ESPAÑOL: PÁGINA 21
FRANÇAIS: PAGE 41
Instruction
manual
Pressure
Washers
MODEL PCV2021
MODEL PCH3540HR
MODEL PCH2627
MODEL PCH3030
MODEL PCH2425
IMPORTANT
Please make certain that the person who is to use
this equipment carefully reads and understands
these instructions before starting operations.
To learn more about Porter-Cable
visit our website at:
The Model and Serial No. plate is located on the main
housing of the tool. Record these numbers in the spaces
below and retain for future reference.
Model No. _________________________________
Type ______________________________________
Serial No. _________________________________
Copyright © 2001 Porter-Cable Corporation
Part No. D22885-011-0
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IMPORTANT SAFETY INSTRUCTIONS
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUC-
TIONS BEFORE USING.
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Shut off engine and allow it to cool before
adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel.
Move pressure washer away from fueling
area before starting engine.
• Spilled gasoline and it’s vapors can become
ignited from cigarette sparks, electrical arcing,
exhaust gases, and hot engine components
such as the muffler.
RISK OF EXPLOSION
OR FIRE
• Keep maximum fuel level ½” below top of
tank to allow for expansion.
• Heat will expand fuel in the tank which could
result in spillage and possible fire explosion.
• Operate and fuel equipment in well ventilated
areas free from obstructions. Equip areas
with fire extinguishers suitable for gasoline
fires.
• Operating the pressure washer in an explosive
environment could result in a fire.
• Never operate pressure washer in an area
containing dry brush or weeds.
• Materials placed against or near the pressure
washer can interfere with its proper ventilation
features causing overheating and possible igni-
tion of the materials.
• Muffler exhaust heat can damage painted sur-
faces, melt any material sensitive to heat (such
as siding, plastic, rubber, or vinyl), and damage
live plants.
• Always keep pressure washer a minimum of
four feet away from surfaces (such as hous-
es, automobiles, or live plants) that could be
damaged from muffler exhaust heat.
• Store fuel in an OSHA approved container, in
a secure location away from work area.
• Improperly stored fuel could lead to accidental
ignition. Fuel improperly secured could
get into the hands of children or other unquali-
fied persons.
• Do not spray flammable liquids
• Use of acids, toxic or corrosive chemicals, poi-
sons, insecticides, or any kind of flammable
solvent with this product could result in serious
injury or death.
• Breathing exhaust fumes will cause serious
injury or death.
• Operate pressure washer in a well ventilated
area. Avoid enclosed areas such as garages,
basements ,etc.
RISK TO BREATHING
• Never operate unit in a location occupied by
humans or animals.
• Use only cleaning fluids specifically recom-
mended for high pressure washers. Follow
manufacturers recommendations.Do not use
chlorine bleach or any other corrosive com-
pound
• Some cleaning fluids contain substances which
could cause injury to skin, eyes, or lungs.
• Unsafe operation of your pressure washer
could lead to serious injury or death to you or
others.
• Become familiar with the operation and con-
trols of the pressure washer.
• Keep operating area clear of all persons,
pets, and obstacles.
• Do not operate the product when fatigued or
under the influence of alcohol or drugs. Stay
alert at all times.
RISK OF UNSAFE
OPERATION
• Never defeat the safety features of this prod-
uct.
• Do not operate machine with missing, bro-
ken, or unauthorized parts.
• Never leave wand unattended while unit is
running.
• If proper starting procedure is not fol-
lowed, engine can kickback causing seri-
ous hand and arm injury.
• If engine does not start after two pulls,
squeeze trigger of gun to relieve pump
pressure. Pull starter cord slowly until
resistance is felt. Then pull cord rapidly to
avoid kickback and prevent hand or arm
injury.
• Keep children away from the pressure wash-
er at all times.
• The spray gun/wand is a powerful cleaning
tool that could look like a toy to a child.
• Do not overreach or stand on an unstable
support. Grip gun/wand firmly with both
hands. Expect the gun to kick when trig-
gered.
• Reactive force of spray will cause gun/wand
to move, and could cause the operator to slip
or fall, or misdirect the spray. Improper control
of gun/wand can result in injuries to self and
others.
3 — ENG
D22885
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WHAT CAN HAPPEN
HOW TO PREVENT IT
HAZARD
• Spray directed at electrical outlets or
switches, or objects connected to an elec-
trical circuit, could result in a fatal electri-
cal shock.
• Unplug any electrically operated product
before attempting to clean it. Direct spray
away from electric outlets and switches.
RISK OF
ELECTRICAL
SHOCK
• Your washer operates at fluid pressures
and velocities high enough to penetrate
human and animal flesh, which could
result in amputation or other serious
injury. Leaks caused by loose fittings or
worn or damaged hoses can result in in-
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened
and in good condition. Never hold onto the
hose or fittings during operation.
RISK TO FLUID
INJECTION
• Do not allow hose to contact muffler.
jection injuries. DO NOT TREAT FLUID IN- • Never attach or remove wand or hose fittings
JECTION AS A SIMPLE CUT! See a phy-
sician immediately!
while system is pressurized.
• Use only hose and high pressure accessories
rated for pressure higher than your pressure
washer's p.s.i.
• Relieve system pressure before attempting • To relieve system pressure, shut off engine,
maintenance or disassembly of equip-
ment.
turn off water supply, and pull gun trigger until
water stops flowing.
• Use of acids, toxic or corrosive chemicals, • Do not use acids, gasoline, kerosene, or any
poisons, insecticides, or any kind of flam-
mable solvent with this product could re-
sult in serious injury or death.
other flammable materials in this product.
Use only household detergents,
cleaners and degreasers recommended for
use in pressure washers.
RISK OF CHEMICAL BURN
• Wear protective clothing to protect eyes and
skin from contact with sprayed materials.
• Do not use chlorine bleach or any other cor-
rosive compound.
• During operation, touch only the control sur-
faces of the pressure washer. Keep children
away from the pressure washer at all times.
They may not be able to recognize the haz-
ards of this product.
• Contact with hot surfaces, such as engines
exhaust components, could result in seri-
ous burn.
RISK OF HOT SURFACES
• If pressure washer is equipped with a fuel
shut-off valve, turn the valve to the off position
before transporting to avoid fuel leaks. If pres-
sure washer is not equipped with a fuel shut-
off valve, drain the fuel from tank before trans-
porting. Only transport fuel in an OSHA
approved container. Always place pressure
washer on a protective mat when transporting
to protect against damage to vehicle from
leaks. Remove pressure washer from vehicle
immediately upon arrival at your destination.
• Fuel or oil can leak or spill and could
result in fire or breathing hazard, serious
injury or death can result. Fuel or oil leaks
will damage carpet, paint or other sur-
faces in vehicles or trailers.
RISK OF INJURY AND
PROPERTY DAMAGE
WHEN TRANSPORTING OR
STORING
The powerful spray from your pressure washer is capable of causing damage to surfaces such as
wood, glass, automobile paint, auto striping and trim, and delicate objects such as flowers and
shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from
the force of the spray. Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and
steel.
Operating without flow of water will result in equipment damage. Operating the pressure washer with water supply
shutoff will void your warranty. You should never run this pressure washer for more than 2 minutes without pulling the
trigger to allow cool water to enter the pump and the heated (recirculated) water to exit.
4 — ENG
D22885
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OWNER’S RESPONSIBILITIES
•
DO NOT RETURN THIS PRODUCT TO THE
•
•
•
Check for visible shipping damage. Shipping
damage will cause problems in operation of this
unit.
RETAILER! Call 1-888-559-8550.
Read and understand all safety warnings.
Read this Owner’s Manual.
•
•
•
If you experience any problems and need assis-
tance, please call us at our toll free number 1-
888-559-8550, 8:00 a.m. to 8:00 p.m. C.S.T.
Do not operate this unit until you have read this
Owners Manual for Safety, Operation, and
Maintenance Instructions.
If you need warranty repair or service part pur-
chase, you can locate an Authorized Warranty
Service Center nearest you by calling us at 1-888-
559-8550, 24 hours a day, 7 days a week.
•
•
Read the Engine Owner's Manual supplied with
this unit.
Do not operate this unit until you have read the
Engine Owners Manual for Safety, Operation, and
Maintenance Instructions.
PRESSURE WASHER SERVICE POLICY
G
Congratulations! You have purchased a high quality product from America’s leading manufacturer of pressure
washers. This pressure washer, when properly used and maintained, will provide trouble free service. Please
read and follow these instructions for proper use and maintenance.
G
G
All sales of pressure washers are final. Do not return this product to the retailer.
If you experience any problems and need assistance, please call us at our toll free number 1-888-559-8550,
Monday through Saturday, 8:00 a.m. To 6:00 p.m. C.S.T.
G
G
G
G
If repair or service part purchase is required, our many Authorized Warranty Service Centers are conveniently
located and equipped to handle all in-warranty and out-of-warranty service.
For the location of the nearest Authorized Warranty Service Center call 1-888-559-8550, Ext. 2, 24 hours a day,
7 days a week or visit our web site @ devap.com.
All pressure washers carry a manufacturer's one year warranty from date of purchase for consumer use and a
90 day warranty for commercial use.
Retain sales receipt as proof of purchase for warranty service.
5 — ENG
D22885
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BOX CONTENTS
Engine
Manual
Handle
Engine Frame and Wheel
Assembly
High Pressure Hose
Bagged Handle
English/
Spanish/
French
Operator’s
Manual
Knobs w/hardware
Engine Oil
Chemical Hose
Nozzle Cleaning Kit
Bagged Parts
Quick Connect Turret Wand
PCH2425, PCH2627, PCH3030, PCH3540HR
Spray Gun
Multi-Reg Wand
PCV2021
Accessories Panel
with hardware
PCV2021
Hose Reel with parts bag and
instruction manual
PCH3540HR
6 — ENG
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D22885
ASSEMBLY
2. Connect wand to gun. Tighten securely.
1. Connect handle to frame.
PCV2021
PCH2425, PCH2627,
PCH3030
PCV2021
PCH2425, PCH2627,
PCH3030, PCH3540HR
3. Attach high pressure hose to gun. NOTE: The
point of attachment for the high pressure hose will
differ depending on the model purchased. Tighten
securely.
To connect handle and hose reel to PCH3540HR:
a. Connect handle (a) and tube bracket (b) to
frame using the hardware (c) supplied.
b. Assemble hose reel as described in the hose
reel instruction manual.
c. Bolt the hose reel (d) to reel bracket (e) as
shown. Tighten securely.
IMPORTANT: Read the hose reel instruction manual
supplied for safety and operating instructions.
PCH2425, PCH2627,
PCH3030, PCH3540HR
PCV2021
d
4. Add engine oil (supplied) to engine. Refer to
engine manual supplied by engine manufacturer
for procedure. Do not overfill. Use of a funnel is
recommended.
e
NOTE: There will be a slight amount of oil in
the engine from factory testing.
NOTE: The pump was filled with oil at the
factory. There is no need to add oil at this
time, see the Maintenance section of this
manual to perform maintenance on this
pump.
a
b
c
7 — ENG
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D22885
TO ASSEMBLE ACCESSORIES PANEL
(PCV2021)
REMOVE SHIPPING PLUG
(PCH2627, PCH3030)
The handle MUST be
assembled to the frame
THE
PUMP IS
in order to safely assemble the acces-
sories panel.
SHIPPED FROM THE FACTO-
RY WITH OIL IN IT AND A RED
SHIPPING PLUG TO PREVENT
1. Remove top screws on handle assembly.
2. Loosen bottom screws on handle assembly.
ANY OIL FROM LEAKING OUT OF THE
PUMP DURING SHIPMENT. ATTACHED TO
THE SHIPPING PLUG IS A PLASTIC BAG
(SEE THE FOLLOWING PHOTO) WHICH
CONTAINS THE DIPSTICK/OIL PLUG THE
SHIPPING PLUG MUST BE REMOVED AND
THE DIPSTICK/OIL PLUG INSTALLED BE-
FORE THE PRESSURE WASHER IS OPER-
ATED.
Remove
Loosen
1. Using a 17 mm wrench, remove shipping plug from
pump by turning it counterclockwise. Discard
plug.
3. Place grooves in accessories panel assembly
onto screws and slide panel assembly into place.
4. Place screws (removed earlier) into the top holes
and secure accessories panel assembly to han-
dles. Do not overtighten.
Screws
2. Remove dipstick/oil plug from plastic bag. Before
installing dipstick/oil plug into pump, check the
pump oil level. See Pump paragraph in Mainte-
nance section of this manual.
Accessories
Panel
8 — ENG
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D22885
OPERATION
Bypass Mode: In Bypass Mode, the pump is recircu-
lating water because the trigger of the spray gun is
not pulled.
BASIC ELEMENTS OF A PRESSURE
WASHER
High Pressure Pump: Increases the pressure of the
water supply.
Chemical Injection: Feeds cleaning agents into the
pump to mix with the pressurized water and help in
cleaning.
Engine: Drives the high pressure pump.
Water Supply: All pressure washers must have a
source of water. The minimum requirements for a
water supply are 20 PSI and 5 gallons per minute.
High Pressure Hose: Carries the pressurized water
from the pump to the gun and wand.
Spray Gun: Connects with wand to control water
flow rate, direction, and pressure.
Any supply pressure or
delivery rate less than
this will not allow the pressure washer to
operate at its full potential and may cause
damage to the pump.
Wand:
Multi-Reg wand (PCV2021): Adjusts the pressure
setting from low to high as well as a variable
adjustment between a narrow jet stream and 40°
fan spray.
PRESSURE WASHER OPERATING
FEATURES
Bypass Mode
During normal operation the water supply is turned
on, engine is running, spray gun trigger is depressed,
and the cold water supply circulates inside the pres-
sure washer pump allowing pump to maintain a safe
operating temperature. When you release spray gun
trigger and engine is still running, you are in bypass
mode.
Quick Connect Turret Wand (PCH2425, PCH2627,
PCH3030, PCH3540HR): Conveniently stores Q.C.
nozzles at wand end for quick and easy adjust-
ment to 5 spray patterns: 0, 15, 25, 40 and
soap/chemical
Chemical Hose: Allows cleaners or cleaning solvents
to be mixed with the pressurized water stream. See
How To Siphon Chemicals/Cleaning Solvents in
Operation section of this manual.
EZ Start Valve: Allows the starter cord on the engine
to be pulled without causing a pressure build up in the
hose.
When unit is in bypass mode, water circulating inside
the pump begins to heat up. If unit is left in bypass
mode for more than two (2) minutes, the water tem-
perature will rise to a dangerous level and damage
internal components of the pump.
BASIC ELEMENTS OF ENGINE
Choke Control (if equipped): Opens and closes the
choke valve in carburetor.
If pressure washer is operated without an adequate
water supply or operated for more than two (2) min-
utes without depressing the spray gun trigger, the
pump will overheat and be seriously damaged. Any
damage to pump due to these causes will not be cov-
ered under warranty.
Primer Button (if equipped): Primes carburetor with
fuel.
Throttle Control Lever: Controls engine speed.
Starter Grip: Pulling starter grip operates recoil
starter to crank engine.
Fuel Valve Lever (if equipped): Opens and closes
connection between fuel tank and carburetor.
Engine Switch (if equipped): Enables and disables
ignition system.
PRESSURE WASHER
TERMINOLOGY
PSI: Pounds per Square Inch. The unit of measure
for water pressure. Also used for air pressure,
hydraulic pressure, etc.
GPM: Gallons Per Minute. The unit of measure for
the flow rate of water through the pressure washer.
CU: Cleaning Units. GPM multiplied by PSI.
9 — ENG
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D22885
Thermal Relief Valve
HOW TO USE WAND
In an effort to prevent damage,
pumps are equipped with a
thermal relief valve. This valve
will open when the temperature
inside the pump rises too high.
This valve will then release a
gush of water in an effort to
lower the temperature inside the
pump. Immediately after this
occurs, the valve will close.
For Multi-Reg Wands (PCV2021):
Your pressure washer is equipped with a multi-reg
wand with both high and low pressure settings. The
high pressure setting is for cleaning and rinsing, the
low pressure setting is for applying chemicals or
cleaning solutions to surfaces.
RISK OF INJECTION OR
INJURY TO PERSON.
DO NOT DIRECT DISCHARGE STREAM
TOWARD PERSONS.
DO
NOT
WHEN USING THE HIGH
PRESSURE SETTING,
DO NOT ALLOW THE JET-LIKE SPRAY TO
COME IN CONTACT WITH UNPROTECTED
SKIN, EYES, OR WITH ANY PETS OR ANI-
MALS. SERIOUS INJURY CAN OCCUR.
allow your unit to operate
in bypass mode for more than two minutes
at any time. Overheating of pump will
cause damage to pump.
Pressure Adjustment
For high pressure operation, pull back the nozzle of
the multi-reg wand as shown.
The pressure setting is preset at the factory to achieve
optimum pressure and cleaning. If you need to
lower the pressure, it can be accomplished by
these methods.
1. Back away from the surface to be cleaned.
The further away you are, the less the pressure
will be on the surface to be cleaned.
2. Reduce the speed of the gasoline engine
(RPM). Slow the engine down and the water
pressure will go down with it.
The nozzle at the end of the multi-reg wand can be
rotated to change the high pressure spray pattern
from a narrow jet to a 40º fan shape, as shown.
Markings have been placed on the nozzle to help you
select the spray pattern.
Step 3 is for models PCH2627, PCH3030 and
PCH3540HR.
3. Adjust the pressure regulator on the pump. Turn the
pressure regulator knob counterclockwise to lower pres-
sure. Refer to the illustrations to identify your pressure
regulator.
Once you have finished using your pressure washer, re-
turn the pressure regulator to its original position by
turning it clockwise.
40º fan spray
narrow jet stream
For low pressure operation, extend the nozzle of the
multi-reg wand as shown.
DO NOT attempt to
increase pump pres-
sure. A higher pressure setting than the
factory set pressure may damage pump.
DO NOT try to turn
pressure regulator knob
past the built-in stop or damage to pump
will result.
10 — ENG
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D22885
1. Pull quick connect coupler back on the end of the
wand to release the nozzle.
For Quick-Connect Turret Wands
(PCH2425, PCH2627, PCH3030, PCH3540HR):
Spray Nozzles
The turret holds five spray nozzles. Each nozzle is
color coded and delivers a specific spray pattern for a
particular cleaning purpose. The 0º, 15º , 25º , and 40º
nozzles are high pressure nozzles. The chemical noz-
zle is a low pressure nozzle.
Quick
Connect
Coupler
Quick
Connect
Coupler
Nozzles
RISK OF INJECTION OR
INJURY TO
PERSON. DO NOT DIRECT DISCHARGE
STREAM TOWARD PERSONS.
2. Turn the turret to the desired nozzle.
WHEN USING THE HIGH
PRESSURE NOZZLES,
DO NOT ALLOW THE JET-LIKE SPRAY TO
COME IN CONTACT WITH UNPROTECTED
SKIN, EYES, OR WITH ANY PETS OR ANI-
MALS. SERIOUS INJURY CAN OCCUR.
3. Pull quick connect coupler back and place nozzle
into quick connect coupler.
3. Push quick connect coupler over nozzle to secure
in place.
HOW TO SIPHON
CHEMICALS/CLEANING SOLVENTS
Siphoning chemicals or cleaning solvents is a low
pressure operation.
NOTE: Use only soaps and chemicals designed for
pressure washer use. Do not use bleach.
0º nozzle - Red. This nozzle
delivers a pinpoint stream and
is extremely powerful. It covers
a very small area of cleaning.
This nozzle should only be used
on surfaces that can withstand
this high pressure such as metal or concrete. Do not
use on wood.
To siphon chemicals:
1. Press chemical hose onto
barbed fitting located near
high pressure hose connec-
tion of pump as shown.
15º nozzle - Yellow. This noz-
zle delivers a powerful 15
degree spray pattern for intense
cleaning of small areas. This
nozzle should only be used on
areas that can withstand the
high pressure from this nozzle.
2. Place other end of chemical
hose with filter on it into
container holding chemi-
cal/cleaning solution.
25º nozzle - Green. This noz-
zle delivers a 25 degree spray
pattern for intense cleaning of
larger areas. This nozzle should
only be used on areas that can
withstand the pressure from this
nozzle.
3. On multi-reg (PCV2021):
Set multi-reg nozzle to low
pressure setting, see How
To Use Wand paragraph in
this section.
On quick connect turret
wand (PCH2425, PCH2627,
PCH3030, PCH3540HR):
Change to the black chemi-
cal nozzle.
40º nozzle - White. This noz-
zle delivers a 40 degree spray
pattern and a less powerful
stream of water. It covers a
wide area of cleaning. This
nozzle should be used for most
general cleaning jobs.
4. After use of chemical,
siphon clean water through
chemical hose to rinse it
and pump clean. Chemicals
which remain in pump can
damage it. Damage to
pump due to chemicals will
not be covered under war-
ranty.
Chemical nozzle - Black. This nozzle is used to
apply chemicals or cleaning solutions. It has the least
powerful stream.
Changing Nozzles
DO NOT attempt to
change nozzles while
pressure washer is running. Turn engine
off before changing nozzles.
NOTE: Chemicals and soap will not siphon when
using high pressure nozzles.
11 — ENG
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D22885
Never turn water supply
off while pressure wash-
er engine is running or damage to pump
will result.
STARTING
1. Add fresh high quality unleaded
gasoline.
Never fill fuel
tank indoors.
9. Start engine, see Engine Operator's Manual for
correct procedure.
Never fill fuel tank when engine is
running or hot. Do not smoke
when filling fuel tank.
SOME UNITS ARE NOT
EQUIPPED WITH AN E-
Z START VALVE. ON THESE UNITS PRES-
SURE WILL BUILD IN THE HOSE IF THE
ENGINE DOES NOT START AFTER TWO
PULLS. IF THE ENGINE DOES NOT START
AFTER TWO PULLS, PULL THE TRIGGER
TO RELIEVE THE PRESSURE. FAILURE TO
DO SO MAY CAUSE DAMAGE TO THE
STRAIN RECOIL MECHANISM.
Never fill fuel tank com-
pletely. Fill tank to 1/2"
below bottom of filler neck to provide space
for fuel expansion. Wipe any fuel spillage
from engine and equipment before starting
engine.
2. Check engine oil level. See Engine Operator's
Manual for correct procedure.
NEVER RUN ENGINE IN-
DOORS OR IN EN-
CLOSED, POORLY VENTILATED AREAS.
ENGINE EXHAUST CONTAINS CARBON
MONOXIDE, AN ODORLESS AND DEADLY
GAS.
NOTE: Some engines are equipped with a low oil
sensor and the correct amount of oil must be added
or the engine will not start.
3. Verify the filter screen is in water inlet of pump, as
shown.
DO NOT LET HOSES
COME IN CONTACT
WITH VERY HOT ENGINE MUFFLER DUR-
ING OR IMMEDIATELY AFTER USE OF
YOUR PRESSURE WASHER. DAMAGE TO
HOSES FROM CONTACT WITH HOT
ENGINE SURFACES WILL NOT BE COV-
ERED BY WARRANTY.
4. Check pump oil level (if applicable–See Mainte-
nance Section.)
10. Depress trigger on gun to start water flow. Release
trigger to stop water flow.
5. Connect high pressure hose to pump outlet.
STAND ON A STABLE
SURFACE AND GRIP
GUN/WAND FIRMLY WITH BOTH HANDS.
EXPECT THE GUN TO KICK WHEN TRIG-
GERED.
Never pull water supply
hose to move pressure
washer. This could damage hose and/or
pump inlet.
6. Connect water source to pump inlet.
11. Adjust nozzle spray for the task being performed.
See How To Use Wand instructions in this sec-
tion.
NOTE: Water source must provide a minimum of 5
gallons per minute at 20 p.s.i.
High
Pressure
Hose
High
Pressure
Hose
Water
Source
High Pressure Hose
DO NOT STOP SPRAY-
ING WATER FOR MORE
THAN TWO MINUTES AT A TIME. PUMP
OPERATES IN BYPASS MODE WHEN
SPRAY GUN TRIGGER IS NOT PRESSED.
IF PUMP IS LEFT IN BYPASS MODE FOR
MORE THAN TWO MINUTES INTERNAL
COMPONENTS OF THE PUMP CAN BE
DAMAGED.
Water
Source
Water
Source
7. If you are applying a chemical or cleaning solution,
See How To Siphon Chemicals/Cleaning
Solvents in Operation section of this manual.
WHEN USING THE HIGH
PRESSURE SETTING,
8. Turn water source on.
NOTE: Make sure water supply is
turned on.
DO NOT ALLOW THE HIGH PRESSURE
SPRAY TO COME IN CONTACT WITH
UNPROTECTED SKIN, EYES, OR WITH
ANY PETS OR ANIMALS. SERIOUS INJURY
CAN OCCUR.
DO NOT use
hot water, use
cold water only.
12 — ENG
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D22885
3. Turn water source off.
SHUTTING DOWN
1. If you have siphoned chemicals, siphon a bucket
of clean water through the chemical hose. NOTE:
Failure to do so will cause damage to the pump.
4. Pull trigger on spray gun to relieve any water
pressure in hose or spray gun.
5. See Storage section in this manual for proper stor-
age procedures.
2. Turn engine off. See Engine Owner’s Manual.
NOTE: NEVER turn the water off with the engine
running.
Never turn water supply
off while pressure wash-
er engine is running or damage to pump
will result.
MAINTENANCE
WHEN PERFORMING MAINTENANCE, YOU MAY BE EXPOSED TO HOT SURFACES,
WATER PRESSURE, MOVING PARTS, OR FIRE RESULTING IN DEATH. BEFORE PER-
FORMING ANY MAINTENANCE OR REPAIR, DISCONNECT SPARK PLUG WIRE, LET ENGINE COOL AND
RELEASE ALL WATER PRESSURE. THE ENGINE CONTAINS FLAMMABLE FUEL. DO NOT SMOKE OR WORK
NEAR OPEN FLAMES WHILE PERFORMING MAINTENANCE.
To ensure efficient operation and longer life of your pressure washer, a routine maintenance schedule should be
prepared and followed. If the pressure washer is used in unusual conditions, such as high-temperatures or dusty
conditions, more frequent maintenance checks will be required.
ENGINE
PUMP
1. Consult the Engine Owners Manual for the manu-
facturer's recommendations for any and all main-
tenance.
1. Pump oil (checking and changing). Refer to the fol-
lowing illustrations to identify which pump is on
your pressure washer. Refer to the chart for oil
type, oil capacity, and maintenance schedule (if
applicable).
DAPC Axial Cam (PCH2425)
DAPC Radial (PCV2021)
Annovi Reverberi (PCH3030, PCH2627)
Cat (PCH3540HR)
13 — ENG
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D22885
PUMP MAINTENANCE CHART
OIL TYPE
PUMP TYPE
OIL CAPACITY
13.5 oz.
CHANGE OIL
after every 50
First 10 hours
hours
x
x
x
x
x
Annovi Reverberi (XMV)
Annovi Reverberi (XRV)
Annovi Reverberi (XTV)
x
x
x
x
30W non detergent
30W non detergent
30W non detergent
18.54 oz.
9.92 oz.
18.54 oz.
8 oz.
Annovi Reverberi (RKV) 30W non detergent
DAPC (axial cam)
* R&O 150
x
n/a
n/a
DAPC (radial)
Cat
** none
n/a
x
x
red dot on
sight glass
30W non detergent
* If unable to find use 30 W non detergent
** This pump requires no oil, it is an oilfree pump
8. Reassemble the nozzle to the wand. Tighten
securely to prevent leaks.
NOZZLE CLEANING
If the nozzle becomes clogged with foreign materials,
such as dirt, excessive pressure may develop. If the
nozzle becomes partially clogged or restricted, the
pump pressure will pulsate. Clean the nozzle immedi-
ately using the nozzle kit supplied and the following
instructions:
9. Reconnect wand to gun and turn on water supply.
10. Start pressure washer and place wand into high
pressure setting to test.
Quick Connect Turret (PCH2425,
PCH2627, PCH3030, PCH3540HR):
1. Shut off the pressure washer and turn off the
water supply.
Multi-Reg (PCV2021):
1. Shut off the pressure washer and turn off the
water supply.
2. Disconnect spark plug wire.
2. Disconnect spark plug wire.
3. Pull trigger on gun handle to relieve any water
pressure.
3. Pull trigger on gun handle to relieve any water
pressure.
4. Disconnect the wand from the gun.
4. Disconnect the wand from the gun.
5. Remove any obstructions with the nozzle cleaning
tool provided and backflush with clean water.
5. Remove the nozzle from the end of the wand with
the 2mm allen wrench provided as shown.
6. Clean the nozzle using the nozzle cleaner provided
or a straightened paper clip. Insert into the nozzle
end and work back and forth until obstruction is
removed.
6. Direct water supply into nozzle end to backflush
loosened particles for 30 seconds.
7. Reconnect wand to gun and turn on water supply.
7. Direct water supply into nozzle end to backflush
loosened particles for 30 seconds.
8. Start pressure washer and place wand into high
pressure setting to test.
14 — ENG
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D22885
DAPC Axial Cam (PCH2425)
HOW TO CLEAN THE WATER INLET
FILTER
Oil Fill Plug
This screen filter should be checked periodically and
cleaned if necessary.
1. Remove filter by grasping end and removing it
from water inlet of pump as shown.
2. Clean filter by flushing it with water on both sides.
3. Install filter into water inlet of pump
Oil Drain Plug
Annovi Reverberi (PCH2627, PCH3030)
Oil Fill Plug
HOW TO CHANGE PUMP OIL
1. Loosen oil fill cap.
Sight Glass
2. Place a container under the oil drain plug.
3. Remove oil drain plug.
Oil Drain Plug
4. After oil is drained replace oil drain plug. Tighten
securely.
CAT (PCH3540)
5. Remove oil fill cap and fill with recommended oil.
See the Pump Maintenance Chart for the correct
amount and type of oil.
Oil Fill Plug
6. Replace oil fill cap and tighten securely.
Oil Drain Plug
15 — ENG
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D22885
STORAGE
5. Add RV antifreeze to hose as shown.
It is recommended that you follow these steps to pro-
tect the internal seals of the pressure washer when
storing the unit for an extended period and WHEN
FREEZING TEMPERATURES ARE EXPECTED.
ENGINE
1. Consult the Engine Owners Manual for the manu-
facturer's recommendations for storage.
PUMP
NOTE: If storing the unit for more than 30 days RV
antifreeze needs to be run through the pump. This
helps prevent damage within the pump head. RV
antifreeze is not only added for winterizing, but for
proper lubrication regardless of temperature or en-
vironment. Storing the pump less than 30 days does
not require the RV antifreeze.
1. Obtain a funnel, six ounces of RV antifreeze, and
approximately 12 inches of garden hose with a
male hose connector attached to one end.
6. Pull engine starter rope slowly several times until
antifreeze comes out of high pressure hose con-
nection of pump.
7. Remove short hose from water inlet of pump.
8. Install spark plug into spark plug hole and tighten
securely, then reconnect spark plug wire.
9. Drain all water from high pressure hose, coil it, and
store it in cradle of the pressure washer handle.
10. Drain all water from spray gun and wand by hold-
ing spray gun in a vertical position with nozzle end
pointing down and squeezing trigger. Store in
gun/hose holder.
Use only RV antifreeze.
Any other antifreeze is
corrosive and can damage pump.
2. Disconnect spark plug wire.
11. Store chemical hose, high pressure hose, spray
gun, and wand so they are protected from dam-
age, such as being run over.
3. Disconnect high pressure hose from pump and
from spray gun.
4. Connect 12 inch length of hose to water inlet of
pump.
16 — ENG
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D22885
TROUBLESHOOTING GUIDE
PROBLEM
CORRECTION
CAUSE
Engine will not start
(see Engine Manual for
further engine trouble-
shooting)
1. Add Fuel.
1. No fuel.
2. Add required amount of oil.
2. Low oil
(if equipped with low oil shutdown).
3. Squeeze gun trigger to relieve pressure.
3. Pressure builds up after two pulls
on the recoil starter or after initial
use.
4. Push primer bulb 3 times or choke engine.
5. Attach spark plug wire.
4. Not primed or choked.
5. Spark plug wire not attached.
6. Place engine ON/OFF switch in ON position.
6. Engine ON/OFF switch in OFF po-
sition (If equipped.)
7. Move choke to the "No Choke" position.
7. Choke lever in the "Choke" position
on a "hot" engine or an engine that
has been exposed to thermal heat
for a long period of time.
8. Move the fuel valve lever to the "Open" position.
8. Fuel valve closed (if equipped)
1. See How to Use Wand paragraph in the
Operation Section.
1. Wand not in high pressure.
No or low pressure
(initial use)
2. Low water supply.
2. Water supply must be at least 5 GPM @ 20 PSI.
3. Leak at high pressure hose.
3. Repair leak. Apply Teflon tape if necessary.
4. Nozzle obstructed.
4. Clean nozzle with paper clip or nozzle cleaning
tool, pour water into nozzle end to flush out ob-
struction.
5. Water filter screen clogged.
5. Remove and clean filter.
6. Check with Authorized Warranty Service Center
(AWSC.)
6. Defective E-Z start valve.
(If applicable)
7. Air in hose.
7. Turn off the engine, then the water source.
Disconnect the water source from the pump inlet
and turn the water source on to remove all air
from the hose. When there is a steady stream of
water present, turn water source off. Reconnect
water source to pump inlet and turn on water
source. Squeeze trigger to remove remaining air.
8. Choke lever in the "Choke" posi-
tion.
8. Move choke to the "No Choke" position.
9. Throttle control lever is not in the
"Fast" position.
9. Move throttle control lever to the "Fast" position.
10. High pressure hose is too long.
1. Wand not in low pressure.
10. Use high pressure hose under 100 feet.
1. See How to Use Wand paragraph in the
Operation Section.
Will not draw chemicals
2. Chemical filter clogged.
2. Clean filter.
3. Chemical screen not in chemical
3. Insure end of chemical hose is fully submerged
into chemical.
4. Turn knob fully counterclockwise to open.
4. Chemical adjustment knob closed.
5. Chemical too thick
5. Dilute chemical. Chemical should be the same
consistency as water.
6. Pressure hose is too long
6. Lengthen water supply hose instead of pressure
hose.
7. Chemical build up in chemical
injector.
7. Have parts cleaned or replaced by AWSC.
17 — ENG
D22885
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PROBLEM
CAUSE
CORRECTION
1. Worn seal or packing.
2. Worn or obstructed valves.
3. Worn unloader piston.
4. Worn E-Z start valve.
1. Have replaced by AWSC.
2. Have replaced by AWSC.
3. Have replaced by AWSC.
No or low pressure (after
period of normal use.)
4. Have replaced by AWSC.
1. Check and replace.
2. Tighten.
1. Worn or broken o-ring.
2. Loose hose connection.
Water leaking at gun/wand
connection
1. Tighten.
1. Loose connections.
2. Piston packings worn.
3. Worn or broken o-rings.
Water leaking at pump
2. Have replaced by AWSC.
3. Have replaced by AWSC.
4. Have replaced by AWSC.
4. Pump head or tubes damaged from
freezing.
Oil leaking at pump
(if applicable)
1. Oil seals worn.
1. Have replaced by AWSC.
2. Tighten.
2. Loose drain plug.
3. Worn drain plug, o-ring
(if applicable).
3. Check and replace.
4. Check and replace.
4. Worn fill plug o-ring.
5. Pump overfilled.
5. Check for correct amount.
6. Incorrect oil used.
6. Drain and fill with correct amount and type of
oil.
7. Vent plug is clogged.
7. Clean vent plug; blow air through it to
remove any blockage. If problem persists,
replace plug.
18 — ENG
D22885
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LIMITED WARRANTY
Porter-Cable Corporation warrants to the original purchaser that each new pressure washer, service part, and
accessory is free from defects in material and workmanship, and agrees to repair or replace under this warranty
any defective product or part as follows from the original date of purchase.
1 Year - Consumer applications (i.e. personal residential household usage only).
90 Day - Commercial applications (income producing).
Engine warranties are the responsibility of the engine manufacturer.
WARRANTY SERVICE is available by delivering or shipping the defective product or part to any Porter-
Cable authorized warranty service location. To determine the nearest authorized warranty service location, call
the toll free number, 1-888-559-8550, 24 hours a day, 7 days a week. Specific instructions regarding servicing
arrangements and scheduling may vary depending on the type and size of the product and the availability of
repair parts.
DO NOT return the defective product to the retailer.
Retain the original cash register receipt as proof of purchase for warranty work.
Purchasers should contact Porter-Cable directly if they do not receive satisfactory results from the author-
ized warranty service center.
THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER
Products sold damaged or incomplete, sold "as is", sold reconditioned, or used as rental equipment.
Delivery, installation, or normal adjustments explained in the owner's manual.
Damage or liability caused by shipping, improper handling, improper installation, improper maintenance,
improper modification, or the use of accessories and/or attachments not specifically recommended by
Porter-Cable for the product.
Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain, and
store the product according to the instructions in the owner's manual.
Damage caused by cold, heat, rain, excessive humidity, corrosive environments and materials, or other con-
taminants.
Cosmetic defects that do not interfere with product functionality.
Freight costs from customer to Porter-Cable.
Repair and transportation costs of products or parts determined not to be defective.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT
FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THIS PRODUCT. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not
apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, ARE LIMITED TO ONE YEAR FROM DATE OF ORIGINAL PURCHASE. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Porter-Cable Corporation
4825 Highway 45 North
P.O. Box 2468
Jackson, TN 38302-2468
1-888-559-8550
19 — ENG
D22885
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QUICK FACTS
CALL 1-888-559-8550
TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU
FOR REPAIRS AND SERVICE PART PURCHASES.
Use fresh high quality gas.
Add stabilizer to fuel tank and run engine for 5 minutes before storage.
GAS
Pump oil: Refer to owners manual supplied with this unit.
Some units (PCV2021) do not require pump oil.
Engine oil: Refer to engine manual supplied with this unit.
Some units are equipped with a low oil sensor and adequate oil must be added or the unit
will not start.
OIL
Use only cold water.
Don't operate unit with clogged or missing water filter/screen.
Don't operate unit without adequate water supply to pump. Adequate water supply is a
minimum of 20 psi and 5 gpm.
WATER
The pressure setting is preset at the factory to achieve optimum cleaning. If you need to
lower the pressure setting, refer to the owners manual for proper procedure.
PRESSURE
ADJUSTMENT
Pull gun trigger every 2 minutes while engine is running.
Don't allow water to freeze in pump.
PUMP
Siphon RV antifreeze into pump for cold weather storage or long term storage.
Never leave unit running for more than 2 minutes without pulling gun trigger; doing so will
destroy pump and void warranty.
BY-PASS MODE
Pump is equipped with a thermal relief valve. If the water overheats, this valve will open
and allow a gush of water to escape. Once the water is released, the valve closes allow-
ing the pump to operate normally.
THERMAL
RELIEF VALVE
Don't allow hoses to contact the HOT engine muffler during or after use.
Never pull the hose to move the unit.
HOSE
Do not adjust or attempt maintenance without consulting engine manual or an authorized
engine service center.
Add stabilizer to fuel tank and run engine for 5 minutes before storage.
Always turn on the water before starting the engine.
ENGINE
Use only soaps and chemicals designed for pressure washer use.
SOAP CHEMICALS
NOZZLE
Keep nozzle unclogged. Refer to manual for cleaning procedures.
Chemical/soap cannot be siphoned in high pressure setting. Only in low setting.
MAINTENANCE
SCHEDULE
Follow recommended maintenance schedule for engine & pump. Refer to manuals.
Draw clean water through chemical inlet.
Add stabilizer to fuel tank and run engine for 5 minutes before storage.
Don't allow water to freeze in pump, gun, wand or hoses.
Siphon RV antifreeze into pump for cold weather storage or long term storage.
STORAGE OR WIN-
TER STORAGE
ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT
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