Panasonic Switch AJ9 J9 User Manual

VDE  
AJ9 (J9)  
POWER ROCKER SWITCH  
FEATURES  
SWITCHES  
AJ9 switch snap-in mounting type  
PRECAUTIONS WHEN  
USING CADMIUM-FREE  
CONTACT TYPE  
1. Power rocker switches for safety  
requirements.  
• All versions comply with ClassII  
EN61058-1 insulation grade.  
Insulation distance: 8mm Min.  
Contact gap: 3mm Min.  
• International Standard-approved  
status  
Models with cadmium-free contacts have  
been introduced in order to reduce  
environmentally harmful substances. (“F”  
is affixed to the end of the part number.)  
We ask customers who are currently  
using products with cadmium-containing  
contacts (no “F” at the end of the part  
number) to please make the switch to  
models with cadmium-free contacts.  
When switching, operating life may differ  
depending on the load. Please be sure to  
verify this by conducting an evaluation  
using actual equipment.  
Already approved  
AJ9 switch  
UL, CSA, VDE, SEMKO  
AJ9 switch screw mounting type  
2. High inrush current resistance is  
ideal for office automation equipment.  
Expected  
Type Inrush Contact rating  
life  
AJ9  
100A  
16A 250V AC  
Min.104  
3. Eight standard actuator colors  
White, black, red, dark gray, light gray,  
blue, green, yellow  
RoHS Directive compatibility information  
CONSTRUCTION  
Actuator  
Case  
Snap-in Clip  
Dustproof construction  
Contact gap (more than 3mm)  
The EN60950 (intended for office automation  
equipment) conforms with a 3mm gap.  
When directly opening or closing the primary power  
supply side, a contact gap of at least 3mm is required  
in order to ensure safety.  
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AJ9 (J9)  
(2) With indication on actuators  
Terminal shape  
Part No.  
(With I O indication)  
Part No.  
Poles  
Operating types  
(With — O indication)  
AJ9110023F  
AJ9111023F  
AJ9210023F  
AJ9211023F  
AJ9110123F  
AJ9111123F  
AJ9210123F  
AJ9211123F  
AJ9110223F  
AJ9111223F  
AJ9210223F  
AJ9211223F  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
AJ9110013F  
AJ9111013F  
AJ9210013F  
AJ9211013F  
AJ9110113F  
AJ9111113F  
AJ9210113F  
AJ9211113F  
AJ9110213F  
AJ9111213F  
AJ9210213F  
AJ9211213F  
1-pole  
.250 Quick-connect terminal  
2-pole  
1-pole  
2-pole  
1-pole  
2-pole  
Soldering compatible with  
.250 Quick-connect terminal  
PC board terminal  
(Standard flange color is black. For other colors type, they are custom ordered.)  
Remarks: 1. A letter indicating the actuator color is entered in place of symbol. (W: White B: Black R: Red Z: Dark gray H: Light gray L: Blue G: Green Y:Yellow)  
For requests of other flange color, please suffix following letter. (W: White R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow)  
2. The color of I O indication on the actuator:  
White actuator: black, Others: white  
3. The ON-OFF type with no indications on the actuator have received UL and CSA certifications.  
All other types come with a stamp indicating international standards without your request.  
2. Screw mounting type  
(1) Without indication on actuators  
Part number  
Terminal shape  
Poles  
Operating types  
(Without indication)  
AJ9120009F  
AJ9121003F  
AJ9220009F  
AJ9221003F  
AJ9120109F  
AJ9121103F  
AJ9220109F  
AJ9221103F  
AJ9120209F  
AJ9121203F  
AJ9220209F  
AJ9221203F  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
1-pole  
.250 Quick-connect terminal  
2-pole  
1-pole  
2-pole  
1-pole  
2-pole  
Soldering compatible with  
.250 Quick-connect terminal  
PC board terminal  
(2) With indication on actuators  
Terminal shape  
Part No.  
Part No.  
(With — O indication)  
Poles  
Operating types  
(With I O indication)  
AJ9120013F  
AJ9121013F  
AJ9220013F  
AJ9221013F  
AJ9120113F  
AJ9121113F  
AJ9220113F  
AJ9221113F  
AJ9120213F  
AJ9121213F  
AJ9220213F  
AJ9221213F  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
ON-OFF  
ON-ON  
AJ9120023F  
AJ9121023F  
AJ9220023F  
AJ9221023F  
AJ9120123F  
AJ9121123F  
AJ9220123F  
AJ9221123F  
AJ9120223F  
AJ9121223F  
AJ9220223F  
AJ9221223F  
1-pole  
.250 Quick-connect terminal  
2-pole  
1-pole  
2-pole  
1-pole  
2-pole  
Soldering compatible with  
.250 Quick-connect terminal  
PC board terminal  
Remarks: 1. A letter indicating the actuator color is entered in place of symbol. (W: White B: Black R: Red Z: Dark gray H: Light gray L: Blue G: Green Y:Yellow)  
2. The color of I O indication on the actuator:  
White actuator: black, Others: white  
3. The ON-OFF type with no indications on the actuator have received UL and CSA certifications.  
All other types come with a stamp indicating international standards without your request.  
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AJ9 (J9)  
SPECIFICATIONS  
1. Contact rating  
Motor load  
(EN61058-1)  
(cos φ ] 0.6)  
Resistive load  
(cos φ ] 1.0)  
Type  
Voltage  
AJ9 switch  
250V AC  
16A  
4A  
Remark: The motor load is in accordance with EN61058-1. Inrush current can be switched up to the value of 6 times the indicated rating.  
2. Characteristics  
Mechanical  
Electrical  
Min. 5 × 104 (at 20 cpm.)  
Min. 104 (at 10 cpm., at rated load)  
Expected life  
(Min. operations)  
Initial insulation resistance (Between terminals)  
Initial breakdown voltage (Between terminals)  
Min. 100 M(at 500V DC measured by insulation resistive meter)  
2,000 Vrms detection current: 10 mA  
Max. 20mΩ  
Initial contact resistance (By voltage drop at 1A, 2 to 4V DC)  
at 6 × 103 ope. or less  
from 6 × 103 ope. to 104  
Max. 30°C (UL1054)  
Max. 55°C (EN61058-1)  
Temperature rise  
Vibration resistance  
Shock resistance  
10 to 55 Hz at double amplitude of 1.5mm  
Min. 294m/s2{30 G}  
Actuator strength  
40 N {4.08kgf} for 1 minute (operating direction)  
100 N {10.2kgf} for 1 minute or more (Pull & push direction)  
–25°C to +85°C (Not freezing below 0°C)  
UL94V-0  
Tensile terminal strength  
Ambient temperature  
Flame retardancy  
Tracking resistance  
Min. 175  
1-pole  
2-pole  
3.92 1.96N {400 200gf}  
Operating force  
(reference characteristics)  
5.88 24.5N {600 250gf}  
Contact material  
AgZnO alloy  
Remark: Test conditions are in accordance with EN61058-1, UL1054 and JIS C 6571.  
mm General tolerance: 0.5  
DIMENSIONS  
1) .250 Quick-connect terminal  
1. Snap-in mounting type  
Diagram of recommended locations  
for panel mounting holes  
X
12.6+0.1  
0
2-pole  
1-pole  
37  
15  
10  
R0.5 Max.  
Panel thickness  
0.75 to 1.25  
1.25 to 2  
X
34.2  
34.4  
+0.1  
O
N
O
N
0  
+0.1  
0  
0.8  
6.35  
11  
1.2  
7
12.5  
34  
Remark: For soldering compatible with .250 Quick-connect terminal and PC board terminal, only terminal shape is changed.  
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AJ9 (J9)  
mm General tolerance: 0.5  
2. Screw mounting type  
50  
0.2  
42  
2-pole  
1-pole  
15  
10  
30°  
ON OFF  
0.8  
1.2  
6.35  
11  
7
34  
12.4  
15  
Remark: For soldering compatible with .250 Quick-connect terminal and PC board terminal, only terminal shape is changed.  
2) Soldering compatible with .250 Quick-connect terminal  
R1.5  
1
9.7  
4.4  
6.35  
R0.9  
11  
34  
Remark: Dimensions other than listed above are same as those of .250 Quick-connect terminal.  
3) PC board terminal  
PC board pattern (ON-ON)  
2-pole  
1-pole  
0.1  
4.5  
0.1  
4.5  
0.1  
1.2  
0.1  
1.2  
3.5  
7
6
11  
11  
11  
11  
11  
3
34  
Remark: Dimensions other than listed above are same as those of .250 Quick-connect terminal.  
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AJ9 (J9)  
NOTES  
1. Switch mounting  
under actual conditions.  
3. Resistance to chemicals  
Mount the switch with the recommended  
panel mounting hole dimensions shown  
in the dimensions.  
Contact us if you are considering using a  
panel of other than the recommended  
size and shape.  
2. Regarding fastening lead wires to  
terminals  
1) When connecting the tab terminals,  
use a .250 Quick-connect and insert the  
terminals straight in.  
If they are skewed, the terminals will  
require excessive insertion force.  
In addition, there is some variation in the  
insertion force required for different  
receptacles from different manufacturers,  
so confirm how much force is needed  
Do not solder wires onto tab terminals.  
2) With manual soldering: Complete the  
soldering connection work within 3  
seconds with the tip of the soldering iron  
(60W soldering iron) at a temperature of  
420°C or lower, and take care not to  
apply any force to the terminal area.  
Avoid touching the switch with soldering  
iron.  
3) The terminals should be connected in  
such a way that they are not under  
constant stress from the connecting  
wires.  
To clean the switch unit, use a neutral  
detergent diluted with water.  
Do not use acidic or alkaline solvents as  
they may damage the switch.  
Furthermore, be careful not to get any of  
the detergent solution inside of the switch  
while cleaning it.  
4. Environment  
Avoid using and storing these switches in  
a location where they will be exposed to  
corrosive gases, silicon, or high dust  
levels, all of which can have an adverse  
effect on the contacts.  
4) Terminal material is copper alloy which  
may discolor due to finger’s oil or after a  
long time. But that discoloration does not  
effect actual performance.  
5.Take care not to drop the product as  
it may impair perfomance.  
REFERENCE  
1. Outline of UL1054 test  
Overload test AJ9: 20A 250V AC  
(Power factor 0.75 to 0.8)  
50 operation  
2. Outline of EN61058-1 test  
After switching 5 × 103 times on the  
above load condition at both 85+5 °C and  
0
25 10°C, temperature rise of terminals  
should be less than 55°C and no  
abnormality should be observed in  
characteristics.  
Endurance test AJ9: 16A 250V AC  
(Power factor 0.75 to 0.8)  
6×103 operation  
After testing, temperature rise of  
terminals should be less than 30°C and  
no abnormality should be observed in  
characteristics.  
50 to 100ms  
24A  
AC: 250V  
(Power factor 0.6)  
J9: 16A  
2 sec.  
4 sec.  
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