pDKS 120
SCROLL SAW
Operation and Safety Notes
6
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a
C
e
b
13
10b
10c 10a
10
12
D
45°
1
F
45°
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Before reading, unfold both pages containing illustrations and familiarise yourself with all functions of the
device.
GB/IE/CY
Operation and Safety Notes
Page
5
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Table of contents
Introduction
Intended purpose..........................................................................................................Page
Features and equipment ...............................................................................................Page
Included items ...............................................................................................................Page
Technical data...............................................................................................................Page
6
6
6
7
Safety advice
Working safely..............................................................................................................Page
Safety advice relating specifically to scroll saws........................................................Page
Advice on use................................................................................................................Page
7
8
9
Assembly
Attaching the blade guard (see Fig. A).......................................................................Page
9
Attaching the feet (see Fig. B) ......................................................................................Page 10
Attaching the dust blow tube (see Fig. C) ...................................................................Page 10
Bringing into use
Setting the stroke rate ...................................................................................................Page 10
Tilting the saw table (see Figs. D, E)............................................................................Page 10
Inserting/removing the saw blade..............................................................................Page 10
Maintenance and cleaning
Maintenance.................................................................................................................Page 11
Cleaning........................................................................................................................Page 11
Service.........................................................................................................................Page 11
Warranty...................................................................................................................Page 11
Disposal......................................................................................................................Page 12
Conformity Declaration/Manufacturer..........................................Page 12
GB/IE/CY
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Introduction
The following pictograms are used in these operating instructions/on the device:
Keep children away from electrical
Read instruction manual!
power tools!
Caution–electric shock!
Volt (AC)
V
Danger to life!
~
Watts (effective power)
No-load stroke rate
For indoor use only!
W
Risk of loss of life by electric shock from
damaged mains lead or mains plug!
n0
Wear hearing protection, dust
protection mask, protective glasses
and protective gloves.
Observe caution and safety notes!
Risk of explosion!
Dispose packaging and appliance in
an environmentally-friendly way!
Q
Scroll saw PDKS 120
Features and equipment
1
2
3
Dust blow tube
Stroke rate controller
OFF button
Q
Introduction
4
Before you use it for the first time, it is es-
ON button
5
6
sential that you make yourself fully familiar
with the functions of the appliance and
Angle setting screw
Saw table
6a
7
8
find out how to correctly handle electrically powered
tools. To do this, read the following operating in-
structions carefully. Retain these instructions for
future reference. Additionally, pass them on to who-
ever might acquire the appliance at a future date.
Angle scale
Saw blade
Top saw blade mounting
Blade guard
Knurled nut
Plain washer
Guide plate
Screw
Attachment arm
3x Threaded feet with nut,
washer and retaining ring
Clamping lever
Bottom blade mounting
9
10
10a
10b
10c
11
12
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Intended purpose
The scroll saw is intended for the intricate cutting of
wood and plastic in a DIY environment (see Fig. F).
Any other uses, and modifications to the appliance,
are deemed to be improper usage and may result
in serious physical injury. The manufacturer accepts
no responsibility for damage(s) resulting from
improper usage.
13
14
Q
Included items
1x Scroll saw PDKS 120
1x Blade guard
2x Knurled nuts
2x Plain washers
6
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Introduction/Safety advice
2x Guide plates
2x Screws
J
Do not use electrical power tools in
moist or wet surroundings.
10x Saw blades
1x Dust blow tube
3x Threaded feet with nut, washer
and retaining ring
J
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Ensure that your working area is well lit.
Do not use electrical power tools in
areas where there is risk of fire or
explosion.
1x Allen key
1x Operating instructions
3.
Protect yourself from electric
shock.
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Technical data
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Avoid touching earthed objects such as pipes,
heating radiators, ovens or refrigerators with
parts of your body.
Nominal voltage:
Rated power:
230V 50Hz
120W
~
4. Keep other people at a safe distance.
Short-term operation time: 20min (S2)
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Do not allow other people, in partic-
ular children, to touch the electrical
power tool or the mains lead.
Stroke rate (no load):
Max. cut depth 90°:
Max. cut depth 45°:
n0 400-1600min-1
50mm
22mm
Keep them away from your working area.
5. Store currently unused electrical
power tools in a safe place.
Noise data:
A-weighted sound levels.
Sound pressure level:
Sound level:
J
When not being used electrical power tools
should be stored in dry conditions in a high
or enclosed place, out of reach of children.
6. Do not overload your electrical
power tool.
67,2dB(A)
80,2dB(A)
Uncertainty K = 3dB
Values determined in accordance with EN 61029.
J
By keeping within the specified working range
of the tool you will work more safely and
achieve a better result.
7. Use the right electrical power tool for
the task.
Safety advice
J
Do not use low-output devices for heavy tasks.
Do not use an electrical power tool for purposes
for which it was not intended. For example, do
not use a hand operated circular saw for trim-
ming tree branches or cutting logs.
J
ATTENTION! In order to protect yourself from
electric shock, injury or fire when using electrical
power tools, please observe the following basic
safety precautions. Read all these requirements
before you use the electrical power tool, and
keep the safety advice in a safe place.
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8. Wear suitable clothing.
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Do not wear loose-fitting clothing or jewellery.
They could become caught on moving parts.
We recommend that you wear anti-slip foot-
wear when working outdoors.
If you have long hair, wear a hair net.
Use personal protective
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Working safely
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9.
1. Keep your working area clean
and tidy.
equipment.
J
A disorderly working area can lead to accidents.
2. Be aware of the effects of the
environment.
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Wear protective glasses.
Wear a dust mask if your work generates dust.
10. Attach the vacuum dust extraction
J
Do not leave electrical power tools out in the rain
.
device.
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Safety advice
J
Where there are connection points provided
J
When working outside, always use an approved
and appropriately labelled extension lead.
for vacuum dust extraction please use them,
and ensure they are working properly.
Do not use the mains lead for
purposes for which it was
19. Remain alert.
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11.
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Watch what you are doing. Proceed with cau-
tion. Do not use electrical power tools if you
cannot concentrate.
not intended.
Do not use the mains lead to pull the plug out
of the mains socket. Protect the mains lead
from heat, oil and sharp edges.
20. Check the electrical power tool
for damage.
J
Before the electrical power tool is used, care-
fully check the safety equipment and any
slightly damaged parts to see that they are still
working properly.
12. Secure the workpiece.
J
Use clamps or a vice to grip the workpiece
firmly. This is much safer than holding it with
your hand.
J
Check that all moving parts on the tool are
working properly, can move freely and are not
damaged. All parts must be correctly attached
and fulfil all the requirements necessary to allow
the electrical power tool to operate properly.
Damaged safety equipment and components
must be properly repaired or replaced at a com-
petent electrical equipment repair centre unless
otherwise indicated in the operating instructions.
Damaged switches must be replaced at a
Customer Service Centre.
13. Avoid placing your body in an
unnatural position.
Keep proper footing and balance at all times.
J
14. Look after your tools carefully.
J
Keep cutting tools sharp and clean. This way
you will work more safely and achieve better
results.
Follow the advice on tool lubrication and
consumables replacement.
Check the condition of the mains lead on your
electrical power tool regularly and have any
damage repaired by a competent specialist.
Check the condition of extension leads regu-
larly and replace them if they are damaged.
Keep handles and hand grips clean, dry and
free of oil and grease.
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J
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Never use an electrical power tool that cannot
be switched on and off properly.
J
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21. ATTENTION!
The use of inserted tools and accessories other
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than those recommended by the manufacturer
could lead to you being injured.
15. Pull the mains plug out of the
22. Have your electrical power tool
repaired at an electrical equipment
repair specialist.
mains socket.
J
Do this if the electrical power tool is not being
used, before carrying out maintenance tasks
on the electrical power tool and whenever
you are changing inserted tools, e.g. saw
blades, drills or router bits.
J
This electrical power tool complies with the
relevant safety regulations. Repairs may only
be carried out by a specialist electrical repair
centre using original spare parts, otherwise in-
jury could occur to the user.
16. Make sure that no spanners, keys
etc. are left attached.
J
Check before switching on that all spanners,
keys and setting tools have been removed.
Safety advice relating
specifically to scroll saws
17. Avoid unintentionally starting
up the device.
J
Check that the switch is set to OFF on the de-
vice when the mains plug is inserted into the
mains socket.
J
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Ensure that the scroll saw stands on a level,
horizontal surface.
Do not touch the mains lead if it becomes dam-
aged or cut through while you are using the
device. Pull the plug out of the mains socket im-
mediately and have the device repaired by a
18. Using an extension lead for
working outdoors.
8
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Safety advice/Assembly
suitably qualified person or at the Customer
Service Centre.
J
Hold the workpiece firmly on the table with
both hands and push it slowly towards the saw
blade. Otherwise the saw blade may twist or
break.
Avoid making any sharp changes in direction
during sawing to prevent the saw blade from
twisting or tearing.
Before starting the saw cut, drill a hole at a
corner or internal cut-out in the workpiece and
start sawing from the hole.
Use the correct saw blade. The choice of saw
blade depends on the thickness and type of
material and the intended cut.
J
J
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Always work with the mains lead leading
away from the rear of the device.
If a dangerous situation arises, pull the mains
plug immediately out of the mains socket.
Always switch on the electrical power tool before
moving the workpiece against it. Otherwise
there is the risk of kickback.
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Do not cut moist materials or damp surfaces,
7
Use only undamaged, defect-free saw blades
.
7
Distorted or blunt saw blades
cause a kickback.
can break or
7
J
J
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Ensure that the teeth on the saw blade
point
Select a saw blade with fine teeth to saw thin,
hard materials.
Use a narrow saw blade to saw small radius
cuts.
downwards before you mount it in the device.
DANGER OF INJURY! Keep your hands
away from the area of the saw blade.
Before sawing, check the workpiece for foreign
bodies such as nails etc. and remove them. In-
jury and/or damage to property may result from
the saw blade striking nails etc. embedded in
the workpiece.
Always keep the device clean, dry and free
from oil or grease.
Switch off the device before you remove any
wood residue from around the saw blade.
Otherwise you could become injured.
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Assembly
WARNING!
DANGER OF INJURY!
J
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Pull the mains plug out of the socket before you
carry out any task on the device,
9
Attaching the blade guard
(see Fig. A)
WARNING!
HAZARDOUS DUSTS/
VAPOURS! Any noxious dusts or vapours
generated from sawing represent a risk to the
health of the person operating the device and
to anyone near the work area.
Do not saw materials containing substances
harmful to health.
Do not use the tool on materials containing
asbestos. Asbestos is a known carcinogen.
Make sure you have adequate ventilation.
Wear protective glasses, hearing
10c
from the inside through the
j
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Push the screw
9
slot in the blade guard
.
9
From the outside of the blade guard , place
10b
10c
J
J
the guide plate
on to the screw
.
10b
The bent-up side of the guide plate
9
engages
around the blade guard
Attach the blade guard between the two at-
11 10c
and insert the two screws
.
9
j
J
J
tachment arms
through the openings provided for them in the
11
protection, dust protection masks
attachment arms
.
and protective gloves.
j
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j
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Ensure that the upwardly curved end of the
9
blade guard
is at the top.
10a
Put the plain washers
of the attachment arms
Screw the knurled nuts
10c
on from the outside
Q
11
10
Advice on use
.
on to the two screw
J
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Push the workpiece slowly and with minimum
pressure on to the saw blade.
Reduce the rate of advance when you are
cutting thicker material.
ends
.
9
Slide the blade guard
into the desired posi-
tion and fix it in that position by tightening the
10
knurled nuts
.
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9
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Assembly/Bringing into use
Q
12
Attaching the feet (see Fig. B) NOTE: Be aware that too high a stroke rate leads
to the saw blade heating up, an increase in wear
12
of the saw blade and burn marks on the material.
j
j
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Attach the feet
from below through the
mounting holes in the device‘s base plate.
Place the plain washers and then the nuts on to
the screw threads.
j
Select a saw speed suitable for the material
being sawn.
Tighten the nuts using a size 10 open spanner.
Maximum Medium
Minimum
speed
speed
speed
Thick woo- Straight
den board cut
Normal
fretsaw
work
-
Q
1
Attaching the dust blow tube
(see Fig. C)
Thin woo- Straight
Normal
Intricate
1
j
Screw the dust blow tube
opening provided for it.
clockwise into the
den or
plastic
board
and curved and intrica- fretsaw
cuts
te fretsaw work
work
Q
Bringing into use
Q
6
Take note of the mains voltage. The mains voltage
at the mains socket must match that shown on the
rating plate on the device. Devices marked with
230V can also be operated at 220V.
CAUTION! Make sure that the device is
switched off before you connect it to the mains supply.
Tilting the saw table
(see Figs. D, E)
5
j
j
Unscrew the angle setting screw
6
until the desired is
.
Tilt the saw table
reached.
J
Always switch on the electrical power tool before
moving the workpiece against it. Otherwise
there is the risk of kickback.
NOTE: The angle can be read off the angle
6a
scale
.
5
j
Retighten the angle setting screw
.
Setting up the device:
Q
j
Grab the device at the position labelled “Bitte
hier anheben - Please lift here” to position the
device.
Inserting/removing the
7
saw blade
WARNING!
DANGER OF INJURY!
Switching on the device:
Pull the mains plug out of the socket before you
carry out any task on the device,
4
.
j
Press the green ON button
.
7
Switching off the device:
Inserting the saw blade
:
3
13
j
Press the red OFF button
j
Lift up the clamping lever
.
7
j
Insert the saw blade
through the opening in
6
the saw table
.
Q
7
Setting the stroke rate
Ensure that the teeth of the saw blade
point
forwards and downwards.
7
in the bottom
2
j
j
Turn the stroke rate controller
increase the stroke rate.
Turn the stroke rate controller
to decrease the stroke rate.
clockwise to
anticlockwise
j
j
Suspend the saw blade
14
blade mount
Then hook the top pin of the saw blade
the recess provided for this purpose in the top
.
2
7
in
8
saw blade mount
.
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Bringing into use/Maintenance and cleaning/Service/Warranty
13
WARNING!
If the plug or lead
j
j
j
Lower the clamping lever
to tension the saw
J
7
blade
.
needs to be replaced, always have
the replacement carried out by the
manufacturer or its service centre. This
will ensure that your device remains safe to use.
13
Turn the clamping lever
horizontally clock-
horizontally anti-
wise to increase the tension.
13
Turn the clamping lever
clockwise to reduce the tension.
NOTE: Sawing with too little tension in the
Q
7
saw blade
can lead to inaccurate results.
Warranty
7
Removing the saw blade
:
This appliance is guaranteed for 3 years
from the date of purchase. It has been care-
fully produced and meti-culously checked
before delivery. Please keep your receipt
as proof of purchase. Contact your service
centre by telephone in case of questions
pertaining to the warranty. Your goods can
be transmitted free of cost only in this man-
ner. This warranty applies only to the initial
purchaser and is non-transferable.
13
j
j
j
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Lift up the clamping lever
.
8
Press the top saw blade mount
7
downward.
Lift the saw blade
slightly.
Unhook the saw blade out of the bottom saw
14
blade mount
by moving it forward.
Q
Q
Maintenance and cleaning
Maintenance
The warranty covers only material or manufactur-
ing faults, not normal wear or damage to fragile
WARNING!
DANGER OF INJURY!
Pull the mains plug out of the socket before you parts such as switches or rechargeable batteries.
carry out any task on the device,
The appliance is intended solely for private, not
commercial, use.
The device requires almost no maintenance.
If this product has been subjected to improper or in-
appropriate handling, abuse, or interventions not
carried out by one of our authorised sales and
service outlets, the warranty will be considered void.
Q
Cleaning
j
j
Clean the device frequently; for best results, do This warranty does not affect your statutory rights.
this immediately after you have finished using it.
Do not allow any liquids to enter the device.
Use a dry cloth to clean the device.
Keep the ventilation slots free of dust and dirt.
Do not under any circumstances use petrol or
strong solvents.
GB
j
j
DES Ltd
Units 14-15
j
Store the device in a dry room.
Bilston Industrial Estate
Oxford Street
Bilston (Great Britain)
WV14 7EG
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Service
Tel.:
Fax:
0870/787-6177
0870/787-6168
WARNING!
J
Have your device
repaired at the service centre or by
qualified specialist personnel using
original manufacturer parts only. This
will ensure that your device remains safe to use.
e-mail: [email protected]
GB/IE/CY 11
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Warranty/Disposal/Conformity Declaration/Manufacturer
Q
IE
Conformity Declaration/
Manufacturer
Kompernaß Service Ireland
Tel.:
1850 930 412 (0,082 €/Min.)
We, Kompernaß GmbH, Burgstr. 21,
* Standard call rates apply.
Mobile operators may vary.
e-mail: [email protected]
D-44867 Bochum, Germany, hereby declare that
this product complies with the requirements of the
following EU directives:
Machinery Directive
(98/37/EC)
Q
Disposal
The packaging is wholly composed of
environmentally-friendly materials that
can be disposed of at a local recycling
centre.
EC Low Voltage Directive
(2006/95/EC)
Electromagnetic compatibility
(2004/108/EC)
Do not dispose of electrical
power tools with the household
rubbish!
Type/Appliance Designation:
Scroll saw PDKS 120
In accordance with European Directive
2002/96/EC (covering waste electrical and elec- Bochum, 31.07.2009
tronic equipment) and its transposition into national
legislation, worn out electrical power tools must be
collected separately and taken for environmentally
compatible recycling.
Hans Kompernaß
Contact your local refuse disposal authority for
more details of how to dispose of your worn out
electrical devices.
- Managing Director-
We reserve the right to make technical modifications
in the course of further development.
12 GB/IE/CY
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IAN 33383
KompernaSS GmbH
Burgstraße 21
D-44867 Bochum
© by orFGen marketing
Last Information Update: 07/2009
Ident.-No.: PDKS 1200072009-6
6
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