144334
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
ENGINE
3
2
72
62
1
81
13
4
78
14
32
15
16
44
46
78
38
33
37
33
31
40
29
45
23
OPTIONAL EQUIPMENT
Spark Arrester
40
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
ENGINE
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
140310
Control Th/ch LH Flag 23.5
Screw Hex Thd Cut 1/4-20x5/8 T
Engine B&S 287777
Muffler Exhaust LT B&S 14HP IC OHV
Gasket Eng 1 313 Id Tin Plated
Nipple Pipe 3/8 Npt X 3"
17720410
- - - - - -
137352
13 272293
14 13280324
15 13200300
16 11050600
23 156123
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Shield Browning
29 137180
Kit Spark Arrestor (Flat Scrn)
Tank Fuel Front
31 140280
32 140527
Cap Asm Fuel
Clamp Hose
33 123487X
35 17490512
37 137040
Screw Thdrol 5/16-18 x 3/4 TYT
Line Fuel 20"
38 - - - - - -
40 124028X
44 17490412
46 19091416
62 10040500
72 71070512
78 17490620
81 128861
Oil Drain Plug (Order From Engine Manufacturer)
Bushing Snap Nyl Blk Fuel Line
Screw Thdrol 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Ga
Washer Lock Hvy Hlcl Spr 5/16
Screw Hex Hd Cap 5/16-18 x 3/4
Screw Thdrol 3/8-16x1-1/4 TYTT
Nut Flange 1/4-20 Starter Nut
NOTE: All component dimensions given in U. S. inches 1 inch =
25.4 mm
41
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
LIFT
7
8
5
1
3
13
2
4
6
6
11
5
4
12
13
19
20
20
13
18
17
16
15
20
31
32
19
20
15
13
31
32
42
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
LIFT
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
159460
Wire Asm Inner W/Plunger
Shaft Asm Lft
159471
105767X
12000002
19211621
120183X
109413X
124526X
Pin Groove
E-ring Truarc #5133-62
Washer Pltd 21/32 X 1 X 21 Ga
Bearing Nylon
Grip Handle Bicycle
Button Plunger Black
Link Lift LH
11 139865
12 139866
13 4939M
15 127218
16 73350800
17 130171
18 73800800
19 139868
20 3146R
Link Lift RH
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion Blk Zinc
Nut Lock W/wsh 1/2-13unc
Arm Suspension Rear
Retainer Spring
31 140302
32 73540600
Bearing Pvt. Lift Spherical
Nut Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
MOWER DECK
68
40
37
76
67
77
36
132
75
74
83
85
84
80
73
78
45
37
46
72
79
92
40
36
71
82
81
44
56
55
59
53
52
43
34
33
32
48
54
45
31
41
30
35
58
17
1
21
21
2
21
21
22
23
24
25
26
111
113
114
115
2
16
116
28
120
15
27
20
18
29
117
121
119
14
118
18
4
3
13
121
112
12
5
114
128
21
11
6
10
9
115
118
8
19
117
120
119
113
116
44
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
MOWER DECK
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
2
3
4
5
6
8
9
144393
72140506
138017
138440
4939M
130832
850857
10030600
Mower Housing
52 139888
53 131845X900
54 133943
Bolt Shoulder 5/16-18 Unc Blkz
Arm Asm Pad Brake
Bolt Rdhd Sqnk 5/16-18unc X3/4
Bracket Asm Fr Sway Bar 38/42
Bracket Asm Deck 42" sway Bar
Retainer Spring
Washer Hardened
55 155046
Arm Idler 42" mower LT/YT
Spacer Retainer Pm Mower
Spring Torsion Brakes 42"
Guard TUV Idler
56 122052X
58 140086
Arm Suspension Rear
Bolt 3/8-24 X 1 1/4
59 141043
Washer Lock Hvy 3/8
67 106932X
68 144200
Knob Rd 3/8-16
V-Belt Mower
10 140296
11 138498
12 129895
13 137645
14 128774
15 110485X
16 140329
17 72110610
18 72140505
19 132827
20 136888
21 73680500
22 134753
23 131267
24 105304X
25 123713X
26 110452X
27 130968
28 19111016
29 131491
30 157772
31 129963
32 153535
33 137266
34 72110614
35 133835
36 131494
37 19131316
40 73680600
41 133551
43 140083
44 140088
45 4497H
Washer Hard Blade Mower Vented
Blade High Perf 42"
71 142427
Rod Clutch Primary 38/42
Spring Return
Bearing Ball
72 131870
Shaft Asm W/lower Bearing
Housing Mandrel Vented
Bearing Ball Mandrel
73 127847
Arm Clutch Secondary
74 121748X
75 12000029
76 128903
Washer 25/32 X 1-5/8 X 16 Ga
Ring Klip #t5304-75
Stripper Mower Vented
Bolt Shoulder 3/8-16 Unc 1 44
Keeper Spring 4 000
Bolt Rdhd Sqnk 3/8-16 X 1-1/4
Bolt Rdhd Sqnk 5/16-18 X 5/8
Bolt Shoulder
77 127845
78 154809
Lever Asm Clutch Primary P/L
Bushing 747 Od X 794 Lg Brass
Spring Clutch Mower
79 127498
Baffle Vortex 42
80 153701
Nut Crownlock 5/16-18 UNC
Stiffener Bracket 42" deck
Bracket Deflector Mower 42"
Cap Sleeve 80x 112 Blk Mower
Spring Torsion Deflector 2 52
Nut Push Phos & Oil
81 73350600
82 142028
Nut Hex Jam 3/8-16 Unc
Trunnion Adj
Washer Sintered
Keeper Belt Idler
83 120958X
84 156084
85 72140618
92 73800600
111 155197
112 155198
113 17490512
114 73510500
115 72110504
116 4898H
117 105455X
118 73930600
119 19121414
120 19171512
121 143723
128 153390
13219132203
- - 130794
Bolt Rdhd Sqnk 3/8-16 x 2-1/4
Nut Lock Hex w/Ins 3/8-16 Unc
Bracket Gauge Wheel Lh
Bracket Gauge Wheel Rh
Screw Thdrol 5/16-18 x 3/4
Nut Keps 5/16-18 Unc
Bolt Carr 5/16-Unc x 1/2
Bolt Shoulder
Shield Deflector Mower 42" Blk
Washer 11/32 X 5/8 X 16 Ga
Rod Hinge 42" 6 75 Wlg
Screw Thdrol Washer Head
Washer Spacer Mower Vented
Pulley Mandrel 42"
Nut 9/16 Top Lock Flng
Bolt Rdhd 3/8-16uncx1-3/4 Gr5
Fastner Christmas Tree
Wheel Gauge Blk
Nut Centerlock 3/8-16 Unc
Washer 3/8 x 7/8 x 14 Gauge
Washer 17/32 x 15/16 x 12 Gauge
Bracket Extruded Gauge Wheel
Washer Felt
Pulley Idler Flat 3 060
Washer 13/32 x 13/16 x 16 Ga
Nut Crownlock 3/8-16 UNC
Rod Pivot W/nibs
Washer 13/32 x 1-3/8 x 3 Ga.
Mandrel Asm Service (Includes Key Nos.
8-10, 12-15, 31 and 33)
Deck Serv (Std. Deck - Order seperately
gauge wheel components 111-121.)
Rod Clutch Secondary W/nibs
Guard Mandrel LH Black
Spring Retainer 1" Zinc/cad
Screw Hex Thd Cut
Washer Hardened Smaller
Roller Asm Cam Follower 42" dec
Bolt Shldr 10-24 Zinc Gr 5 42"
Nut Lock #10-24 Unc
- - 144783
46 137729
48 133944
49 155066
50 131340
51 69180
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
TRANSAXLE HYDRO GEAR - MODEL NUMBER 310-0500
46
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REPAIR PARTS
TRACTOR - - MODEL NUMBER HD145H42G
TRANSAXLE HYDRO GEAR - MODEL NUMBER 310-0500
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
2
3
4
5
6
7
8
9
142986
142987
142932
142928
142933
142934
142935
150771
142937
Housing, Lower
40 150778
41 142958
43 142884
44 142990
52 142991
53 142961
56 142963
58 142964
59 142965
62 142966
63 142967
64 142920
68 142969
69 144610
92 142977
93 142978
98 142993
99 142976
113 142917
114 142918
119 142980
134 144607
135144608
Locknut, Hex 5/16-24 UNJC
Brake Rotor/Stator Kit
Washer 7/16 x 7/8 x .060
Differential Assembly
Washer 3/4 x 1.5 x .13
Seal .75 x 1.25 x .250
Shaft, Input
Assembly, Upper Housing
Seal, Lip
Ring, Wire Retaining
Ring, Retaining
Bearing, Shaft Ball
Bearing, Cradle
Bearing, Thrust 30 x 52 x 13
Swashplate, Variable
Block, Cylinder Assembly
Arm, Trunnion
Bolt 1/4-20 x 1.38
Pin .5 OD x .43 ID x .750
Arm, Control
13 142938
14 142939
15 142940
17 142941
18 150772
19 150773
23 142944
24 142945
25 142946
26 150774
27 142948
28 142949
29 142950
30 150787
34 142951
35 142952
36 142953
37 142954
38 142955
39 150777
Puck, Dampener
Set Screw
Seal, Lip
Guide, Slot
Spring
Shaft, Motor
Stud 5/16-24
Bearing, Thrust 42 x 68 x 16
Block, Cylinder Assembly
Seal, Lip 10 x 25 x 7
Actuator, Bypass
Center Section Assembly Kit
Seal, Lip 26 x 42 x 8
Ring, Retaining
Spring, Block
Washer, Block Thrust
Sleeve Bearing
Seal, Wiper
Cap, Vent Assembly
Fitting, O-Ring Assembly
Spacer
Washer 26 x 35 x 1
Nut, Jam
Nut, Castle 5/16-24
Pin, Cotter
Spring, Compression
Nut, Hex 5/16-24
Oil Filter Element
Arm, Bypass
139150775
140150776
Ring, Retaining
Arm, Actuating
Pin, Actuating
NOTE: All component dimensions given in U.S. inches
Bolt 5/16-24 x 1-3/4
1 inch = 25.4 mm
47
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SERVICE NOTES
48
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SERVICE NOTES
49
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period
of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in
replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than AYP manufactured transaxle/transmission components, battery (except as noted below) or compo-
nents parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any
parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by American Yard Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture,
during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each
full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions fur-
nished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery
damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
American Yard Products
Service Department
P.O. Box 1687
American Yard Products
1580 Trinity Drive, Units 5-8
Mississauga, Ontario
L5T 1L6
Orangeburg, SC 29116 USA
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long
an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other
rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
50
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51
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