© 2008 Pella Corporation
Part Number: 801P0101
INSTALLATION INSTRUCTION - INSTRUCCIONES DE INSTALACIÓN
FOR CLAD CASEMENT & AWNING WINDOW
VENTANA DE DOS HOJAS CON REVESTIMIENTO
Fin
Window Top
Corner
Corner
Flashing
Tape
Nailing Fin
Corner
Flashing
Tape
Top
Flashing
Tape
Side
Flashing
Tape
Side
Flashing
Tape
Sill Flashing Tape #1
Sill Flashing Tape #2
Window Bottom
Water Resistive Barrier
Sheathing
Framing
Always read the Pella® Limited Warranty before purchasing or installing Pella products.
By installing this product, you are acknowledging that this Limited Warranty is part of the terms of
the sale. Failure to comply with all Pella installation and maintenance instructions may void your Pella
product warranty. See Limited Warranty for complete details at http://warranty.pella.com.
Installation Instructions for Typical Wood Frame Construction.
These instructions were developed and tested for use with typical wood frame wall construction
in a wall system designed to manage water. These instructions are not to be used with any
other construction method. Installation instructions for use with other construction methods,
multiple units or bow and bay windows, may be obtained from Pella Corporation, a local Pella
materials, and site conditions unique to your project may require an installation method
different from these instructions and additional care. Determining the appropriate installation
method is the responsibility of you, your architect, or construction professional.
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1 ROUGH OPENING PREPARATION (CONTINUED)
1"
E. Apply sill flashing tape #1ꢇ #UT A PIECE OF mASHING TAPE ꢂꢃꢅ LONGER
than the opening width. Apply at the bottom of the opening as shown
1E
ꢁꢂ% SO IT OVERHANGS ꢂꢅ TO THE EXTERIORꢇ
6"
Note: The tape is cut 12" longer than the width so that it will
extend 6" up each side of the opening.
1/2"
1/2"
1F
F. Tab the sill flashing tape and foldꢇ #UT ꢂꢅ WIDE TABS AT EACH CORNER
ꢁꢂꢀꢃꢅ FROM EACH SIDE OF CORNER ꢁꢂ& ꢇ &OLD TAPE TO THE EXTERIOR AND
PRESS lRMLY TO ADHERE IT TO THE WATER RESISTIVE BARRIERꢇ
1"
1G
'ꢇ Apply sill flashing tape #2ꢇ #UT A PIECE OF mASHING TAPE ꢂꢃꢅ LONGER
THAN THE OPENING WIDTHꢇ !PPLY AT THE BOTTOMꢌ OVERLAPPING TAPE ꢍꢂ BY
AT LEAST ꢂꢅꢇ $O NOT ALLOW THE TAPE TO EXTEND PAST THE INTERIOR FACE OF
THE FRAMING ꢁꢂ' ꢇ
Note: The flashing tape may not fully cover the framing members.
2 SETTING AND FASTENING THE WINDOW
A. Install and level sill spacersꢇ 0LACE ꢂꢅ WIDE BY ꢈꢀꢋꢅ THICK SPACERS ON
THE BOTTOM OF THE WINDOW OPENING ꢂꢀꢃꢅ FROM EACH SIDEꢇ 3PACERS ARE
also required at points where windows are joined in multiple window
applications. Add shims as necessary to ensure the spacers are level.
Once level, attach spacers and shims to prevent movement.
2A
Note: Improper placement of shims or spacers may result in
bowing the bottom of the window.
B. Remove plastic wrap and cardboard packaging from window. DO NOT remove plastic
shipping spacers located between the window sash and frame. The shipping spacers will help
keep the window square during installation. DO NOT unlock or open the window until it is
fully fastened.
Note: If screens, grilles or hardware are removed from the window at this time, label them
and store them in a protected area.
2C
C. Fold out installation fin to 90°. Be careful not to remove or tear
THE lN CORNERSꢇ
Note: If the fin is not at 90°, the window will not line up
correctly on the interior.
TWO OR MORE PEOPLE WILL BE REQUIRED
FOR THE FOLLOWING STEPS.
2D
D. Insert the window FROM THE EXTERIOR OF THE BUILDINGꢇ 0LACE
the bottom of the window on the spacers at the bottom of the
opening, then tilt the top into position. Center the window
between the sides of the opening to allow clearance for
SHIMMINGꢌ AND INSERT ONE ROOlNG NAIL IN THE lRST HOLE FROM THE
CORNER ON EACH END OF THE TOP NAILING lNꢇ 4HESE ARE USED TO HOLD
the window in place while shimming it plumb and square.
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2 SETTING AND FASTENING THE WINDOW (CONTINUED)
Interior
E. Plumb and square windowꢇ 0LACE SHIMS ꢂꢅ FROM
the bottom and top of the window between the
window and the sides of the opening. Adjust
2E
the shims as required to plumb and square the
window in the opening. If the frame height
EXCEEDS ꢉꢈꢅꢌ PLACE SHIMS AT THE MIDPOINT OF THE
window sides.
2E
Note: Do not shim above the window or in the
space between the spacers at the bottom of the
window. DO NOT over shim.
F. Check the interior reveal. Make sure the measurement from the interior
face of the window to the interior face of the wall is equal at several
points around the window.
2F
1
IN
CHES
m
m
2
0
2
3
3
0
Note: If the dimensions are not equal, check to make sure the fins are
folded out to 90° at all points.
4
0
5
0
6
0
7
0
'ꢇ Check window operation ꢁVENT UNITS ONLY ꢇ 5NLOCK THE WINDOW BY
lifting the lock handle up. Open the window by rotating the crank
handle. Remove the shipping spacers. Open and close the window a few
times to check for proper operation. Close and lock the window.
Note: If there are any problems with the operation of the window,
recheck shim locations and adjust for plumb and square.
2H
(ꢇ Fasten the window to opening BY DRIVING ꢃꢅ GALVANIZED ROOlNG
NAILS INTO EACH PREꢊPUNCHED HOLE IN THE NAILING lNꢇ
Note: Make sure the fin corner is lying as flat as possible.
INTEGRATING THE WINDOW TO
THE WATER RESISTIVE BARRIER
Note: The flashing tape must be applied approximately 1/2"
onto the frame cladding at the jambs and head. Pre-folding the
tape at 1/2" before removing the paper backing will make it
easier to apply the tape correctly. If the siding is less than 1/2"
thick, adjust the dimension of the fold so the exterior sealant
line will cover the exterior edge of the tape.
3
A. Apply side flashing tapeꢇ #UT TWO PIECES OF mASHING TAPE ꢆꢅ LONGER
THAN THE FRAME HEIGHT OF THE WINDOWꢇ !PPLY ONE PIECE TO EACH SIDE ꢂꢀꢃꢅ
ONTO THE FRAME CLADDINGꢌ OVER THE NAILING lN AND ONTO THE WATER RESISTIVE
BARRIERꢇ 4HE TAPE SHOULD EXTEND ꢃ" above the top of the window and
ꢃꢅ BELOW THE BOTTOM OF THE WINDOWꢇ 0RESS THE TAPE DOWN lRMLY WHILE
FOLDING DOWN THE EXCESS TAPE AT THE TOP AND BOTTOM OF THE WINDOWꢇ
Îꢀ
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INTEGRATING THE WINDOW TO THE
3
WATER RESISTIVE BARRIER (continued)
B. Apply top flashing tape. Cut a piece of flashing tape long enough
TO GO ACROSS THE TOP OF THE WINDOW AND EXTEND AT LEAST ꢂꢅ PAST
THE SIDE mASHING TAPE ON BOTH SIDESꢇ !PPLY THE TAPE ꢂꢀꢃꢅ ONTO
THE FRAME CLADDINGꢌ OVER THE TOP NAILING lN AS SHOWNꢇ &OLD THE
OVERLAPPING TAPE DOWNꢌ AND PRESS ALL TAPE DOWN lRMLYꢇ
Î
Note: DO NOT tape or seal the bottom nailing fin.
Î
ꢀꢁ
C. Fold down top flap OF WATER RESISTIVE BARRIER ꢁꢈ# ꢇ
Îꢂ
Îꢁ
D. Apply flashing tape to diagonal cuts. Cut pieces of
mASHING TAPE AT LEAST ꢂꢅ LONGER THAN THE DIAGONAL CUTS IN THE
water resistive barrier. Apply the tape covering the entire
diagonal cut in the water resistive barrier at both upper
corners of the window.
Îꢁ
Note: Be sure to overlap the top corners (3D).
4 INTERIOR SEAL
Caution: Ensure use of low pressure polyurethane window and door insulating foams and
strictly follow the foam manufacturer’s recommendations for application. Use of high pressure
foams or improper application of the foam may cause the window frame to bow and hinder
operation.
4A
A. Apply insulating foam sealantꢇ &ROM THE INTERIORꢌ INSERT THE NOZZLE
Interior
OF THE APPLICATOR APPROXIMATELY ꢂꢅ DEEP INTO THE SPACE BETWEEN THE
WINDOW AND THE ROUGH OPENING AND APPLY A ꢂꢅ DEEP BEAD OF FOAMꢇ
4HIS WILL ALLOW ROOM FOR EXPANSION OF THE FOAM AND WILL MINIMIZE
SQUEEZE OUTꢇ )F USING FOAM OTHER THAN 'REAT 3TUFF ™ Window and
Door Insulation Foam Sealant by the Dow Chemical Company,
ALLOW THE FOAM TO DRY COMPLETELY ꢁUSUALLY ꢋ TO ꢃꢆ HOURS BEFORE
PROCEEDING TO THE NEXT STEPꢇ
Note: DO NOT completely fill the space from the back of the fin
to the interior face of the opening.
B. Check window operation ꢁVENT UNITS ONLY BY OPENING AND CLOSING
the window.
Note: If the window does not operate correctly, check to make sure it is still plumb, level,
square and that the sides are not bowed. If adjustments are required, remove the foam
with a serrated knife. Adjust the shims, and reapply the insulating foam sealant.
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5 SEALING THE WINDOW TO THE EXTERIOR WALL CLADDING
When applying siding, brick veneer or other exterior finish material, leave adequate space
between the window frame and the material for sealant. Refer to the illustration that
corresponds to your finish material.
Note: The sealant details shown are standard recommendations from the sealant industry.
Contact your sealant supplier for recommendations and instructions for these and any
other applications.
BRICK VENEER
VINYL/STEEL
SIDING
Backer Rod and
Sealant typical
Backer Rod and
Sealant typical
3/8" Clearance
3/8" Clearance
Accessory Groove
Accessory Groove
Insulating
Foam
Insulating
Foam
Perimeter Sealant
must extend to room
side of Accessory
Groove.
Perimeter Sealant
must extend to room
side of Accessory
Groove.
3/8"
3/8"
WOOD
SIDING
WOOD SIDING
WITH TRIM
3/8"
Min.
3/8"
Min.
Sealant typical
Sealant typical
1/8" Clearance
Accessory
Groove
3/8" Clearance
Accessory Groove
Insulating
Foam
Insulating
Foam
Perimeter Sealant
must extend to room
side of Accessory
Groove.
3/8"
1/8"
3/8"
Min.
A. Insert backer rod INTO THE SPACE AROUND THE WINDOW APPROXIMATELY
ꢈꢀꢋꢅ DEEPꢇ 4HIS SHOULD PROVIDE AT LEAST A ꢈꢀꢋꢅ CLEARANCE BETWEEN THE
BACKER ROD AND THE EXTERIOR FACE OF THE WINDOWꢇ
Note: Backer rod adds shape and depth for the sealant line.
5A
B. Apply a bead of high quality exterior grade sealant to the entire
perimeter of the window.
5B
C. Shape, tool and clean excess sealantꢇ 7HEN lNISHEDꢌ THE
sealant should be the shape of an hourglass.
Note: This method creates a more flexible sealant line capable
of expanding and contracting.
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INTERIOR FINISHING
)F PRODUCTS CANNOT BE lNISHED IMMEDIATELYꢌ COVER WITH CLEAR PLASTIC TO PROTECT FROM DIRTꢌ DAMAGE
AND MOISTUREꢇ 2EMOVE ANY CONSTRUCTION RESIDUE BEFORE lNISHINGꢇ 3AND ALL WOOD SURFACES LIGHTLY
WITH ꢂꢋꢄ GRIT OR lNER SANDPAPERꢇ $/ ./4 USE STEEL WOOLꢇ "% #!2%&5, ./4 4/ 3#2!4#(
4(% ',!33ꢇ 2EMOVE SANDING DUSTꢇ
0ELLA PRODUCTS MUST BE lNISHED PER THE BELOW INSTRUCTIONSꢎ FAILURE TO FOLLOW THESE INSTRUCTIONS
voids the Limited Warranty.
s /N CASEMENT AND AWNINGSꢌ IT IS OPTIONAL TO PAINTꢌ STAIN OR lNISH THE VERTICAL AND HORIZONTAL
sash edges.
s /N SINGLEꢊHUNG AND DOUBLEꢊHUNGꢌ DO NOT PAINTꢌ STAIN OR lNISH THE VERTICAL SASH EDGESꢌ ANY lNISH
ON THE VERTICAL SASH EDGES MAY CAUSE THE SASH TO STICKꢎ IT IS OPTIONAL TO PAINTꢌ STAIN OR lNISH THE
HORIZONTAL SASH EDGESꢇ
s /N PATIO DOORSꢌ IT IS OPTIONAL TO PAINTꢌ STAIN OR lNISH THE VERTICAL AND HORIZONTAL PANEL EDGESꢇ
Note: To maintain proper product performance do not paint, finish or remove the weather-
stripping, mohair dust pads, gaskets or vinyl parts. Air and water leakage will result if these
parts are removed. After finishing, allow venting windows and doors to dry completely before
closing them.
0ELLA #ORPORATION IS NOT RESPONSIBLE FOR INTERIOR PAINT AND STAIN lNISH IMPERFECTIONS FOR ANY
PRODUCT THAT IS NOT FACTORYꢊAPPLIED BY 0ELLA #ORPORATIONꢇ 5SE OF INAPPROPRIATE lNISHESꢌ SOLVENTSꢌ
brickwash, or cleaning chemicals will cause adverse reactions with window and door materials and
voids the Limited Warranty.
&OR ADDITIONAL INFORMATION ON lNISHING SEE THE 0ELLA /WNERgS -ANUAL OR GO TO www.pella.com.
EXTERIOR FINISH
4HE EXTERIOR FRAME AND SASH ARE PROTECTED BY ALUMINUM CLADDING WITH OUR TOUGH %NDURA#LAD®
OR %NDURA#LAD 0LUS BAKEDꢊON FACTORY lNISH THAT NEEDS NO PAINTINGꢇ #LEAN THIS SURFACE WITH MILD
soap and water. Stubborn stains and deposits may be removed with mineral spirits. DO NOT use
abrasives. DO NOT scrape or use tools that might damage the surface.
5SE OF INAPPROPRIATE lNISHESꢌ SOLVENTSꢌ BRICKWASH OR CLEANING CHEMICALS WILL CAUSE ADVERSE
reactions with window and door materials and voids the Limited Warranty.
CARE AND MAINTENANCE
Care and maintenance information is available in the Pella Owner’s Manual. You can obtain an
owner’s manual by contacting your local Pella retailer. This information is also available on
IMPORTANT NOTICE
"ECAUSE ALL CONSTRUCTION MUST ANTICIPATE SOME WATER INlLTRATIONꢌ IT IS IMPORTANT THAT THE WALL
system be designed and constructed to properly manage moisture. Pella Corporation is not
RESPONSIBLE FOR CLAIMS OR DAMAGES CAUSED BY ANTICIPATED AND UNANTICIPATED WATER INlLTRATIONꢎ
DElCIENCIES IN BUILDING DESIGNꢌ CONSTRUCTION AND MAINTENANCEꢎ FAILURE TO INSTALL 0ELLA PRODUCTS IN
ACCORDANCE WITH 0ELLAꢏS INSTALLATION INSTRUCTIONSꢎ OR THE USE OF 0ELLA PRODUCTS IN WALL SYSTEMS WHICH
do not allow for proper management of moisture within the wall systems. The determination of
the suitability of all building components, including the use of Pella products, as well as the design
and installation of flashing and sealing systems are the responsibility of the Buyer or User, the
architect, contractor, installer, or other construction professional and are not the responsibility
of Pella.
Pella products should not be used in barrier wall systems which do not allow for proper
MANAGEMENT OF MOISTURE WITHIN THE WALL SYSTEMSꢌ SUCH AS BARRIER %XTERIOR )NSULATION AND &INISH
3YSTEMSꢌ ꢁ%)&3 ꢁALSO KNOWN AS SYNTHETIC STUCCO OR OTHER NONꢊWATER MANAGED SYSTEMSꢇ %XCEPT
IN THE STATES OF #ALIFORNIAꢌ .EW -EXICOꢌ !RIZONAꢌ .EVADAꢌ 5TAHꢌ AND #OLORADOꢌ Pella makes no
warranty of any kind on and assumes no responsibility for Pella windows and doors installed
in barrier wall systems. In the states listed above, the installation of Pella Products in barrier
wall or similar systems must be in accordance with Pella’s installation instructions.
0RODUCT MODIlCATIONS THAT ARE NOT APPROVED BY 0ELLA #ORPORATION WILL VOID THE ,IMITED 7ARRANTYꢇ
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INSTALLING ROTO COVER AND CRANK
Note: Finish the interior of the window and allow
the window to dry before proceeding with these
instructions. (To open the window for finishing,
partially insert the lock handle into the jamb,
unlock the unit, temporarily attach the crank
handle and turn to open.)
Pocket End
B
A. Place the cover over the operator stud and snap
into place.
Operator Stud
A
B. Apply pressure to the pocket end of the cover and
snap into place.
Crank Handle
Operator Stud
D
#ꢇ 5SE A MEDIUM SIZE mATꢊBLADE SCREWDRIVER TO LOOSEN
the set screw in the crank handle.
D. Slide the crank handle onto the stud. Unlock, open
window, then close and lock window.
E. Fold the crank handle down and check alignment
of knob with the pocket.
Set Screw
C
Note: You may need to adjust the crank position
on the stud until the correct alignment is
achieved.
Knob
E
F. Open the crank and tighten the set screw.
'ꢇ !FTER THE lNAL INSTALLATIONꢌ FOLD THE CRANK OVER AND
snap the knob into the pocket.
Note: Even with the window open the crank can
be folded to avoid interfering with the window
treatments.
Pocket
LOCK LEVER REMOVAL AND INSERTION
Note: You may want to remove the lock lever prior to finishing the window,
or if it needs to be replaced with a lock lever in a different finish.
A. Unlock and open the window.
Interior
Exterior
B. Place the lock lever in the locked position.
B
#ꢇ &ROM THE EXTERIOR OF THE WINDOWꢌ INSERT A SMALL mATꢊ
blade screwdriver into the slot behind the lock lever.
D. Pry the cam away from the side of the window by
rotating the screwdriver a quarter turn.
C
Note: This will release the hook in the lever from
the cam hook.
Interior
Exterior
E. Remove the lock lever by pulling it toward the
interior of the building.
E
F. To install a lock lever, hold it in the lock position
D
and insert it, from the interior, into the slot until it
snaps into the cam.
F
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