Omega Vehicle Security Electric Heater KH User Manual

Users Guide  
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KH, KHR, KHLV SERIES  
®
Kapton Flexible Heaters  
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KH, KHR, KHLV SERIES  
®
Kapton Flexible Heaters  
INSTALLATION AND OPERATION  
CAUTION  
Use a method of temperature control (e.g., thermostat,  
thermocouple and temperature controller, or variable  
voltage transformer) to prevent heaters from exceeding  
maximum operating temperature ratings. Place temperature  
sensor close enough to the heater to sense heater  
temperature.  
1. DO NOT immerse heaters in liquids.  
2. DO NOT operate heaters at a voltage higher than the specified or  
rated voltage.  
3. DO NOT cut, punch holes in or otherwise mishandle heaters.  
4. AVOID exposing heaters to chemicals, acids, alkalies. oils fluids or  
other substances that could ignite or cause damage to the heaters.  
5. DO NOT insulate heaters unless adequate measures are taken to  
control heater temperature.  
6. DO NOT leave heaters operating unattended unless adequate  
controls are installed to insure safety.  
7. Heaters can be bent around curved surfaces; however, DO NOT  
exceed minimum banding radius.  
8. Exercise care in attaching heaters to flat or curved surfaces. Heaters  
can be attached by mechanical clamping, by using factory applied  
pressure sensitive adhesive (PSA), or with a thin layer of conductive  
epoxy. Make sure that the entire heater is in contact with the surface  
with no air pockets trapped underneath. This is especially important  
for high watt density heaters, i.e. heaters with a watt density of 10  
watts/square inch, to prevent heater failure. DO NOT overlap  
heaters.  
9. Heaters must be attached to an appropriate heat sink and should  
NOT be mounted free-standing In air.  
10. Make sure heaters are installed and used by qualified personnel.  
DO NOT attempt to repair damaged heaters.  
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Benelux:  
Postbus 8034, 1180 LA Amstelveen, The Netherlands  
Tel: +31 (0)20 3472121  
FAX: +31 (0)20 6434643  
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Internet e-mail  
Toll Free in Benelux: 0800 0993344  
Czech  
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Frystatska 184, 733 01 Karviná, Czech Republic  
Servicing North America:  
One Omega Drive, Box 4047  
Tel: +420 (0)59 6311899  
Toll Free: 0800-1-66342  
FAX: +420 (0)59 6311114  
U.S.A.:  
ISO 9001 Certified Stamford, CT 06907-0047  
France:  
11, rue Jacques Cartier, 78280 Guyancourt, France  
Tel: +33 (0)1 61 37 2900 FAX: +33 (0)1 30 57 5427  
Toll Free in France: 0800 466 342  
Tel: (203) 359-1660  
FAX: (203) 359-7700  
Canada:  
976 Bergar  
Laval (Quebec) H7L 5A1, Canada  
Tel: (514) 856-6928  
Germany/  
Austria:  
Daimlerstrasse 26, D-75392 Deckenpfronn, Germany  
FAX: (514) 856-6886  
Tel: +49 (0)7056 9398-0  
FAX: +49 (0)7056 9398-29  
Toll Free in Germany: 0800 639 7678  
For immediate technical or application assistance:  
®
United  
Kingdom:  
ISO 9002 Certified M44 5BD United Kingdom  
One Omega Drive, River Bend Technology Centre  
Northbank, Irlam, Manchester  
U.S.A. and  
Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA  
Customer Service: 1-800-622-2378 / 1-800-622-BEST  
®
Canada:  
®
Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN  
TELEX: 996404 EASYLINK: 62968934 CABLE: OMEGA  
Tel: +44 (0)161 777 6611  
FAX: +44 (0)161 777 6622  
Toll Free in United Kingdom: 0800-488-488  
Mexico:  
En Espan˜ol: (001) 203-359-7803 e-mail:[email protected]  
FAX: (001) 203-359-7807  
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing  
certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.  
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the  
right to alter specifications without notice.  
WARNING: These products are not designed for use in, and should not be used for, human applications.  
WARRANTY/DISCLAIMER  
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from  
date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product  
warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each  
product.  
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an  
Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be  
defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the  
purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or  
unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of  
having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification;  
misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted,  
include but are not limited to contact points, fuses, and triacs.  
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility  
for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with  
information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the  
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY  
KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY  
WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION  
OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this  
order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the  
purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential,  
incidental or special damages.  
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR  
21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s)  
be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes  
no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and  
hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.  
RETURN REQUESTS / INQUIRIES  
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY  
PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER  
SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the  
outside of the return package and on any correspondence.  
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.  
FOR WARRANTY RETURNS, please have the following informa-  
tion available BEFORE contacting OMEGA:  
1. Purchase Order number under which the product was  
PURCHASED,  
2. Model and serial number of the product under warranty, and  
FOR NON-WARRANTY REPAIRS, consult OMEGA for cur-  
rent repair charges. Have the following information avail-  
able BEFORE contacting OMEGA:  
1. Purchase Order number to cover the COST of the repair,  
2. Model and serial number of the product, and  
3. Repair instructions and/or specific problems relative to the  
product.  
3. Repair instructions and/or specific problems relative to  
the product.  
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in  
technology and engineering.  
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.  
© Copyright 2005 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or  
reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.  
M1249/0205  
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