North Star Pressure Washer 157394 User Manual

HOT / COLD WATER PRESSURE WASHER RANGER  
Item 157394  
P.O. Box 1499  
Burnsville, MN 55337-0499  
1-800-270-0810  
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SAFETY INSTRUCTIONS  
Read and understand these instructions because they have to do with  
safety. Pay particular attention to the safety symbol throughout this  
manual. Failure to comply with these instructions may result in personal  
injury or product damage.  
!
ELECTRICAL SAFETY  
1. Properly ground this unit. Failure to ensure proper grounding can cause serious personal injury.  
Never use a two-prong adapter on the three-prong electrical plug that is installed.  
2. Be certain all switches are “OFF” before plugging the unit into a compatible 120 volt power  
source.  
3. Always turn off and unplug the unit from the power source if leaving unattended. Never leave  
unit unattended while running.  
4. Never allow an electrical cord or connections to lay in water, it can cause a serious/fatal shock.  
5. Do not use this unit on or near any electrical installations, including electrical outlets, light bulbs,  
fuse boxes or transformers. Severe electrical shock can occur.  
6. Unplug the unit from power source before attempting any repairs. Electrical repairs are best  
suited to a licensed electrician.  
7. Follow all local, state and federal electrical installation codes.  
VENTILATION AND FIRE SAFETY  
8. Use only No. 1 or No. 2 Diesel, to fill the fuel tank. Never use kerosene, gasoline, crankcase  
drainings or oil containing gasoline/solvents, these can ruin your pressure washer.  
9. Fill the fuel tank slowly and only when the unit is COOL.  
10. Never operate the unit near dust, gases, flammable vapors or other ignitable materials.  
11. Always operate the pressure washer with the hood cover in place.  
12. Allow the unit to cool down after stopping the pressure washer before leaving it unattended.  
See cool down procedure in STOPPING THE PRESSURE WASHER section.  
13. Consult a qualified heating contractor for permanent installation. Follow all local, state and  
federal codes.  
14. Always be sure there is adequate oxygen and ventilation during indoor use. Carbon monoxide  
gas is odorless and colorless, it can cause serious illness end even death. Vent all burner exhaust  
outside the building. Poorly ventilated areas cause bad combustion, motor overheating and  
serious danger.  
15. Never alter or modify the unit or its safety features. Be sure all components can handle the high  
pressure this unit generates.  
16. Be sure all connections are secure before operating the unit. Do not over tighten pressure washer  
adjustments; excess pressure, irregular unloader operation and wear may occur.  
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GENERAL SAFETY  
17. Always wear safety glasses or goggles when operating the unit.  
18. Always point the wand away from people and animals. High pressure streams will penetrate the  
skin. Seek medical attention immediately if fluid penetrates skin. Do not treat as a simple cut.  
19. Always release system pressure after shutting off the pressure washer by squeezing the wand  
trigger. Never leave the unit unattended with system still pressurized.  
20. High pressure spray will shatter fragile materials. Never spray directly at glass or other breakable  
objects.  
21. Be firmly braced before squeezing the wand trigger “on”. High pressure stream may cause loss  
of balance.  
22. Never operate the pressure wand in high levels unless the proper safety equipment to prevent  
fails is in place.  
23. Inspect pressure hose daily for signs of wear. Never lay hose on the heat coil or drag over  
abrasive surfaces.  
Replace hose and other components promptly when leaks or wear is discovered. Never place  
your hand over a pressurized leak.  
24. Repair any leaks before operating the unit. Any fuel oil, pump oil or water leaks should be  
serviced at your nearest Northern store or call customer service at 1-800-270-0810.  
25. Use only Northern parts for replacements in your pressure washer. Other brand components may  
cause hazardous operating conditions and will void warranty.  
DETERGENT SAFETY  
26. Do not alter the soap injecting system on the unit or use it in any manner not described in  
this manual.  
27. Always wear safety goggles when operating the unit and other safety attire recommended by  
the detergent manufacturer. Protective clothing like rubber gloves, rubber suits and respirators  
may by necessary.  
28. Never use acid type cleaners or other highly corrosive detergents with this pressure washer.  
29. Know your detergents! Follow all appropriate instructions for preparation, use, safety and  
transportation of the detergent. Keep all detergents away from children. In an emergency, tell the  
physician exactly what detergent you are using.  
UNPACKING  
Closely inspect all the contents of the RANGER 157394 carton.  
Damaged components?  
Missing components?  
Contact the freight company that delivered the unit and file a claim.  
Contact our Customer Service department at 1-800-270-0810.  
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ELECTRICAL REQUIREMENTS  
“The supply and internal wiring of portable high pressure spray washing machines shall have ground-fault-circuit-  
interpreter (GFCI) which is designed to protect people from line-ground shock hazards”, National Electric Code  
(NEC) 1987, 422, 8 (d) (3).  
- All equipment and power cords connected down-line from the GFCI are protected.  
- GFCI does not protect against line-to-line or line-to-neutral faults.  
- GFCI does not protect against short circuits or overloads. Use a fuse or circuit breaker to guard against  
these occurrences.  
Northern recommends that all electrical service be performed by a licensed electrician.  
- All electrical connections must be made according to local, state, and federal codes to maintain a valid  
warranty.  
- Connect the cord to a circuit that is wired for the 120 volts shown on the identification plate of the unit and  
properly electrically ground the connection.  
GROUNDING INSTRUCTIONS  
This pressure washer must be grounded. Grounding provides a path of least resistance for electric current to reduce  
the risk of shock if the unit should malfunction or breakdown. For your safety, plug the cord equipped with an  
equipment-grounding conductor and a grounding plug into an appropriate outlet. The outlet should be properly  
installed and grounded according to local electrical codes and ordinances.  
GROUND-FAULT-CIRCUIT-INTERRUPTER  
A GFCI is built into the plug of the pressure washer power supply cord. This GFCI provides additional protection  
from electrical shock. Use only the identical replacement parts that include GFCI protection when replacing the  
plug or power cord.  
EXTENSION CORDS  
Only use outdoor approved, 3-wire extension cords with 3-prong grounding-type plugs and 3-pole cord connectors  
that accept the plug from the unit. Outdoor cords are identified by: “Acceptable for outdoor appliances; store  
indoors while not in use”. Extension cord must have an electrical rating not less than the rating of the product.  
Do not use a damaged extension cord or abuse the cord by yanking. Keep cord away from heat sources and  
sharp objects. Always disconnect the extension cord from the power supply before disconnecting the unit from  
the extension cord,  
Improper connection of the equipment-grounding conductor can result  
in a risk of electrocution. Check with a licensed electrician if you doubt  
whether an outlet is properly grounded. Do not modify the product  
plug, install a proper outlet with a licensed electrician. Reduce the risk  
of electrocution, keep all connections dry and off the ground. Do not  
touch with wet hands.  
!
VENTILATION REQUIREMENTS  
Permanent installation in an enclosed area or indoors should be performed by a qualified contractor. The burner  
exhaust must be stacked to the outside atmosphere and a barometric draft regulator is required as well.  
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INSTALLATION INSTRUCTIONS  
If installing the RANGER 157394 indoors or in an enclosed area, observe the following guidelines:  
- Operate the unit on a level surface to ensure proper lubrification to the water pump.  
- Be certain the ambient temperature of the environment does not exceed 100°F. This ensures adequate air  
supply for the burner,  
- Do not expose the unit to rain, snow or freezing temperatures.  
- Do not install where dust, vapors or combustible materials will be present.  
PRE-OPERATION CHECK  
CLOTHING  
Proper clothing is essential for your safety. Use whatever is necessary to protect your eyes, ears, feet and skin.  
Additional safely accessories (like a respiratory mask) may be required when using detergents with this washer.  
PUMP  
Check pump oil level at least once a week. Open the cover hood on the unit, remove oil plug. Oil level should be  
2 mm from elbow surface. If oil is needed, fill with SAE 80-90, non-detergent oil. Do not overfill.  
WATER SUPPLY  
3/4"  
1. Connect the water supply to the 314” female garden hose swivel on the water inlet port of the unit.  
Connect the other end of the hose to the pressurized water supply. The supply hose should have a  
314” inside diameter (ID) and be no longer than 50 feet.  
3/4"  
2. The water supply pressure must be a minimum of 20 pounds per square inch (PSI) and a  
maximum of 125 PSI. The flow rate must be at least 3 gallons per minute (GPM).  
3. Use a water softener if there is high mineral content in the water of your area. High mineral  
content causes excessive scale build-up in the coil/heat exchanger.  
4. Connect one end of the high pressure discharge hose to outlet port on the pressure washer and  
the other end to the wand/gun assembly.  
Be sure all connections are securely tightened.  
Sudden release of high pressure streams can cause serious injury.  
!
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OPERATING INSTRUCTIONS  
STARTING THE PRESSURE WASHER  
BEFORE STARTING THE PRESSURE WASHER  
1. Read all safety instructions throughout this manual.  
2. Be sure the motor switch is in the “OFF” position, red button pushed.  
3. Ensure outlet is the proper voltage (120 volts).  
20 amp outlet  
4. Insert the male power plug into a grounded AC outlet.  
5. Press and release the “RESET” button on the GFCI power cord.  
6. Press “RESET” each time after plugging the GFCI power cord into a power source.  
COLD WATER OPERATION  
1. After following all preparation instructions, turn the water supply on.  
2. Turn the unit on by pushing the pump switch on the control panel. Once the unit starts, squeeze  
the trigger gun “ON” for 2 minutes to purge all air and mineral deposits from the system. This  
operation is to be done without lance terminal end.  
3. Turn the pump switch to OFF position, release the trigger gun and lock in the “OFF” position.  
Fit the lance terminal end. To ensure you are in the high pressure mode, turn the nozzle holder  
to the right.  
4. Your RANGER 157394 is now ready to be used as a cold water pressure washer. Turn the  
unit on by pushing the pump switch on the control panel. Squeeze the trigger-gun to spray a high  
pressure stream and release the trigger to stop the stream.  
5. Adjust pressure with the unloader valve to the desired pressure.  
Do not allow the unit to operate in bypass mode (with trigger  
released in the “OFF” position) for more than 3 minutes.  
Premature failure of pump packing may occur if left in bypass  
mode for longer than 3 minutes.  
!
Never look directly into the nozzle unless it is disconnected from the  
spray wand.  
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HOT WATER OPERATION  
1. Fill fuel tank with 1.8 gallons of #l or #2 Diesel.  
2. Be sure trigger gun is locked in the “OFF” position and remove the nozzle/wand assembly.  
3. Turn the unit on by pushing the pump switch on the control panel. Once the unit starts, squeeze  
the trigger gun “ON” for 2 minutes to purge all air and mineral deposits from the system.  
4. Turn the pump switch to “OFF” position, release the trigger gun and lock in the “OFF” position.  
Connect the nozzle-wand assembly to the gun assembly. To ensure you are in the high pressure  
mode, turn the nozzle to the right.  
5. Turn the pump switch to “ON” position, turn the burner knob located on the control panel to “ON”  
(position 1) Squeeze the trigger gun to spray, burner only fires when the trigger is squeezed.  
6. Do not allow the unit to operate in the bypass mode (trigger not squeezed) for more than 3  
minutes. Failure of pump packing may result  
7. The unit is now ready to be used as a hot water pressure washer. Squeeze the trigger-gun to spray  
a high pressure stream, and release the trigger to stop the stream.  
8. Cool down the heat exchanger by turning the burner knob “OFF” (0 position). Allow unit to run  
with trigger in the squeezed, “ON” position for at least 3 minutes.  
NOTE:  
On initial startup, water will begin turning hot in 30 seconds, reaching maximum temperature in 3 minutes with  
trigger squeezed. Burner stops firing when the trigger is released or when water exceeds the temperature setting.  
CAUTION!  
EXPOSED METAL EXHAUST OUTLET AND HOSE  
CONNECTIONS DURING HOT OPERATION ARE EXTREMELY  
HOT!  
!
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STOPPING THE PRESSURE WASHER  
To protect your safety and the service of your RANGER 157394, you  
must follow the procedure for stopping the pressure washer outlined  
below:  
!
1. Run one gallon of clean water through the used detergent lines. (If detergent has been used during  
this operation run).  
2. Turn burner switch to “OFF” (0 position).  
3. Squeeze the trigger and discharge cool water for 3 minutes to cool the burner component.  
4. Turn the unit “OFF” with the main switch on the control panel.  
5. Turn off the water supply immediately.  
6. Squeeze the trigger gun to relieve system pressure and drain excess water.  
7. Disconnect power cord and unit hoses.  
USING THE DETERGENT INJECTOR  
This feature is designed for use with mild detergents. North Star detergents are highly recommended for use with  
all North Star pressure washers.  
1. Prepare cleaning solution according to the detergent label directions.  
2. Immerse the strainer end of the clear vinyl hose into the detergent solution to allow detergent to  
siphon. Turn the nozzle at the end of the wand to the left for low pressure.  
3. Start the unit as directed in the OPERATING INSTRUCTIONS. Brace yourself and the triggered  
gun. The detergent and water mixture will exit the low pressure nozzle.  
4. Apply the solution by spraying from low surface and move up; use long, overlapping strokes.  
Applying from the bottom, up helps avoid streaking. Do not allow the detergent solution to  
dry on any surface.  
5. Turn nozzle at the end of the wand to the right for the high pressure rinse mode. It takes 30  
seconds to purge all detergent from the system lines.  
6. Start at the top and work down for the best rinsing results.  
7. Rinse the detergent injector system by running 1 gallon of clean water through after each use.  
This prevents corrosion or detergent residue that causes mechanical problems during later uses  
of your RANGER 157394.  
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MAINTENANCE  
1. Inspect and clean the water intake screen on the unit before each use.  
2. Always be sure the unit is receiving the proper 120 volts. Be certain the cord is equipped with  
the appropriate ground prong plug to ensure proper grounding. Electrical cords and connections  
should not contact water.  
3. Always follow STOPPING THE PRESSURE WASHER instruction outlined on page 10 of this  
manual.  
4. Do not operate the unit in bypass mode (trigger not squeezed) for more than 10 minutes, this will  
cause premature failure of the pump packings.  
5. Only run pump with water supply turned on all the way. Never allow pump to run dry.  
6. Run a gallon of clean water through the injection line after each use. This flushes out any  
corrosive chemicals and prevents residue from damaging moving parts.  
7. Use a water softener if the water supply has a high mineral content. This will avoid accumulation  
of mineral deposits in the coil/heat exchanger. If a softener is not available it is necessary to  
“de-scale” the coil occasionally. See your nearest Northern store or call 1-800-270-0810 for  
customer service.  
8. Detergents are corrosive. It may be necessary to repair or replace components on the detergent  
injector system periodically as part of standard maintenance.  
9. Never pump acids, alkalines or abrasive fluids through the unit.  
10. Never operate the unit without the hood cover.  
11. Eliminate leaks found in the pumping system by removing suspect parts, applying sealant to the  
threads and reinstalling. If using Teflon tape, be sure no tape gets into any plumbing, this causes a  
plugged spray nozzle and internal problems.  
12. Change pump crankcase oil after first 50 hours of use, then every 250 hours. Use only  
SAE 80-90, non-detergent oil. Oil level should be 2 mm. from transparent elbow surface. Check  
oil once a week.  
13. Change fuel filter to burner every 6 months and screen in the fuel pump on the burner each year.  
Be sure to use only high quality No. 1 or No. 2 Diesel.  
14. Never spray water directly into the unit or store outdoors where it can be exposed to rain or other  
adverse weather conditions.  
15. Never store the unit in a freezing environment. This causes the coil/heat exchanger to rupture  
and the water pump to “lock up”.. Never pour hot water on a frozen pump, a temperature change  
greater than 1 50, F can crack the water pump. Again, do not store the unit in a freezing  
environment.  
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TROUBLESHOOTING  
SYMPTOMS  
CAUSES  
REMEDIES  
The water pump will not start  
The motor thermic protection is open  
Check the mains voltage (+/- 5%  
tolerance). Check the phases  
in the plug are connected well.  
The water pump will not enter  
in bypass  
The no-return valve does not seal  
Replace the valve or the gasket  
and check the pressure valve  
body wear.  
Leakage from the water system  
of the gun  
Eliminate the leaks  
The water pump does not reach  
maximum pressure  
Nozzle worn  
Replace the nozzle  
Pressure ball or adjustment housing  
worn or spring broken  
Replace the faulty part  
Pressure valve gaskets worn  
Pistons seal gasket worn  
Replace the valve gaskets  
Replace the gaskets  
Nozzle holding head in position  
low pressure  
Turn the head on high pressure  
Strong vibrations on the water pump  
Water supply insufficient  
Check the water supply flow and  
the relative pressure (2÷10)  
Check the water filter and clean  
it if necessary  
Prime the pump without the lance  
Alien matter under a check valve  
Check the valves, clean and reassemble  
The burner will not start  
Diesel filter blocked  
Clean the filter  
Diesel nozzle blocked  
Clean the filter  
Worn or broken electrodes  
The pressure switch remains open  
Safety thermostat is open  
Replace the electrodes  
Replace the pressure switch  
Replace the safety thermostat  
Anormal noise of Diesel pump  
No detergent suction  
Low diesel  
Fill diesel tank or work on cold water  
High viscosity of the employed  
detergent  
Further dilute the detergent  
Clean the filter  
Detergent filter blocked  
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FRAME, COWLING ASSEMBLY EXPLODED VIEW  
N° Code  
Description  
Note  
Qty  
Model  
N° Code  
Description  
Note  
Qty  
Model  
1
2
3
4
5
6
7
8
9
0477 0096 Cover  
2416 0104 Roll-bar  
3208 0800 Copper Hose  
2803 0322 Coupling  
2803 0258 “T” Coupling  
3200 0017 Plug  
3002 0322 Diesel Pump Support  
3607 0106 Hexagonal Screw  
2811 0083 Washer  
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
8
1
8
8
1
1
1
1
1
1
1
1
32 2811 0074 Washer  
Ø4,36x16  
2
2
1
5
2
1
1
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
1
1
2
33 3625 0037 Special Screw  
34 2437 0002 Rear Bumper  
35 0600 0039 Special Bolt  
36 1201 0078 Gasket  
37 0604 0066 Nut  
38 2800 0074 Straight Hose Tail  
39 3200 0062 Plug  
42 2000 0089 Nipple  
43 1227 0002 Ring Nut for Cable Holder  
44 1227 0015 Ring Nut  
Ø4  
Ø4 GC1/8”  
G1/8  
G1/8x8  
M6x10  
13,5x19x1,5  
1/4 M-F  
3/4M-3/8M  
PG16  
10 0011 0001 Adapter  
11 2422 0012 Diesel Pump  
12 2422 0020 Diesel Pump Kit  
13 2000 0051 Nipple  
14 1002 0079 Diesel Filter  
15 2803 0408 Coupling  
16 3208 0895 Diesel Hose  
17 1003 0067 Hose Clamp  
18 3029 0011 Diesel Tank  
19 3200 0039 Diesel Tank Plug  
20 3609 0030 Screw  
21 2437 0001 Front Bumper  
22 2819 0009 Spring Washer  
23 2815 0026 Rivet  
24 2434 0022 Cable Holder  
25 3206 0272 Frame  
45 0011 0003 Adapter  
M/F G3/8  
1/4 M-M  
46 1209 0099 Copper Washer  
47 1209 0097 Copper Washer  
48 1215 0148 Safety Valve  
49 0604 0095 Nut  
50 0466 0014 Throttle Conveyor  
51 1209 0007 Copper Washer  
52 3230 0011 Regulation Thermostat  
53 2803 0503 Coupling  
54 3230 0003 Safety Thermostat  
55 1209 0099 Copper Washer  
56 2417 0054 Reduction  
57 2803 0260 Delivery Coupling  
58 2810 0030 Wheel  
G1/4 PG Ø7  
M6  
M5x20  
M5x13  
26 2434 0012 Cap  
27 2811 0023 Washer  
28 0604 0095 Nut  
29 3208 0823 Suction Hose  
30 1002 0110 Water Filter  
31 3208 0824 Suction Hose  
59 0009 0179 Ring  
Ø20  
Ø6,6x18x2  
M6  
L = 210  
60 0402 0189 Wheel Cover  
61 2810 0031 Wheel Kit  
62 5018 0038 Handle Fitting Assembly  
63 1803 0030 Handle Bar  
64 1817 0032 Handle Bar Knob  
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PUMP, MOTOR ASSEMBLY EXPLODED VIEW  
Pump & Motor CO90270079  
Cost more than whole unit  
N° Code  
Description  
Note  
Qty  
Model  
N° Code  
Description  
Note  
Qty  
Model  
1
2
3
4
5
6
7
8
9
1211 0021 By-Pass Elbow Coupling  
3208 0726 By-Pass Hose  
3208 0728 H.P. Hose  
2803 0244 Detergent Coupling  
1210 0227 O-Ring  
3003 0011 Detergent Ball  
1802 0155 Detergent Spring  
0801 0038 Detergent Injector  
0801 0040 Detergent Injector Kit  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
6
6
6
24 1210 0046 O-Ring  
25 1220 0029 Suct./Del. Valve Ass.y kit  
26 3202 0093 Plug  
27 3218 0101 Pump Manifold  
28 1241 0031 Packing  
29 0009 0169 Packing Retainer  
30 1210 0333 O-Ring  
31 1210 0337 O-Ring  
32 0019 0081 Oil Seal  
33 3200 0055 Plug  
34 2432 0013 Piston Holder  
35 3609 0005 Screw  
36 3208 0823 Suction Hose  
37 1210 0225 O-Ring  
38 1802 0153 Piston Spring  
39 2409 0057 Piston Guides  
40 0009 0173 Ring  
2,62x17,13  
6
6
1
1
3
3
3
3
3
3
1
2
1
1
3
3
3
3
1
1
1
1
1
1,78x23,52  
2,62x15,08  
10 2417 0032 Reduction  
11 1816 0101 Gauge  
12 1215 0118 Unloader Valve  
13 2803 0218 “T” Coupling  
14 1209 0091 Copper Washer  
15 2825 0018 M/F Reduction  
16 1209 0097 Copper Washer  
17 2421 0004 Pressure Switch  
18 3202 0155 Plug  
19 1210 0048 O-Ring  
20 1205 0025 Suct./Del. Valve Cage  
21 1802 0125 Spring  
M8x20  
3/8”  
G3/8-G1/4  
Ø2,62x88,57  
41 0009 0175 Ring  
2,62x20,24  
42 0436 0011 Complete Axial Bearing  
43 0001 0374 Eccentric Shaft  
44 0438 0046 Ball Bearing  
45 0019 0036 Oil Seal  
22 3604 0017 Suct./Del. Valve  
23 3009 0087 Suct./Del. Valve Seat  
46 1009 0092 Front Motor Flange  
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PUMP, MOTOR ASSEMBLY EXPLODED VIEW  
N° Code  
Description  
Note  
Qty  
Model  
N° Code  
Description  
Note  
Qty  
Model  
47 1201 0124 Motor Gasket  
48 0001 0464 Rotor Shaft  
49 3041 0152 Stator  
50 1201 0124 Motor Gasket  
51 0438 0059 Ball Bearing  
52 1009 0094 Back Motor Housing  
53 3609 0129 Screw  
54 3622 0028 Stop Adjustable Nut  
55 3632 0028 Fan Kit  
56 3607 0177 Hexagonal Screw  
57 2811 0023 Washer  
58 0466 0012 Shraud Cover  
59 3607 0097 Hexagonal Screw  
60 2811 0030 Washer  
61 1201 0094 Gasket  
62 1602 0051 Key  
1
1
1
1
1
1
4
1
1
2
2
1
4
4
2
1
4
1
2
2
1
68 3200 0031 Plug  
1
2
1
1
1
1
6
4
1
1
1
1
1
1
2
2
1
1
1
2
1
69 1210 0383 O-Ring  
70 1210 0055 O-Ring  
71 1210 0091 O-Ring  
72 2803 0314 O-Ring  
73 0601 0197 Valve Shim  
74 1220 0029 Suct./Del. Valve Ass.y kit  
75 3609 0127 Screw  
76 3200 0017 Plug  
77 3607 0177 Hexagonal Screw  
78 0604 0010 Nut  
79 2811 0023 Washer  
80 3002 0326 Spacer  
81 3002 0328 Support  
82 0604 0075 Nut  
83 2811 0006 Washer  
84 3226 0075 H.T. Transformer  
85 2811 0030 Washer  
86 3607 0106 Hexagonal Screw  
87 3609 0113 Screw  
Ø1,78x3,69  
Ø1,78x6,07  
M5x20  
M8x10  
M8x140  
G1/8  
M6x14  
M6  
M6x14  
Ø6,6x18x2  
Ø6,6x18x2  
M6x16  
Ø6,4x12,5x1,6  
M4  
Ø4,3x9  
5x5x20  
M5x6  
63 0604 0046 Nut  
64 3208 0831 H.P. Hose  
65 2811 0030 Washer  
66 3607 0177 Hexagonal Screw  
67 2803 0312 Oil Level Wiever  
Ø6,4x12,5x1,6  
M6x10  
M5x10  
Ø6,4x12,5x1,6  
M6x14  
88 0535 0065 H.T. Cable Kit  
Suction / Delivery Valve Kit  
(5025 0007)  
5025 0007  
Cod.  
Kit A  
N°  
Qty  
6
6
6
6
19 1210 0048  
20 1205 0025  
21 1802 0125  
22 3604 0017  
23 3009 0087  
24 1210 0046  
6
6
Seal Kit  
(5019 0025)  
5019 0025  
Kit B  
N°  
Cod.  
Qty  
3
3
28 1241 0031  
30 1210 0333  
31 1210 0337  
3
- 15 -  
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UNLOADER VALVE EXPLODED VIEW  
N° Code  
Description  
Note  
Qty  
Model  
N° Code  
Description  
Note  
Qty  
Model  
1
2
3
4
5
6
7
8
9
1817 0031 Knob  
2803 0262 Coupling  
1802 0119 Unloader Spring  
3002 0334 Spacer  
0015 0118 Rod  
0009 0096 Ring  
1210 0039 O-Ring  
1227 0022 Ring Nut  
3622 0030 Stop Adjustable Nut  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
15 0424 0206 Unloader Body  
16 1809 0016 Half-Ball  
17 3036 0004 Seat  
18 1210 0186 O-Ring  
19 1210 0040 O-Ring  
20 2803 0266 By-Pass Coupling  
21 2803 0264 Special Screw  
22 1209 0082 Copper Washer  
23 1210 0198 O-Ring  
24 3600 0060 Check Valve  
25 1802 0120 Check Valve Spring  
26 1210 0040 O-Ring  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ø1x10  
Ø1,78x15,6  
Ø1,78x 7,66  
M4x4  
Ø2,5x4  
10 3202 0094 Cap  
11 1210 0040 O-Ring  
12 1210 0055 O-Ring  
13 0009 0167 Ring  
Ø1,78x15,6  
Ø1,78x6,07  
Ø1,78x15,6  
27 2803 0268 Coupling  
28 3600 0062 Check Valve Kit  
14 1209 0082 Copper Washer  
- 16 -  
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ELECTRIC SYSTEM EXPLODED VIEW  
N° Code  
Description  
Note  
Qty  
Model  
N° Code  
Description  
Note  
Qty  
Model  
1
2
3
4
5
6
7
8
9
3625 0003 Special Screw  
0460 0030 Switch Cover  
2416 0095 Switch Protection  
1410 0066 Switch  
0456 0100 Electrical  
1817 0039 Burner Knob  
3625 0035 Screw  
M6x6  
2
1
1
1
3
1
6
1
1
1
1
1
1
1
15 0434 0023 Capacitor  
16 2434 0039 Cable Holder  
17 1201 0102 Switch Box Seal  
18 3625 0019 Screw  
19 2819 0007 Spring Washer  
20 0456 0116 Electrical Cable  
21 2434 0034 Cable Holder  
22 1227 0027 Ring Nut  
23 3625 0019 Screw  
85µf  
1
1
1
1
1
1
1
1
4
1
1
1
1
M4x12  
L = 6000 mm  
Ø3,5x19  
0457 0027 Electrical Panel Sticker  
0402 0198 Electrical Panel Cover  
M4x12  
Ø18  
50µf  
10 1210 0396 O-Ring  
Ø2,62x190,17  
24 2434 0033 Cable Holder  
25 0434 0021 Capacitor  
26 1229 0025 Sheat  
11 0204 0041 Thermostat Bushing  
12 3230 0011 Regulation Thermostat  
13 3001 0084 Electrical Box  
14 1814 0004 Cable Connector  
27 1209 0007 Copper Washer  
3rd Capacitor (start) CO04340028 not shown  
- 17 -  
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BURNER, BOILER EXPLODED VIEW  
N° Code  
Description  
Note  
Qty  
Model  
N° Code  
Description  
Note  
Qty  
Model  
1
2
3
4
5
6
7
8
9
3208 0800 Copper Diesel Hose  
2803 0320 Helbow Coupling  
3625 0013 Screw  
1
1
3
1
1
1
1
3
1
1
1
1
1
14 1202 0052 Hook  
15 0535 0065 H.T. Cable Kit  
16 0604 0010 Nut  
2
1
3
3
1
1
1
1
1
1
1
5
5
90°  
4,2x9,5  
M6  
3200 0074 Plug  
17 2811 0030 Washer  
Ø6,4x12,5x1,6  
3019 0035 Outer Seeger  
0602 0047 Electrode Holder Disc  
0602 0048 Air Turbolence Ring  
3608 0004 Screw  
Ø22  
18 0402 0132 Boiler Cover  
19 0402 0134 Exaust Cover  
20 0424 0204 Internal Boiler Body  
21 0424 0200 External Boiler Body  
22 3044 0008 Coil  
23 2822 0008 Hard Refractory Pad  
24 2822 0010 Soft Refractory Pad  
25 3607 0010 Hexagonal Screw  
26 2811 0016 Washer  
M3x6  
0,90 - 60°W CT  
3400 0340 Diesel Nozzle  
10 0805 0017 Bifilar Electrode  
11 2819 0020 Spring Washer  
12 3625 0046 Screw  
D.15x5,2x0,4  
M5x12  
M8x16  
Ø8,4x17x1,6  
13 0335 0026 Burner Head Kit  
- 18 -  
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GUN, HOSE, WAND ASSEMBLY EXPLODED VIEW  
N° Code  
Description  
Note  
Qty  
Model  
24100112  
1
2
3
4
5
6
7
8
9
2410 0060 Spray gun  
3301 0635 Lance Kit  
3400 0254 Water Nozzle  
3301 0554 H.P. Hose Kit  
1407 0027 Quick Coupling  
3208 0743 H.P. Hose  
3301 0487 Detergent Hose Kit  
1002 0055 Detergent Filter  
3208 0705 Detergent Hose  
1
1
1
1
1
1
1
1
1
1
1
33010787  
34000402  
15 035 Ø1,14 1/4  
5/16” L = 10 m  
M22X1,5  
33010639  
5/16” L = 10 m  
L = 750 mm  
Ø1,78x5,28  
10 2803 0267 Detergent Coupling  
11 1210 0227 O-Ring  
- 19 -  
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