North Star Pressure Washer 157596 User Manual

HOT / COLD WATER PRESSURE WASHER SCOUT  
Item 157596  
P.O. Box 1499  
Burnsville, MN 55337-0499  
1-800-270-0810  
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SAFETY INSTRUCTIONS  
Read and understand these instructions because they have to do with  
safety. Pay particular attention to the safety symbol throughout this  
manual. Failure to comply with these instructions may result in personal  
injury or product damage.  
!
ELECTRICAL SAFETY  
1. Properly ground this unit. Failure to ensure proper grounding can cause serious personal injury.  
Never use a two-prong adapter on the three-prong electrical plug that is installed.  
2. Be certain all switches are “OFF” before plugging the unit into a compatible 120 volt power  
source.  
3. Always turn off and unplug the unit from the power source if leaving unattended. Never leave  
unit unattended while running.  
4. Never allow an electrical cord or connections to lay in water, it can cause a serious/fatal shock.  
5. Do not use this unit on or near any electrical installations, including electrical outlets, light bulbs,  
fuse boxes or transformers. Severe electrical shock can occur.  
6. Unplug the unit from power source before attempting any repairs. Electrical repairs are best  
suited to a licensed electrician.  
7. Follow all local, state and federal electrical installation codes.  
VENTILATION AND FIRE SAFETY  
8. Use only No. 1 or No. 2 Diesel, to fill the fuel tank. Never use kerosene, gasoline, crankcase  
drainings or oil containing gasoline/solvents, these can ruin your pressure washer.  
9. Fill the fuel tank slowly and only when the unit is COOL.  
10. Never operate the unit near dust, gases, flammable vapors or other ignitable materials.  
11. Always operate the pressure washer with the hood cover in place.  
12. Allow the unit to cool down after stopping the pressure washer before leaving it unattended.  
See cool down procedure in STOPPING THE PRESSURE WASHER section.  
13. Consult a qualified heating contractor for permanent installation. Follow all local, state and  
federal codes.  
14. Always be sure there is adequate oxygen and ventilation during indoor use. Carbon monoxide  
gas is odorless and colorless, it can cause serious illness end even death. Vent all burner exhaust  
outside the building. Poorly ventilated areas cause bad combustion, motor overheating and  
serious danger.  
15. Never alter or modify the unit or its safety features. Be sure all components can handle the high  
pressure this unit generates.  
16. Be sure all connections are secure before operating the unit. Do not over tighten pressure washer  
adjustments; excess pressure, irregular unloader operation and wear may occur.  
- 3 -  
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GENERAL SAFETY  
17. Always wear safety glasses or goggles when operating the unit.  
18. Always point the wand away from people and animals. High pressure streams will penetrate the  
skin. Seek medical attention immediately if fluid penetrates skin. Do not treat as a simple cut.  
19. Always release system pressure after shutting off the pressure washer by squeezing the wand  
trigger. Never leave the unit unattended with system still pressurized.  
20. High pressure spray will shatter fragile materials. Never spray directly at glass or other breakable  
objects.  
21. Be firmly braced before squeezing the wand trigger “on”. High pressure stream may cause loss  
of balance.  
22. Never operate the pressure wand in high levels unless the proper safety equipment to prevent  
fails is in place.  
23. Inspect pressure hose daily for signs of wear. Never lay hose on the heat coil or drag over  
abrasive surfaces.  
Replace hose and other components promptly when leaks or wear is discovered. Never place  
your hand over a pressurized leak.  
24. Repair any leaks before operating the unit. Any fuel oil, pump oil or water leaks should be  
serviced at your nearest Northern store or call customer service at 1-800-222-5381.  
25. Use only Northern parts for replacements in your pressure washer. Other brand components may  
cause hazardous operating conditions and will void warranty.  
DETERGENT SAFETY  
26. Do not alter the soap injecting system on the unit or use it in any manner not described in  
this manual.  
27. Always wear safety goggles when operating the unit and other safety attire recommended by  
the detergent manufacturer. Protective clothing like rubber gloves, rubber suits and respirators  
may by necessary.  
28. Never use acid type cleaners or other highly corrosive detergents with this pressure washer.  
29. Know your detergents! Follow all appropriate instructions for preparation, use, safety and  
transportation of the detergent. Keep all detergents away from children. In an emergency, tell the  
physician exactly what detergent you are using.  
UNPACKING  
Closely inspect all the contents of the SCOUT 157596 carton.  
Damaged components?  
Missing components?  
Contact the freight company that delivered the unit and file a claim.  
Contact our Customer Service department at 1-800-222-5381.  
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ELECTRICAL REQUIREMENTS  
“The supply and internal wiring of portable high pressure spray washing machines shall have ground-fault-circuit-  
interpreter (GFCI) which is designed to protect people from line-ground shock hazards”, National Electric Code  
(NEC) 1987, 422, 8 (d) (3).  
- All equipment and power cords connected down-line from the GFCI are protected.  
- GFCI does not protect against line-to-line or line-to-neutral faults.  
- GFCI does not protect against short circuits or overloads. Use a fuse or circuit breaker to guard against  
these occurrences.  
Northern recommends that all electrical service be performed by a licensed electrician.  
- All electrical connections must be made according to local, state, and federal codes to maintain a valid  
warranty.  
- Connect the cord to a circuit that is wired for the 120 volts shown on the identification plate of the unit and  
properly electrically ground the connection.  
GROUNDING INSTRUCTIONS  
This pressure washer must be grounded. Grounding provides a path of least resistance for electric current to reduce  
the risk of shock if the unit should malfunction or breakdown. For your safety, plug the cord equipped with an  
equipment-grounding conductor and a grounding plug into an appropriate outlet. The outlet should be properly  
installed and grounded according to local electrical codes and ordinances.  
GROUND-FAULT-CIRCUIT-INTERRUPTER  
A GFCI is built into the plug of the pressure washer power supply cord. This GFCI provides additional protection  
from electrical shock. Use only the identical replacement parts that include GFCI protection when replacing the  
plug or power cord.  
EXTENSION CORDS  
Only use outdoor approved, 3-wire extension cords with 3-prong grounding-type plugs and 3-pole cord connectors  
that accept the plug from the unit. Outdoor cords are identified by: “Acceptable for outdoor appliances; store  
indoors while not in use”. Extension cord must have an electrical rating not less than the rating of the product.  
Do not use a damaged extension cord or abuse the cord by yanking. Keep cord away from heat sources and  
sharp objects. Always disconnect the extension cord from the power supply before disconnecting the unit from  
the extension cord,  
Improper connection of the equipment-grounding conductor can result  
in a risk of electrocution. Check with a licensed electrician if you doubt  
whether an outlet is properly grounded. Do not modify the product  
plug, install a proper outlet with a licensed electrician. Reduce the risk  
of electrocution, keep all connections dry and off the ground. Do not  
touch with wet hands.  
!
VENTILATION REQUIREMENTS  
Permanent installation in an enclosed area or indoors should be performed by a qualified contractor. The burner  
exhaust must be stacked to the outside atmosphere and a barometric draft regulator is required as well.  
- 5 -  
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INSTALLATION INSTRUCTIONS  
If installing the SCOUT 157596 indoors or in an enclosed area, observe the following guidelines:  
- Operate the unit on a level surface to ensure proper lubrification to the water pump.  
- Be certain the ambient temperature of the environment does not exceed 100°F. This ensures adequate air  
supply for the burner,  
- Do not expose the unit to rain, snow or freezing temperatures.  
- Do not install where dust, vapors or combustible materials will be present.  
PRE-OPERATION CHECK  
CLOTHING  
Proper clothing is essential for your safety. Use whatever is necessary to protect your eyes, ears, feet and skin.  
Additional safely accessories (like a respiratory mask) may be required when using detergents with this washer.  
PUMP  
If oil is needed, fill with SAE 80-90 non-detergent oil AGIP ROTRA MULTI THT or correspondant products:  
• U.T.T.O. Lubricants (Universal Tractor Transmission Oil)  
• SHELL DONAX TD  
• MOBIL MOBILFLUID 422  
• FORD M2C-86 B - M2C-134B/C  
• JOHN DEERE J20A  
• MASSEY - FERGUSON M-1135  
• ESSO TORQUE FLUID 62  
• API GL-4  
Quantity: 0,26 lb (do not overfill)  
WATER SUPPLY  
1. Connect the water supply to the 3/4” female garden hose swivel on the water inlet port of the unit.  
Connect the other end of the hose to the pressurized water supply. The supply hose should have a  
3/4” inside diameter (ID) and be no longer than 50 feet.  
2. The water supply pressure must be a minimum of 20 pounds per square inch (PSI) and a  
maximum of 125 PSI. The flow rate must be at least 3 gallons per minute (GPM).  
3. Use a water softener if there is high mineral content in the water of your area. High mineral  
content causes excessive scale build-up in the coil/heat exchanger.  
4. Un-roll the hose reel and then connect one end of the high pressure discharge hose to the water-  
gun assembly.  
Be sure all connections are securely tightened.  
Sudden release of high pressure streams can cause serious injury.  
!
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OPERATING INSTRUCTIONS  
STARTING THE PRESSURE WASHER  
BEFORE STARTING THE PRESSURE WASHER  
1. Read all safety instructions throughout this manual.  
2. Be sure the motor switch is in the “OFF” position, red button pushed.  
3. Ensure outlet is the proper voltage (120 volts).  
4. Insert the male power plug into a grounded AC outlet.  
5. Press and release the “RESET” button on the GFCI power cord.  
6. Press “RESET” each time after plugging the GFCI power cord into a power source.  
COLD WATER OPERATION  
1. After following all preparation instructions, turn the water supply on.  
2. Turn the unit on by pushing the pump switch on the control panel. Once the unit starts, squeeze  
the trigger gun “ON” for 2 minutes to purge all air and mineral deposits from the system. This  
operation is to be done without lance terminal end.  
3. Turn the pump switch to OFF position, release the trigger gun and lock in the “OFF” position.  
Fit the lance terminal end. To ensure you are in the high pressure mode, turn the nozzle holder  
to the right.  
4. Your SCOUT 157596 is now ready to be used as a cold water pressure washer. Turn the unit  
“ON” by pushing the pump switch on the control panel. Squeeze the trigger-gun to spray a high  
pressure stream and release the trigger to stop the stream.  
5. Every time you release tre trigger-gun, the machine automatically stops thanks to TOTAL STOP  
System. The machine will re-start automatically once you press again the trigger-gun.  
In case that TOTAL STOP is not working correctly, please note not  
allow the unit to operate in bypass mode (with trigger released in the  
“OFF” position) for more than 3 minutes.  
!
Premature failure of pump packing may occur if left in bypass  
mode for longer than 3 minutes.  
Never look directly into the nozzle unless it is disconnected from the  
spray wand.  
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HOT WATER OPERATION  
1. Fill fuel tank with 4,3 gallons of #l or #2 Diesel.  
2. Be sure trigger gun is locked in the “OFF” position and remove the nozzle/wand assembly.  
3. Turn the unit on by pushing the pump switch on the control panel. Once the unit starts, squeeze  
the trigger gun “ON” for 2 minutes to purge all air and mineral deposits from the system.  
4. Turn the pump switch to “OFF” position, release the trigger gun and lock in the “OFF” position.  
Connect the nozzle-wand assembly to the gun assembly. To ensure you are in the high pressure  
mode, turn the nozzle to the right.  
5. Turn the pump switch to “ON” position, turn the burner knob located on the control panel to  
“ON” (position 1) Squeeze the trigger gun to spray, burner only fires when the trigger is squeezed.  
6. The unit is now ready to be used as a hot water pressure washer. Squeeze the trigger-gun to spray  
a high pressure stream, and release the trigger to stop the stream.  
7. Cool down the heat exchanger by turning the burner knob “OFF” (0 position). Allow unit to run  
with trigger in the squeezed, “ON” position for at least 3 minutes.  
NOTE:  
On initial startup, water will begin turning hot in 30 seconds, reaching maximum temperature in 3 minutes with  
trigger squeezed. Burner stops firing when the trigger is released or when water exceeds the temperature setting.  
CAUTION!  
EXPOSED METAL EXHAUST OUTLET AND HOSE  
CONNECTIONS DURING HOT OPERATION ARE EXTREMELY  
HOT!  
!
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STOPPING THE PRESSURE WASHER  
To protect your safety and the service of your SCOUT 157596, you  
must follow the procedure for stopping the pressure washer outlined  
below:  
!
1. Run one gallon of clean water through the used detergent lines. (If detergent has been used during  
this operation run).  
2. Turn burner switch to “OFF” (0 position).  
3. Squeeze the trigger and discharge cool water for 3 minutes to cool the burner component.  
4. Turn the unit “OFF” with the main switch on the control panel.  
5. Turn off the water supply immediately.  
6. Squeeze the trigger gun to relieve system pressure and drain excess water.  
7. Disconnect power cord and unit hoses.  
USING THE DETERGENT INJECTOR  
This feature is designed for use with mild detergents. North Star detergents are highly recommended for use with  
all North Star pressure washers.  
1. Prepare cleaning solution according to the detergent label directions.  
2. Fill Detergent tank with detergent solution  
3
Turn the nozzle at the end of the wand to the left for low pressure.  
4. Start the unit as directed in the OPERATING INSTRUCTIONS. Brace yourself and the triggered  
gun. The detergent and water mixture will exit the low pressure nozzle.  
5. Apply the solution by spraying from low surface and move up; use long, overlapping strokes.  
Applying from the bottom, up helps avoid streaking. Do not allow the detergent solution to dry  
on any surface.  
6. Turn nozzle at the end of the wand to the right for the high pressure rinse mode. It takes 30  
seconds to purge all detergent from the system lines.  
6. Start at the top and work down for the best rinsing results.  
- 9 -  
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MAINTENANCE  
1. Inspect and clean the water intake screen on the unit before each use.  
2. Always be sure the unit is receiving the proper 120 volts. Be certain the cord is equipped with the  
appropriate ground prong plug to ensure proper grounding. Electrical cords and connections should  
not contact water.  
3. Always follow STOPPING THE PRESSURE WASHER instruction outlined on page 10 of this  
manual.  
4. Only run pump with water supply turned on all the way. Never allow pump to run dry.  
5. Run a gallon of clean water through the injection line after each use. This flushes out any corrosive  
chemicals and prevents residue from damaging moving parts.  
6. Use a water softener if the water supply has a high mineral content. This will avoid accumulation of  
mineral deposits in the coil/heat exchanger. If a softener is not available it is necessary to “de-scale”  
the coil occasionally. See your nearest Northern store or call 1-800-222-5381 for customer service.  
7. Detergents are corrosive. It may be necessary to repair or replace components on the detergent  
injector system periodically as part of standard maintenance.  
8. Never pump acids, alkalines or abrasive fluids through the unit.  
9. Never operate the unit without the hood cover.  
10. Eliminate leaks found in the pumping system by removing suspect parts, applying sealant to the  
threads and reinstalling. If using Teflon tape, be sure no tape gets into any plumbing, this causes a  
plugged spray nozzle and internal problems.  
11. Change pump crankcase oil after first 50 hours of use, then every 200 hours (see Oil data on page 7)  
12. Change fuel filter to burner every 6 months and screen in the fuel pump on the burner each year. Be  
sure to use only high quality No. 1 or No. 2 Diesel.  
13. Never spray water directly into the unit or store outdoors where it can be exposed to rain or other  
adverse weather conditions.  
14. Never store the unit in a freezing environment. This causes the coil/heat exchanger to rupture and  
the water pump to “lock up”.. Never pour hot water on a frozen pump, a temperature change greater  
than 150°F can crack the water pump. Again, do not store the unit in a freezing environment.  
- 10 -  
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TROUBLESHOOTING  
SYMPTOMS  
CAUSES  
REMEDIES  
The water pump will not start  
The motor thermic protection is open  
Check the mains voltage (+/- 5%  
tolerance). Check the phases  
in the plug are connected well.  
The machine is not going in  
TOTAL STOP mode (unit in  
by-pass)  
The no-return valve does not seal  
Replace the valve or the gasket  
and check the pressure valve  
body wear.  
Leakage from the water system  
of the gun  
Eliminate the leaks  
The water pump does not reach  
maximum pressure  
Nozzle worn  
Replace the nozzle  
Pressure ball or adjustment housing  
worn or spring broken  
Replace the faulty part  
Pressure valve gaskets worn  
Pistons seal gasket worn  
Replace the valve gaskets  
Replace the gaskets  
Nozzle holding head in position  
low pressure  
Turn the head on high pressure  
Strong vibrations on the water pump  
Water supply insufficient  
Check the water supply flow and  
the relative pressure (2÷10)  
Check the water filter and clean  
it if necessary  
Prime the pump without the lance  
Check the valves, clean and  
reassemble  
Alien matter under a check valve  
The burner will not start  
Diesel filter blocked  
Clean the filter  
Diesel nozzle blocked  
Clean the filter  
Worn or broken electrodes  
The pressure switch remains open  
Replace the electrodes  
Replace the pressure switch  
Anormal noise of Diesel pump  
No detergent suction  
Low diesel  
Fill diesel tank or work on cold water  
High viscosity of the employed  
detergent  
Further dilute the detergent  
Clean the filter  
Detergent filter blocked  
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FRAME, COWLING ASSEMBLY EXPLODED WIEW  
Pos  
1
2
3
4
5
6
7
8
Code  
Description  
Right Grid Cover  
Complete Cover with Sticker  
Left Grid Cover  
Screw  
Central Frame  
Screw  
Washer  
Washer  
Nut  
Screw  
Washer  
Note  
gray  
Q.Ty  
1
1
1
2
1
6
6
6
6
3
3
1
3
3
1
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
0402 0283  
0477 0266  
0402 0282  
3623 0031  
3206 0282  
3609 0058  
2811 0016  
2811 0016  
0604 0039  
3609 0058  
2811 0016  
2810 0067  
2811 0016  
0604 0039  
3002 0587  
3605 0103  
1227 0003  
2434 0022  
2403 0084  
3206 0283  
3200 0091  
2434 0051  
3200 0090  
2434 0050  
3002 0581  
3002 0580  
1003 0069  
1223 0052  
2800 0098  
1209 0111  
2825 0051  
2404 0170  
0604 0039  
2811 0016  
3609 0058  
M5x16  
M8x22  
Ø8,4x17x1,6  
Ø8,4x17x1,6  
M8x9,5  
M8x22  
Ø8,4x17x1,6  
Ø100  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
Wheel  
Washer  
Nut  
Ø8,4x17x1,6  
M8x9,5  
Internal Hose Reel Support  
Special Screw  
Ring Nut for Cable Holder  
Cable Holder  
Plate for screw  
Tank / Frame  
Diesel Plug  
Gasket  
Detergent Plug  
Gasket  
Upper Accessories Support  
Lower Accessories Support  
Hose Clamp  
Wing Nut  
4x20  
black  
Ø36xØ46x18"  
red  
Ø32xØ42x18"  
Ø26  
G3/4  
Ø19 - G3/4F  
Ø14,5x24,5x3,5  
G3/4 - G1/2  
Straight Hose Tail  
Gasket  
M/F Reduction  
Suction Plate  
Nut  
M8x9,5  
Ø8,4x17x1,6  
M8x22  
Washer  
Screw  
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Pos  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
77  
78  
Code  
Description  
Nipple  
Suction Filter  
Coupling  
Special Screw  
External Hose Reel Support  
Wheel Axle  
Washer  
Wheel  
Ring  
Wheel Cover - Ø250  
Wheel Kit  
Copper Washer  
Coupling  
Note  
Q.Ty  
2000 0105  
1002 0132  
2800 0074  
3621 0013  
3002 0586  
0017 0013  
2812 0070  
2810 0035  
0009 0179  
0402 0284  
2810 0074  
1209 0091  
2417 0054  
1
1
1
3
1
1
2
2
2
2
1
1
1
M6x20  
Ø20 L=500  
Ø20  
250x52  
Ø20  
grigio / grey  
grigio / grey  
3/8"  
M-F 3/8"  
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PUMP, MOTOR ASSEMBLY EXPLODED WIEW  
Pos  
1
2
3
4
5
6
7
8
Code  
Description  
Manifold  
Screw  
Note  
brass  
M6x35  
2,0x16  
Q.Ty  
1
5
4
3
3
3
3
3
3
2
1
1
1
2
1
2
1
1
1
1
1
2
3
1
1
1
1
1
1
1
1
1
3218 0114  
3609 0150  
1210 0392  
1205 0031  
1802 0175  
3604 0026  
3009 0121  
1220 0039  
1210 0415  
0601 0274  
2421 0010  
1816 0125  
0424 0418  
3609 0148  
2403 0081  
3607 0103  
3005 0023  
3001 0133  
1825 0011  
1201 0136  
0402 0200  
3625 0047  
3625 0048  
0009 0229  
2416 0112  
1201 0137  
1200 0056  
0456 0308  
2434 0040  
2803 0383  
1210 0014  
1210 0039  
3003 0024  
1802 0254  
O-Ring  
Suct./Del. Valve Cage  
Suct./Del. Valve Spring  
Suct./Del. Valve  
Suct./Del. Valve Seat  
Suct./Del. Valve Ass.y kit  
O-Ring  
Spacer  
Pressure Switch (Red)  
Gauge  
Body  
Screw  
Plate  
Hexagonal Screw  
Pin  
T.S. Electrical Box  
Total Stop Switch  
Gasket  
Cover  
Screw  
Screw  
Ring  
Protection  
Gasket  
9
1,78x12,42  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
29  
30  
33  
34  
35  
36  
37  
G1/8 - 25 bar  
Ø40 G1/8  
M5x35  
M5x40  
3,5x29,8  
2,9x31,7  
3x10  
Wing Nut  
T.S. Cable Kit  
Cable Holder  
Detergent Coupling  
O-Ring  
O-Ring  
Ball  
1,78x4,48  
1,78x7,66  
7/32"  
1
1
Conic Spring  
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Pos  
38  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
83  
84  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
Code  
Description  
Detergent Coupling Suction Kit  
Special Screw  
O-Ring  
Easy-Start Seat  
Ball  
Note  
Q.Ty  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
1
3
3
3
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2803 0514  
3605 0087  
1210 0220  
3009 0153  
3003 0028  
1210 0152  
3009 0148  
0009 0112  
1210 0041  
0015 0190  
3021 0035  
1210 0055  
0009 0110  
1210 0049  
1210 0390  
3605 0089  
0432 0044  
1600 0072  
3622 0047  
0604 0087  
1802 0249  
3202 0241  
1215 0348  
1210 0433  
0601 0261  
1220 0039  
1210 0432  
1241 0041  
0009 0201  
0601 0310  
0019 0123  
3609 0100  
2432 0014  
2409 0108  
1802 0174  
0009 0195  
1210 0391  
3609 0114  
1009 0211  
2807 0013  
3625 0072  
3200 0087  
1210 0093  
3208 1000  
2816 0089  
0436 0029  
0001 0540  
0438 0069  
0019 0113  
0001 0539  
0422 0057  
0438 0083  
3041 0210  
3041 0209  
1209 0111  
2801 0074  
1223 0052  
3208 1006  
1003 0069  
1210 0220  
3600 0087  
1802 0177  
5027 0025  
3400 0287  
1210 0041  
1210 0152  
2000 0087  
3625 0046  
0456 0116  
0402 0281  
1201 0153  
1229 0025  
5019 0033  
5025 0019  
M6  
2x4  
9/32"  
1,78x9,25  
O-Ring  
Valve Seat  
Packing Retainer  
O-Ring  
Rod  
Elastic Pin  
O-Ring  
Packing Retainer  
O-Ring  
O-Ring  
Special Screw  
Electrode Cap  
Total Stop Lever  
Total Stop Adjustable Nut  
Nut  
Spring  
Cap  
Regulation Valve Ass.y  
O-Ring  
Shim  
Suct./Del. Valve Ass.y kit  
O-Ring  
Packing  
Packing Retainer  
Spacer  
Oil Seal  
1,78x8,7  
1,78x8,73  
1,78x6,07  
1,78x6,07  
1,78x2,42  
2x17  
M4x20  
M4  
Ø3,2  
2x8  
Ø11xØ16x0,7  
2x12  
14x22x5  
14x22x5/7  
M6x35  
Screw  
Pump Crankcase  
Piston  
Spring  
Spring Spacer  
O-Ring  
Ø14 L=62  
2,62x75,87  
M6x30  
Screw  
Motor Flange Kit  
Special Washer  
Screw  
Plug  
O-Ring  
Pump - Coil Hose  
Bearing Ring  
Bearing  
Eccentric Shaft  
Ball Bearing  
Oil Seal  
Rotor Shaft  
Fast-On  
Ball Bearing  
Stator  
4,3x8x1,5  
M4x8  
1,78x14  
42x60x13  
1CSF 20x52x15  
20x32x7  
Ø65x22 H90  
20x47x14  
Stator Kit  
Gasket  
115/60 125x65 H90  
Ø14,5x24,5x3,5  
Ø19 - G3/4F  
G3/4  
10BAR Ø19x26 L=650  
Ø26  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
140  
142  
Elbow Coupling  
Wing Nut  
Water Suction Hose  
Hose Clamp  
O-Ring  
Check Valve  
Spring  
Check Valve Kit  
Detergent Nozzle  
O-Ring  
O-Ring  
Nipple  
Screw  
Electrical Cable  
Cover  
2x4  
Ø1,80  
1,78x8,73  
1,78x9,25  
M5x12  
Gasket  
Sheat  
Piston Seal Kit  
Suction/Delivery Valve kit  
Øint12mm L=0,59  
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BURNER, BOILER EXPLODED WIEW  
Pos  
1
2
3
5
6
7
8
9
Code  
Description  
Note  
Q.Ty  
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
2
3
3
1
1
1003 0003 Hose Clamp  
3208 0997 Diesel Hose  
1003 0003 Hose Clamp  
1002 0120 Diesel Filter  
1003 0003 Hose Clamp  
3208 1044 Diesel Hose  
1003 0003 Hose Clamp  
3208 0705 Detergent Hose  
1003 0059 Hose Clamp  
1223 0052 Wing Nut  
2803 0371 Coupling  
1209 0104 Gasket  
1002 0078 Detegrent Suction Filter  
3607 0106 Hexagonal Screw  
2807 0011 Special Washer  
2803 0408 Coupling  
2422 0022 Diesel Pump  
3200 0017 Plug  
2803 0486 Coupling  
0604 0079 Nut  
2811 0016 Washer  
7301 0342 Motorpump  
1602 0060 Key  
3625 0070 Screw  
0466 0031 Shraud Cover  
2807 0011 Special Washer  
3632 0090 Fan  
Ø6x12 L=390  
Ø6x12 L=170  
Ø7x10 L=750  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
G3/4  
90°  
18x24x3  
M6x10  
Ø6,4x11x2  
G1/4 PG Ø7  
G1/8  
G1/8  
M10  
Ø8,4x17x1,6  
5x3x20  
M5x20  
6,4x11x2  
Ø145x52  
M6x18  
3609 0034 Screw  
0404 0033 Shraud Cover  
0466 0026 Fly Valve  
2811 0006 Washer  
3625 0049 Screw  
1810 0024 Sleeve  
1003 0076 Hose Clamp  
3625 0038 Screw  
2807 0013 Special Washer  
3200 0074 Plug  
4,3x9  
3,5x9,5  
4,8x450  
4,2x16  
4,3x8x1,5  
3019 0035 Outer Seeger  
Ø22  
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Pos  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
Code  
Description  
Note  
Q.Ty  
1
1
3
1
1
1
1
1
1
2
1
1
3
1
3
1
3
1
1
4
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0602 0047 Electrode Holder Disc  
0602 0057 Air Turbolence Ring  
3608 0004 Screw  
3400 0331 Diesel Nozzle  
2803 0322 Coupling  
0805 0023 Bifilar Electrode Kit  
2819 0020 Spring Washer  
3625 0046 Screw  
0335 0031 Burner Kit  
1202 0052 Hook  
0535 0073 H.T. Cable Kit  
3208 0998 Copper Diesel Hose  
3625 0028 Screw  
0402 0287 Cover  
3625 0037 Screw  
0218 0012 Air Nozzle  
3625 0028 Screw  
0402 0286 Cover  
0424 0405 Boiler Body  
0604 0095 Nut  
2811 0030 Washer  
2811 0030 Washer  
3609 0112 Screw  
3044 0020 Coil  
M3x6  
0,75 - 60°A CT  
Ø4 GC1/8”  
D.15x5,2x0,4  
M5x12  
L=53  
Ø4  
3,5x25  
3,5x13  
3,5x25  
M6  
Ø6,4x12,5x1,6  
Ø6,4x12,5x1,6  
M6x16  
0009 0295 Bottom Body  
2822 0015 Refractory Pad  
1210 0554 O-Ring  
Ø22  
3,53x247,26  
Ø6,4x12,5x1,6  
M6x10  
G3/8x5  
M/F G1/4-G3/8+OGV  
2811 0030 Washer  
3607 0106 Hexagonal Screw  
1227 0015 Coil-Lock Nut  
0011 0006 Adapter  
1209 0113 Copper Gasket  
0424 0377 Thermostat Body  
1209 0097 Copper Gasket  
1215 0361 Safety Valve  
3230 0032 Thermostat  
3208 1004 Coil - Hose Reel Hose  
1227 0015 Coil-Lock Nut  
3208 1000 Pump - Coil Hose  
G1/4"  
MG2100 G1/4 MM 2  
G3/8x5  
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ELECTRIC SYSTEM EXPLODED WIEW  
Pos  
1
2
3
4
5
6
7
8
Code  
Description  
Screw  
Switch Cover  
Switch Protection  
Switch  
Thermostat Knob  
Screw  
Electrical Panel Sticker  
Cover  
Thermostat Bushing  
Thermostat  
Condenser  
Cable Holder  
Screw  
Wire Connector  
Wire Connector  
End Wire Connector  
O-Ring  
Burner Delayer  
Electrical Box  
Nut  
H.T. Transformer  
Screw  
Note  
Q.Ty  
2
1
1
1
1
2
1
1
1
1
2
2
2
1
3
1
1
1
1
2
1
2
1
2
1
3
1
3
1
1
3625 0003  
0460 0030  
2416 0095  
1410 0061  
1817 0066  
3623 0007  
0457 0042  
0402 0280  
0204 0041  
3230 0032  
0434 0021  
2434 0040  
3625 0074  
1805 0044  
1805 0045  
1805 0047  
1210 0555  
3043 0037  
3001 0523  
0604 0061  
3226 0083  
3609 0199  
0456 0305  
1223 0052  
3002 0590  
2815 0015  
1610 1146  
0604 0061  
2811 0037  
3607 0234  
2,9x16  
16 Amp  
M4x10  
9
10  
11  
12  
13  
14  
14  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
27  
28  
29  
50 mcf  
ØI9xØ15x2xH  
2,9x13  
2,62x215,57  
M5x5  
115V-50/60HZ  
M5x40  
H.T. Transformer Cable  
Wing Nut  
Support  
Rivet  
Electric Diagram  
Nut  
G3/4  
3,4x7  
M5x5  
5,3X10X1  
M5x30  
Washer  
Screw  
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HOSE REEL EXPLODED WIEW  
Pos  
1
2
3
4
5
6
7
8
Code  
Description  
Cap  
Outer Seeger  
Washer  
Hose Reel Stop  
Spring  
Mobile Plate  
Fix Plate  
Outer Seeger  
Knob  
Screw  
Disc  
Special Washer  
Outer Seeger  
Cap  
Screw  
Coupling  
Cap  
Disc  
Ring  
O-Ring  
O-Ring  
Ring  
Special Washer  
Key  
Note  
Q.Ty  
1
1
1
1
1
1
1
1
1
4
1
1
1
1
3
1
1
1
1
1
1
1
1
1
3202 0270  
3019 0038  
2811 0015  
3606 0014  
1802 0211  
0468 0002  
0468 0001  
3019 0037  
2431 0007  
3623 0015  
0602 0052  
2812 0080  
3019 0037  
3202 0018  
3623 0019  
2803 0480  
3202 0018  
0602 0051  
0009 0165  
1210 0232  
1210 0232  
0009 0165  
2812 0080  
1602 0059  
2408 0151  
3208 0996  
7002 0255  
Ø13x24  
Ø20  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
30  
5x25  
Ø20xØ30x2  
Ø20  
1/8”  
4x20  
1/8”  
Ø2,62x15,08  
Ø2,62x15,08  
Ø20xØ30x2  
6x6x18  
G1/2  
R1 - 1/4" L=10mt  
R1 - 1/4" L=10mt  
Special Coupling  
H.P. Hose  
Complete Hose Reel with H.P.Hose  
1
1
1
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GUN, HOSE, WAND ASSEMBLY EXPLODED WIEW  
Pos  
1
2
3
4
Code  
Description  
Water Nozzle  
Lance  
Spray Gun  
H.P. Hose  
Note  
Q.Ty  
3400 0450  
3301 0835  
2410 0102  
3208 0996  
0455 0013  
15 04 1/4" Meg (Blister)  
(Blister)  
(Blister)  
1
1
1
1
1
R1 1/4" L=10mt (Part oh HOSE REEL KIT)  
5
Nozzle Cleaning Pin  
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CONCENTRATED CLEANING PRODUCTS  
MAKE YOUR PRESSURE WASHING  
GO FASTER!  
Call 1-800-222-5381  
Fax: 507-334-9442  
P.O. Box 1499  
Burnsville, MN 55337-0499  
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