Panasonic Switch AJ8 J8 User Manual

AJ8 (J8)  
POWER ROCKER SWITCH  
FEATURES  
SWITCHES  
AJ8 switch standard actuator  
1. Power rocker switches for safety  
requirements.  
4. A broad product line  
The AJ8 switches are available with five  
different types of terminals:quick-connect  
terminals, soldering terminals, PC board  
terminals, right angle terminals and left  
angle terminals.  
• All versions comply with ClassII  
EN61058-1 insulation grade.  
Insulation distance: 8mm Min.  
Contact gap: 3mm Min.  
• International Standard-approved  
status  
5. Eight standard actuator colors  
White, black, red, dark gray, light gray,  
blue, green, yellow  
AJ8 switch Wide actuator  
Already approved  
6. Cadmium-free contact compatibility.  
UL, CSA, VDE, TÜV,  
Standard  
ÖVE, KEMA, SEMKO,  
actuator  
NEMKO, DEMKO,  
type  
FIMKO, SEV  
AJ8  
PRECAUTIONS WHEN  
USING CADMIUM-FREE  
CONTACT TYPE  
switch  
UL, CSA, VDE, TÜV,  
SEMKO, NEMKO,  
DEMKO, FIMKO, SEV,  
KEMA, ÖVE  
Wide  
actuator  
type  
Models with cadmium-free contacts have  
been introduced in order to reduce  
environmentally harmful substances. (“F”  
is affixed to the end of the part number.)  
We ask customers who are currently  
using products with cadmium-containing  
contacts (no “F” at the end of the part  
number) to please make the switch to  
models with cadmium-free contacts.  
When switching, operating life may differ  
depending on the load. Please be sure to  
verify this by conducting an evaluation  
using actual equipment.  
2. High inrush current resistance is  
ideal for office automation equipment.  
Contact  
rating  
Expected  
life  
Min.104  
Type  
AJ8  
Inrush  
RoHS Directive compatibility information  
160A 16A 250V AC  
3. Operation that only requires a light  
touch  
The best operation characteristics were  
sought by analyzing touch data gathered  
by monitoring 1,500 people.  
• Power Rocker Switch touch curve  
Stroke  
CONSTRUCTION  
Actuator  
Case  
Snap-in Clip  
Contact gap (more than 3mm)  
The EN60950 (intended for office automation equipment)  
conforms with a 3mm gap.  
When directly opening or closing the primary power supply  
side, a contact gap of at least 3mm is required in order to  
ensure safety.  
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AJ8 (J8)  
(2) With indication on actuators  
Terminal shape  
Part No.  
Poles  
Operating types  
With I O indication  
AJ8101F  
AJ8201F  
AJ8111F  
AJ8211F  
AJ8121F  
AJ8221F  
AJ8131F  
AJ8231F  
AJ8141F  
AJ8241F  
With — O indication  
1-pole  
2-pole  
1-pole  
2-pole  
1-pole  
2-pole  
1-pole  
2-pole  
1-pole  
2-pole  
AJ8102F  
AJ8202F  
AJ8112F  
AJ8212F  
AJ8122F  
AJ8222F  
AJ8132F  
AJ8232F  
AJ8142F  
AJ8242F  
.250 Quick-connect terminal  
Soldering terminal  
PC board terminal  
ON-OFF  
PC board right angle terminal  
PC board left angle terminal  
Remarks: 1. A letter indicating the actuator color is entered in place of asterisk. (W: White, B: Black, R: Red, Z: Dark gray, H: Light gray, L: Blue, G: Green, and Y:Yellow).  
Standard flange color is black. For other colors type, they are custom ordered. For requests of other flange color, please enter the following letter before the “F”  
in the part number. (W: White, R: Red, Z: Dark gray, H: Light gray, L: Blue, G: Green and Y:Yellow)  
2. Long guard type is available for .250 Quick-connect terminal and soldering terminal type. When ordering, please add a “T” before the “F” at the end of the part  
number.  
3. The color of indication on the actuator:  
• For white actuator: black  
• For others: white  
4. They come with a stamp indicating international standards without your request.  
5. Note that the position of the I mark on the flange is used as a reference for left angle and right angle terminals as shown in the diagram below.  
I mark  
I mark  
Right angle terminal  
Left angle terminal  
2.Wide actuator type  
(1) Without indication on actuators  
Part No.  
Without indication  
AJ8W100F  
AJ8W200F  
AJ8W110F  
AJ8W210F  
AJ8W120F  
AJ8W220F  
Terminal shape  
Poles  
Operating types  
1-pole  
2-pole  
1-pole  
2-pole  
1-pole  
2-pole  
.250 Quick-connect terminal  
Soldering terminal  
ON-OFF  
PC board terminal  
(2) With indication on actuators  
Terminal shape  
Part No.  
Poles  
Operating types  
ON-OFF  
With I O indication  
With — O indication  
AJ8W102F  
AJ8W202F  
AJ8W112F  
AJ8W212F  
AJ8W122F  
AJ8W222F  
1-pole  
2-pole  
1-pole  
2-pole  
1-pole  
2-pole  
AJ8W101F  
AJ8W201F  
AJ8W111F  
AJ8W211F  
AJ8W121F  
AJ8W221F  
.250 Quick-connect terminal  
Soldering terminal  
PC board terminal  
Remarks: 1. A letter indicating the actuator color is entered in place of asterisk. (W: White, B: Black, R: Red, Z: Dark gray, H: Light gray, L: Blue, G: Green, and Y:Yellow).  
Standard flange color is black. For other colors type, they are custom ordered. For requests of other flange color, please enter the following letter before the “F”  
in the part number. (W: White, R: Red, Z: Dark gray, H: Light gray, L: Blue, G: Green and Y:Yellow)  
2. The color of indication on the actuator:  
• For white actuator: black  
• For others: white  
3. They come with a stamp indicating international standards without your request.  
SPECIFICATIONS  
1. Contact rating  
Motor load  
(EN61058-1)  
(cos φ ] 0.6)  
Resistive load  
(cos φ ] 1.0)  
Type  
Voltage  
AJ8 switch  
250V AC  
16A  
4A  
Remark: The motor load is in accordance with EN61058-1. Inrush current can be switched up to the value of 6 times the indicated rating.  
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AJ8 (J8)  
2. Characteristics  
Mechanical  
Electrical  
Min. 5 × 104 (at 20 cpm.)  
Expected life  
(Min. operations)  
Min. 104 (at 7 cpm., at rated load)  
Min. 100 M(at 500V DC measured by insulation resistive meter)  
2,000 Vrms detection current: 10 mA  
Max. 100mΩ  
Initial insulation resistance (Between terminals)  
Initial breakdown voltage (Between terminals)  
Initial contact resistance (By voltage drop at 1A, 2 to 4V DC)  
at 6 × 103 ope. or less  
from 6 × 103 ope. to 104  
Max. 30°C (UL1054)  
Max. 55°C (EN61058-1)  
Temperature rise  
Vibration resistance  
10 to 55 Hz at double amplitude of 1.5mm  
Min. 490m/s2{50 G}  
Shock resistance  
Actuator strength  
40 N {4.08kgf} for 1 minute (operating direction)  
100 N {10.2kgf} for 1 minute or more (Pull & push direction)  
–25°C to +85°C (Not freezing below 0°C)  
UL94V-0  
Terminal strength (.250 Quick-connect terminal)  
Ambient temperature  
Flame retardancy  
Tracking resistance  
Min. 175  
1-pole  
2-pole  
2.45 1.47N {0.25 0.15kgf}  
4.5 2.5N {0.46 0.25kgf}  
Operating force  
(reference characteristics)  
Contact material  
AgSnO2 alloy  
Remark: Test conditions are in accordance with EN61058-1, UL1054 and JIS C 6571.  
mm General tolerance: 0.5  
DIMENSIONS  
1. .250 Quick-connect terminal/Short guard type  
Long guard type  
.250 Quick-connect terminal  
Diagram of recommended  
locations for panel  
mounting holes  
30  
X
4
32°  
2-pole  
1-pole  
7.7  
+0.1  
15  
12.8  
10  
12.9  
0  
ON  
OFF  
2
30  
16  
4
32°  
7.7  
16  
4.4  
10.6 11  
ON  
OFF  
2
6.35  
19.5  
1.75 dia.  
15  
28  
4.4  
Panel thickness  
0.75 to 1.25  
1.25 to 2  
X
28.2  
28.4  
28.8  
10.6  
+0  
0.1  
1.75 dia.  
0.8  
6.35  
+0  
4.375  
15  
28  
0.1  
8.75  
12.5  
+0  
2 to 3  
0.1  
2. Soldering terminal  
Long guard type  
Soldering terminal  
Diagram of recommended  
locations for panel  
mounting holes  
30  
X
4
32°  
2-pole  
1-pole  
7.7  
16  
+0.1  
15  
12.8  
10  
12.9  
0  
ON  
OFF  
30  
2
4
32°  
7.7  
16  
10.6 11  
ON  
OFF  
2
19.5  
2.5  
15  
28  
3.5  
Panel thickness  
0.75 to 1.25  
1.25 to 2  
X
28.2  
28.4  
28.8  
10.6  
+0  
0.1  
0.8  
3.5  
2.5  
+0  
4.375  
8.75  
12.5  
0.1  
15  
28  
+0  
2 to 3  
0.1  
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AJ8 (J8)  
mm General tolerance: 0.5  
3. PC board terminal  
PC board pattern  
Diagram of recommended locations  
for panel mounting holes  
2-pole  
1-pole  
0.1  
X
15  
3
0.2  
0.1  
0.1  
1.2  
15  
3
0.2  
0.1  
1.2  
+0.1  
0.1  
8.75  
12.9  
0  
0.1  
4.375  
2-pole  
1-pole  
15  
12.8  
10  
30  
4
32°  
7.7  
16  
ON  
OFF  
2
4
19.5  
Panel thickness  
0.75 to 1.25  
1.25 to 2  
X
28.2  
28.4  
28.8  
(7.5)  
+0  
0.1  
+0  
2
0.1  
4.375  
0.8  
+0  
15  
28  
8.75  
12.5  
2 to 3  
0.1  
4. PC board right angle terminal  
PC board pattern  
Diagram of recommended locations  
for panel mounting holes  
2-pole  
1-pole  
0.1  
X
15  
3
0.2  
0.1  
0.1  
1.2  
15  
3
+0.1  
0.2  
12.9  
0  
0.3  
0.1  
17.5  
1.2  
0.1  
8
0.1  
4.375  
0.3  
Terminal side  
21.0  
2-pole  
1-pole  
15  
12.8  
10  
30  
4
32°  
7.7  
16  
ON  
OFF  
2
19.5  
2
Panel thickness  
0.75 to 1.25  
1.25 to 2  
X
+0  
0.8  
4
8
28.2  
28.4  
28.8  
0.1  
+0  
0.1  
28  
12.5  
+0  
2 to 3  
0.1  
Remark: Left angle terminal type is also available.  
5. Wide actuator type  
Diagram of recommended locations  
for panel mounting holes  
+0.1  
22.0  
0  
X
2-pole  
1-pole  
25  
21.8  
19  
32  
4
32°  
7.7  
ON  
OFF  
2
16  
Panel thickness  
1 to less than 1.8  
1.8 to 2.3  
X
30.0  
30.7  
19.5  
+0  
0.1  
+0  
0.1  
4.4  
10.6  
Remark: Dimensions for the terminals of soldering  
terminal type and PC board terminal type  
are the same as those of standard actuator  
type.  
1.75 dia.  
0.8  
6.35  
8.75  
21  
4.375  
15  
29.4  
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AJ8 (J8)  
NOTES  
1. Switch mounting  
Avoid touching the switch with soldering  
iron.  
3. Resistance to chemicals  
To clean the switch unit, use a neutral  
detergent diluted with water.  
Do not use acidic or alkaline solvents as  
they may damage the switch.  
Furthermore, be careful not to get any of  
the detergent solution inside of the switch  
while cleaning it.  
Mount the switch with the hole cutting  
dimensions shown in the dimensions.  
Contact us if you are considering using a  
panel of other than the recommended  
size and shape.  
Soldering position  
When wrapping or soldering a wire  
around a terminal, do so in the shaded  
area indicated in the diagram at left.  
2. Regarding fastening lead wires to  
terminals  
Contact terminal and ground terminal  
1) When connecting the tab terminals,  
use a .250 Quick-connect and insert the  
terminals straight in.  
If they are skewed, the terminals will  
require excessive insertion force.  
In addition, there is some variation in the  
insertion force required for different  
receptacles from different manufacturers,  
so confirm how much force is needed  
under actual conditions.  
Do not solder wires onto tab terminals.  
2) With manual soldering: Complete the  
soldering connection work within 3  
seconds with the tip of the soldering iron  
(60W soldering iron) at a temperature of  
420°C or lower, and take care not to  
apply any force to the terminal area.  
4. Environment  
Refer to the diagram above, “soldering  
position,” for details on the position where  
a wire should be soldered to a terminal.  
When soldering PC board terminals,  
keep soldering time to within 5 s at 270°C  
soldering bath or within 3 s at 350°C  
soldering bath.  
3) The terminals should be connected in  
such a way that they are not under  
constant stress from the connecting  
wires.  
Avoid using and storing these switches in  
a location where they will be exposed to  
corrosive gases, silicon, or high dust  
levels, all of which can have an adverse  
effect on the contacts.  
5.Take care not to drop the product as  
it may impair perfomance.  
4) Terminal material is copper alloy which  
may discolor due to finger’s oil or after a  
long time. But that discoloration does not  
effect actual performance.  
REFERENCE  
1. Outline of UL1054 test  
Overload test AJ8: 20A 250V AC  
(Power factor 0.75 to 0.8)  
50 operation  
2. Outline of EN61058-1 test  
After switching 5 × 103 times on the  
above load condition at both 85+5 °C and  
0
25 10°C, temperature rise of terminals  
should be less than 55°C and no  
abnormality should be observed in  
characteristics.  
Endurance test AJ8: 16A 250V AC  
(Power factor 0.75 to 0.8)  
6×103 operation  
After testing, temperature rise of  
terminals should be less than 30°C and  
no abnormality should be observed in  
characteristics.  
50 to 100ms  
24A  
AC: 250V  
(Power factor 0.6)  
J8: 16A  
2 sec.  
4 sec.  
INTRODUCTION TO 4P CONNECTORS FOR THE AJ8 SWITCH  
(produced by Nippon Tanshi co.,Ltd)  
Suitable switches: AJ8 switch, .250 Quick-connect terminal  
(Note: Terminal guard long type switches are not suitable for this connector.)  
Housing  
Product number: N1620-4204  
Connectors for  
Receptacle  
AJ8 switch  
Product number: 17168-2 (post-plated product for fine wires)  
17168-M2 (material plated product for fine wires)  
172131-M2 (for thick wires)  
Notes) This AJ8 switch connector is not  
available from Matsushita Electric Works.  
Contact us for further details on this connector.  
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