1200W ROUTER
PBF-1200
If you are requested by the manufacturer to return the item for
repair please complete the enclosed section and send it together
with your product and your receipt (proof of purchase) to the
service address shown below.
Name:
User Guide & Warranty
Address:
1200W Router
Contact Telephone No.:
E-mail:
Location of purchase:
Fault Description:
In order to deal with your enquiry as quickly and efficiently as possible, we ask you to send your
enquiry by email ([email protected]). Do not forget to include your name, address and a
daytime telephone number.
Alternatively, you can contact our freephone service hot-line on the number given below.
Office hours are as follows:
Mon - Fri: 8 am - 6 pm, Sat: 10 am - 2 pm, Sun: 10 am - 4 pm
UK / NORTHERN IRELAND HELPLINE:
0870 7323023
REPUBLIC OF IRELAND HELPLINE:
1800 481005
WEB SUPPORT:
AFTER SALES SUPPORT
UK / NORTHERN IRELAND HELPLINE: 0870 7323023
REPUBLIC OF IRELAND HELPLINE: 1800 481005
WEB SUPPORT: WWW.OMEGAWOLF.COM/POWERCRAFT
After Sales Support
Now you have purchased a Power Craft
product you can rest assured in the
knowledge that as well as your 3 year
parts and labour warranty you have
the added peace of mind of dedicated
helplines and web support.
Omega, Interex House, Prospect Close, Lowmoor Business Park
NG17 7LF Kirkby In Ashfield, England
MODEL NUMBER: PBF-1200
Replacements or repairs under guarantee regulations are free of charge.
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GB/IRE-0706-07
Exploded view
Introduction
Congratulations on choosing to buy a
PowerCraft product.
By doing so you now have the assurance and peace of mind that comes with
purchasing a product made by one of Europe’s leading manufacturers.
All products brought to you by PowerCraft are manufactured to the highest
standards of performances and safety, and, as part of our philosophy for
customer service and satisfaction, are backed by our comprehensive
3 Year Warranty.
We hope you will enjoy using your purchase for many years to come.
Foryourownsafetyandforthesafetyofothers,pleasereadthesein-
structionscarefullybeforeusingthisappliance.Itwillhelpyouunder-
standyourproductmoreeasilyandavoidunnecessaryrisks.Keepthis
instructionmanualinasafeplaceforfutureuse.
Introduction
Therouterhasbeendesignedforprofessionalroutingofwoodandwoodpro-
ducts.Checkthemachine,forloosepartsandaccessoriesfromtransportdamage.
Parts list
No.
Description
Position
302112
302111
302123
302114
302005
302121
302133
302122
Locking knob with spring
Dust extraction
Carbon brush (set)
Parallel guide
Guiding rod (set)
Ruler
6 + 7
8
64
94
95 + 97 (2x)
99
100
101
Collet wrench
Template ring
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Model Number: PBF-1200
Model Number: PBF-1200
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Machine specifications
Maintenance
Technicalspecifications
Faults
Shouldafaultoccur,e.g.afterwearofapart,pleasecontact theadressonthewar-
rantycard.Inthebackofthismanualyoufindanexplodedviewshowingtheparts
thatcanbeordered.
Voltage
Frequency
230V~
50Hz
1200W
9000-30000/min
30mm
30mm
6&8mm
4.7kg
Powerinput
Noloadspeed
Max.cutterdiameter
Cuttingdepth
Collet
Environment
Inordertopreventthemachinefromdamageduringtransport,itisdeliveredina
sturdypackaging.Mostofthepackagingmaterialscanberecycled.Takethese
materialstotheappropriaterecyclinglocations.
Weight
Lpa(soundpressure)
Lwa(soundpower)
Vibrationvalue
90.9dB(A)
101.9dB(A)
1.77m/s2
Faultyand/ordiscardedelectricalorelectronicapparatushavetobe
collectedattheappropriaterecyclinglocations.
Productinformation
15
15
14
13
14
5
8
2
8
1
11
2
4
12
9
10
7
11
3
19
17
21
18
6
16
Fig.A1
Fig.A2
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Model Number: PBF-1200
Model Number: PBF-1200
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Maintenance
Machine specifications
Makesurethatthemachineisnotlivewhencarryingoutmaintenance
workonthemotor.
19
20
Themachineshavebeendesignedtooperateoveralongperiodoftimewithami-
nimumofmaintenance.Continuoussatisfactoryoperationdependsuponproper
machinecareandregularcleaning.
4
Cleaning
Regularlycleanthemachinehousingwithasoftcloth,preferablyaftereachuse.
Keeptheventilationslotsfreefromdustanddirt.Ifthedirtdoesnotcomeoffuse
asoftclothmoistenedwithsoapywater.Neverusesolventssuchaspetrol,alcohol,
ammoniawater,etc.Thesesolventsmaydamagetheplasticparts.
4
17
Fig.C
1. On/offswitch(Fig.A,page4)
2. Handle(Fig.A,page4)
3. Baseplate(Fig.A,page4)
4. Fixingscrewsforparallelfence(Fig.A,page4)
5. Switchlock(Fig.A,page4)
Troubleshooting
On the next page please find some potential causes and solutions to possible
failure.
6. Colletnut(Fig.A,page4)
7. Spindlelock(Fig.A,page4)
8. Plungedepthadjustmentbutton(Fig.A,page4)
9. Wingboltfordepthstop(Fig.A,page4)
10. Depthstop(Fig.A,page4)
• The operating
switch is switched
on, but the motor is
not working
• The electric circuit is
broken
• Wires in the mains
plug or in the socket
are loose
• Have the electric
circuit repaired
• Have socket and
plug checked or
repaired
11. Clampinglever(Fig.A,page4)
• The switch is faulty
• Have the switch
repaired
12. Plungedepthscale(Fig.A,page4)
13. Adjustingwheelforelectronicspeedcontrol(Fig.A,page4)
14. Heightadjustmentbutton(Fig.A,page4)
15. Plungedepthfine-tuningbutton(Fig.A,page4)
16. Dustextractionfacility(Fig.A,page4)
17. Parallelfenceruler(Fig.A,page4)
18. Zeromark(Fig.A,page4)
• Router runs slowly
• Blunt or damaged
cutter
• Variable speed set
low
• Re-sharpen or
replace cutter
• Increase variable
speed
• Reduce pushing
force on router
• Motor is overloaded
19. Parallelfence(Fig.A,page4)
20. Guiderod(Fig.C,page5)
21. Depthstoprevolver(Fig.G,page14)
• Excessive vibration
• Bent cutter shank
• Replace cutter
Contents
1. Machinedata
2. Safetyinstructions
3. Mountingaccessories
4. Operation
• Sparks inside the
housing
• Carbon brushes are
worn
• Replace the carbon
brushes
5. Maintenance
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Model Number: PBF-1200
Model Number: PBF-1200
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Safety instructions
Operation
Thefollowingsymbolsareusedintheseinstructionsforuse:
Read the instructions carefully.
depthissetcorrectly,thegrooveinquestioncanberoutedaccuratelytowithin0.1
mm.
Preparation:
•
•
Placethedesiredcutterinthetool.
Loosentheclampinglever(11).Theroutercanthenbepusheddownagainst
thespringforce.
Conformity with the relevant EU safety directives.
Class II machine - double insulation - earth connection not required.
•
Pushthetooldownuntilthecuttertouchestheworkpiece,thenrelockit
usingtheclampinglever(11).
Loosenbutton9(counter-clockwise).
Setbutton15tozero.
Usebutton8tosetthedepthallthewaydown.
Tightenbutton9(clockwise).Theplungedepthisnowsettoprecisely0mm.
•
•
•
•
Danger of life and risk of injury as well as risk of damage to the
machine in case of non-adherence to the safety instructions in
these instructions of use.
Roughsetting:
Danger of electric shock.
•
•
•
Readthevaluefromthescale(12).
Loosenbutton9(counter-clockwise).
Turnbutton8andre-readthevaluefromthescale.Thedifferencebetween
thetwovaluesistheplungedepthsetting.Forexample:Ifthevalueonthe
scale(12)is8.5inthezero-settingandthevalueis7.0afterbutton(8)hasbeen
turned,thentheplungedepthhasbeensetto1.5cm.
Retightenbutton9(clockwise).
Remove the plug from the mains socket.
Variable speed control
•
Fineadjustment:
Wear ear and eye protection
•
•
Loosenbutton9(counter-clockwise).
Thetopbutton(15)isstillsettozero.Givethisbuttonafullcounter-clockwise
turn,untilitisbackinthezeroposition.Theplungedepthisnow1.0mmless.
Ifrequired,theplungedepthcanbesetaccuratelytowithin0.1mm.
Retightenbutton9.
Faulty and/or discarded electrical or electronic machines have to be
collected at the appropriate recycling locations.
•
•
General safety instructions
Adjustmentusingtherevolver-depthstop
Caution! Read all instructions. The non-observation of the instructions
mentioned below may cause an electric shock, fire and/or severe injuries. The
term “electric tool” mentioned below refers to mains-operated electric tools
(with power cord) and to rechargeable electric tools (without power cord).
Keep these instructions for use in a safe place.
Therevolver-depthstopenablesyoutoquicklychoosebetweensixdifferentcut-
tingdepths.Thesearealsodeterminedbytheadjustmentofthedepthstop(10).
•
Adjusttherequiredcuttingdepthbyrotatingtherevolver-depthstop(21).
1)
Workplace
(a) Keep your workplace clean and tidy. Untidy and badly illuminated work
areas may lead to accidents.
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Model Number: PBF-1200
Model Number: PBF-1200
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Operation
Safety instructions
Heightsettingoftheroutercolumn
(b) Do not operate this machine in potentially explosive environments
containing combustible liquids, gases or dusts. Electric tools send out
sparks which may ignite dust or vapours.
15
14
(c) Keep children and other persons away from the electric tool during use.
When distracted, you may lose control over the apparatus.
8
2)
Electric safety
11
(a) The plug of the machine has to be suitable for the socket. The
connector may not be modified in any way. Do not use an adapter plug
together with earthed devices. Unchanged connectors and fitting
sockets reduce the risk of an electric shock.
(b) Avoid body contact to earthed surfaces, such as pipes, radiator, stoves
and refrigerators. There is a higher risk of an electric shock, if your body
is earthed.
12
9
(c) Keep the machine clear of rain or humidity. The penetration of water
into an electrical device increases the risk of an electric shock.
(d) Do not use the cable for unintended purposes, to carry or suspend the
machine or to pull the connector out of the socket. Keep the cable clear
of heat, oil, sharp edges or any moving parts. Damaged or entangled
cables increase the risk of an electric shock.
(e) When using an electric tool in the open, use an extension cable only
which has been approved for outdoor use. The use of an extension
cable suitable for use in the open will reduce the risk of an electric
shock. Always use an RCD (redicual circuit device or circuit breaker).
(f) Hold the machine at the insulated gripping surfaces as the belt grinder
may hit its own power cord. Damaging a live cable may make metal
machine parts live, which may lead to an electric shock.
21
Fig.G
Button(14)isusedtosetthemaximumheightoftherouter.
Theplungedepthisthenfixed.Thisisusuallynecessarywhenusingthetoolona
specialroutertable.
Roughsetting:
•
Loosentheclampinglever(11).Theroutercanthenbepusheddownagainst
thespringforce.
Holdbutton(14)betweenyourthumbandindexfinger.
Pushthegreybutton(14)anduseyourotherhandtopushtherouterdownat
thesametime.
•
•
•
Releasethebutton.Therouterisnowlockedandwillnolongerreturntoits
originalposition.
3)
Personal safety
(a) Please pay attention and watch what you are doing, and carry out the
work with the electric tool sensibly. Do not use the machine, when you
are tired or under the influence of drugs, alcohol or medicine. A
moment of carelessness in the use of the machine could lead to serious
injuries.
(b) Wear your safety equipment and always put on safety goggles. Wearing
personal protective gear, such as dust mask, anti-skid safety shoes, hard
hat and ear protection, depending on the type of use of the electric
tool, will reduce the risk of injury.
Fineadjustment:
•
Turnbutton(14)clockwise.Thiscausestheroutercolumntoslowlymove
down.
•
Turnbutton(14)counter-clockwise.Thiscausestheroutercolumntoslowly
moveup.
Settingtheplungedepth
Fig.G
Theplungedepthcanbeadjustedbyusingbuttons8,9,11and15.Iftheplunge
(c) Avoid unintentional operation. Make sure that the switch is in the
“OFF” position before you remove the plug from the socket. If you have
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Model Number: PBF-1200
Model Number: PBF-1200
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Safety instructions
Operation
your finger on the switch when carrying the machine or if you connect
the running machine to the socket, this may lead to accidents.
(d) Remove the adjusting tools or the spanners before switching on the
machine. A tool or a key which is located in a revolving part of the
machine may lead to injuries.
TheON/OFFswitch
•
•
Toswitchonthetool,pressandholdtheon/offswitch(1,Fig.A1,page4).
Ifyoureleasetheon/offswitch(1,Fig.A1,page4),thetoolwillbeswitched
off.
(e) Concentrate at all times. Ensure a safe stand and keep your balance at
all times. In this case you will be able to control the machine better in
unexpected situations.
(f) Wear suitable clothing. Do not wear any loose clothing or jewellery.
Keep your hair, clothing and gloves clear of any moving parts.
(g) If dust extraction or collection devices can be mounted, make sure that
they are connected properly and are used in the proper way. The use of
these pieces of equipment reduce hazards caused by dust.
•
•
Youcanlocktheon/offswitchbypressingtheon/offswitch(1,Fig.A1,page4)
andthenbutton(5,Fig.A1,page4).Theswitchlockcanbereleasedbybriefly
pressingtheon/offswitch(1,Fig.A1,page4).
Donotputthemachinedownwhenthemotorisstillrunning.Donotplace
themachineonadustysurface.Dustparticlesmayenterthemechanism.
Usage tips
•
Holdthemachineinrestpositionontheworkpiecewhenswitchingthema-
4)
Careful handling and use of electric tools
chineonoroff.Otherwisethecutterinthecolletmaydamagetheworkpiece.
Thecutterinthecolletmaydamagetheworkpiece.
(a) Use the correct tool for the job at hand.
(b) Do not use an electric tool, if the switch is defective. An electric tool,
which cannot be switched on or off, is dangerous and has to be
repaired.
(c) Remove the plug from the socket before setting down the machine,
changing accessories or putting the machine aside. This precautionary
measure prevents the unintentional start of the machine.
(d) Keep unused electric tools out of reach of children. Do not permit
persons to use the machine who are not familiar with it or who have
not read these instructions. Electric tools are dangerous, if they are used
by inexperienced persons.
•
•
•
•
Clamptheworkpieceandmakesurethattheworkpiececannotslidefromun-
derthemachineduringthecuttingactivities.
Holdthemachinefirmlyandmoveitevenlyovertheworkpiece.Donotforce
themachine.
Onlyusecutterswhichdonotshowanysignsofwear.Worncuttershaveane-
gativeeffectontheefficiencyofthemachine.
Alwaysswitchoffthemachinefirstbeforeremovingtheplugfromthewall
socket.
(e) Maintain the machine with care. Please check whether the movable
parts are perfectly operational and do not jam, whether parts have
broken or have been damaged in such a way that the function of the
machine is impaired. Have damaged parts repaired prior to using the
machine. Many accidents are caused by electric tools which are poorly
maintained.
(f) Keep all cutting tools sharp and clean.
(g) Use the electric tool, the accessories, the insert tools, etc according to
these instructions, and in the way described for this special type of
apparatus. In the process, take the working conditions and the work to
be carried out into consideration. Only use this belt sander for the
purpose for which it is intended.
(h) Use clamps or vice to hold work. It is safer then using your hands and
frees both hands to operate the tool.
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Model Number: PBF-1200
Model Number: PBF-1200
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Assembly
Safety instructions
Mountingtheadapterfordustextraction
5)
Servicing
(a) Have your machine repaired by qualified expert staff using original
spare parts only.
(b) Caution! The use of accessories or add-on devices other than those
recommended in these instructions may mean a risk of injury. Use
original spare parts only.
22
3
Additionalsafetyinstructions
•
Pleasecheckworkpiecesforanyobstructionsonthesurfaceofthematerial,
suchasprotrudingnailsetc.,toprotecttherouterhead.
Waituntiltherouterhascometoacompletestopbeforeremovinganybloc-
kedorroutedmaterialaroundthecutter.Usealongstickforthisandnotyour
finger.
22
24
•
25
16
Fig.E
Fig.F
•
•
Pleasekeepyourhandsawayfromtheroutingsurface.
Immediatelyswitchoffthetoolifitstartsproducinganyunusualnoiseor
startsvibratingexcessively.
Usethedustadapterfortheextractionofdust.
•
•
•
Mountthedustadapter(24,Fig.E)withthescrews(22)onthecuttersole(3).
Placethedusttube(25)inthedustoutput(16Fig.F).
Placethetubeofyourvacuumcleaneronthedusttube(25,Fig.F).
Alwayscheckthatthepowersupplycorrespondstothevoltageonthe
ratingplate.
Keeptheoutletofthemachinebehindthemachineforagoodview
ontheworkpiece.
Yourmachineisdoubleinsulated,thereforenoearthwireisrequired.
• Immediatelythrowawayoldcablesorplugswhentheyhavebeenreplacedby
newones.Itisdangeroustoinserttheplugofaloosecableinthewalloutlet.
• Onlyuseanapprovedextensioncablesuitableforthepowerinputofthemachi-
ne.Theminimumconductorsizeis1.5mm2.Whenusingacablereelalwaysun-
windthereelcompletely.
Priortomountinganaccessoryalwaysunplugthetool.
Waituntilthemachinehascometoacompletestandstillandthecut-
terhascooleddownbeforereplacingacutter.
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Model Number: PBF-1200
Model Number: PBF-1200
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Assembly
Assembly
Mountingandremovingcutters
•
•
•
Slidetheparallelfenceontothemountedrodsuntilitisinfullcontactwith
theworkpiece.Thezero-positionisnowset.
Attachtheruler(17,Fig.C,page5)totherodoftheparallelguide.Thezeroon
therulermustbealignedwiththezeromark(18,Fig.A1,page4).
Loosentheparallelfencefixingscrew(4,Fig.C,page5)andmovethefence
untilthedesiredsettinghasbeenreached.Important:whenadjustingthepa-
rallelfence,pleasetakeintoaccountthediameterofthecutter.
Retightenthefixingscrew(4,Fig.C,page5).
•
7
Mountingtheguidebush
6
Fig.B
Onlyusecutterswithashaftdiameterwhichcorrespondswiththesizeofthecol-
let.Onlyusecutterswhicharesuitedforthemaximumspeedofthemachine.The
cutterdiametershouldnotexceedthemaximumdiameter(see‘Technicalspecifi-
cations’).
3
23
•
Pressthespindlelock(7)andturnthecolletnut(6)untilitengagesinthelock.
Keepthespindlelockpressedduringthisprocedure.
Openthecolletnutusingthewrench.
Placethecuttershaftinthecollet.
Tightenthecolletnutsothatthecutterislockedproperly.
Openthecolletnutwhenyouwanttoreplaceacutter.
Fig.D
•
•
•
•
Theguidebushisahandyaidforcuttingapattern.
Mounttheguidebush(23)ontherouterbase(3)usingthescrews(22).
•
Adjustingtheparallelfenceruler
Theparallelfenceisausefultoolforprecisionroutingatafixeddistancefromthe
edgeoftheworkpiece.
•
•
•
Placethedesiredcutterinthetool.
Loosentheclampinglever(11,FigA1,page4).
Pushthetooldownuntilthecuttersticksoutfromthebaseplate,thenre-
tightentheclampinglever(11,FigA1,page4).
•
•
Placetherouterontotheworkpieceinsuchamannerthatthecuttertouches
thesideoftheworkpiece.Pleaseensurethatthefurthestprotrudingpartof
thecuttertouchestheworkpiece(byturningthecutterifnecessary).
Slidetheprovidedguiderods(20,Fig.C,page5)intotheappropriateholes.
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Helpline No. UK / Northern Ireland 0870 7323023 • Rep. Ireland 1800 481005
Model Number: PBF-1200
Model Number: PBF-1200
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