901891 - 08-31-01.qxd 2/13/02 11:50 AM Page 1
ESPAÑOL: PÁGINA 19
FRANÇAISE : PAGE 37
Instruction
manual
CORDLESS BRAD
NAILER
MODEL BN200V12
PATENT PENDING
MODEL 8604
IMPORTANT
Please make certain that the person who is
to use this equipment carefully reads and
understands these instructions before
starting operations.
To learn more about Porter-Cable
visit our website at:
The Model and Serial No. plate is located on the
magazine of the tool. Record these numbers in the
spaces below and retain for future reference.
Model No. ______________________________________
Type ___________________________________________
Serial No._______________________________________
Copyright © 2001 Porter-Cable Corporation
Part No. 901891 (018)
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:51 AM Page 3
9. THE TOOL COMES EQUIPPED WITH
TWIN POWER SOURCE TECHNOLOGY
(TPS)™. DISCONNECT TOOL FROM AIR
Fig. 5
SUPPLY HOSE AND/OR REMOVE
BATTERY before doing tool maintenance,
clearing a jammed fastener, leaving work
area, moving tool to another location,
handing the tool to another person, or
making adjustments. Fig. 4.
10. NEVER USE A TOOL that is leaking
air, has missing or damaged parts, or
requires repair. Make sure all screws and
caps are securely tightened.
11. NEVER USE TOOL IF SAFETY, trigger
or springs are inoperable, missing or
damaged. Do not alter or remove safety,
trigger, or springs. Make daily inspections
for free movement of trigger and safety
mechanism. Fig. 5.
Fig. 6
WARNING
1. Read and understand tool labels and manual.
Failure to follow warnings could result in DEATH
or SERIOUS INJURY.
2. Operators and others in work area MUST wear
safety glasses with side shields.
3. Keep fingers AWAY from trigger when not
driving fasteners to avoid accidental firing.
4. Choice of triggering method is important. Check
manual for triggering options.
5. Remove battery, fasteners, and external air
supply before servicing tool.
6. NEVER point tool at yourself or others in work
area.
7. NEVER use oxygen or other bottled gases.
Explosion may occur.
12. DO NOT USE TOOL WITHOUT
SAFETY WARNING LABEL. If label is
missing, damaged or unreadable, contact
your Porter-Cable Service Center for a
replacement. Fig. 6.
2
Fig. 7
13. ONLY USE PARTS, FASTENERS,
AND ACCESSORIES recommended by
Porter-Cable.
14. REMOVE ALL FASTENERS from tool
before connecting to battery and/or air
supply. The tool’s driving mechanism may
cycle when tool is connected to the power
source. Fig. 7.
1
Fig. 8
15. ALWAYS ASSUME THE TOOL
CONTAINS FASTENERS. Keep the tool
pointed away from yourself and others at all
times. No horseplay. Respect the tool as a
working implement. Fig. 8.
Fig. 9
16. DO NOT LOAD FASTENERS with
trigger or safety depressed, to prevent
unintentional firing of a fastener. Fig. 9.
3
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:52 AM Page 4
Fig. 11
Fig. 10
17. REMOVE FINGER FROM TRIGGER
when not driving fasteners. Never carry tool
with finger on trigger. Fig. 10.
Fig. 12
18. DON’T OVERREACH. Keep proper
footing and balance at all times when using
or handling the tool.
19. FIRE FASTENERS INTO WORK
SURFACE ONLY: never into materials too
hard to penetrate. Fig. 11.
20. GRIP TOOL FIRMLY TO MAINTAIN
CONTROL WHILE allowing tool to recoil
away from work surface as fastener is
driven.
Fig. 13A
21. DO NOT DRIVE FASTENERS on top of
other fasteners, or with the tool at too steep
an angle: the fasteners can ricochet causing
personal injury. Fig. 11.
22. DO NOT DRIVE FASTENERS CLOSE
to the edge of the workpiece. The
workpiece is likely to split allowing the
fastener to fly free or ricochet causing
personal injury. Fig. 12.
23. KEEP HANDS AND BODY PARTS
away from area shown in Fig. 13A, to avoid
injury.
4
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:52 AM Page 5
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and dark
areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases, or dust. Power tools create
sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. The battery pack must be recharged only with the specified charger
for the battery. A charger that may be suitable for one type of battery may
create a risk of fire when used with another battery.
2. Use battery operated tool only with specifically designated battery
pack. Use of any other batteries may create a risk of fire.
PERSONAL SAFETY
1. Stay alert, watch what you are doing, and use common sense when
operating a power tool. Do not use tool while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
2. Dress properly. Do not wear loose clothing or jewelry. Contain long
hair. Keep your hair, clothing, and gloves away from moving parts.
Loose clothes, jewelry, or long hair can be caught in moving parts.
3. Avoid accidental starting. Be sure switch is in the off position
before inserting battery pack. Carrying tools with your finger on the switch
or inserting the battery pack into a tool with the trigger on invites accidents.
4. Remove adjusting keys or wrenches before turning the tool on. A
wrench or a key that is left attached to the tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times.
Proper footing and balance enable better control of the tool in unexpected
situations.
6. Use safety equipment. Always wear eye protection. Dust mask, non-
skid safety shoes, hard hat, or hearing protection must be used for
appropriate conditions.
TOOL USE AND CARE
1. Use clamps or other practical way to secure and support the
workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
2. Do not force tool. Use the correct tool for your application. The
correct tool will do the job better and safer at the rate for which it is
designed.
3. Do not use tool if switch does not turn it on or off. A tool that cannot
be controlled with the switch is dangerous and must be repaired.
4. Disconnect battery pack from tool and place the switch in the OFF
position before making any adjustments, changing accessories, or
storing the tool. Such preventive safety measures reduce the risk of
starting the tool accidentally.
5. Store idle tools out of reach of children and other untrained
persons. Tools are dangerous in the hands of untrained users.
6. When battery pack is not in use, keep it away from other metal
objects like: paper clips, coins, keys, nails, screws, or other small metal
objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause sparks, burns, or a fire.
5
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:52 AM Page 6
7. Check for misalignment or binding of moving parts, breakage of
parts, and any other condition that may affect the tool’s operation. If
damaged, have the tool serviced before using. Many accidents are caused
by poorly maintained tools.
8. Use only accessories that are recommended by the manufacturer
for your model. Accessories that may be suitable for one tool may create a
risk of injury when used on another tool.
SERVICE
1. Tool service must be performed only by qualified repair personnel.
Service or maintenance performed by unqualified personnel may result in a
risk of injury.
2. When servicing a tool, use only identical replacement parts. Follow
instructions in the Maintenance Section of this manual. Use of
unauthorized parts or failure to follow Maintenance Instructions may create a
risk of shock or injury.
SPECIFIC SAFETY RULES AND SYMBOLS
1. Be aware that this tool is always in an operating condition, because it
does not have to be plugged into an electrical outlet. Always set the switch to
the OFF position when installing or removing the battery pack or nails.
2. Never hold work in your hand, lap, or against other parts of your body
when nailing.
3. Some wood contains preservatives which can be toxic. Take extra
care to prevent inhalation and skin contact when working with these materials.
Request, and follow, all safety information available from your material
supplier.
SYMBOL
DEFINITION
V
.......................... volts
A
Hz
W
.......................... amperes
.......................... hertz
.......................... watts
PSI
Min.
.......................... pounds per square inch
.......................... minimum
Max. .......................... maximum
in.
MM
h
min
s
.......................... inch
.......................... millimeters
.......................... hours
.......................... minutes
.......................... seconds
.......................... alternating current
.......................... direct current
.......................... no load
n0
.......................... alternating or direct current
.......................... Class II Construction
…/min .......................... revolutions or reciprocation per minute
SAFETY INSTRUCTIONS FOR CHARGER AND BATTERIES
1. SAVE THESE INSTRUCTIONS. This manual contains important safety
and operating instructions for Porter-Cable Battery Charger.
6
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:52 AM Page 7
2. Before using a battery charger, read all instructions and cautionary
markings on (1) battery charger, (2) battery pack, and (3) product using
battery.
3. CAUTION: To reduce risk of injury, Porter-Cable charger should only be
used to charge Porter-Cable battery pack. Other types of batteries may
burst causing personal injury and damage. Do not charge Porter-Cable
battery pack with any other charger.
4. Do not expose charger to rain, snow or frost.
5. Do not abuse cord. Never carry charger by cord or yank it to
disconnect from receptacle. Pull by plug rather than cord when
disconnecting charger. Have damaged or worn power cord and strain
reliever replaced immediately. DO NOT ATTEMPT TO REPAIR POWER
CORD.
6. Make sure cord is located so that it will not be stepped on, tripped
over, or otherwise subjected to damage or stress.
7. Do not use an extension cord unless absolutely necessary. Use of
improper extension cord could result in a risk of fire and electric shock. If an
extension cord must be used, make sure:
A. That the pins on plug of extension cord are the same number, size
and shape as those of plug on charger.
B. That the extension cord is properly wired and in good electrical
condition.
C. Wire Size of cord is at least as specified in following chart:
LENGTH OF CORD IN FEET
AWG SIZE OF CORD
25
18
50
18
100
18
150
16
D. If an extension cord is to be used outdoors it must be marked with
the suffix W-A or W following the cord type designation. For example –
SJTW-A to indicate it is acceptable for outdoor use.
8. Do not operate charger with damaged cord or plug – have them replaced
immediately, to avoid a hazard. DO NOT ATTEMPT TO REPAIR POWER CORD.
9. Do not operate charger if it has received a sharp blow, been dropped, or
otherwise damaged in any way; take it to a qualified serviceman.
10. Do not disassemble charger or battery pack. Take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result in a risk of electric shock or fire.
11. Unplug charger from outlet before attempting any maintenance or
cleaning – to reduce risk of electric shock.
12. Charge the battery pack in a well ventilated place, do not cover the
charger and battery pack with a cloth, etc., while charging.
13. Do not store the charger or battery pack in locations where the
temperature may reach or exceed 122°F (50°C) (such as a metal tool shed,
or a car in the summer), which can lead to deterioration of the storage
battery.
14. Do not charge battery pack when the temperature is BELOW 40°F or
ABOVE 104°F (4.4/40°C) . This is very important for proper operation.
15. Do not incinerate battery pack. It can explode in a fire.
16. Do not charge battery in damp or wet locations.
17. Do not attempt to charge any other cordless tool or battery pack with
the Porter-Cable charger.
18. Do not short across the terminals of the battery pack: EXTREMELY
HIGH TEMPERATURES COULD CAUSE PERSONAL INJURY OR FIRE.
7
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:52 AM Page 8
19. Dispose of expended batteries properly.
Porter-Cable Battery Packs contain rechargeable,
nickel-cadmium batteries. These batteries must be
recycled or disposed of properly. Drop off
expended battery packs at your local replacement
battery retailer, your local recycling center, or at a
Porter-Cable Service Center (see list on back page
of this manual). Applicable fees for the collection
and recycling of these batteries (in the United
States), have been paid to the RBRC™. For further
information, call: 1-800-8-BATTERY.
RBRC™ is a Trademark of the
Rechargeable Battery Recyling
Corporation.
SAVE THESE INSTRUCTIONS
EMPLOYER’S RESPONSIBILITIES
WARNING: Employer must enforce compliance with the safety
warnings and all other instructions contained in this manual.
Keep this manual available for use by all people assigned to use this tool.
For personal safety and proper operation of this tool, read and follow all of
these instructions carefully.
FUNCTIONAL DESCRIPTION
FOREWORD
Porter-Cable Model BN200V12 is a heavy duty, cordless, pneumatic brad
nailer. It is designed to install 18 ga. brad nails of various lengths from 3/4" to
2". The tool comes equipped with Porter-Cable exclusive Twin Power
Source Technology (TPS)™, utilizing a built in, battery powered, air
compressor with Energy Management Control Circuit (Emc²)™, or it can be
used with a standard shop air compressor. It also has a user selectable
multi-position switch, built in pressure relief valve, and electronic self
diagnostic LED display. Tool is operational after only five seconds of
pressure build up time and can fire up to one nail per second.
POWER SOURCE
This tool is designed to operate on self contained, battery powered, internal
compressed air or compressed air provided by an External source. A four
position switch is provided for operation settings. Internal air “HIGH” pressure
position set point provides the most power for the most demanding driving
applications. Internal air “NORMAL” pressure position set point provides the
most commonly used power range for most driving applications, and is the
preferred setting for internal compressor cycling and battery life. The “OFF”
position disables the tool and, through internal mechanical linkage, opens the
internal pressure relief valve. As an added safety feature, the tool will
automatically shut off if the pressure relief valve remains open beyond three
minutes or if the tool remains idle for more than two hours. In either case the
switch must be moved to the “OFF” position and then to another setting.
“EXT AIR” (external) provides alternate shop air capability, if desired. If
compressed shop air is used, it needs to be clean, dry, and regulated at
pressures between 70 and 120 PSI (4.8 to 8.3 BAR) (Pounds per Square
Inch). The shop air system should include a filter, a pressure regulator, and an
automatic oiler located as close to the tool as possible (within 15 feet is ideal).
8
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:52 AM Page 9
All compressed air contains moisture and other contaminates that are
detrimental to internal components of the tool. When using external air, an air
line filter will remove most of these contaminates and significantly prolong the
life of the tool. If an in-line oiler is not available and/or Internal air is used:
place 5 - 6 drops of Porter-Cable Air Tool Oil into the tool’s male connector air
inlet at the beginning of each workday. NOTE: To add oil, the male connector
must be rotated to the 12 o’clock position (B) Fig. 14A, and then back to the
closed position for Internal air operation.
3
The tool is equipped with a special 1
/
4" male quick connector. A
/
8" male quick
connector is available from Porter-Cable and may be used in situations where a
4" supply line is not available. When using external air, the tool must always be
1
/
connected to the air supply with a coupling such that all pressure is removed
from the tool when the coupling is disconnected. NOTE: Standard male quick
connectors may be used but, due to size, do not stow away as compactly.
•
CAUTION: All air line components (hoses, connectors, filters, regulators,
etc.) must have a minimum working pressure rating of at least 150 PSI
(10.3 BAR) or 150% of maximum system potential, whichever is higher.
Do not connect this tool to a system with maximum potential pressure
greater than 200 PSI, (13 BAR).
Only connect tool to air supply with a coupling that will release all
pressure from the tool when disconnected.
Disconnect tool from air supply and/or remove battery before
performing maintenance, clearing a jammed fastener, leaving work
area, moving tool to another location, handing the tool to another
person, or making adjustments.
•
•
•
PREPARING THE TOOL
1. After reading and understanding this entire manual, install a fully
charged battery pack (see BATTERY OPERATION) or connect tool to
external air supply (see Fig. 14 and 14A).
WARNING: Keep tool pointed away from yourself and others at all
times.
•
Always connect tool to battery pack or air supply before loading
fasteners. Do not load fasteners with trigger or safety depressed. (see
Figures 14 and 14A). The male connector must be rotated to the 8
o’clock or closed position (A) Fig. 14A for Internal air operation. If
External air is to be used, slide switch to the EXT AIR position, then
rotate the male connector to the 12 o’clock position (B) Fig. 14A for
quick coupling connection. After connection, the male connector can
then be rotated to the 3 o’clock position (C) Fig. 14A for operator
convenience.
•
•
Only use approved Porter-Cable fasteners.
Operator and all bystanders should always wear Z87.1 approved safety
glasses with side shields, and hearing protection when preparing or
operating the tool.
•
Never use a tool that leaks air or needs repair.
2. Depress latch (A) Fig. 15 and slide magazine cover open.
3. Insert a strip of approved fasteners, (B) Fig. 16. Orient fasteners with
points down, and in contact with the bottom of the magazine.
4. Push magazine cover closed, see Fig. 17.
5. Adjust directional exhaust deflector (A) Fig. 18, so that the exhaust air
blast will be directed away from the operator. The exhaust deflector provides
8 detented positions for directing the exhaust blast away from the operator.
Grasp the deflector and rotate it to the desired position for the current
application.
9
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:52 AM Page 10
Fig. 14
Fig. 14A
A
C
B
←
Fig. 15
Fig. 16
A
B
→
A
Fig. 18
←
Fig. 17
OPERATION
USING THE TOOL
Complete all steps of PREPARING THE TOOL before using the tool.
To fasten, move switch (A) Fig. 19 to desired position, grip tool firmly,
position nose of tool onto work surface, push forward on tool to depress
safety, and squeeze trigger to fire a fastener while allowing tool to recoil.
WARNING: Remove finger from trigger when not driving fasteners.
Never carry tool with finger on trigger: tool may fire a fastener if
safety is bumped.
WARNING: Keep tool pointed in a safe direction at all times.
WARNING: Never attempt to drive a fastener into material that is too
hard, or at too steep an angle, or near the edge of the workpiece.
The fastener can ricochet causing personal injury.
10
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:52 AM Page 11
WARNING: Disconnect tool from air supply and/or remove battery
before performing maintenance, clearing a jammed fastener, leaving
work area, moving tool to another location, handing the tool to
another person, making adjustments.
WARNING: Clean and inspect tool daily. Carefully check for proper
operation of trigger and safety mechanism. Do Not use the tool
unless both the trigger and the safety mechanism are functional, or if
the tool is leaking air or needs any other repair.
Built in LED self diagnostics (B) Fig. 19 inform the user to the tool’s operation
status. Tool operation safety status is outlined in the following chart.
LED STATUS
DIAGNOSTIC CONITION
ACTION
•
•
Solid Green LED Tool up to pressure and
safe to operate.
Use tool in normal manner.
Flashing Green
Wait for Solid Green.
Tool pressure building.
LED
•
•
Fast Flashing
Red LED
Quick connect valve open.
Rotate quick connect valve to 8
o’clock closed position see (A) Fig.
14A.
Slow Flashing
Red LED
Auto shut down activated.
Low voltage.
Turn tool off and on to reset.
•
Recharge battery.
Solid Red LED
B
•
•
•
•
HIGH
A
NORMAL
OFF
A
Fig. 19A
Fig. 19
EXT AIR
The depth to which a fastener is driven is controlled by the depth
adjustment knob (A) Fig. 19A. The depth of drive is factory adjusted to a
nominal setting. Test fire a fastener and check depth. If a change is desired,
rotate the adjustment knob (A) Fig. 19A: the adjustment knob has detents
every 1/4 turn. Rotate the knob clockwise (see Fig. 19A), to increase the
depth of drive, rotate the knob counterclockwise to decrease the depth of
drive. Test fire another fastener and check depth. Repeat as necessary to
achieve desired results. The amount of air pressure required will vary
depending on the size of the fastener and the material being fastened.
Experiment with the air pressure setting to determine the lowest setting that
will consistently perform the job at hand. Air pressure in excess of that
required can cause premature wear and/or damage to the tool.
11
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:53 AM Page 12
CLEARING A JAMMED FASTENER
1.
WARNING: Disconnect tool from air supply and/or remove battery.
2. Open magazine and remove any remaining fasteners (see Fig. 16).
CAUTION: Remove fasteners from tool before opening the fastener
guide plate. Fasteners are under pressure and may shoot out of
magazine which could cause injury.
3. Depress the quick release latch (A) Fig. 20 and open the fastener guide
plate (B) Fig. 20.
4. Remove the jammed fastener (A) Fig. 21.
5. Depress the quick release latch
(A) Fig. 20, close the fastener guide
plate (B), and release the latch (A).
A
NOSE CUSHION
This tool is equipped with a rubber
nose cushion (A) Fig. 22, that prevents
B
marring of finished surfaces by the
metal safety during normal operation.
The nose cushion can be removed
and stored in the rear area of the
magazine (B) Fig. 22, when it is not
required.
Fig. 20
WARNING: Disconnect tool from air supply and/or remove battery
before removing or reinstalling rubber nose cushion.
•
•
•
•
HIGH
NORMAL
OFF
EXT AIR
A
A
Fig. 21
B
Fig. 22
12
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:53 AM Page 13
BATTERY OPERATION
CHARGING THE BATTERY PACK GENERAL
Before using your cordless Nailer for the first time, the battery pack should
be fully charged. If the battery pack is installed in the Nailer, remove it by
following instructions under INSTALLING OR REMOVING BATTERY PACK.
As a battery pack approaches the discharged state, you will notice a sharp
drop in tool performance. When the tool is unable to perform the task at
hand, it is time to recharge the battery pack. Recharging the battery pack
before this condition is reached will reduce the total work life of the pack.
Discharging the pack beyond this point can damage the pack.
NOTE: Battery temperature will increase during and shortly after
use. Batteries may not accept a full charge if they are charged
immediately after use. Allow the battery pack to cool to room
temperature before charging for best results.
The battery charger may rest on the four pads provided on the bottom of the
case or be mounted on a wall by utilizing the two key hole slots provided.
CAUTION: Vent slots in top and bottom of charger must not be
obstructed. Do not charge battery when temperature is BELOW
40°F or ABOVE 104°F (4.4/40°C).
NORMAL CHARGING
Make sure power circuit voltage is the same as that shown on the charger
specification plate. Connect charger to power source. The green light (A) Fig.
23, should begin to flash. This indicates the charger is ready to begin
charging.
Position battery pack on charger, align rails (A) Fig. 24 on battery pack with
four tabs (C) Fig. 23 on charger. Slide battery forward onto charger until it
stops.
The green light (A) Fig. 23, should begin to glow continuously, indicating that
the battery pack is receiving a “Fast Charge” (if the green light does not glow
continuously, or if the red light (B) Fig. 23, also begins to flash: see
DIAGNOSTICS). After approximately one hour, the “Fast Charge” indicator
light should go out indicating that the battery pack is fully charged and that
the charger is now in a “Trickle Charge” mode. The battery pack can be left
on “Trickle Charge” until you are ready to use it.
Depending on room temperature, line voltage, and existing charge level,
initial battery charging may take longer than one hour.
Disconnect charger from power source when not in use.
A
B
C
Fig. 23
13
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:53 AM Page 14
A
B
Fig. 24
DIAGNOSTICS
The Porter-Cable Charger is equipped with a diagnostic system that
automatically checks the battery pack each time a pack is inserted into the
charger. If no problems are found, the charger will automatically switch to
“Fast Charge” mode as described in NORMAL CHARGING. If a problem is
found, it will be indicated by the charger indicator lights (see Fig. 23), as
follows:
• Green light (A) continues to flash after battery pack is inserted in charger:
indicates that the battery pack temperature is either too high or too low
for charging. If left alone, the charger will continue to monitor the battery
pack temperature and will begin charging when the temperature reaches
an acceptable level.
• Green light (A) glows continuously and red light (B) flashes: indicates that
the battery pack is receiving a “Fast Charge”, but the battery pack voltage
is low. It is not unusual for a new, or a fully discharged battery pack to
give this indication for the first several minutes of charge. If the red light
continues to flash throughout the charge cycle, it indicates that the pack
is weak and will provide reduced performance (the pack is still useable,
but will not provide maximum power or work per charge). This battery
pack will probably require replacement in the near future.
• Green light (A) continues to flash and red light (B) flashes: indicates that
the battery pack has failed (pack is not chargeable and requires
replacement).
INSTALLING OR REMOVING BATTERY PACK
WARNING: Always set the trigger switch to the locked OFF position
when installing or removing the battery pack.
TO REMOVE BATTERY PACK: Depress the battery release button (B) Fig.
24, and pull battery pack out of tool. NOTE: As an added safety feature,
depressing the battery release button opens the internal pressure relief valve.
TO INSTALL BATTERY PACK: Align rails (A) Fig. 24, on battery pack with
slots on tool and push battery pack onto tool until it locks in place.
14
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:53 AM Page 15
MAINTENANCE
CLEAN AND INSPECT DAILY
WARNING: Disconnect tool from air supply and/or remove battery
before cleaning and inspection. Correct all problems before placing
the tool back in use.
Wipe tool clean and inspect for wear or damage. Use non-flammable
cleaning solutions to wipe exterior of tool only if necessary. DO NOT SOAK
tool with cleaning solutions. Such solutions can damage internal parts.
Inspect trigger and safety mechanism to assure system is complete and
functional: no loose or missing parts, no binding or sticking parts.
Keep all screws tight. Loose screws can cause personal injury or damage
tool.
If tool is used without an in-line oiler: place 5 - 6 drops of Porter-Cable Air
Tool Oil into the air inlet of the tool at the beginning of each workday.
REPLACEMENT PARTS
When servicing use only identical replacement parts.
FAILURE TO START
Should your tool fail to start, make sure battery pack is charged and properly
installed.
BATTERY
The battery pack will discharge by itself without damage if stored for long
periods of time, and may require recharging before use.
SERVICE AND REPAIRS
All quality tools eventually require servicing or replacement of parts due to
wear from normal use. Some user serviceable components are described in
the TROUBLESHOOTING Section. Complete product Service is available
from either an AUTHORIZED PORTER-CABLE SERVICE STATION or a
PORTER-CABLE/DELTA FACTORY SERVICE CENTER. All repairs made by
these agencies are fully guaranteed against defective material and
workmanship. We cannot guarantee repairs made or attempted by anyone
other than these agencies.
Should you have any questions about your tool, feel free to write us at any
time. In any communications, please give all information shown on the
nameplate of your tool (model number, type, serial number, etc.).
15
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:53 AM Page 16
TROUBLESHOOTING
WARNING: Disconnect tool from air supply and/or remove battery
before performing any Service Procedure.
SYMPTOM
PROBLEMS
SOLUTIONS
1. Air leak near top of
tool or in trigger area.
Loose screws.
Worn or damaged
o-rings or seals.
Tighten screws.
Install Overhaul Kit.
2. Tool does nothing or
operates sluggishly.
Inadequate air supply.
Inadequate lubrication.
Verify adequate air supply.
Rotate air inlet to 12:00 position
and add 5-6 drops of oil .
Install Overhaul Kit.
Worn or damaged
o-rings or seals.
3. Air leak near bottom
of tool.
Loose screws.
Worn or damaged
o-rings or bumper.
Tighten screws.
Install Overhaul Kit.
4. Tool jams frequently.
Incorrect fasteners.
Verify approved fasteners of
correct size.
Damaged fasteners.
Magazine or nose
screws loose.
Replace w/undamaged fasteners.
Tighten screws.
Magazine is dirty.
Clean magazine.
Driver is worn or damaged. Install Driver Maintenance Kit.
5. Insufficient nails per
battery charge.
Switch set to high position.
Use normal setting to maximize
efficiency of tool.
6. Compressor runs
continuously and red
LED flashes rapidly.
Quick connect valve open. Rotate quick connect valve to the
8:00 “closed” position.
7. Compressor does not
run and red LED
Automatic shutdown feature Turn compressor off and back on
activated because tool was
idle for two hours.
to reset controls.
flashes slowly.
8. Compressor does not
run and red LED is on.
Battery voltage to low
“discharged”.
Recharge or replace battery.
9. Other
Contact a Porter-Cable
Service Facility.
16
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:53 AM Page 17
ACCESSORIES
A complete line of accessories is available from your Porter-Cable •
Delta Supplier, Porter-Cable • Delta Factory Service Centers, and
Porter-Cable Authorized Service Stations. Please visit our Web Site
www.porter-cable.com for a catalog or for the name of your nearest
supplier.
WARNING: Since accessories other than those offered by Porter-Cable
• Delta have not been tested with this product, use of such accessories
could be hazardous. For safest operation, only Porter-Cable •Delta
recommended accessories should be used with this product.
PORTER-CABLE LIMITED ONE YEAR WARRANTY
Porter-Cable warrants its nailing and stapling tools for a period of one year from the date of original
purchase. We will repair or replace at our option, any part or parts of the product and accessories
covered under this warranty which, after examination, proves to be defective in workmanship or
material during the warranty period. For repair or replacement return the complete tool or accessory,
transportation prepaid, to your nearest Porter-Cable Service Center or Authorized Service Station. Proof
of purchase may be required. This warranty does not apply to o-rings and driver blades or to repair or
replacement required due to misuse, abuse, normal wear and tear or repairs attempted or made by
other than our Service Centers or Authorized Service Stations.
ANY IMPLIED WARRANTY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE OF
PURCHASE.
To obtain information on warranty performance please write to: PORTER-CABLE CORPORATION, 4825
Highway 45 North, Jackson, Tennessee 38305; Attention: Product Service. THE FOREGOING
OBLIGATION IS PORTER-CABLE’S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND
UNDER NO CIRCUMSTANCES SHALL PORTER-CABLE BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty
lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have other legal rights which vary from
state to state.
17
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:53 AM Page 18
NOTES
18
Download from Www.Somanuals.com. All Manuals Search And Download.
901891 - 08-31-01.qxd 2/13/02 11:53 AM Page 56
PORTER-CABLE • DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE • DELTA)
(CENTRE DE SERVICE PORTER-CABLE • DELTA)
Parts and Repair Service for Porter-Cable
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable
(Locations où vous trouverez les pièces de rechange nécessaires ainsi qu’un service d’entretien)
•
Delta Power Tools are Available at These Locations
•
Delta)
ARIZONA
ILLINOIS
MINNESOTA
Cleveland 44125
Tempe 85282 (Phoenix)
2400 West Southern Avenue
Suite 105
Phone: (602) 437-1200
Fax: (602) 437-2200
Addison 60101 (Chicago)
311 Laura Drive
Phone: (630) 628-6100
Fax: (630) 628-0023
Minneapolis 55429
8001 Sweet Valley Drive Unit #19
Phone: (216) 447-9030
Fax: (216) 447-3097
5522 Lakeland Avenue North
Phone: (763) 561-9080
Fax: (763) 561-0653
OREGON
Woodridge 60517 (Chicago)
2033 West 75th Street
Phone: (630) 910-9200
Fax: (630) 910-0360
MISSOURI
Portland 97230
CALIFORNIA
North Kansas City 64116
1141 Swift Avenue
P.O. Box 12393
Phone: (816) 221-2070
Fax: (816) 221-2897
4916 NE 122 nd Ave.
Phone: (503) 252-0107
Fax: (503) 252-2123
Ontario 91761 (Los Angeles)
3949A East Guasti Road
Phone: (909) 390-5555
Fax: (909) 390-5554
MARYLAND
PENNSYLVANIA
Elkridge 21075 (Baltimore)
7397-102 Washington Blvd.
Phone: (410) 799-9394
Fax: (410) 799-9398
Willow Grove 19090
520 North York Road
Phone: (215) 658-1430
Fax: (215) 658-1433
San Leandro 94577 (Oakland)
3039 Teagarden Street
Phone: (510) 357-9762
Fax: (510) 357-7939
St. Louis 63119
7574 Watson Road
Phone: (314) 968-8950
Fax: (314) 968-2790
MASSACHUSETTS
Braintree 02185 (Boston)
719 Granite Street
Phone: (781) 848-9810
Fax: (781) 848-6759
TEXAS
FLORIDA
NEW YORK
Carrollton 75006 (Dallas)
1300 Interstate 35 N, Suite 112
Phone: (972) 446-2996
Fax: (972) 446-8157
Davie 33314 (Miami)
4343 South State Rd. 7 (441)
Unit #107
Phone: (954) 321-6635
Fax: (954) 321-6638
Flushing 11365-1595 (N.Y.C.)
175-25 Horace Harding Expwy.
Phone: (718) 225-2040
Fax: (718) 423-9619
Franklin 02038 (Boston)
Franklin Industrial Park
101E Constitution Blvd.
Phone: (508) 520-8802
Fax: (508) 528-8089
Houston 77055
NORTH CAROLINA
Charlotte 28270
9129 Monroe Road, Suite 115
Phone: (704) 841-1176
Fax: (704) 708-4625
West 10 Business Center
1008 Wirt Road, Suite 120
Phone: (713) 682-0334
Fax: (713) 682-4867
Tampa 33609
4538 W. Kennedy Boulevard
Phone: (813) 877-9585
Fax: (813) 289-7948
MICHIGAN
WASHINGTON
GEORGIA
Madison Heights 48071 (Detroit)
30475 Stephenson Highway
Phone: (248) 597-5000
Fax: (248) 597-5004
OHIO
Renton 98055 (Seattle)
268 Southwest 43rd Street
Phone: (425) 251-6680
Fax: (425) 251-9337
Forest Park 30297 (Atlanta)
5442 Frontage Road, Suite 112
Phone: (404) 608-0006
Fax: (404) 608-1123
Columbus 43214
4560 Indianola Avenue
Phone: (614) 263-0929
Fax: (614) 263-1238
Authorized Service Stations are located in many large cities. Telephone 800-487-8665 or 731-541-6042 for assistance locating one.
Parts and accessories for Porter-Cable Delta products should be obtained by contacting any Porter-Cable Delta Distributor,
Authorized Service Center, or Porter-Cable Delta Factory Service Center. If you do not have access to any of these, call 888-848-5175
and you will be directed to the nearest Porter-Cable Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están
ubicadas en muchas grandes ciudades. Llame al 800-487-8665 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las
piezas y los accesorios para los productos Porter-Cable Delta deben obtenerse poniéndose en contacto con cualquier distribuidor
Porter-Cable Delta, Centro de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable Delta. Si no tiene acceso a ninguna
de estas opciones, llame al 888-848-5175 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable Delta más cercano. Des centres
de service agréés sont situés dans beaucoup de grandes villes. Appelez au 800-487-8665 ou au 731-541-6042 pour obtenir de l’aide
pour en repérer un. Pour obtenir des pièces et accessoires pour les produits Porter-Cable Delta, s’adresser à tout distributeur Porter-
Cable Delta, centre de service agréé ou centre de service d’usine Porter-Cable Delta. Si vous n’avez accès à aucun de ces centres,
appeler le 888-848-5175 et on vous dirigera vers le centre de service d’usine Porter-Cable Delta le plus proche.
•
•
•
•
•
•
•
•
•
•
•
•
CANADIAN PORTER-CABLE • DELTA SERVICE CENTERS
QUÉBEC
ALBERTA
MANITOBA
1515 Ave.
Bay 6, 2520-23rd St. N.E.
Calgary, Alberta
T2E 8L2
1699 Dublin Avenue
Winnipeg, Manitoba
R3H 0H2
St-Jean Baptiste,
Québec, Québec
G2E 5E2
Phone: (418) 877-7112
Fax: (418) 877-7123
Phone: (403) 735-6166
Fax: (403) 735-6144
Phone: (204) 633-9259
Fax: (204) 632-1976
BRITISH COLUMBIA
8520 Baxter Place
Burnaby, B.C.
V5A 4T8
Phone: (604) 420-0102
Fax: (604) 420-3522
ONTARIO
1447, Begin
St-Laurent, (Montréal), Québec
H4R 1V8
Phone: (514) 336-8772
Fax: (514) 336-3505
505 Southgate Drive
Guelph, Ontario
N1H 6M7
Phone: (519) 836-2840
Fax: (519) 767-4131
The following are trademarks of PORTER-CABLE
•
DELTA (Las siguientes son marcas registradas de PORTER-CABLE
•
DELTA S.A.) (Les
marques suivantes sont des marques de fabriquant de la PORTER-CABLE
•
DELTA): BAMMER®, LASERLOC®, OMNIJIG®, POCKET CUTTER®,
PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®, QUICKSAND®, SANDTRAP®, SAW BOSS®, SPEED-BLOC®, SPEEDMATIC®,
SPEEDTRONIC®, STAIR-EASE®, THE PROFESSIONAL EDGE®, THE PROFESSIONAL SELECT®, TIGER CUB®, TIGER SAW®, TORQ-BUSTER®,
VERSA-PLANE®, WHISPER SERIES®, DURATRONIC™, FRAME SAW™, INNOVATION THAT WORKS™, JETSTREAM™, MICRO-SET™,
MORTEN™, NETWORK™, RIPTIDE™, TRU-MATCH™, WOODWORKER’S CHOICE™, THE AMERICAN WOOD SHOP™ (design) , AUTO-
SET™, B.O.S.S.™, BUILDER’S SAW™, CONTRACTOR’S SAW™, DELTA™, DELTACRAFT™, HOMECRAFT™, JET-LOCK™, KICKSTAND™,
THE LUMBER COMPANY™ (design). MICRO-SET™, Q3™, QUICKSET II™, QUICKSET PLUS™, SAFEGUARD II™, SANDING CENTER™,
SIDEKICK™, UNIFENCE™, UNIGUARD™, UNIRIP™, UNISAW™, VERSA-FEEDER™ , TPS™, Emc²™.
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other
countries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y
también pueden estar registradas en otros países. Marques déposées, indiquées par la lettre ™ et ®, sont déposées au Bureau des brevets
d’invention et marques déposées aux Etats-Unis et pourraient être déposées aux autres pays.
Printed in U.S.A.
Download from Www.Somanuals.com. All Manuals Search And Download.
|