Pentair Water System UV 110 User Manual

UV Systems  
Installation and Operating Instructions  
Models UVS-110, UV-110, UV-120, UVBB-120  
Model  
Part #  
Part #  
ASSEMBLY INSTRUCTIONS  
See exploded assembly drawings on pages 2 and 3.  
(120v/60Hz)  
(220v/50Hz)  
UVS-110  
UV-110  
UV-120  
163003  
163005  
163007  
163009  
163004  
163006  
163008  
163010  
CARTRIDGE REPLACEMENT  
(for UVS-110 and UV-110 only)  
UVBB-120  
Your cartridge should be replaced when there is a noticeable drop in  
water flow at the faucet or tap, and/or when unpleasant odors return  
(approximately every 6-9 months).  
APPLICATION  
Ultraviolet Water Disinfection  
SPECIFICATIONS  
1. Turn off water supply to the system.  
2. Open faucet to relieve water pressure to the housing.  
3. Unscrew housing from cap. If housing sticks or is difficult to open  
use an Pentek spanner wrench.  
Models  
UVS-110 UV-110  
UV-120 UVBB-120  
Maximum Operating Pressure 65 psi  
65 psi  
(4.5 bar)  
40–100° F  
65 psi  
(4.5 bar)  
40–100° F  
65 psi  
(4.5 bar)  
40–100° F  
(4.5 bar)  
40–100° F  
4. Remove used cartridge from housing, remove Teflon® sleeve and dis-  
card cartridge.  
Temperature Range  
(4.4–37.8° C) (4.4–37.8° C) (4.4–37.8° C) (4.4–37.8° C)  
5. Remove O-ring from groove below the threads of the housing and  
wipe groove and O-ring clean. Lubricate O-ring with silicone grease.  
Place O-ring back into the groove. With two fingers wipe or press O-  
ring down into the groove. NOTE: This step is important to ensure a  
proper filter seal. Make sure that the O-ring is seated level in the  
groove.  
Flow Rate @ 60 psi (4.1 bar)  
1 gpm  
2 gpm  
8 gpm  
(30 Lpm)  
120v/60Hz  
220v/50Hz  
15 gpm  
(56 Lpm)  
120v/60Hz  
220v/50Hz  
(3.8 Lpm)  
120v/60Hz  
220v/50Hz  
(7.6 Lpm)  
120v/60Hz  
220v/50Hz  
Voltage (Domestic)  
Voltage (International)  
CBU Cartridge  
The UVS-110 and the UV-110 are supplied with a carbon block filter  
6. Insert a new cartridge into the sump making sure that it slips down  
over the sump standpipe.  
7
cartridge which reduces sediment, bad taste and odor.  
GENERAL PRECAUTIONS  
WARNING: Always disconnect the UV from the power source. Follow  
the procedures provided in this manual. Improper handling can result in  
death or serious injury.  
Remove gasket from cartridge end and slide Teflon® sleeve into cen-  
ter of cartridge then replace gasket on top of cartridge.  
8. Screw the sump onto the cap and hand-tighten. Do not over-tight-  
en. Make sure that the cap slips over the cap standpipe.  
9. Turn on the water supply to allow the unit to slowly fill with water.  
10. Check for leaks before leaving installation.  
Each time that you use water from your unit for drinking or cooking pur-  
poses, it is recommended that you run (flush) the tap for at least 10 sec-  
onds prior to using water. This is particularly important if the water tap is  
not used daily.  
WARNING: Do not look directly at the UV lamp. This can cause  
retina/eye damage.  
WARNING: Do not touch the UV bulb. Any fingerprints or dirt will  
reduce the efficiency of the bulb and may cause it to explode.  
WARNING: Observe caution when inserting quartz sleeve to prevent  
breakage and cracking, which may result in injury and damage to unit.  
NOTE: When handling the UV bulb hold only the plastic-covered ends of  
the bulb. If the bulb has been touched, remove bulb and clean with  
alcohol before reinserting  
CAUTION: If water pressure exceeds 65 psi, a pressure regulator, set at  
less than 65 psi, must be installed before the Ultraviolet system.  
CAUTION: Install on cold water lines only.  
UV LAMP REPLACEMENT  
1. Turn off all electrical power to the system by unplugging or throwing  
the circuit.  
2. Unscrew the UV control module from the mounting bracket (4 screws)  
for Models UV-110, UV-120 and UVBB-120.  
For Model UVS-100, slide mounting bracket retainer to allow access to  
the UV bulb.  
CAUTION: Do not install where system is exposed to direct sunlight.  
CAUTION: Do not use wicking or sealing agents for fitting connections.  
Teflon® tape is recommended.  
3. Slide the old bulb out and unplug from the control module.  
NOTE: Hold the UV lamp only by the plastic covered ends of the bulb.  
4. Carefully discard the old UV lamp.  
5. Holding the new UV lamp only by the plastic covered ends of the bulb,  
plug the new UV lamp into the control module or power cord. Slide the  
new bulb into the cartridge housing and reattach UV control module or  
secure mounting bracket retainer (depending on model).  
6. Restore electrical power to unit.  
CAUTION: This system must be protected from freezing which can cause  
cracking of the filter housing and water leakage.  
CAUTION: Because of the product’s limited service life, and to prevent  
costly repairs or possible water damage, we strongly recommend that  
the bottom of all opaque housings be replaced every ten years. If the  
bottom of your housing has been in use for more than this period, it  
should be replaced immediately. Date the bottom of any new or replace-  
ment housing to indicate the next recommended replacement date.  
NOTE: Filter cartridge life varies depending on filter type, usage and  
water conditions.  
7. Check for leaks.  
For the UVS-110 and UV-110  
Allow a minimum of 12 inches clearance under the filter for changing the  
cartridge, and above the system to allow the UV bulb to be changed.  
For the UV-120 and UVBB-120  
Allow a minimum of 20 inches clearance under the filter for changing the  
cartridge, and above the system to allow the UV bulb to be changed.  
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UV-120  
UVBB-120  
REPLACEMENT PARTS  
Part Description: Part #  
REPLACEMENT PARTS  
Part Description:  
1. 20” Housing  
2. O-ring  
Part #  
153013  
143011  
1. 20” BB Housing w/SS sleeve  
SPECIAL ORDER  
2. O-ring  
143273  
3. Gasket for Insert Sleeve  
4. Stainless Steel Insert Sleeve  
5. Quartz Sleeve  
163515  
163514  
163513  
3. Quartz Sleeve  
163548  
163543  
163545  
4. Plastic Holder w/O-rings  
5. Teflon® tube  
6. O-rings for Quartz sleeve  
7. Plunger Rod w/retainer  
8. 3/4” blk cap w/o pr  
9. Spacer Bushing  
10. Mounting bracket  
11. UV Lamp  
163516  
163519  
SPECIAL ORDER  
163517  
SPECIAL ORDER  
163512  
6. 1–1/2” blk cap w/o pr  
7. Mounting bracket  
8. UV Lamp  
9. Control Module (120v/60Hz)  
Control Module (220v/50Hz)  
10. SW-3 Wrench (not shown)  
163541  
SPECIAL ORDER  
163512  
163542 for use with UVBB-120-1  
163547 for use with UVBB-120-2  
150296  
12. Control Module (120v/60Hz)  
Control Module (220v/50Hz)  
13. SW-2 Wrench (not shown)  
163510 for use with UV-120-1  
163511 for use with UV-120-2  
150295  
9
7
8
6
4
2
3
5
1
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MAINTENANCE  
WARRANTY  
The quartz sleeve should be cleaned with warm soap and water every  
three months.  
Pentek warrants to the original owner (under normal use): Ultra Violet  
Systems to be free from defects in material and/or workmanship one (1)  
year from the date of purchase. Any replacement products furnished will  
be free from defects in material and/or workmanship for the remainder of  
the original warranty period, or 30 days, whichever is longer. This warran-  
ty does not cover: (1) cartridges, UV bulbs, and accessories (2) defects not  
reported within the above time period, (3) items manufactured by other  
companies, (4) problems arising from failure to comply with Pentek instruc-  
tions, (5) problems and/or damage arising from acts of nature, abuse, mis-  
use, negligence or accident by any party other than Pentek, (6) problems  
and/or damage resulting in whole or in part from alteration, modification,  
repair or attempted alteration, modification or repair by any party other  
than Pentek, (7) noncompliance with applicable codes/ordinances.  
If a defect in workmanship and/or material in a product or part covered by  
the warranty should arise, Pentek, at its sole discretion, will repair or  
replace the defective product or part (Pentek may consider, in good faith,  
the customer’s preference).  
UV bulb should be replaced every 9-12 months. The bulb does not  
normally burn out, however the efficiency of the bulb decreases after one  
year.  
Contact your local water treatment professional for replacement  
cartridge and bulb pricing or call 1-800-645-0267 for a dealer near you.  
Leaks…  
At inlet/outlet connections:  
• Use Teflon® tape.  
Between cap and housing:  
• Make sure that the O-ring is clean, lubricated and properly seated.  
• Hand-tighten the housing.  
• Check cartridge length. If cartridge is too long, replace with proper  
length cartridge.  
At UV quartz sleeve  
Turn off all electrical power to the unit by unplugging or  
throwing the circuit.  
• Remove UV lamp and unscrew housing (See UV lamp replacement).  
• Check quartz sleeve for cracks, leaks and loose fittings.  
• Check that O-rings between quartz sleeve and cap are secure and  
have not been cut or damaged.  
All claimed defective product must: (1) be authorized for return by Pentek  
with an RGA number (2) include proof of the purchase date of the product  
or part (3) returned to Pentek prior to the expiration of the warranty date,  
at the customer’s expense, shipment pre-paid, (4) be accompanied by a let-  
ter detailing the Model Number, Serial Number (if any), and a brief descrip-  
tion of the problem.  
TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, PENTEK  
DISCLAIMS ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED,  
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MER-  
CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WITH  
REGARD TO THE PRODUCTS, PARTS AND ANY ACCOMPANYING WRIT-  
TEN MATERIALS.  
To the maximum extent permitted by applicable law, Pentek shall not be  
liable for any damages whatsoever (including, but not limited to, loss of  
time, inconvenience, expenses, labor or material charges incurred in con-  
nection with the removal or replacement of the Ultra Violet Systems, spe-  
cial, incidental, consequential, or indirect damages for personal injury, loss  
of business profits, business interruption, loss of business information, or  
any other pecuniary loss) arising out of the use of or inability to use the  
defective products or parts, even if Pentek has been advised of the possi-  
bility of such damages.  
• If the sleeve is broken replace with a new quartz sleeve and new  
O-rings.  
TECHNICAL SUPPORT  
Call our technical support staff to have any question answered: 1-800-  
861-8758. Outside of the United States, call (920) 457-9435.  
Pentek's’ maximum liability under any provision of this Limited Warranty  
shall be limited to the amount actually paid for the Ultra Violet System.  
NOTE: Because some states do not allow the exclusion or limitation of  
incidental or consequential damages, the above limitations or exclusions  
may not apply.  
THIS WARRANTY GRANTS SPECIFIC LEGAL RIGHTS, AND OTHER RIGHTS  
MAY APPLY. SUCH RIGHTS VARY FROM STATE TO STATE.  
502 INDIANA AVE, SHEBOYGAN WI 53081 USA  
Toll Free Technical Support: 800-861-8758 • Technical Support: 920-451-9301  
Phone: 920-457-9435 • International Fax: 920-457-2417  
Mfg. by Pentair Water Treatment ©2003  
Made in USA  
145453 Rev B 07/03  
Form IBUVP-00 – P/N 36101326  
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