p/n YPM08127
Automation
OPS1200
User’s Manual
Effective: October 7, 2002
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CHANGE NOTICE
OPS1200 User’s Manual Version Change:
From: Version 1.00, Dated 6/01/2001
To: Version 1.01, Dated 12/16/2001
1. Miscellaneous
Combined Firmware Addendum and Hardware
Manual.
Added Contrast command.
Added Technical Specification.
Added display and keyboard figures.
OPS1200 User’s Manual Version Change:
Release: Version 1.00, Dated 6/01/2001
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TABLE OF CONTENTS
INTRODUCTION........................................................................................................... 1
CHAPTER 1.................................................................................................................... 3
OPS1200 DISPLAY AND KEYBOARD....................................................................... 3
DISPLAY............................................................................................................ 4
KEYBOARD....................................................................................................... 7
KEY CODES....................................................................................................... 9
CHAPTER 2.................................................................................................................... 11
OPS1200 FIRMWARE COMMAND SET..................................................................... 11
OPEN .................................................................................................................. 12
CLS...................................................................................................................... 13
CONTRAST........................................................................................................ 14
TIMEOUT........................................................................................................... 15
HPOS................................................................................................................... 16
VPOS................................................................................................................... 17
ON MENU GOSUB............................................................................................ 18
ON MENU GOTO .............................................................................................. 19
CHAPTER 3.................................................................................................................... 21
OPS1200 HARDWARE INTERCONNECION ............................................................. 21
OPS1200 INTERCONNECT WIRING .............................................................. 22
Encoder Inputs (P1)...................................................................................... 23
Analog Inputs/Outputs (P2) ......................................................................... 24
Digital Inputs / Outputs (P3)........................................................................ 25
Communications (P5) .................................................................................. 26
I/O Power Input(I/O PWR INPUT).............................................................. 27
Power Input(POWER INPUT)..................................................................... 28
ACRIO Auxiliary Digital Inputs / Outputs (XP3 / XP4) ............................. 29
CHAPTER 4.................................................................................................................... 31
OPS1200 TECHNICAL SPECIFICATION.................................................................... 31
OPS1200 Technical Specification....................................................................... 32
CHAPTER 5.................................................................................................................... 33
OPS1200 MECHANICAL DRAWINGS........................................................................ 33
OPS1200 Mounting Information......................................................................... 34
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TABLES
Table 3.1 OPS1200 Encoder Input Connector................................................................. 23
Table 3.2 OPS1200 Analog I/O Connector...................................................................... 24
Table 3.3 OPS1200 Digital I/O Connector ...................................................................... 25
Table 3.4 OPS1200 Communications Connector ............................................................ 26
Table 3.5 OPS1200 Isolated Power Connector................................................................ 27
Table 3.6 OPS1200 Standalone Power Connector........................................................... 28
Table 3.7 OPS1200 Auxiliary Digital Output Connector ................................................ 29
Table 3.8 OPS1200 Auxiliary Digital Input Connector................................................... 30
FIGURES
Figure 1.1 OPS1200 LCD Screen Worksheet.................................................................... 5
Figure 1.2 OPS1200 Displayable Character Set on the LCD Screen................................. 6
Figure 1.3 OPS1200 KEYBOARD.................................................................................... 8
Figure 1.4 OPS1200 Keyboard Key Codes........................................................................ 9
Figure 3.1 OPS1200 Interconnect Location Outline ........................................................ 22
Figure 5.1 OPS1200 Mounting Diagram ......................................................................... 34
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INTRODUCTION
This document provides firmware command and hardware connection information for the
Acroloop OPS1200 complete motion box.
Introduction
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CHAPTER 1
OPS1200 DISPLAY AND KEYBOARD
Chapter 1, OPS1200 Display and Keyboard
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DISPLAY
The display on the OPS1200 is an LCD display arranged in a 4 line by 40 digit format. The
lines are numbered 0, 1, 2, and 3 from top to bottom. The columns are numbered 0, 1, 2, …
39 from left to right. There are two commands available to control the cursor position.
“VPOS” controls the vertical positioning and “HPOS” controls the horizontal positioning.
these commands are described in detail in Chapter 2 of this manual. To send display
characters to the LCD screen, the “PRINT” command is used.
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DISPLAY
Figure 1.1 OPS1200 LCD Screen Worksheet
Chapter 1, OPS1200 Display and Keyboard
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DISPLAY
Figure 1.2 OPS1200 Displayable Character Set on the LCD Screen
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KEYBOARD
The membrane keyboard is arranged in an easy to use manner with separate numbers keys,
directional jog keys, 9 soft keys for menu selection and various other keys. A total of 40 keys
are available. All of the keys have tactile feel. The keyboard input is bully buffered and all
of the keys can be sensed by using the “INKEY$” command or the “INPUT” command.
These commands are explained in the Acroloop User’s Guide Part 1. Both the key press and
the key release codes are returned as separate codes.
Chapter 1, OPS1200 Display and Keyboard
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KEYBOARD
Figure 1.3 OPS1200 KEYBOARD
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KEY CODES
The key codes are given in Table 1.1. There is a separate code for the key when it is pushed
versus when it is released.
NOTE: The key release codes are identical to the key pressed codes
except that the most significant bit in the code is a “1”. Therefore,
the following formula holds true:
Code for Key Release = Code for Key Press + 0x80 (hex)
Figure 1.4 OPS1200 Keyboard Key Codes
Chapter 1, OPS1200 Display and Keyboard
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CHAPTER 2
OPS1200 FIRMWARE COMMAND SET
This document provides additional command information for the Acroloop OPS1200 Display
and Keyboard not currently included in the Acroloop Motion Controller User’s Guide Part I.
Refer to the Acroloop Motion Controller User’s Guide Part I for a complete listing of
commands available for use with the ACR1200 Motion Control Board. The following
commands are available in the User’s Guide and may be useful when programming with the
OPS1200 interface:
CLOSE
INPUT
PRINT
Close a device.
Receive data from a device.
Send data to a device.
Chapter 2, OPS1200 Firmware Command Set
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OPEN
Open a device
Format:
Group:
OPEN "device string" AS #device
Character I/O
See also:
PRINT, INPUT, CLOSE
This command opens a device. The valid range for "device" is 0 to 3. Each program
has it's own device #0 which is used as its default device. Devices #1 through #3 are
board-wide system resources that can be opened and used from within any program or
from any system or program prompt.
The "device string" describes the device that is to be opened. Serial device strings
contain information required to set up communications. Valid device strings are:
"FIFO:"
"COM1:baudrate,parity,databits,stopbits"
"COM2:baudrate,parity,databits,stopbits"
"OPS:" (Valid only when using an OPS1200 Display and
Keyboard)
baudrate
= 300,600,1200,2400,9600,19200,38400
parity = N,E,O
databits
stopbits
= 5,6,7,8
= 1,2
When a device is opened, the operating system attached to that device enters an idle
state, allowing incoming characters to be used by a program instead of being
interpreted as commands. When the device is closed, the device will enter its auto-
detect mode as if it were starting from power-up.
Usage example:
10 OPEN "COM1:9600,N,8,1" AS #1
20 PRINT #1, "Hello world!"
30 CLOSE #1
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CLS (OPS1200 Display and Keyboard Only)
Clear the LCD screen
Format:
Group:
Units:
CLS
Character I/O
none
See also:
OPEN
This command will clear the LCD screen of the OPS-1200. Before this command is
attempted, the OPS: device MUST have been opened using the “OPEN” command.
The cursor is moved to location 0,0, which is the top left-hand corner of the display.
Usage example:
CLS
Chapter 2, OPS1200 Firmware Command Set
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CONTRAST
(OPS1200 Display and Keyboard Only)
Sets up the display viewing contrast
Format:
CONTRAST +{value}
CONTRAST – (value)
Character I/O
Group:
Units:
none
See also:
CLS
This command modifies the display viewing contrast. The value increases (+) or
decreases (-) the contrast level by increments of 1. The contrast value set is stored in
non-volatile memory on the OPS1200 module.
The following example increments the contrast value by 3:
Usage example:
CONTRAST +3
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TIMEOUT (OPS1200 Display and Keyboard Only)
Sets up the character input timeout value
Format:
Group:
Units:
TIMEOUT #device,{value}
Character I/O
none
See also:
INPUT, OPEN
This command sets up a timeout value to be used by the “INPUT” and “ON MENU”
commands, in case no character is input within a specified period of time. The value
is in 0.1-second increments. This command also flushes the input buffer of the device
selected. The INPUT statement returns an error code of 34 if the timeout has expired.
The INPUT statement also zeroes out the TIMEOUT value after using regardless if a
timeout has occurred or not.
Therefore, if a timeout is needed on successive occasions, the TIMEOUT command
must be used to set the timeout before the INPUT command.
The following example sets the input timeout value to 1 second for device #1:
Usage example:
TIMEOUT #1,10
Chapter 2, OPS1200 Firmware Command Set
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HPOS
(OPS1200 Display and Keyboard Only)
Move the horizontal cursor position
Format:
Group:
Units:
HPOS {value}
Character I/O
none
See also:
VPOS, OPEN
This command moves the horizontal position of the cursor on the LCD screen after
evaluating the expression. The value is a number from 0 to 39, in increments of 1. A
“0” will place the cursor at the extreme LEFT of the 40 character screen.
Note that this command will only work if the OPS: device has been opened using the
“OPEN” command.
The following example sets the cursor position to character space 2 from the left:
Usage example:
HPOS 1
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VPOS
(OPS1200 Display and Keyboard Only)
Move the vertical cursor position
Format:
Group:
Units:
VPOS {value}
Character I/O
none
See also:
HPOS, OPEN
This command allows moving the cursor on the LCD screen in the vertical direction.
The value is a number from 0 to 3. The lines on the LCD screen are numbered from
top to bottom as 0, 1, 2, and 3.
Note that this command will only work if the OPS: device has been opened using the
“OPEN” command.
The following example sets the cursor position to the third LCD screen line:
Usage example:
VPOS 2
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ON MENU GOSUB
(OPS1200 Display and Keyboard Only)
Sets up the keypad for subroutines
Format:
Group:
Units:
ON MENU GOSUB {list of 9 line numbers separated by commas}
Character I/O
none
See also:
ON MENU GOTO
This command will automatically wait for the operator to press the function (F1 thru
F9) or ABORT keys on the OPS1200 front panel. Then, depending on the key
depressed, a GOSUB will be done to the corresponding line number specified in the
list of line numbers. If the ABORT key or any other key except F1 thru F9 is
depressed, the control will transfer to the NEXT line in the program. Even if the user
is only trying to sense 2 or 3 keys, he or she must specify the entire list of 9 line
numbers.
This command will only work if the OPS: device has been opened using the OPEN
command.
The following example shows a program using the ON MENU GOSUB command
and setup.
Usage example:
10 ON MENU GOSUB (100,200,300,400,500,600,700,800,900)
20 ? ”FINISHED”
30 END
100 ? “100 OK”
110 RETURN
200 ? “200 OK”
210 RETURN
300 ? “300 OK”
310 RETURN
400 ? “400 OK”
410 RETURN
500 ? “500 OK”
510 RETURN
600 ? “600 OK”
610 RETURN
700 ? “700 OK”
710 RETURN
800 ? “800 OK”
810 RETURN
900 ? “900 OK”
910 RETURN
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ON MENU GOTO
(OPS1200 Display and Keyboard Only)
Sets up the keypad for GOTO statement
Format:
Group:
Units:
ON MENU GOTO {list of 9 line numbers separated by commas}
Character I/O
none
See also:
ON MENU GOSUB
This command will automatically wait for the operator to press the function (F1 thru
F9) or ABORT keys on the OPS1200 front panel. Then, depending on the key
depressed, a GOTO will be done to the corresponding line number specified in the list
of line numbers. If the ABORT key or any other key except F1 thru F9 is depressed,
the control will transfer to the NEXT line in the program. Even if the user is only
trying to sense 2 or 3 keys, he or she must specify the entire list of 9 line numbers.
This command will only work if the OPS: device has been opened using the OPEN
command.
The following example shows a program using the ON MENU GOTO command and
setup.
Usage example:
10 ON MENU GOTO (100,200,300,400,500,600,700,800,900)
20 ? “ABORT”
30 END
70 ? ”FINISHED”
80 GOTO 70
100 ? “100 OK”
110 GOTO 70
200 ? “200 OK”
210 GOTO 70
300 ? “300 OK”
310 GOTO 70
400 ? “400 OK”
410 GOTO 70
500 ? “500 OK”
510 GOTO 70
600 ? “600 OK”
610 GOTO 70
700 ? “700 OK”
710 GOTO 70
800 ? “800 OK”
810 GOTO 70
900 ? “900 OK”
910 GOTO 70
Chapter 2, OPS1200 Firmware Command Set
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CHAPTER 3
OPS1200 HARDWARE INTERCONNECTION
This section contains wiring diagram information for the Acroloop OPS1200 complete
motion box.
Refer to the ACR1200 Hardware Manual for details on board connection, jumper selection,
and technical data.
Chapter 3, OPS1200 Hardware Interconnection
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OPS1200 INTERCONNECT WIRING)
Figure 3.1 OPS1200 Interconnect Location Outline
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OPS1200 INTERCONNECT WIRING
Encoder Inputs (P1)
There is one 25 pin D-sub provided on the OPS1200 for encoder feedback. The 25 pin D-sub
connector provides up to three (3) axes of encoder feedback. Refer to Figure 1 for connector
location.
Note: P1 is a 25-pin female D-sub.
P1
Usage
Pin
Usage
Pin
CHA0
CHB0
MRK0
VCC
CHA1
CHB1
MRK1
VCC
CHA2
CHB2
MRK2
VCC
1
2
3
7
5
6
7
8
9
10
11
12
13
CHA0’
CHB0’
MRK0’
GND
CHA1’
CHB1’
MRK1’
GND
CHA2’
CHB2’
MRK2’
GND
14
15
16
17
18
19
20
21
22
23
24
25
N/C
Table 3.1 OPS1200 Encoder Input Connector
Chapter 3, OPS1200 Hardware Interconnection
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OPS1200 INTERCONNECT WIRING
Analog Inputs/Outputs (P2)
The analog input/output connections are made through a 25-pin D-style connector on the
OPS1200 motion control box. Refer to Figure 1 for connector location.
Note: P2 is a 25-pin D-Sub female connector.
P2
Definition
ASIG-0
STEP-0
LCUR-0
ASIG-1
STEP-1
LCUR-1
AIN-0
AIN-2
AIN-4
AIN-6
WD-COM
WD-COM
AGND
Pin Pin
Definition
AGND-0
DIR-0
SVCC
AGND-1
DIR-1
Module
1
2
14
15
16
17
18
19
20
21
22
23
24
25
None
3
4
5
6
7
8
9
10
11
12
13
SVCC
AIN-1
AIN-3
AIN-5
AIN-7
WD-NO
WD-NC
ADC Module
P6
None
ADC Module
Table 3.2 OPS1200 Analog I/O Connector
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OPS1200 INTERCONNECT WIRING
Digital Inputs / Outputs (P3)
There is one 37 pin D-sub provided on the OPS1200 for digital I/O interface. The 37 pin
D-sub is used for both the 16 Digital Inputs and 16 Digital Outputs. Refer to Figure 1 for
connector location.
Note: P3 is a 37-pin female D-sub.
P3
Usage
Pin
Usage
Pin
INP-00
INP-02
INP-04
INP-06
INP-08
INP-10
INP-12
INP-14
N/C
OUT-33
OUT-35
OUT-37
OUT-39
OUT-41
OUT-43
OUT-45
OUT-47
N/C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
INP-01
INP-03
INP-05
INP-07
INP-09
INP-11
INP-13
INP-15
OUT-32
OUT-34
OUT-36
OUT-38
OUT-40
OUT-42
OUT-44
OUT-46
N/C
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
N/C
N/C
Table 3.3 OPS1200 Digital I/O Connector
Chapter 3, OPS1200 Hardware Interconnection
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OPS1200 INTERCONNECT WIRING
Communications (P5)
There is one 37 pin header provided on the OPS1200 communications board for the 2 serial
and 1 parallel communications ports. The two serial ports, COM1 and COM2, can be
individually configured as RS-232 or RS-422 interfaces. Configuration of the COM ports is
software selectable by the user. Refer to the ACR1200 Hardware Manual for details.
The following diagram shows the connections for the 3 communications ports. Refer to
Figure 1 for connector location.
Note: P5 is a 37-pin female D-sub.
P5
Usage
Pin
Usage
Pin
RXD1
GND
TXD1A
RXD1A
RXD2
GND
TXD2A
RXD2A
STB
ERR
SLIN
PD0
PD2
PD4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
TXD1
MUX1
TXD1B
RXD1B
TXD2
MUX2
TXD2B
RXD2B
AFD
INIT
GND
PD1
PD3
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
PD5
PD7
BUSY
SLCT
N/C
PD6
ACK
PE
N/C
N/C
Table 3.4 OPS1200 Communications Connector
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OPS1200 INTERCONNECT WIRING
I/O Power Input(I/O PWR INPUT)
I/O PWR INPUT is the connection for the user supplied voltage for the Digital Inputs and
Digital Outputs and should be wired to VEXT as shown in the table below. Refer to the
ACR1200 Hardware Manual for fuse location and details.
Refer to Figure 1 for connector location.
Isolated voltage (VEXT) refers to +24VDC.
ꢀ WARNING
Wiring VEXT with the incorrect voltage will permanently
damage the Digital I/O circuitry. The isolated voltage (VEXT)
is +24VDC.
Note: I/O PWR INPUT is a 4-pin male circular plug.
I/O PWR INPUT
Isolated Power Connector
Usage
Description
Pin
N/C
+24VDC EXT
GND EXT
N/C
No Connection
+24VDC Isolated Voltage (VEXT)
Isolated Common (GEXT)
No Connection
1
2
3
4
Table 3.5 OPS1200 Isolated Power Connector
Chapter 3, OPS1200 Hardware Interconnection
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OPS1200 INTERCONNECT WIRING
Power Input (POWER INPUT)
POWER INPUT is the connection for the standalone power supply to the OPS1200. Refer to
the ACR1200 Hardware Manual for fuse location and details.
Refer to Figure 1 for connector location.
Note: POWER INPUT is a 4-pin male circular plug.
POWER PLUG
Standalone Power Connector
Usage
Description
Pin
+5VDC
+12VDC
-12VDC
GROUND
Standalone +5VDC
Standalone +12VDC
Standalone –12VDC
Standalone Ground
1
2
3
4
Table 3.6 OPS1200 Standalone Power Connector
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OPS1200 INTERCONNECT WIRING
Auxiliary Digital Inputs / Outputs (XP3 / XP4)
Auxiliary Digital I/O is optional on the OPS1200.
There are two 37 pin D-subs provided on the OPS1200 for the auxiliary digital I/O interface.
One of the 37 pin D-subs is used for the auxiliary 32 Digital Inputs and the second is used for
the auxiliary 32 Digital Outputs.
Refer to Figure 1 for connector location.
Note: XP3 and XP4 are 37-pin female D-subs.
XP3—Digital Outputs
Usage
OUT-32
OUT-34
OUT-36
OUT-38
OUT-40
OUT-42
OUT-44
OUT-46
OUT-48
OUT-50
OUT-52
OUT-54
OUT-56
OUT-58
OUT-60
OUT-62
N/C
Pin
1
2
3
4
5
6
7
8
Usage
OUT-33
OUT-35
OUT-37
OUT-39
OUT-41
OUT-43
OUT-45
OUT-47
OUT-49
OUT-51
OUT-53
OUT-55
OUT-57
OUT-59
OUT-61
OUT-63
N/C
Pin
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
9
10
11
12
13
14
15
16
17
18
19
N/C
N/C
N/C
Table 3.7 OPS1200 Auxiliary Digital Output Connector
Chapter 3, OPS1200 Hardware Interconnection
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OPS1200 INTERCONNECT WIRING
Digital Inputs / Outputs, Continued
XP4 -- Digital Inputs
Usage
INP-00
INP-02
INP-04
INP-06
INP-08
INP-10
INP-12
INP-14
INP-16
INP-18
INP-20
INP-22
INP-24
INP-26
INP-28
INP-30
N/C
Pin
1
2
3
4
5
6
7
8
Usage
INP-01
INP-03
INP-05
INP-07
INP-09
INP-11
INP-13
INP-15
INP-17
INP-19
INP-21
INP-23
INP-25
INP-27
INP-29
INP-31
N/C
Pin
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
9
10
11
12
13
14
15
16
17
18
19
N/C
N/C
N/C
Table 3.8 OPS1200 Auxiliary Digital Input Connector
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CHAPTER 4
OPS1200 TECHNICAL SPECIFICATION
Chapter 4, OPS1200 Technical Specification
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Technical Specification
ITEM
SPECIFICATION
+5VDC +/- 0.2VDC @ 2A
External I/O Power Supply
Requirements:
+12VDC +/- 0.5VDC @ 0.15A
-12VDC +/- 0.5VDC @ 0.15A
Note: Power consumption does not include any additional power
required for external components (Encoders, Stepper Outputs, etc.).
Operating Temperature:
Humidity:
0°C to 50°C (32°F to 122°F)
0 to 95%, Non-Condensing
11” x 7” x 4.5”
Size:
See ACR1200 Hardware Manual for controller Technical Specification.
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CHAPTER 5
OPS1200 MECHANICAL DRAWINGS
Chapter 5, OPS1200 Mechanical Drawings
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OPS1200 Mounting Information
10.3”
A
B
CUTOUT SIZE 10.7” x 6.2”
CENTERED BETWEEN
MOUNTING HOLES
6.6”
C
D
Studs A thru D are #8, 1/2” long.
Figure 5.1 OPS1200 Mounting Diagram
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