Nordyne Electric Heater Q4 Series User Manual

Single Package Heat Pump  
Installation Instructions  
460 Volt Q4 Series  
IMPORTANT  
Readtheseinstructionsthoroughlybeforestartingtheinstallation. Follow  
all precautions and warnings contained within these instructions and on  
the unit.  
These instructions are primarily intended to assist qualified individuals  
experienced in the proper installation of heating and/or air conditioning  
appliances. Some local codes require licensed installation/service per-  
sonnel for this type equipment. All installations must be in accordance  
with these instructions and with all applicable national and local codes  
and standards.  
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SECTION 1. OWNER INFORMATION  
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WINTER HEATING  
SUMMER COOLING  
1. Outdoor air enters the heat pump.  
1. Indoor air enters the return air duct.  
2. The cold, heat-transfer section (outdoor coil) 2. The cold, heat-transfer section (indoor coil)  
extractstheheatfromtheairastherefrigerant  
evaporates from a liquid to a cold gas.  
3. The refrigerant, compressed to a hot gas by  
the heat pump, carries the heat to the heat-  
transfer section (indoor coil).  
extractstheheatfromtheairastherefrigerant  
evaporates from a liquid to a cold gas.  
3. The refrigerant, drawn to the heat pump and  
compressed to a hot gas, carries the heat  
outdoors.  
4. The hot, heat-transfer section (indoor coil)  
releasestheheatastherefrigerantcondenses  
from a gas to a liquid.  
4. The hot, heat-transfer section (outdoor coil)  
releasestheheatastherefrigerantcondenses  
from a gas to a liquid.  
5. The blower circulates the heat throughout 5. The heat pump (outdoor fan) discharges the  
the home via the supply duct.  
heat to the outside air.  
6. The refrigerant returns to the outdoor coil and  
evaporates once again to absorb more heat.  
6. The refrigerant returns to the indoor coil and  
evaporates once again to absorb more heat.  
It is the sole responsibility of the homeowner to  
make certain that heat pump has been correctly  
set up and adjusted to operate properly.  
2. Resetting circuit breakers or other switches.  
3. Adjusting or calibrating of thermostat.  
To avoid misunderstandings at a later date,  
carefully review these responsibilities with your  
dealer or service company.  
NORDYNE warrants the heat pump to be free  
from defects in material or workmanship for a  
period of one year. A warranty certificate with  
full details is included with the heat pump. How-  
ever, NORDYNE will not be responsible for any  
costs found necessary to correct problems due  
to improper setup, improper installation, adjust-  
ments, improper operating procedure on the  
part of the user, etc.  
The heat pump system will heat and cool your  
home and save your energy dollars.  
During the summer, a heat pump cools a house  
by absorbing heat from within the house and  
exhaustingitoutdoors. Duringthewinter, aheat  
pumpheatsahousebyabsorbingheatoutdoors  
and exhausting it indoors. This is an efficient  
heating means because you pay for “moving”  
heat from outdoors to indoors, but do not pay to  
generate the heat.  
Some specific examples of service calls which  
are not included in the limited warranty are:  
1. Correcting wiring problems in the electrical  
circuit supplying the heat pump.  
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OPERATING INSTRUCTIONS  
To Operate Your Heat Pump For Cooling —  
FAN SWITCH  
1. Set the thermostat system switch to COOL  
and the thermostat fan switch to AUTO. (See  
Figure 1)  
2. Set the thermostat temperature selector to  
thedesiredcoolingtemperature. Theoutdoor  
unit fan, the indoor blower, and the  
compressorwillallcycleonandofftomaintain  
the indoor temperature at the desired cooling  
level.  
TEMPERATURE SELECTOR  
NOTE: If the thermostat temperature level is re-  
adjusted, orifthethermostatsystemswitchisre-  
positioned, the outdoor unit fan and the  
compressor may not start immediately. A  
protective timer circuit holds the compressor  
and the outdoor fan off for approximately six  
minutes following a previous operation or the  
interruption of the main electric power  
Figure 1. Typical Thermostat  
Defrost — During cold weather heating  
operation, theoutdoorunitwilldevelopacoating  
of snow and ice on the heat transfer coil. This is  
normalandtheunitwillperiodicallydefrostitself.  
During the defrost cycle, the outdoor fan will  
stop, while the compressor continues to run and  
heat the outdoor coil, causing the snow and ice  
to melt. During defrost, there may be some  
steam rise from the outdoor unit as the warm coil  
causes some melted frost to evaporate.  
To Operate Your Heat Pump For Heating —  
1. Set the thermostat system switch for HEAT  
and the thermostat fan switch to AUTO. (See  
Figure 1)  
SPECIFICATIONS  
2. Set the thermostat temperature selector to  
thedesiredheatingtemperature. Theoutdoor  
unit fan, the indoor blower, and the  
compressor will all cycle on and off to  
maintaintheindoortemperatureatthedesired  
heating level.  
Model Series Q4 Single Package Heat Pumps  
are designed for outdoor rooftop or ground level  
slab installations. The units are shipped ready  
for horizontal duct connections and are easily  
converted for down flow applications.  
NOTE: If the thermostat temperature level is re-  
adjusted, orifthethermostatsystemswitchisre-  
positioned, the outdoor unit fan and the  
Cooling  
Thermostat  
Furance  
Thermostat  
compressor may not start immediately.  
A
protective timer circuit holds the compressor  
and the outdoor fan off for approx-imately six  
minutes following a previous operation or the  
interruption of the main electrical power.  
R
R
Emergency Heat — Some thermostats will  
include a system switch position termed EM HT  
or AUX HT, etc. This is a back-up heating mode  
to be used only if there is a suspected problem.  
With the system switch set to EM HT, etc., the  
compressor and outdoor fan will be locked off  
and supplemental heat (electric resistance  
heating) will be used as a source of heat.  
Sustained use of electric resistance heat in  
place of the heat pump will result in an increase  
in electric utility costs.  
Double Throw  
Double Pole Switch  
To Heat Pump  
To Furance  
Figure 2. Thermostat Interlock System  
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for the job. The unit model number is printed on  
the data label. All units have been securely  
packaged at the point of shipment. After  
unpacking the unit, carefully inspect it for  
apparent and concealed damage. Claims for  
damage should be filed with the carrier by the  
consignee.  
All models are shipped from the factory with the  
following:  
1. Zero clearance to combustibles  
2. Multi-speed direct-drive blower.  
3. Blower Speed Relay.  
4. Horizontal or Down flow duct connections.  
RequirementsandCodesTheinstallermust  
comply with all local codes and regulations  
which govern this type equipment. Local codes  
and regulations take precedence over any  
recommendations contained in these  
instructions. All electrical wiring must be made  
in accordance with local codes and regulations  
andwiththeNationalElectricCode(ANSI/NFPA  
70) or in Canada the Canadian Electric Code  
Part 1 CSA C.22.1. Air Ducts must be installed  
in accordance with the standards of the National  
Fire Protection Association “Standards for  
Installation of Air Conditioning and Ventilation  
Systems(NFPA90A),StandardforInstallation  
of Residence Type Warm Air Heating and Air  
Conditioning Systems” (NFPA 90B), these  
instructions and all applicable local codes.  
The unit dimensions are shown in Figure 3.  
Optional field-installed electric heater kits are  
available in 9 kw and 15 kw heating capacities.  
A separate installation instruction document for  
the electric heaters and their application  
accompanies this one. A two stage heat 24VAC  
thermostat should be used with electric heater  
kits installed.  
SAFETY CONSIDERATIONS  
It is the responsibility of the installer to ensure  
that the installation is made in accordance with  
all applicable local and national codes.  
!
WARNING:  
NFPA publications are available by writing:  
Improper installation, service,  
adjustment,ormaintenancemaycause  
explosion,fire,electricalshockorother  
hazardousconditionswhichmayresult  
in personal injury or property damage.  
National Fire Protection Association  
Batterymarch Park  
Quincy, Maine 02269  
Unit Location The Q4 series heat pump is  
Unless otherwise noted in these designedonlyforoutdoorinstallations.Choosing  
the location of the unit should be based on  
minimizing the length of the supply and return  
ducts. Consideration should also be given to  
availability of electric power, service access,  
noise, and shade. Sufficient clearance for  
unobstructed airflow through the outdoor coil  
must be maintained in order to achieve rated  
instructions, only factory authorized  
kits or accessories may be used with  
this product. Noncompliance may void  
the units warranty.  
Labels, Tags When working with this  
equipment, follow all precautions in the performance See Figure 4 for minimum  
clearances to obstructions.  
literature, on tags, and on labels provided with  
the unit and/or approved field installed kits.  
The type of hazard and severity are described AirFiltersAsuitableairfiltermustbeinstalled  
in the return air system. Air filter pressure drop  
must not exceed 0.08 inches w.c. at 300 fpm.  
on each label or tag.  
Pressures Within The System This  
equipment contains liquid and gaseous Condensate Drain Condensate is removed  
refrigerant under high pressure. Installation or from the unit through the 3/4" female pipe fitting  
located on the front side of the unit. (See Figure  
trained personnel thoroughly familiar with this 5.) Install a 2 inch condensate trap in the drain  
servicing should only be performed by qualified  
line of the same size and prime with water.  
Whenconnectingrigiddrainline,holdthefemale  
fitting with a wrench to prevent twisting. Do not  
over tighten! Refer to local codes and  
restrictions for proper condensate disposal  
requirements.  
type equipment.  
INSTALLATION REQUIREMENTS  
Equipment Check Before beginning the  
installation, verify that the unit model is correct  
5
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24.9  
3/4" NPT Female  
Drain Connector  
SUPPLY  
47.5  
CG  
13.5  
16.0  
16.0  
13.5  
B
13.3  
12.0  
12.0  
23.5  
RETURN  
A
Top View  
1.8  
1.75 Ø Power Entry (Capped)  
1.25 Ø Power Entry  
0.88 Ø Control Wiring Entry  
28.7  
SUPPLY  
16.0  
RETURN  
16.0  
C
26.0  
13.5  
22.4  
13.5  
11.2  
11.2  
10.0  
24.9  
55.8  
Side View  
Back View  
Center of Gravity  
Height (in inches)  
C
Unit  
Weight  
Model No.  
A
B
with base rails  
without base rails  
Q4SA-036  
Q4SA-048  
Q4SA-060  
340  
345  
400  
28.0  
28.0  
29.5  
26.0  
26.0  
26.5  
33.7  
33.7  
37.7  
31.3  
31.3  
35.3  
Figure 3. Dimensions  
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72"  
36"  
36"  
36"  
Condensate Drain  
6"  
Figure 4. Minimum Clearances  
Figure 5. Condensate Drain  
UNIT INSTALLATION  
Rooftop For rooftop installations use the  
appropriate accessory roof curb and follow all  
instructions included with it. Locate the unit  
accordingtolocalbuildingcodesandordinances.  
The curb must be level to insure proper  
condensate drainage (See Figure 7).  
Ground Level When installing the unit at  
ground level, provide a concrete mounting pad  
separate from the building foundation. The pad  
must be level to insure proper condensate  
disposal and strong enough to support the unit’s  
weight. Refer to Figure 3. Make sure the slab  
is a minimum of 2" above the grade and in an  
area that drains well (See Figure 6).  
The roof must be capable of handling the weight  
of the unit. (See Figure 3) for unit weights.  
Reinforce the roof if required.  
Rigging and Hoisting The unit should be  
lifted using slings and spreader bars. The  
spreaderbarsarenecessarytopreventdamaging  
the top of the unit’s cabinet. Make sure that the  
lifting equipment is adequate for the load. Refer  
to Figure 3 for unit weights. Keep the unit in an  
upright position at all times.  
AIR DUCTS  
This unit is designed only for use with a  
supply and return duct. Air ducts should be  
installed in accordance with the standards of  
the National Fire Protection Association  
“Standard for Installation of Air Conditioning  
Systems” (NFPA 90A), “Standard for  
Installation of Residence Type Warm Air  
Heating and Air Conditioning Systems” (NFPA  
90B), and all applicable local codes.  
!
WARNING:  
To avoid the risk of property damage or  
personal injury; it is the riggers  
responsibility to insure that whatever  
means are used to hoist the unit are  
safe and adequate.  
Design the duct work according to methods  
described by the National Warm Air Heating and  
Air Conditioning Association (ACCA). The ducts  
must be properly sized not to exceed .2" w.c.  
pressure drop at 400 scfm per nominal ton of  
cooling capacity.  
!
CAUTION:  
Duct work should be attached directly to the unit  
flanges for horizontal applications. On roof curb  
installations the ducts must be attached to the  
curb hangers, not the unit.  
All panels must be securely in place  
when rigging and hoisting.  
UnconditionedSpacesAllductworkpassing  
through unconditioned space must be properly  
insulated to minimize duct losses and prevent  
condensation. Use insulation with an outer  
vapor barrier. Refer to local codes for insulation  
material requirements.  
The rigging must be located outside the unit’s  
center of gravity. Refer to Figure 3 for center of  
gravity locations.  
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Acoustical Duct Work Certain installations  
may require the use of acoustical lining inside  
thesupplyductwork. Acousticalinsulationmust  
be in accordance with the current revision of the  
Sheet Metal and Air Conditioning Contractors  
National Association (SMACNA) application  
standard for duct liners. Duct lining must be UL  
classified batts or blankets with a fire hazard  
classification of FHC-25/50 or less. Fiber duct  
work may be used in place of internal duct liners  
if the fiber duct work is in accordance with the  
current revision of the SMACNA construction  
standard on fibrous glass ducts. Fibrous duct  
workandinternalacousticalliningmustbeNFPA  
Class 1 air ducts when tested per UL Standard  
181 for Class 1 ducts.  
ELECTRICAL WIRING  
General Electrical power wiring must be  
made in accordance with all applicable local  
codes and ordinances, and with the current  
revision of the National Electric Code NFPA 70  
or in Canada CSA C.22.1 - Canadian Electrical  
Code Part 1. If any of the original wire as  
supplied with the unit must be replaced, it must  
be replaced with material of the same gage and  
temperature rating.  
Line Voltage Before proceeding with the  
electrical connections, make certain that the  
voltage, frequency, and phase of the supply  
source are the same as those specified on the  
unit rating plate. Also verify that the service  
provided by the utility is sufficient to handle the  
additional load imposed by this equipment.  
Horizontal to Down flow Conversion The  
unit is shipped ready for horizontal duct  
connections. If down flow ducts are required,  
the unit must be converted following the steps  
below for both the supply and return ducts.  
!
WARNING:  
1) Locate the duct cap inside the duct openings  
and remove the screw holding it in place.  
2) Lift the cap out of the unit. (The cap can be  
pushed up from the bottom by reaching  
through the fork slot).  
3) Cover the horizontal duct opening with the  
cap. Theinsulationwillbeontheindoorside.  
4) Fasten the cover with screws and seal to  
prevent air leakage.  
To avoid the risk of electrical shock,  
personal injury, or death, disconnect  
all electrical power to the unit before  
performinganymaintenanceorservice.  
The unit may have more than one  
electrical power supply.  
See Figure 8 or the unit wiring label for proper  
high and low voltage wiring. Make all electrical  
connections in accordance with all applicable  
codes and ordinances.  
Clearance The Q4 Series is approved for 0  
inch clearance.  
2"  
Figure 6. Ground Level Installation  
Figure 7. Roof Top Installation  
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Use a separate branch electrical circuit for this  
unit. A means of electrical disconnect must be  
located within sight of and readily accessibility  
to the unit. Internally mounted circuit breakers  
are available as field installed options. These  
circuit breakers can be used as an electrical  
disconnect.  
!
CAUTION:  
To avoid personal injury or property  
damage, make certain that the motor  
leads cannot come into contact with  
any uninsulated metal components of  
the unit.  
Providepowersupply(orsupplies)fortheunitin  
accordance with the unit wiring diagram, and  
the unit rating plate. Connect the line-voltage  
leads to the corresponding terminals on the  
contactor (or the circuit breaker when the field  
installed circuit breaker kits are used) inside the  
control compartment. Use only copper wire for  
the line voltage power supply to this unit. Use  
proper code agency listed conduit and a conduit  
connector for connecting the supply wires to the  
unit and for obtaining proper grounding.  
Grounding may also be accomplished by using  
the grounding lug provided in the control box.  
Check all factory wiring per the unit wiring  
diagram and inspect the factory wiring  
connections to be sure none loosened during  
shipping or installation.  
Low Voltage Connections  
RoomThermostatSeveraloptionsareavail-  
able for a room thermostat depending on the  
accessories installed with the unit. The avail-  
able thermostats recommended for use with the  
Q4 units are listed with the accessories in Table  
5. Select a thermostat which operates in con-  
junction with the installed accessories. The  
thermostat should be mounted about five feet  
above the ground on an inside wall. The ther-  
mostat should be kept away from drafts, slam-  
ming doors, lamps, direct sunlight, or in line with  
the supply air flow.  
!
WARNING:  
The unit cabinet must have and  
uninterrupted or unbroken electrical  
groundtominimizepersonalinjuryifan  
electrical fault should occur. This  
groundmayconsistofelectricalwireor  
approved conduit when installed in  
accordance with existing national or  
local codes.  
To install the thermostat:  
1. Positionthesubbaseonaninsidewalland  
mark the mounting holes and thermostat  
cable openings.  
2. Cut out the cable opening and route the  
thermostatcablefromtheunitslowvoltage  
compartment to the thermostat location.  
The thermostat cable is supplied by the  
installer.  
3. Connect the cable leads to the sub base or  
thermostat terminals and to the units low  
voltage pigtails as shown in Figure 10. A  
system wiring diagram is also provided on  
the inside of the control panel cover and in  
Figure 8 of these installation instructions.  
4. Secure sub base or thermostat to the wall  
usingscrewsprovidedwiththethermostat.  
5. If sub base is used, install the correct  
thermostat housing to sub base.  
Blower Speed The blower speed is preset at  
the factory for operation at the same speed for  
heating and cooling. For optimum system  
performance and comfort, it may be necessary  
to change the factory set speed. To change the  
blower speed:  
1. Disconnect all electrical power to the unit  
and remove the service panel.  
2. Cut the wire tie holding the motor lead  
bundle. See Figure 9 for detailed  
information on the appropriate model and  
speed desired.  
3. If the desired heating blower speed is  
different than the cooling speed, remove  
and discard the jumper wire between  
terminals #6 and #4. on the blower relay.  
Place the desired heating blower speed  
lead on terminal #6 and the desired  
cooling blower speed lead on terminal  
#4 of the blower relay. Use another wire  
tie (field supplied) to bundle the  
remaining motor leads.  
6. Refer to thermostat instruction sheet for  
complete detailed mounting information.  
Defrost Cycle Timer The defrost cycle timer  
controls the time interval of the hot gas defrost  
after the defrost sensor closes. It is located in  
the lower left corner of the defrost control board  
on the low voltage side of the control box. Three  
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interval settings are available: 30 minutes, 60  
minutes, and 90 minutes. Time setting selection  
is dependent on the climate where the unit is  
being installed.  
Verify that all exterior panels are replaced  
and securely fastened.  
Verify that the outdoor fan turns freely.  
Verify that the power supply branch circuit  
overcurrent protection is sized properly.  
Verifythatthethermostatiswiredcorrectly.  
The thermostat function switch should be  
set to Offand the thermostat fan switch  
should be set to Auto.”  
Example 1. Dry climate of Southern  
Arizona.  
A 90 minute setting is  
recommended.  
Example 2. Moist climate of Seattle,  
Washington. A 30 minute setting is  
recommended.  
Start-Up Procedure  
Close all electrical disconnects to energize the  
system.  
To set the cycle timer, place the timing pin on the  
defrost control board to the desired time interval  
post.  
!
WARNING:  
If the unit is equipped with a crankcase  
heater, allow 24 hours prior to  
continuing the start up procedures to  
allow for heating of the refrigerant  
compressor crankcase. Failure to  
complymayresultindamageandcould  
cause premature failure of the system.  
Thiswarningshouldbefollowedatinitial  
start up and any time the power has  
been removed for 12 hours or longer.  
Note: All units are shipped from the factory with  
the default time setting of 30 minutes.  
START UP AND SYSTEM CHECK  
Pre-Start Check List  
Verify that the unit is level to allow proper  
condensate drainage.  
Verify that there is free airflow to and from  
the outdoor coil and that all clearance  
requirements are met.  
Verifythattheductworkissealedtoprevent  
air leakage.  
Verify that the line voltage power leads are  
securely connected and the unit is properly  
grounded.  
Verifythatthelowvoltagewiresaresecurely  
connected to the correct leads on the low  
voltage terminal strip.  
AirCirculationLeavethethermostatsystem  
switch set to Offand set the thermostat fan  
switch to On.The blower motor should run  
continuously. Check for air delivery at the  
register(s). Ensurethattherearenoobstructions  
attheregistersorintheductwork. Setthermostat  
fan switch to Auto.”  
System Cooling  
Q4SA-048D & Q4SA-060D Blower Wiring  
1. Set the thermostat system switch to Cool”  
and the thermostat fan switch to Auto.  
Graduallylowerthethermostattemperature  
switch below room temperature and  
observe that the blower, compressor, and  
fan energize. Check that air cooler than  
room temperature is being discharged at  
the register. Listen for any unusual noises.  
2. After allowing the unit to run for several  
minutes,setthetemperatureselectorabove  
roomtemperature.Thefanandcompressor  
cycles off with the thermostat. The blower  
should also stop unless fan switch is set to  
ONposition.  
Blower Speed  
Blower Leads  
Red  
Low  
Medium  
TB T1  
BR T6  
BR T4  
BR T3  
TB T2  
High  
TB T2  
BR T3  
BR T6  
BR T5  
TB T1  
BR T3  
BR T6  
BR T4  
TB T1  
TB T1  
Black  
Gray  
Blue  
Violet  
BR T( ) - Blower Relay Terminal (number)  
TB T( ) - Terminal Block Terminal (number)  
Q4SA-036D Blower Wiring  
Blower Speed  
Blower Leads  
Red  
Low  
Medium  
TB T1  
BR T6  
BR T4  
BR T3  
BR T5  
High  
TB T2  
BR T3  
BR T4  
TB T1  
BR T5  
BR T3  
BR T6  
BR T4  
TB T1  
BR T5  
Black  
Gray  
Blue  
Violet  
System Heating Set the system thermostat  
switch to HEAT and set the thermostat fan  
switch to AUTO. Verify that the compressor,  
outdoor fan, and blower are energized. Check  
for warm air at the supply registers.  
Figure 9. Motor Lead Connection  
10  
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UNIT MAINTENANCE  
!
CAUTION:  
Use care when removing parts from  
this unit. Personal injury can result  
from sharp metal edges present in all  
equipment of sheet metal construction.  
!
WARNING:  
To avoid risk of electrical shock, personal  
injury, or death, disconnect all electrical  
power to the unit before performing any  
maintenanceorservice.Theunitmayhave  
more than one electrical supply.  
Routine Maintenance Proper maintenance  
is important to achieve optimum performance  
from the heat pump. The ability to properly  
performmaintenanceonthisequipmentrequires  
certain mechanical skills and tools. If you do not  
possess these skills, contact your dealer for  
maintenance. Consult your local dealer about  
the availability of maintenance contracts. At a  
minimum, routine maintenance should include  
the following:  
Refrigerant Charging The Q4 packaged  
heatpumpsarefullychargedatthefactory. The  
system refrigerant charge can be checked and  
adjusted through the service ports provided in  
thefrontpanel. Useonlygaugelineswhichhave  
a Schraderdepression device present to  
actuate the valve. Refrigerant charging must be  
done by qualified personnel familiar with safe  
and environmentally responsible refrigerant  
handling procedures.  
1. Inspect and clean or replace air filters at  
the beginning of each heating and cooling  
season, or more frequently if required.  
2. Inspect the condensate drain and outdoor  
coilatthebeginningofeachcoolingseason.  
Removeanydebris. Cleantheoutdoorcoil  
and louvers as necessary using a mild  
detergent and water. Rinse thoroughly  
with water.  
!
WARNING:  
The Q4 Single Packaged Heat Pumps  
are shipped fully charged and ready for  
installation. Whenasystemisinstalled  
according to these instructions, no  
refrigerant charging is required. If  
repairs make it necessary for  
evacuationandcharging,itshouldonly  
be done by qualified, trained personnel  
thoroughlyfamiliarwiththisequipment.  
Some local codes require licensed  
installation/service personnel to  
service this type of equipment. Under  
no circumstances should the owner  
attempt to install and/or service this  
equipment. Failure to comply with this  
warning could result in property  
damage, personal injury, or death.  
3. Inspect the electrical connections for  
tightness at the beginning of each heating  
andcoolingseason. Serviceasnecessary.  
!
CAUTION:  
The unit should never be operated  
without a filter in the return air system.  
Replacedisposablefilterswiththesame  
type and size.  
11  
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X
W3  
W2  
Y2  
Y1  
R
FROM  
BLOWER  
RELAY  
X
W3  
W2  
Y2  
Y1  
R
FROM  
BLOWER  
RELAY  
(Optional,Check  
Thermostat  
Instructions)  
(Optional,Check  
Thermostat  
Instructions)  
ECONOMIZER  
PLUG  
Green  
Green  
ECONOMIZER  
PLUG  
1
2
1
2
3
4
C
C
3
4
Blue  
5
6
7
8
9
Y
Y
G
Blue  
5
6
7
8
9
O
W2  
R
G
O
W2  
R
O
O
E
E
E
INDOOR  
E
INDOOR  
THERMOSTAT  
SUB-BASE  
DEFROST  
BOARD  
THERMOSTAT  
SUB-BASE  
DEFROST  
BOARD  
Typical Wiring (Field Supplied)  
for 1-Stage Cool, 1-Stage Heat  
Typical Wiring (Field Supplied)  
for 2-Stage Cool, 1-Stage Heat  
Figure 10. Typical Thermostat Connection  
External Static Pressure Drop - inches water column  
Model  
Speed  
High  
0.1  
0.2  
0.3  
0.4  
0.5  
0.6  
1070  
940  
0.7  
930  
0.8  
760  
Q4SA-036  
Q4SA-048  
Q4SA-060  
1600  
1410  
1130  
2200  
1940  
1560  
2200  
1940  
1560  
1510  
1330  
1070  
2140  
1890  
1510  
2140  
1890  
1510  
1410  
1250  
1000  
2070  
1830  
1460  
2070  
1830  
1460  
1310  
1150  
930  
2000  
1760  
1410  
2000  
1760  
1410  
1200  
1050  
850  
1930  
1700  
1360  
1930  
1700  
1360  
Medium  
Low  
High  
Medium  
Low  
820  
670  
760  
650  
530  
1850  
1630  
1310  
1850  
1630  
1310  
1770  
1560  
1250  
1770  
1560  
1250  
1690  
1490  
1200  
1690  
1490  
1200  
High  
Medium  
Low  
- Speed set at factory  
Table 1. Q4 Blower Curves  
12  
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Q4SA-036  
OUTDOOR TEMPERATURE (° F)  
0
10  
20  
30  
40  
50  
60  
Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch.  
Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp.  
123  
130  
137  
144  
151  
158  
165  
138  
136  
134  
132  
130  
128  
126  
135  
141  
147  
152  
158  
164  
170  
138  
136  
134  
132  
130  
128  
126  
146  
151  
156  
161  
165  
170  
175  
138  
136  
134  
132  
130  
128  
126  
158  
161  
165  
169  
172  
176  
180  
137  
135  
133  
131  
129  
127  
125  
164  
171  
178  
185  
192  
199  
206  
149  
146  
143  
140  
137  
134  
132  
190  
197  
204  
211  
218  
225  
232  
171  
167  
162  
158  
153  
149  
144  
17  
18  
19  
20  
21  
22  
23  
22  
23  
24  
25  
26  
27  
28  
27  
28  
29  
30  
31  
32  
33  
32  
33  
34  
35  
36  
37  
38  
41  
42  
43  
44  
45  
46  
47  
54  
55  
56  
57  
58  
59  
60  
67  
68  
69  
70  
71  
72  
73  
215  
222  
229  
236  
243  
250  
257  
194  
187  
181  
175  
169  
163  
157  
Q4SA-048  
OUTDOOR TEMPERATURE (° F)  
0
10  
20  
30  
40  
50  
60  
Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch.  
Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp.  
129  
136  
143  
150  
157  
164  
171  
134  
132  
130  
128  
126  
124  
122  
143  
149  
155  
161  
167  
173  
179  
135  
133  
131  
129  
127  
125  
123  
158  
162  
167  
172  
177  
181  
186  
135  
133  
131  
129  
127  
125  
123  
172  
175  
179  
183  
186  
190  
194  
136  
134  
132  
130  
128  
126  
124  
178  
185  
192  
199  
206  
213  
220  
141  
138  
136  
133  
130  
127  
124  
200  
207  
214  
221  
228  
235  
242  
152  
147  
143  
138  
134  
129  
125  
14  
15  
16  
17  
18  
19  
20  
20  
21  
22  
23  
24  
25  
26  
25  
26  
27  
28  
29  
30  
31  
31  
32  
33  
34  
35  
36  
37  
39  
40  
41  
42  
43  
44  
45  
51  
52  
53  
54  
55  
56  
57  
62  
63  
64  
65  
66  
67  
68  
222  
229  
236  
243  
250  
257  
264  
162  
156  
150  
144  
137  
131  
125  
* Note: All pressures are listed in  
psig. and all temperatures in deg. F.  
Shaded Boxes indicate flooded conditions  
Rated Design Values. Suction Pressure will be lower than design value if indoor air  
flow, entering dry bulb, or entering wet bulb temperatures are lower than design.  
Discharge temperatures greater than charted values indicates a refrigerant  
undercharge.  
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Q4SA-060  
OUTDOOR TEMPERATURE (° F)  
0
10  
20  
30  
40  
50  
60  
Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch. Suc. Disch. Disch.  
Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp. Press. Press. Temp.  
122  
129  
136  
143  
150  
157  
164  
126  
124  
122  
120  
118  
116  
114  
139  
145  
151  
156  
162  
168  
174  
127  
125  
123  
121  
119  
117  
115  
156  
160  
165  
170  
175  
179  
184  
127  
125  
123  
121  
119  
117  
115  
172  
176  
180  
183  
187  
191  
194  
128  
126  
124  
122  
120  
118  
116  
179  
186  
193  
200  
207  
214  
221  
135  
132  
129  
126  
123  
120  
118  
199  
206  
213  
220  
227  
234  
241  
148  
143  
139  
134  
130  
125  
121  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
41  
42  
43  
44  
45  
46  
47  
51  
52  
53  
54  
55  
56  
57  
61  
62  
63  
64  
65  
66  
67  
220  
227  
234  
241  
248  
255  
262  
161  
155  
149  
143  
136  
130  
124  
Shaded Boxes indicate flooded conditions  
* Note: All pressures are listed in  
psig. and all temperatures in deg. F.  
Rated Design Values. Suction Pressure will be lower than design value if indoor air  
flow, entering dry bulb, or entering wet bulb temperatures are lower than design.  
Discharge temperatures greater than charted values indicates a refrigerant  
undercharge.  
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Q4SA-036  
OUTDOOR TEMPERATURE ( °F )  
85 90  
Suct. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch.  
70  
75  
80  
95  
100  
105  
Pres.  
Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp.  
72  
189  
190  
190  
191  
192  
153  
167  
184  
201  
218  
74  
76  
78  
80  
204  
205  
206  
208  
209  
158  
170  
184  
198  
213  
219  
221  
222  
224  
226  
158  
172  
185  
198  
210  
230  
234  
236  
238  
240  
155  
160  
172  
187  
198  
242  
245  
249  
252  
254  
256  
156  
164  
170  
178  
189  
200  
256  
260  
265  
267  
269  
160  
166  
171  
181  
191  
271  
163  
82  
84  
86  
88  
90  
92  
275  
280  
282  
285  
287  
169  
175  
184  
194  
203  
286  
291  
295  
298  
300  
303  
167  
173  
178  
187  
196  
205  
Q4SA-048  
OUTDOOR TEMPERATURE ( °F )  
85 90  
Suct. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch.  
70  
75  
80  
95  
100  
105  
Pres.  
68  
Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp.  
188  
191  
192  
192  
193  
122  
123  
140  
157  
174  
70  
204  
207  
208  
210  
211  
135  
139  
154  
168  
182  
72  
74  
76  
78  
222  
224  
226  
227  
229  
137  
151  
164  
177  
190  
234  
239  
241  
243  
245  
146  
147  
160  
174  
185  
248  
252  
257  
259  
261  
263  
152  
160  
164  
172  
183  
193  
266  
270  
274  
276  
279  
160  
166  
171  
181  
191  
284  
288  
167  
173  
302  
174  
80  
82  
84  
86  
88  
292  
294  
297  
299  
180  
189  
199  
208  
307  
310  
312  
315  
317  
180  
188  
197  
206  
215  
Shaded Boxes indicate flooded conditions  
* Note: All pressures are listed in  
psig. and all temperatures in deg. F.  
Rated Design Values. Suction Pressure will be lower than design value if indoor air  
flow, entering dry bulb, or entering wet bulb temperatures are lower than design.  
Discharge temperatures greater than charted values indicates a refrigerant  
undercharge.  
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Q4SA-060  
OUTDOOR TEMPERATURE ( °F )  
85 90  
Suct. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch. Disch.  
70  
75  
80  
95  
100  
105  
Pres.  
Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp. Pres. Temp.  
68  
192  
193  
194  
195  
195  
157  
165  
182  
199  
216  
70  
72  
74  
76  
208  
210  
211  
213  
214  
164  
172  
187  
201  
215  
226  
227  
229  
231  
232  
164  
178  
191  
204  
216  
239  
243  
245  
247  
249  
165  
168  
181  
195  
207  
252  
256  
260  
262  
265  
267  
167  
175  
180  
188  
199  
210  
269  
273  
278  
280  
282  
171  
178  
183  
193  
203  
287  
175  
78  
80  
82  
84  
86  
88  
291  
295  
298  
300  
303  
181  
188  
197  
206  
216  
304  
309  
313  
315  
318  
320  
179  
185  
192  
201  
210  
219  
Shaded Boxes indicate flooded conditions  
* Note: All pressures are listed in  
psig. and all temperatures in deg. F.  
Rated Design Values. Suction Pressure will be lower than design value if indoor air  
flow, entering dry bulb, or entering wet bulb temperatures are lower than design.  
Discharge temperatures greater than charted values indicates a refrigerant  
undercharge.  
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Q4 ACCESSORIES  
Description  
Part Number  
547830  
547831  
547832  
547833  
547834  
547835  
547836  
547837  
547838  
547839  
547840  
547841  
547842  
547843  
547845  
547846  
547887  
547888  
547885  
912931  
912929  
912932  
912930  
917004  
917005  
913811  
913812  
913813  
913814  
912933  
913551  
913550  
913770  
913810  
913852  
913554  
913740  
913350  
913556  
Roof Curb (8")  
Roof Curb (14")  
Manual Fresh Air Damper  
Economizer, downflow  
Supply/return transition, 16"  
Supply/return transition, 18"  
Concentric diffuser, flush, 16"  
Concentric diffuser, flush, 18"  
Concentric diffuser, step down 16"  
Concentric diffuser, step down 18"  
Motorized Fresh Air Damper  
Economizer, horizontal (special order)  
Power Exhaust, downflow economizer (special order)  
Power Exhaust horizontal economizer (special order)  
Hail guard 30x76 (special order, see Note 1)  
Hail guard 34x76 (special order, see Note 2)  
Filter Kit, Downflow (See Note 1)  
Filter Kit, Downflow (See Note 2)  
Filter Rack, Downflow  
T-stat, HP, 2 stage htg/1 stage cool, auto, ("M" brand)  
T-stat, HP, 2 stage htg/1 stage cool, auto, ("I" brand)  
T-stat, HP, 2 stage htg/1 stage cool, manual, ("M" brand)  
T-stat, HP, 2 stage htg/1 stage cool, manual, ("I" brand)  
T-stat, AC, 2 stage htg/1 stage cool, ("T, P, F" brand)  
T-stat, HP, 2 stage htg/1 stage cool, ("T, P, F" brand)  
12" Flex duct adapter kit  
14" Flex duct adapter kit  
12" Flex duct adapter kit & P-Trap  
14" Flex duct adapter kit & P-Trap  
Universal Hard Start Kit  
Low Pressure Switch Kit  
High Pressure Switch Kit  
Low Ambient Kit  
P-Trap Kit  
Outdoor Thermostat Kit  
Circuit Breaker Kit-Single Phase  
Circuit Breaker Kit-Three Phase  
4-pole single circuit adapter kit (Single Phase Units Only)  
6-pole single circuit adapter kit (Single Phase Units Only)  
Note 1: Q4SA-036( )  
Note 2: Q4SA-048( ), Q4SA-060( ), Q4SC-036( )  
Note 3: Q4SC-048K, Q4SC-060K  
Table 4. Field Installed Accessory Kits  
17  
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Convertible Packaged Heat Pump  
460 Volt  
Three Phase  
60Hz  
NNOTES:  
1. Couper le courant avant de faire letretien.  
2. Employez uniquement des conducteurs  
en cuivre.  
1. Disconnect all power before servicing.  
2. For supply connections use copper conductors only.  
3. If any of the original wire as supplied with the furnace must be replaced, it must be  
replaced with wiring material having a temperature rating of at least 105°C.  
4. For supply wire ampacities and overcurrent protection, see unit rating plate.  
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INSTALLER:  
PLEASE LEAVE THESE  
INSTALLATION INSTRUCTIONS  
WITH THE HOMEOWNER.  
C
S
®
D
A
R
R
D
707885A (Replaces 7078850)  
¢707885W¤  
Specifications and illustrations  
subject to change without notice and  
without incurring obligations. (6/00)  
St. Louis, MO  
707885A  
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