Pella Door V983492 User Manual

Part Number: V983492  
© 2010 Pella Corporation  
Vinyl Windows and Doors  
V983492  
INSTALLATION INSTRUCTION - INSTRUCCIONES DE INSTALACION  
350 SERIES O,OX/XO SLIDINg PATIO DOOR  
WITh fIXED PANEL INSTALLED  
Lea las instrucciones en español en el reverso.  
Table Of Contents  
Installation Instruction Information...........................................................................................Page-1  
Exploded View of Installation and Parts List............................................................................Page-2  
Step 1: Rough Opening Preparation........................................................................................Page-3  
Step 3: Setting and Fastening the Door ..................................................................................Page-4  
Step 2: Prepare the Door for Installation.................................................................................Page-4  
Step 4: Reinstall the Sliding Panel ............................................................................................Page-7  
Step 5: Integrating the Door to the Water Resistive Barrier .................................................Page-8  
Step 6: Interior Seal....................................................................................................................Page-8  
Step 7: Sealing the Door to the Exterior Wall Cladding .......................................................Page-9  
Step 8: Flush Flange Opening Preparation.......................................................................... Page-11  
Step 9: Setting and Fastening the Door in Flush Flange Applications............................. Page-13  
Step 10: Optional Sill Pan Fabrication and Installation....................................................... Page-15  
Cleaning Instructions and Important Notice Preparation................................................... Page-16  
Installation Instructions for Typical Wood frame Construction and Concrete Block  
Constructions.  
These instructions were developed and tested for use with typical wood frame wall and concrete  
block constructions in a wall system designed to manage water. Installation details specific to  
replacement of Aluminum Sliding Doors in Hard Coat Stucco applications can be found at the end  
of this instruction. These instructions are not to be used with any other construction method.  
Installation instructions for use with other construction methods or multiple units may be obtained  
from Pella Corporation or local Pella retailer. Building designs, construction methods, building  
materials, and site conditions unique to your project may require an installation method different  
from these instructions and additional care. Determining the appropriate installation method is the  
responsibility of you, your architect, or construction professional.  
The performance of any building is dependent upon the design, installation, and  
workmanship of the entire building system. Pella Corporation strongly recommends consulting  
an experienced architect, contractor, or structural engineer prior to installation of Pella products.  
The individual (building owner, architect, contractor, installer and/or consumer) responsible for the  
project must take into account local conditions, building codes, inherent component limitations,  
the effects of aging and weathering on building components, and other design issues relevant  
to each project. The determination of the suitability of all building components for each project,  
as well as the design and installation of flashing and sealing systems, are the responsibility of the  
building owner, architect, contractor, installer and/or consumer  
Handling and Storage: Provide full support under the framework while storing, moving and  
installing the product. DO NOT lift the product by the head member only. Remove the plastic  
shipping material prior to storing or installing the product. DO NOT store in direct sunlight. Allow  
sufficient spacing between products for ventilation  
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Page-1  
1
ROUGH OPENING PREPARATION  
If replacing an Aluminum sliding door in hardcoat stucco, see Step 8 flush flange  
Opening Preparation on page 11.  
Interior  
A. Confirm the opening is plumb and level. Ensure  
the bottom of the rough opening does not slope  
toward the interior.  
Note: For peak water performance it is critical the  
bottom be level within +/- 1/16".  
1A  
B. Confirm the door will fit the opening. Measure all  
four sides of the opening to make sure it is 1/2" larger  
than the door in width and height. Measure the width  
Interior  
at the top, bottom, and center. Measure the height at  
the far left side, the far right side, and in the center.  
Note: 1-1/2" or more of solid wood blocking is  
required around the perimeter of the opening.  
Fix any problems with the rough opening  
before proceeding.  
1B  
C. Nail-fin only: Cut the water resistive barrier (1C).  
Water Resistive Barrier  
1st cut  
4th cut:  
Make a 6" cut up from  
each top corner at a 45°  
angle to allow the water  
resistive barrier to be  
lapped over the fin at  
the head of the door.  
3rd cut  
2nd  
cut  
1C  
Exterior  
D. Nail-fin Only: Fold the water resistive barrier (1D). Fold  
side flaps into the opening and staple to inside wall. Fold  
top flap up and temporarily fasten with flashing tape.  
1D  
E. Apply sill flashing tape #1. Cut a piece of flashing tape 12"  
longer than the opening width. Apply at the bottom of the  
opening as shown (1E) so it overhangs 1" to the exterior.  
1"  
6"  
1E  
Note: The tape is cut 12" longer than the width of the  
opening so that it will extend up each side approximately 6".  
1/2"  
1/2"  
F. Tab the sill flashing tape and fold. Cut 1" wide tabs at  
each corner (1/2" from each side of corner) (1F). Fold tape  
to the exterior and press firmly to adhere it to the water  
resistive barrier.  
1F  
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Page-3  
1
ROUGH OPENING PREPARATION (CONTINUED)  
1"  
G. Apply sill flashing tape #2. Cut a piece of flashing tape  
12" longer than the opening width. Apply at the bottom,  
overlapping tape #1 by at least 1". DO NOT allow the tape to  
extend past the interior face of the framing (1G).  
1G  
Note: The flashing tape does not need to extend all the way  
to the interior of the framing.  
If using optional sill pan, see Step 10 Sill Pan fabrication and Installation on page 15.  
2
PREPARE THE DOOR FOR INSTALLATION  
TWO OR MORE PEOPLE WILL BE REQUIRED TO hANDLE ThE PANEL SAfELY  
A. Remove the packaging from the door. Inspect  
the frame and panels for damage. DO NOT install  
damaged units.  
2B  
Note: If screens or hardware are removed from  
the door at this time, label them and store them in  
a protected area.  
2
B. Locate the kitted parts bag. Remove from unit and  
place in a safe location that is accessible during the  
door installation.  
1
C. Remove the vent panel. With the jamb side of the  
door down, slide the panel all the way to one direction,  
while lifting the panel out of the bottom frame pocket.  
Swing the panel out of the frame.  
Interior View  
D. Transom/Sidelight only: Remove the sill track and  
pocket covers by pulling on the paper ring. DO NOT  
damage these items as they will be re-installed once  
the frame is fastened to the opening.  
3
SETTING AND FASTENING THE DOOR  
TWO OR MORE PEOPLE WILL BE REQUIRED TO hANDLE ThE PANEL SAfELY  
If installing in a block replacement or a concrete floor, go to Step 3A to remove the bottom  
fin. If NOT removing the bottom fin go to Step B.  
A. To remove the bottom fin, lay the door down with the interior facing up. With a utility  
knife, carefully score the entire length of the fin three times where it meets the sill. Bend the  
fin back and forth a few times, then peel the fin off.  
Note: Keep the body of the knife against the frame to prevent gouging the sill.  
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Page-4  
3
SETTING AND FASTENING THE DOOR (CONTINUED)  
B. Dry fit the door. Make sure the door is plumb, square  
and level. Drill anchor locations with 1/8" masonry bit.  
Mark the interior of the door frame at the sill to show a  
boundary for sealant placement. Carefully remove and  
set the door aside.  
3C  
12"  
C. Apply two continuous 1/4" to 3/8" diameter beads  
of sealant across the sill of the opening and 12" up the  
jambs, towards the interior side of the door (between  
the anchor holes and interior edge of door). DO  
NOT apply sealant between the anchor holes and the  
exterior side of the sill plate or floor.  
anchor  
hole  
Note: Failure to properly seal the sill attachment  
screws and sill plate may allow water to penetrate  
the interior of the home.  
Interior View  
D. Insert the door from the exterior of the building. Place the bottom of the door at the  
bottom of the opening, then tilt the top into position. Center the door between the sides  
to allow equal clearance for shimming. Make sure the door is plumb, level and square.  
Door frames with Nail fin: Insert one 2" galvanized  
roofing nail into the top of each jamb nailing fin.  
Exterior  
Door frames without Nail fin: Insert one screw in the  
top hole of each jamb.  
Note: When installing doors without a bottom fin, DO  
NOT slide the bottom of the door into the opening, as  
sliding will damage the sealant lines. Insert sill anchor  
screws prior to shimming.  
3D  
Interior  
E. Plumb and square the door. Insert shims at  
the jambs between the door and the sides of  
the rough opening. Place shims behind each of  
3E  
the pre-drilled installation holes. DO NOT place  
shims at the sill. DO NOT place shims at the  
head until Step 4I.  
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Page-5  
3
SETTING AND FASTENING THE DOOR (CONTINUED)  
F. fasten the door to the opening:  
Door frames with Nail fin Only: Insert one 2" galvanized  
roofing nail into every other pre-punched hole in the nailing fin.  
All frame Types:  
Transom/Sidelight: Remove the sill track and pocket covers  
by pulling on the paper ring.  
head and Jambs: At each pre-drilled installation hole, drill  
1/8" pilot holes through the outer frame wall, shims and the  
rough opening. Drive #10 x 2" corrosion resistant pan head  
screws (wood rough openings) or 1/4" x 2" masonry screws  
(masonry rough openings) into each pre-drilled hole.  
JAMB  
Sill: Place a dab of sealant in each pre-drilled hole in the sill  
prior to installing the sill screws. Place a #10 rubber washer  
on each sill screw. Drive the screw until the head contacts the  
frame, however DO NOT sink the head.  
Note: At the sill, it is imperative that sealant be applied  
under the screw heads and that it surrounds them to  
prevent water leakage. Failure to properly seal the sill  
attachment screws may allow water to penetrate the  
interior of the home.  
Sidelights and Transoms Only: Replace the pocket covers  
and sill track.  
EXTERIOR  
G. Secure the fixed panel(s) by driving in the #10 x  
1-1/2" fixed panel screws. Install the screws from  
the interior at an angle as shown. Space one screw  
16" from the top and one 16" from the bottom then  
one screw in the center.  
3G  
INTERIOR  
3H  
H. Install the panel track. Clean the pocket  
of any debris and snap the track into the  
interior panel pocket.  
I. Install the panel bumpers. Locate the slit on the  
bumper(s) and place it on the track. Press down to  
seat the bumper onto the panel track cap.  
3I  
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Page-6  
3
SETTING AND FASTENING THE DOOR (CONTINUED)  
2-PANEL (OX)  
EXTERIOR  
J. Install jamb pocket cover in pocket  
above bumper.  
Fixed  
Panel  
2-PANEL (XO)  
EXTERIOR  
POCKET  
COVER  
POCKET  
COVER  
INTERIOR  
LOCK KEEPER  
K. Install the lock keeper/strike. Position the keeper/  
Vent  
strike at the pre-drilled pilot holes. Insert a shim between  
the frame jamb and rough opening at the keeper/strike  
location. Fasten using (3) #10 x 3" screws (provided).  
Panel  
INTERIOR  
4
REINSTALL THE SLIDING PANEL  
TWO OR MORE PEOPLE WILL BE REQUIRED TO hANDLE ThE PANEL SAfELY.  
A. Insert door panel. From the interior of the building, tilt  
the top of the panel toward the door frame and insert the  
top of the door panel into the top track. Move the bottom  
of the panel toward the door frame until it is vertical.  
Gently set the panel down into the bottom track.  
4A  
Note: Make sure the top of the panel clears the anti-  
lift clip before attempting to place the panel on the  
bottom track.  
Note: A wide putty knife may be needed to raise the  
rollers above the sill when installing the panel.  
Slide panel  
4B  
Roller adjustment screw  
B. Adjust the rollers so that the slide panel runs freely  
and is parallel to the fixed interlocker. Rotate the middle  
roller screw clockwise to raise the panel or counter-  
clockwise to lower the panel. They are located at the  
bottom of the slide panel at both ends. Once plumb,  
adjust the slide panel to the proper height to attain  
even coverage of the weather strip at both the top and  
bottom as viewed from the exterior.  
Sill  
Interior View  
1
C. Install the weep hoods in the weep slots on the  
sill. Place the top of the weep hood against the sill  
then swing the bottom into the latched position.  
4C  
Note: The screen track ends do not need weep  
hoods. This is where the screen track weeps.  
2
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Page-7  
INTEGRATING THE DOOR TO THE  
WATER RESISTIVE BARRIER  
5
A. Apply the side flashing tape. Cut two pieces of flashing  
tape 4" longer than the frame height of the door. Apply  
one piece to each side over the nailing fin and onto the  
water resistive barrier. The tape should extend 2" above  
the top of the door and 2" below the bottom of the door.  
Press the tape down firmly.  
Exterior  
5A  
Exterior  
B. Apply the top flashing tape. Cut a  
piece of flashing tape long enough to  
go across the top of the door and  
extend at least 1" past the side  
flashing tape on both sides. Apply  
5C  
5B  
the tape over the top nailing fin as  
shown. Press the tape down firmly.  
Exterior  
1"  
Note: The tape should cover the  
entire nailing fin, but not extend  
onto the door frame. The top flashing tape  
must overlap the side flashing tape to prevent water  
from getting behind it.  
5D  
C. fold down the top flap of the water resistive barrier.  
D. Apply flashing tape to the diagonal cuts. Cut pieces of  
flashing tape at least 1" longer than the diagonal cuts in the  
water resistive barrier. Apply the tape, covering the entire  
diagonal cut in the water resistive barrier at both upper  
corners of the door. Press the tape down firmly.  
5E  
Note: Be sure to overlap the top corners.  
Solid wood blocking  
the entire length of  
the sill member  
E. Attach the wood blocking or aluminum sill support to the  
exterior of the opening to support the edge of the door sill.  
6
INTERIOR SEAL  
Caution: Ensure use of low pressure polyurethane window and door insulating foams  
and strictly follow the foam manufacturer’s recommendations for application. Use of  
high pressure foams or improper application of the foam may cause the door frame to  
bow and hinder operation.  
A. Apply insulating foam sealant. From the interior, insert  
the nozzle of the applicator approximately 1" deep into  
Interior  
the space between the door and the rough opening and  
apply a 1" deep bead of foam. This will allow room for  
expansion of the foam and will minimize squeeze out. If  
using foam other than Great Stuff™ Window and Door  
Insulating Foam Sealant by the Dow Chemical Company,  
allow the foam to cure completely (usually 8 to 24 hours)  
before proceeding to the next step.  
Note: It may be necessary to squeeze the end of the  
tube with pliers to be able to insert into the space  
between the door frame and the rough opening. DO  
NOT completely fill the space from the back of the fin  
6A  
to the interior face of the door.  
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Page-8  
6
INTERIOR SEAL (CONTINUED)  
B. On the interior, seal the door sill to the floor with a corner bead of sealant. Connect this  
bead of sealant to the insulating foam at both door jambs.  
C. Check the door operation by opening and closing the door.  
Note: If the door does not operate correctly, check to make sure it is still plumb, level,  
square and the sides are not bowed. If adjustments are required, remove the foam  
with a serrated knife. Adjust the shims, and reapply the insulating foam sealant.  
SEALING THE DOOR TO THE EXTERIOR  
7
WALL CLADDING  
NAIL-fIN fRAME:  
Note: When applying siding, brick veneer or other exterior finish materials, leave  
adequate space between the door frame and the material for sealant. Refer to the  
illustration that corresponds to your finish material. Not allowing adequate space or  
not using backer rod may cause the sealant to break down prematurely and allow  
water to infiltrate.  
VINYL/STEEL  
SIDING  
BRICK VENEER  
WOOD SIDING  
WITH TRIM  
Backer rod  
and  
Backer rod  
and  
Backer rod  
and  
sealant  
typical  
sealant  
typical  
sealant  
typical  
Insulating  
Foam  
Insulating  
Foam  
Insulating  
Foam  
3/8"  
3/8"  
3/8"  
1/2" Min.  
1/2" Min.  
1/2" Min.  
REPLACEMENT fRAME:  
Note: When applying siding, brick veneer or other exterior finish materials, leave  
adequate space between the door frame and the material for sealant. Refer to the  
illustration that corresponds to your finish material. Not allowing adequate space  
or not using backer rod may cause the sealant to break down prematurely and allow  
water to infiltrate.  
BRICK VENEER  
WOOD SIDING  
WITH TRIM  
Backer rod  
and  
Backer rod  
and  
sealant typical  
sealant typical  
Insulating  
Foam  
Insulating  
Foam  
3/8"  
3/8"  
3/8" Min.  
3/8" Min.  
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Page-9  
SEALING THE DOOR TO THE EXTERIOR  
WALL CLADDING (CONTINUED)  
7
NAIL-fIN fRAME AND REPLACEMENT fRAME:  
A. Insert closed cell foam backer rod into the space  
around the door approximately 1/2". This should  
provide at least a 1/2" clearance between the backer  
rod and the exterior face of the door.  
7A  
7B  
B. Apply a bead of high quality exterior grade  
sealant to the entire perimeter of the door. On  
doors where the bottom fin has been removed,  
insert sealant into the spaces between the  
bottom of the door and the sill support and  
connect it to the perimeter sealant.  
Note: Refer to the sealant manufacturer’s  
label to verify compatibility with vinyl and  
the adjoining building components and  
priming requirements.  
C. Shape, tool and clean excess sealant. When  
finished, the sealant should be the shape of an hourglass.  
Note: This method creates a more flexible sealant line capable of  
expanding and contracting.  
fLUSh fLANgE fRAME:  
D. Place a corner bead of sealant on the edge of the door flush flange on top and sides.  
DO NOT seal the sill of the door frame to the opening.  
Exterior View  
7D  
Corner bead  
of sealant  
JAMB CROSS SECTION  
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Page-10  
FLUSH FLANGE OPENING PREPARATATION  
8
Installation Instructions for Replacement of Aluminum Sliding Doors in  
Hard Coat Stucco Applications.  
These instructions are designed for typical California hard coat stucco exterior applications.  
The installation must leave the existing aluminum sliding door frame and weep system in  
place. These instructions are not to be used with any other construction method and  
rely on the integrity of the existing aluminum sliding door frame and flashing system.  
Building designs, construction methods, building materials, and site conditions unique  
to your project may require an installation method different from these instructions and  
additional care. Determining the appropriate installation method is the responsibility of  
you, your architect, or construction professional. If you have questions, please contact your  
local Pella retailer.  
A. Prepare the door opening by removing the venting  
panel and the glass from the existing fixed side of the  
aluminum door frame.  
Note: It may be necessary to cut the divider between  
the venting panel and fixed glass areas with a  
hacksaw. The existing aluminum frame is left in  
place so as not to disturb the existing exterior stucco  
flashing or drainage system.  
8A  
8B  
B. Cut the existing door sill out of the opening. Using a  
hacksaw or side grinder, cut the existing sill as close to  
the longest leg of the jamb extrusion as possible.  
8B  
Note: Be careful to avoid damage to the interior  
flooring materials. Drilling holes in the sill prior to  
cutting may make the removal of the existing sill  
easier. If existing sill has a stainless steel cap on  
the sill, removing the cap prior to cutting will make  
cutting easier.  
C. Clean old sealant and other debris from the door  
opening.  
D. Remove the door lock strike from the lock jamb of  
the existing door frame.  
8B NOTE  
E. Place a bead of sealant at each joint where the  
existing door frame jambs meet the existing door  
sill pieces. Fill any holes in the jamb and head  
with sealant.  
8F  
F. If the weep holes of the existing sill have  
been cut away, drill new weep holes in the  
8E  
existing door jambs. Be sure to drill weep holes  
in all vertical jamb legs, except the most  
interior leg.  
Note: Ensure that all new or existing weep holes  
are open before proceeding with the installation.  
G. Cut wood blocking to fill the vent and fixed  
panel cavities in the head and jamb of the existing  
door frame. The depth of the blocking should be  
the same height as the tallest leg of the existing  
jamb extrusion. Cut the head blocking to fill the  
entire length of the head in both channels. Cut the  
jamb blocking to fill both jamb channels to within  
approximately 1” of the bottom of the jamb.  
8G  
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Page-11  
FLUSH FLANGE OPENING PREPARTATION  
(CONTINUED)  
8
H. Install the wood blocking in the head existing door frame. Place a 3/16" bead of  
sealant in the door panel cavities, then insert the wood blocking into the head cavities.  
Next insert the wood blocking into the jamb panel cavities of the existing door frame.  
I. Construct a door sill pan for the door. Measure the distance between the cut ends of  
the existing door sill and add 2". Measure 1" from each end and cut through the vertical  
leg of the pan material. Bend bottom flaps of the pan material up, then bend the back  
leg around the end of the pan.  
CONSTRUCT A DOOR SILL PAN  
1“  
Fold  
Cut  
here  
up  
Fold  
in tab  
end  
REPEAT STEPS FOR OPPOSITE END  
TWO OR MORE PERSONS ARE REQUIRED fOR ThE fOLLOWINg STEPS.  
J. Remove the packaging from the door. Inspect the frame and panels for damage.  
DO NOT install damaged units.  
Note: If screens or hardware are removed from the door at this time, label them  
and store them in a protected area.  
8K  
K. Remove the panel(s). With the jamb side of the  
door down, slide each panel all the way to the right  
or left, while lifting the panel out to the bottom frame  
pocket, swing the panel out of the frame.  
2
Note: Door may have fixed panel fully installed. If  
so, remove the vent panel only.  
1
Interior View  
L. Dry fit the sill pan and the door into the opening.  
Note: If the new door frame is deeper than the existing door frame, it will be  
necessary to cut the interior flooring material back to allow the door flush flanges to  
contact the existing aluminum door frame.  
M. from the exterior, set the door into the opening. Set the sill of the door on the sill pan  
and tilt the door into position.  
N. Insert shims around the door temporarily while you verify that the door will fit into the  
opening and that the door flanges will overlap the stucco or existing aluminum door frame  
by a minimum of 3/4" on all sides.  
Note: Fix any problems with the opening before proceeding.  
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Page-12  
FLUSH FLANGE OPENING PREPARTATION  
(CONTINUED)  
8
O. Using a pencil, mark the interior and exterior  
edges of the sill pan on the sill of the rough  
opening. Remove the door and sill pan.  
Sealant Placement, arrows indicate  
sealant locations.  
8O  
8P  
P. Place a 1/4" diameter bead of sealant in the  
following locations:  
- The exterior side of the interior  
pencil mark.  
- The interior side of the exterior  
pencil mark.  
- Midwaybetweentheexteriorandin terior  
sealant beads.  
Q. Place a bead of sealant across the ends  
of the three sealant beads, connecting the  
three beads and sealing the exposed ends  
of the existing aluminum sill. Also place a  
bead of sealant on the vertical legs of the  
existing sill.  
8Q  
8Q  
R. Install the sill pan into the opening, aligning  
the interior and exterior edges with the pencil  
marks from Step O. Press down on the sill pan  
to seal it into the opening.  
S. Check all visible sealant lines for voids and  
fill any voids with sealant.  
8R  
SETTING AND FASTENING THE DOOR IN  
FLUSH FLANGE APPLICATIONS  
9
A. Place one 1/4" diameter bead of sealant in  
the following locations:  
- In the bend at the back of the sill pan.  
- 1/2" from the exterior edge of the sill pan.  
- Midway between the interior and exterior  
beads of sealant.  
Also seal the joint between the back and side  
legs of the sill pan with sealant.  
9A  
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Page-13  
SETTINg AND fASTENINg ThE DOOR IN fLUSh fLANgE  
APPLICATIONS (CONTINUED)  
9
B. Place a 1/4" diameter continuous bead of sealant on the face of the existing door  
frame jambs and head.  
C. from the exterior, set the door into the opening. Set the sill of the door onto the sill  
pan and tilt the door into position, centering it in the opening. DO NOT slide the door on  
the sill pan.  
Exterior View  
Exterior View  
9B  
9C  
D. Insert shims between the door and the sides of the opening at the top two anchor hole  
locations in the door.  
Note: Keep the exterior of the door pressed against the existing door frame to  
ensure a good sealant line.  
E. At the top pre-drilled installation hole of each  
jamb, drill a 1/8" pilot hole through the frame shims,  
wood blocking and aluminum door frame.  
1-1/4" minimum screw  
embedment required  
1/8" pilot hole  
9E  
#10 x 4" pan head  
corrosion resistant scew  
Shim  
9F  
F. Drive a #10 x 4" pan head corrosion  
resistant screw through the opening  
at the installation hole locations.  
*Note: A minimum of 1-1/4" embedment into the  
wood blocking is required. Adjust screw length  
accordingly based on the existing conditions.  
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Page-14  
SETTINg AND fASTENINg ThE DOOR IN fLUSh fLANgE  
APPLICATIONS (CONTINUED)  
9
G. Plumb and square the door. Insert shims  
between the new door frame and the existing door  
frame at the pre-drilled anchor hole locations in  
the door jambs. DO NOT ShIM ThE hEAD UNTIL  
ALL fIXED PANELS ARE INSTALLED. Move the  
door in the opening until the flanges are tight  
against the existing aluminum door frame.  
Interior View  
9G  
Note: DO NOT over shim.  
H. Drill a 1/8" pilot hole through the door frame,  
shims, blocking and aluminum frame at each pre-  
drilled installation screw hole location.  
I. Drive a #10 pan head corrosion resistant screw  
into the rough opening at the installation hole locations.  
DO NOT INSTALL fASTENERS IN hEAD UNTIL ALL fIXED PANELS  
hAVE BEEN INSTALLED.  
go to Step 4  
OPTIONAL SILL PAN fABRICATION  
AND INSTALLATION  
10  
Construct a door sill pan for the door. Measure the distance between the cut ends of the  
existing door sill and add 2". Measure 1" from each end and cut through the vertical leg of  
the pan material. Bend bottom flaps of the pan material up, then bend the back leg around  
the end of the pan.  
Dry fit the sill pan and the door into the opening.  
CONSTRUCT A DOOR SILL PAN  
1“  
Fold  
Cut  
here  
up  
Fold  
in tab  
end  
REPEAT STEPS FOR OPPOSITE END  
from the exterior, set the door into the opening.  
Set the sill of the door on the sill panel and tilt the  
door into position.  
Using a pencil, mark the interior and exterior  
edges of the sill pan on the sill of the rough  
opening. Remove the door and sill pan.  
Place a 1/4” diameter bead of sealant in the  
following locations:  
- The exterior side of the interior pencil mark.  
- The interior side of the exterior pencil mark.  
- Midway between the exterior and interior  
sealant beads.  
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Page-15  
OPTIONAL SILL PAN fABRICATION  
AND INSTALLATION (CONTINUED)  
10  
Install the sill pan into the opening, aligning the  
interior and exterior edges with the pencil marks  
from previous illustration. Press down on the sill pan  
to seal it into the opening.  
Sealant between the  
back and side legs  
of sill pan  
Leave gap at each  
end of sealant lines  
Place one 1/4” diameter bead of sealant in the  
following locations:  
- In the bend at the back of the sill pan.  
- 1/2” from the exterior edge of the sill pan.  
- Midway between the interior and exterior beads  
of sealant.  
- Leave a 2” sealant gap at teach end of the two  
exterior lines of sealant for drainage.  
Also seal the joint between the back and side legs of the sill pan with sealant.  
Return to Step 2  
CLEANINg INSTRUCTIONS  
Remove labels and clean the glass, using a soft, clean, grit-free cloth and mild soap or detergent.  
Be sure to remove all liquid by wiping dry or use a clean squeegee. The vinyl frame may be  
cleaned as described above. For stubborn dirt, a "non-abrasive" cleaner such as Bon-Ami® or Soft  
Scrub® may be used. DO NOT use solvents such as mineral spirits, toluene, xylene, naphtha or  
muriatic acid as they can dull the finish, soften the vinyl and/or cause failure of the insulated unit  
seal. Keep door tracks clear of dirt and debris. Keep weep holes open and clear of obstructions.  
IMPORTANT NOTICE  
Because all construction must anticipate some water infiltration, it is important that the wall system  
be designed and constructed to properly manage moisture. Pella Corporation is not responsible  
for claims or damages caused by anticipated and unanticipated water infiltration; deficiencies in  
building design, construction and maintenance; failure to install Pella® products in accordance  
with Pella installation instructions; or the use of Pella products in wall systems which do not allow  
for proper management of moisture within the wall systems. The determination of the suitability of  
all building components, including the use of Pella products, as well as the design and installation  
of flashing and sealing systems are the responsibility of the Buyer or User, the architect,  
contractor, installer, or other construction professional and are not the responsibility of Pella.  
Pella products should not be used in barrier wall systems which do not allow for proper  
management of moisture within the wall systems, such as barrier Exterior Insulation and Finish  
Systems, (EIFS) (also known as synthetic stucco) or other non-water managed systems. Except  
in the states of California, New Mexico, Arizona, Nevada, Utah, and Colorado, Pella makes no  
warranty of any kind and assumes no responsibility for Pella windows and doors installed  
in barrier wall systems. In the states listed above, the installation of Pella products in barrier  
wall or similar systems must be in accordance with Pella installation instructions.  
Product modifications that are not approved by Pella Corporation will void the Limited Warranty.  
V983492  
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Page-16  

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