Perlick Refrigerator 63134 1 User Manual

INSTALLATION AND OPERATION INSTRUCTIONS  
BEER PUMP PANELS  
MODEL NO.  
63134-1  
63134-2  
63134-3  
63134-4  
IMPORTANT INFORMATION  
Table of Contents  
This manual has been prepared to assist you in the  
operation of Perlick Beer Pump Panel System.  
Installing the Panel ..............................................2  
Panel Diagram .....................................................3  
How to Operate the Beer Panel...........................4  
Beer Pump Diagram ............................................5  
Cleaning Diagram ................................................6  
Cleaning Instructions ...........................................7  
Winterizing a System with Beer Pumps...............7  
Replacement Parts ..............................................7  
We dedicate considerable time to ensure that our  
products provide the highest level of customer  
satisfaction. If service is required, your dealer can  
provide you with a list of qualified service agents. For  
your own protection, never return merchandise for  
credit without our approval.  
We thank you for selecting a Perlick product and  
assure you of our continuing interest in your  
satisfaction.  
8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069  
Toll Free 800-558-5592 • E-Mail: [email protected] • www.Perlick.com  
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Diagram – Beer Pump Panel Diagram  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.  
3
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How to Operate – Beer Pump Panels  
Adjust primary CO2 regulator by turning  
adjusting screw counterclockwise until it turns  
freely, then turn hand valve counterclockwise on  
CO2 cylinder to the fully open position. Next, turn  
regulator adjusting screw clockwise until desired  
pressure is reached.  
Connect the coupler to a regulated water supply  
with pressure less than 30 psig. Note: Pump  
damage may occur with pressure higher  
than 30 psig.  
Open the water supply. Then open probe valve  
on Perlick Smart coupler to the 45° position.  
See figure 2. The beer pump will slowly pump  
up the beer line in the trunk housing to set psig.  
Note: If pump continues to run for longer than  
expected, check lines for possible leaks at one  
or more of the connections.  
Gradually increase secondary regulator  
pressure to the designed system pressure to  
achieve a flow rate of one gallon per minute  
from the dispensing head. Note: Maximum  
beer pump operating pressure is 90 psig.  
Open dispensing head faucet to purge air  
trapped within the tubing.  
Note: If CO2 is only being used for keg-  
applied pressure, adjust to approximately  
40 psig. If CO2 is being used to supply  
beer pumps, adjust to the required system  
pressure plus an additional 15 psig.  
Adjust the air compressor output regulator  
pressure to a minimum of 15 psig. greater than  
the maximum required system pressure required  
to operate the beer pumps. Maximum setting  
100 psig.  
Adjust secondary CO2 regulator which  
supplies the keg pressure located on the  
beer pump panel to the proper pressure  
setting. Setting depends on beer brand and  
temperature. Desired goal is to maintain the  
natural carbonation in the beer. Open the shut-  
off valves.  
Ensure the Probe Valve on the Perlick Smart  
Coupler is in closed position. See figure 1.  
Ensure the Beer Pump Flow Reversal/Dispense  
handle is in the dispense position. Adjust the  
Secondary Air/ CO2 regulator located on the  
beer pump panel to a minimum operating  
pressure of 10 psig.  
Check all gas and liquid line fittings and  
connections for leaks.  
Close probe valve on Perlick Smart Coupler.  
(See figure 1) and disconnect coupler from  
regulated water source.  
Clean beer system. After cleaning and rinsing  
the system, make sure the beer line is full of  
cold water (beer dispensing from warm beer  
lines will be poor quality).  
Tap fresh keg with Perlick Smart Coupler. Open  
dispensing head faucet until clear beer flows.  
Smart Coupler Probe Valve Lever Positions  
Figure 1  
Figure 2  
Figure 3  
Open Position  
Closed Position  
45° or Cleaning Position  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.  
4
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Diagram #2 – Beer Pump  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.  
5
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Diagram #3 – Cleaning Diagram  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.  
6
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Cleaning Instructions  
Disconnect line-cleaning pump.  
General Information  
Remove and clean taps and couplers.  
Reconnect taps and couplers and return Beer  
Pump Dispense/Reverse Flow valve to the  
Dispense position.  
Reconnect couplers to keg and open dispensing  
head faucets until clear beer flows.  
The cleaning of beer lines with the new integral  
flow reversal feature incorporated into the  
Perlick Beer Pump gives the line cleaner  
numerous configurations for line cleaning.  
Although the Perlick Beer Pump can be used as  
an in-line pump for moving the solution from the  
coupler to the faucet due to its capability of  
working with negative lift, the following is the  
recommended method for cleaning beer lines  
with the Perlick Beer Pump with integral flow  
reversal installed.  
Winterizing Systems with Beer Pumps  
When a beer system with beer pumps will be  
shut down for an extended period, clean the  
system thoroughly. After completing the rinsing  
step, prepare a mixture of 50% food grade  
Glycerine and 50% water. Load the lines with  
this mixture and make sure both ends of the  
system are closed. Glycerine/water mixture  
should remain in the lines for the duration of  
the shutdown period.  
Cleaning from the Tap/Faucet End  
Disconnect Perlick Smart Couplers from the  
kegs following Smart Coupler instructions.  
Couple the two Smart Couplers together using  
Dual Cleaning Adapters (43681) which have a  
pin of sufficient length to lift the internal slide  
within the Smart Coupler to allow proper flow.  
Determine which sets of lines will be cleaned  
together and rotate the Dispense/Reverse Flow  
handle to the Reverse Flow position on the line  
which fluid will be pushed back from the  
Tap/Faucet.  
Replacement Parts  
44...................Air valve  
40115 .............Regulator body  
40129.............Regulator body  
43553A...........Regulator repair kit  
Rotate the Smart Coupler Valve Handle to the  
Clean position on both couplers (See Smart  
Coupler Instructions).  
2
63705.............Beer pump, Flo-Jet, w/CO elbow  
Relieve the line pressure by opening the  
faucets.  
63706.............Flow reversal valve  
63707.............Elbow, flow reversal, 2/bag  
Remove the faucet from the line, which will  
have the Beer Line Cleaner pump connected  
to it.  
63708.............Fitting, tee, gas, barbed 1/4” with  
check valve  
63709 ..............Fitting, elbow, gas, barbed 1/4” with  
check valve  
Connect Beer Line Cleaner pump to the shank.  
Follow standard line cleaning procedures.  
Perlick recommendes that the lines first be  
flushed with clean warm water (Water tempera-  
ture not to exceed 100°F). Mix line-cleaning  
solution per the manufacturer’s directions.  
Circulate the solution thoroughly (Time for  
circulation dependent on the length of the  
system and pump capabilities). Rinse the lines  
using clean cold water (Ensure all line cleaning  
solution has been removed from the lines to  
prevent hazardous results).  
2
63710.............Beer pump, Flo-Jet, w/CO tee  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.  
7
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8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069  
Toll Free 800-558-5592 • E-Mail: [email protected] • www.Perlick.com  
Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Form No. Z2149A  
Rev. 08.24.04  
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