NordicTrack Home Gym 831237651 User Manual

Model No. 831.23765.1  
Serial No.  
USER’S MANUAL  
Write the serial number in the space  
above for reference.  
Serial  
Number  
Decal  
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IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of serious injury, read all important precautions and  
instructions in this manual and all warnings on your elliptical exerciser before using your elliptical  
exerciser. ICON assumes no responsibility for personal injury or property damage sustained by or  
through the use of this product.  
1. Before beginning any exercise program,  
consult your physician. This is especially  
important for persons over the age of 35 or  
persons with pre-existing health problems.  
8. Wear appropriate exercise clothes when  
exercising; do not wear loose clothes that  
could become caught on your elliptical exer-  
ciser. Always wear athletic shoes for foot  
protection.  
2. It is the responsibility of the owner to ensure  
that all users of the elliptical exerciser are  
adequately informed of all precautions.  
9. Hold the handgrip pulse sensor or the upper  
body arms when mounting, dismounting, or  
using your elliptical exerciser.  
3. Your elliptical exerciser is intended for home  
use only. Do not use your elliptical exerciser  
in a commercial, rental, or institutional set-  
ting.  
10. Keep your back straight while using your  
elliptical exerciser; do not arch your back.  
11. The pulse sensor is not a medical device.  
Various factors, including the user’s move-  
ment, may affect the accuracy of heart rate  
readings. The pulse sensor is intended only  
as an exercise aid in determining heart rate  
trends in general.  
4. Keep your elliptical exerciser indoors, away  
from moisture and dust. Place your elliptical  
exerciser on a level surface, with a mat  
beneath it to protect the floor or carpet.  
Make sure that there is enough clearance  
around your elliptical exerciser to mount,  
dismount, and use it.  
12. When you stop exercising, allow the pedals  
to slowly come to a stop.  
5. Inspect and properly tighten all parts regu-  
larly. Replace any worn parts immediately.  
13. If you feel pain or dizziness while exercising,  
stop immediately and cool down.  
6. Keep children under age 12 and pets away  
from your elliptical exerciser at all times.  
14. Use your elliptical exerciser only as  
described in this manual.  
7. Your elliptical exerciser should not be used  
by persons weighing more than 275 lbs.  
(124 kg).  
3
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BEFORE YOU BEGIN  
Thank you for purchasing the revolutionary  
tions after reading this manual, please see the front  
cover of this manual. To help us assist you, note the  
product model number and serial number before con-  
tacting us. The model number and the location of the  
serial number decal are shown on the front cover of  
this manual.  
®
NordicTrack ASR 630 elliptical exerciser. The ASR  
630 elliptical exerciser provides a wide array of fea-  
tures designed to make your workouts at home more  
effective and enjoyable—and when you’re not exercis-  
ing, the unique elliptical exerciser can be folded out of  
the way.  
Before reading further, please familiarize yourself with  
the parts that are labeled in the drawing below.  
For your benefit, read this manual carefully before  
you use the elliptical exerciser. If you have ques-  
Fan  
Upper Body Arm  
Console  
Pulse Sensor  
Water Bottle Holder*  
Pedal  
Wheel  
Adjustment Knob  
Latch Button  
Pedal Disc  
Handle  
*No water bottle is included  
4
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ASSEMBLY  
Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the  
packing materials. Do not dispose of the packing materials until assembly is completed.  
Assembly requires the included hex keys and your own Phillips screwdriver  
wrench , and rubber mallet  
, adjustable  
.
As you assemble the elliptical exerciser, use the drawings below to identify small parts. The number in parentheses  
below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number  
following the parentheses is the quantity needed for assembly. Note: Some small parts may have been pre-  
assembled. If a part is not in the hardware kit, check to see if it has been preassembled.  
Wave Washer  
(80)–2  
Large Wave  
M8 Split  
M10 Split  
M8 x 23mm  
Washer (89)–2  
Washer (97)–10  
Washer (99)–4  
Washer (31)–12  
M10 Nylon  
#8 x 1/2"  
#8 x 1/2" Blunt  
Screw (92)–9  
#8 x 3/4"  
M8 Nylon  
Locknut (82)–2  
Screw (81)–2  
Screw (78)–14  
Locknut (94)–2  
M8 x 16mm Patch M8 x 20mm Button M8 x 20mm Patch  
Screw (84)–6 Screw (85)–4 Screw (86)–4  
M8 x 58mm Button  
Bolt (104)–2  
M8 x 40mm Button  
Screw (90)–6  
M10 x 80mm Button Screw (93)–4  
5
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1.  
1
To make assembly easier, read the  
information on page 5 before you begin  
assembling the elliptical exerciser.  
93  
99  
99  
See HOW TO FOLD AND UNFOLD THE  
ELLIPTICAL EXERCISER on page 12 and  
unfold the elliptical exerciser.  
82  
While another person lifts the front of the  
Frame (1), attach the Front Stabilizer (4) to the  
Frame with two M10 x 80mm Button Screws  
(93), two M10 Split Washers (99), and two M10  
Nylon Locknuts (82).  
4
1
82  
2. Attach the Left and Right Frame Covers (36, 37)  
around the Frame (1) with four #8 x 1/2" Blunt  
Screws (92).  
2
37  
92  
1
92  
36  
3. With the help of another person, carefully tip  
the elliptical exerciser onto its side. Attach the  
Center Foot (40) to the Frame (1) with two  
#8 x 1/2" Screws (81). Then, return the elliptical  
exerciser to the upright position.  
3
1
Orient the Rear Stabilizer (3) as shown. While  
another person lifts the Folding Frame (2),  
attach the Rear Stabilizer to the Folding Frame  
with two M10 x 80mm Button Screws (93) and  
two M10 Washers (99).  
2
40  
81  
99  
93  
99  
3
6
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4. While another person holds the Upright (10)  
near the Frame (1), connect the Upper Wire  
Harness (65) to the Lower Wire Harness (64).  
4
Avoid pinching the  
Wire Harnesses (64, 65)  
during this step  
Then, insert the Upright (10) into the Frame (1).  
Attach the Upright with four M8 x 20mm Button  
Screws (85) and four M8 Split Washers (97). Do  
not tighten the Button Screws yet.  
Avoid pinching the Wire Harnesses (64, 65)  
during this step.  
10  
97  
85  
65  
64  
97  
97  
1
85  
97  
5. Orient the Left and Right Upright Covers (19, 20)  
as shown. Attach the Upright Covers around the  
Upright (10) with five #8 x 1/2" Blunt Screws (92).  
5
92  
20  
92  
10  
19  
92  
7
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6. Apply a generous amount of the included grease  
to the Upper Body Axle (71). Insert the Upper  
Body Axle into the Upright (10). Be careful not  
to damage the Upper Wire Harness (65).  
6
65  
31 86  
72  
Grease  
71  
Apply a small amount of grease to a Wave  
Washer (80). Slide the Wave Washer onto the left  
end of the Upper Body Axle (71).  
10  
Grease  
80  
Identify the Left Upper Body Leg (24), which is  
marked with a sticker, and orient it as shown.  
Slide the Left Upper Body Leg onto the left side  
of the Upper Body Axle (71).  
31  
86  
80  
Attach the Left Upper Body Leg (24) to the Upper  
Body Axle (71) with an M8 x 20mm Patch Screw  
(86) and an M8 x 23mm Washer (31).  
24  
Repeat this step for the Right Upper Body  
Leg (72).  
7. Attach the Left Upper Body Arm (22) to the Left  
Upper Body Leg (24) with three M8 x 16mm  
Patch Screws (84) and three M8 x 23mm  
Washers (31); start all three Patch Screws  
and then tighten them.  
7
23  
Attach the Right Upper Body Arm (23) in the  
same way.  
22  
31  
84  
31  
24  
8
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8. Have another person hold the Left Rear Upper  
Body Cover (26) and the Left Front Upper Body  
Cover (27) around the Left Upper Body Leg  
(24).  
8
29  
Attach the Left Rear Upper Body Cover (26)  
with a #8 x 3/4" Screw (78). Then, attach the  
Left Front Upper Body Cover (27) with four  
#8 x 3/4" Screws (78).  
78  
78  
28  
27  
Attach the Right Rear Upper Body Cover (28)  
and the Right Front Upper Body Cover (29)  
in the same way.  
26  
78  
24  
9. The Console (11) can be operated with four 1.5V  
“D” batteries (not included); alkaline batteries are  
recommended. IMPORTANT: If the elliptical  
exerciser has been exposed to cold tempera-  
tures, allow it to warm to room temperature  
before inserting batteries into the Console. If  
you do not do this, the console displays or  
other electronic components may become  
damaged. Remove the battery cover and insert  
four batteries into the Console. Make sure that  
the batteries are oriented as shown at the right.  
Then, reattach the battery cover.  
9
11  
The Console (11) can also be operated with a  
regulated 6-volt DC 2-amp power supply (not  
included). To purchase a power supply, call  
your local Sears store. To avoid damaging  
the console, use only a manufacturer-sup-  
plied power supply. Plug one end of the power  
supply into the jack on the Console; plug the  
other end into an outlet installed in accordance  
with all local codes and ordinances.  
Batteries  
Battery  
Cover  
9
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10. While another person holds the Console (11)  
near the Upright (10), connect the console wire  
harness to the Upper Wire Harness (65).  
10  
11  
Console Wire  
Harness  
Attach the Console (11) to the Upright (10) with  
four #8 x 3/4" Screws (78); start all four  
Screws and then tighten them. Avoid pinch-  
ing the wire harnesses during this step.  
10  
65  
78  
Avoid pinching the  
wire harnesses  
during this step  
11. Orient a Pedal Arm (32) as shown. Attach the  
Left Pedal (34) to the Pedal Arm with three M8 x  
40mm Button Screws (90) and three M8 Split  
Washers (97).  
11  
34  
32  
Repeat this step for the Right Pedal (not  
shown) and the other Pedal Arm (not shown).  
97  
97  
90  
10  
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12. Apply a generous amount of grease to the  
axle on the Left Upper Body Leg (24). Then,  
apply grease to a Large Wave Washer (89).  
12  
24  
32  
Grease  
Slide an Upper Body Leg Spacer (9) and a  
Large Wave Washer (89) onto the Left Upper  
Body Leg (24). Make sure that the flat side of  
the Upper Body Leg Spacer is facing out-  
ward.  
9
89  
31  
66  
86  
At the same time, slide the left Pedal Arm (32)  
onto the Left Upper Body Leg (24) and insert  
the left Link Arm (30) into the left Link Arm  
Bracket (107).  
32  
Apply a small amount of grease to an M10 x  
58mm Patch Bolt (104) and to the left Link Arm  
Bracket (107). Attach the Link Arm (30) to the  
Link Arm Bracket with the Patch Bolt, an M8 x  
23mm Washer (31) and an M8 Nylon Locknut  
(94).  
30  
Then, attach the Pedal Arm (32) to the Left  
Upper Body Leg (24) with an M8 x 20mm Patch  
Screw (86), an Axle Cover (66), and an M8 x  
23mm Washer (31).  
104  
31  
Grease  
30  
Repeat this step for the right Pedal Arm (32)  
and the right Link Arm (30).  
107  
See step 4. Tighten the M8 x 20mm Button  
Screws (85).  
94  
13. Tighten an Adjustment Knob (52) onto an  
Adjustment Pin (101).  
13  
Repeat this step for the other Adjustment  
Knob (not shown) and the other Adjustment  
Pin (not shown).  
Note: See HOW TO ADJUST THE STRIDE OF  
THE ELLIPTICAL EXERCISER on page 13 and  
make sure that the right and left sides of the ellip-  
tical exerciser are adjusted to the same stride  
length.  
52  
101  
14. Make sure that all parts of the elliptical exerciser are properly tightened. Note: Some hardware may be  
left over after assembly is completed. To protect the floor or carpet from damage, place a mat under the  
elliptical exerciser.  
11  
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HOW TO USE THE ELLIPTICAL EXERCISER  
HOW TO FOLD AND UNFOLD THE ELLIPTICAL  
EXERCISER  
HOW TO MOVE THE ELLIPTICAL EXERCISER  
To move the elliptical exerciser, first fold it as  
When the elliptical exerciser is not in use, the frame  
can be folded out of the way. To fold the elliptical exer-  
described at the left. Next, stand in front of the ellipti-  
cal exerciser and place one foot against the center of  
ciser, lift the handle on the rear of the elliptical exerciser the front stabilizer. Pull the transport handle backward  
until the elliptical exerciser locks into the vertical posi-  
tion.  
until the elliptical exerciser will roll on the front wheels.  
Carefully move the elliptical exerciser to the desired  
position, and then lower it.  
Transport  
Handle  
Handle  
To unfold the elliptical exerciser, hold the handle, press  
the latch button, and then lower the frame to the floor.  
Place  
your foot  
here  
Handle  
Latch  
Button  
12  
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HOW TO EXERCISE ON THE ELLIPTICAL  
EXERCISER  
HOW TO ADJUST THE STRIDE OF THE ELLIPTICAL  
EXERCISER  
To mount the elliptical exerciser, hold the upper body  
To adjust the stride of the elliptical exerciser, first pull  
arms and step onto the pedal that is in the lowest posi- one of the adjustment knobs until the adjustment  
tion. Next, step onto the other pedal. Push the pedals  
until they begin to move with a continuous motion.  
bracket pivots freely. Pivot the adjustment bracket until  
the adjustment knob is aligned with one of the holes in  
the crank arm, and gently release the knob. Then,  
pivot the adjustment bracket back and forth slightly to  
make sure that the adjustment pin is engaged in one of  
the holes in the crank arm.  
Note: The crank arms can turn in either direction.  
It is recommended that you turn the crank arms in  
the direction shown by the arrow below; however,  
for variety you can turn the crank arms in the  
opposite direction.  
Adjustment  
To dismount the elliptical exerciser, wait until the ped-  
als come to a complete stop. Note: The elliptical  
exerciser does not have a free wheel; the pedals  
will continue to move until the flywheel stops.  
When the pedals are stationary, step off the higher  
pedal first. Then, step off the lower pedal.  
Adjustment  
Pin  
Bracket  
Crank  
Arm  
Adjustment  
Knob  
Upper Body Arms  
Holes  
Adjust the other side of the elliptical exerciser in the  
same way; make sure that each side of the elliptical  
exerciser is adjusted to the same stride length.  
Pedals  
Crank Arm  
13  
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CONSOLE DIAGRAM  
FEATURES OF THE CONSOLE  
The console also features the new iFIT Interactive  
Workout System. The iFIT Interactive Workout System  
is compatible with iFIT cards containing workout pro-  
grams designed to help you achieve specific fitness  
goals. For example, lose unwanted pounds with the 8-  
week Weight Loss program. iFIT programs control the  
resistance of the pedals while the voice of a personal  
trainer coaches you and motivates you through your  
workouts. One demo iFIT card is included. Additional  
iFIT cards are available separately. To purchase iFIT  
cards, go to www.iFIT.com or call the telephone  
number on the front cover of this manual. iFIT  
cards are also available at select stores.  
The advanced console offers an array of features  
designed to make your workouts more effective and  
enjoyable. When you select the manual mode of the  
console, you can change the resistance of the pedals  
with the touch of a button. As you exercise, the con-  
sole will provide continuous exercise feedback. You  
can even measure your heart rate using the handgrip  
pulse sensor.  
The console also offers four preset programs. Each  
program automatically changes the resistance of the  
pedals and prompts you to increase or decrease your  
pedaling pace as it guides you through an effective  
workout.  
You can even connect your MP3 player or CD player  
to the console’s stereo sound system and listen to  
your favorite music or audio books while you exercise.  
In addition, the console features two heart rate pro-  
grams that change the resistance of the pedals to  
To use the manual mode of the console, follow the  
keep your heart rate near the target heart rate settings steps beginning on page 15. To use a preset  
while you exercise.  
program, see page 17. To use a heart rate program,  
see page 18. To use an iFIT program, see page 19.  
To use the stereo sound system, see page 19.  
14  
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HOW TO USE THE MANUAL MODE  
4. Follow your progress with the displays.  
Note: If there is a sheet of clear plastic on the face of  
the console, remove the plastic.  
The upper right  
display can show the  
elapsed time, the dis-  
1. Press any button on the console or begin  
pedaling to turn on the console.  
tance (total revolu-  
tions) you have ped-  
aled, the approximate  
When you turn on the console, the display and  
the program target pacer will light. A tone will  
then sound and the console will be ready for use.  
number of calories you have burned, and the  
approximate number of grams of carbs you have  
burned. The display will change modes every few  
seconds.  
2. Select the manual mode.  
The lower right  
When you turn on the console, the manual mode  
will be selected. If you have selected a program,  
reselect the manual mode by pressing any of the  
Programs buttons repeatedly until a track appears  
in the left display.  
display can show  
your pedaling pace (in  
revolutions per  
minute) and the resis-  
tance level of the ped-  
als. The display will change modes every few sec-  
onds. The display will also show your heart rate  
when you use the handgrip pulse sensor (see  
step 5 on page 16).  
The left display will  
show a track repre-  
senting 1/4 mile. As  
you exercise, indica-  
tors will appear in  
succession around  
3. Begin pedaling and change the resistance of  
the pedals as desired.  
the track until the  
entire track appears.  
The track will then disappear and the indicators  
will again begin to appear in succession  
As you pedal,  
change the resis-  
tance of the pedals  
To change the display mode, press the Display  
button repeatedly until the desired exercise infor-  
mation appears in the upper or lower right display.  
After several seconds, the display will change  
modes automatically as before.  
by pressing the  
OneTouch Resis-  
tance buttons. There  
are ten resistance levels. Note: After you press  
the buttons, it will take a moment for the pedals  
to reach the selected resistance level.  
To view the total distance pedaled since the ellipti-  
cal exerciser was purchased, press the Odometer  
button. The information will appear in the display  
for a few seconds. To view the trip distance, press  
the Odometer button a second time. To reset the  
trip distance, hold down the Odometer button for a  
few seconds. Note: The number on the right side  
of the display multiplied by the number on the left  
side equals the total distance or the trip distance.  
15  
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5. Measure your heart rate if desired.  
If there are  
6. Turn on the fan if desired.  
To turn on the fan at high speed, press the Fan  
button. To turn on the fan at low speed, press the  
Fan button a second time. To select the auto  
mode, press the Fan button a third time; while the  
auto mode is selected, the speed of the fan will  
automatically increase or decrease as you  
increase or decrease your pedaling speed.  
sheets of clear  
plastic on the  
metal contacts  
on the handgrip  
pulse sensor,  
Contacts  
remove the plas-  
tic. In addition,  
make sure that  
your hands are  
clean. To mea-  
Pivot the thumb  
tab on the right  
side of the fan to  
adjust the fan  
sure your heart rate, hold the handgrip pulse sen-  
sor with your palms resting against the metal con-  
tacts. Avoid moving your hands or gripping the  
contacts tightly.  
Thumb  
angle.  
Tab  
To turn off the fan, press the Fan button again.  
Note: If the pedals do not move for about thirty  
seconds, the fan will automatically turn off to con-  
serve the batteries.  
When your pulse is detected, a heart-shaped  
symbol will flash in the display each time your  
heart beats and then your heart rate will be  
shown. For the most accurate heart rate reading,  
hold the contacts for at least 15 seconds.  
7. When you are finished exercising, the console  
will turn off automatically.  
If your heart rate is not shown, make sure that  
your hands are positioned as described. Be care-  
ful not to move your hands excessively or to  
squeeze the metal contacts too tightly. For opti-  
mal performance, clean the metal contacts using  
a soft cloth; never use alcohol, abrasives, or  
chemicals to clean the contacts.  
If the pedals do not move for several seconds, a  
series of tones will sound and the console will  
pause.  
If the pedals do not move for about five minutes,  
the console will turn off and the displays will be  
reset.  
16  
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HOW TO USE A PRESET PROGRAM  
During the program, the program target pacer will  
prompt you to keep your pedaling pace near the  
target pace setting for the current segment. When  
a left indicator “faster” lights, increase your pace;  
when a right indicator “slower” lights, decrease  
your pace. When the center indicator lights, main-  
tain your current pace. Important: The program  
target pacer is intended only to provide a  
goal. Make sure to pedal at a pace that is  
comfortable for you.  
1. Press any button on the console or begin  
pedaling to turn on the console.  
See step 1 on page 15.  
2. Select a preset program.  
To select one of the four preset programs, press  
the Weight Loss, the Aerobic 1, the Aerobic 2, or  
the Performance button on the left side of the  
console.  
When you select a preset program, the name of  
the program and the maximum resistance level  
will appear in the display for a few seconds. A  
profile of the resistance levels of the program will  
also scroll across the left side of the display.  
If the resistance level for the current segment is  
too high or too low, you can manually override  
the resistance level by pressing the OneTouch  
Resistance buttons. However, when the current  
segment ends, the resistance of the pedals will  
automatically adjust to the resistance level for the  
next segment.  
3. Begin pedaling to start the program.  
Each program is divided into 30 one-minute seg-  
ments. One resistance level and one target pace  
setting is programmed for each segment. Note:  
The same resistance level and/or target pace set-  
ting may be programmed for consecutive seg-  
ments.  
If you stop pedaling for several seconds, a series  
of tones will sound and the program will pause. To  
restart the program, simply resume pedaling. The  
program will continue until the last segment of the  
program ends.  
4.  
5.  
Follow your progress with the displays.  
See step 4 on page 15.  
Measure your heart rate if desired.  
See step 5 on page 16.  
During the program, the program profile will show  
your progress (see the drawing above). The  
flashing segment of the profile represents the cur-  
rent segment of the program. The height of the  
flashing segment indicates the resistance level  
for the current segment. At the end of each seg-  
ment of the program, a series of tones will sound  
and the next segment of the profile will begin to  
flash. If a different resistance level is pro-  
grammed for the next segment, the resistance  
level will appear in the display for a few seconds  
to alert you. The resistance of the pedals will then  
change.  
6. Turn on the fan if desired.  
See step 6 on page 16.  
7.  
When you are finished exercising, the console  
will turn off automatically.  
See step 7 on page 16.  
17  
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5.  
HOW TO USE A HEART RATE PROGRAM  
Begin pedaling to start the program.  
1. Press any button on the console or begin  
pedaling to turn on the console.  
Heart rate program 1 is divided into 40 one-  
minute segments. Note: For a shorter workout,  
stop exercising or select a different program  
before the program ends.  
See step 1 on page 15.  
2. Select a heart rate program.  
Heart rate program 2 is divided into 30 one-  
minute segments. One target heart rate setting is  
programmed for each segment. Note: The same  
target heart rate setting may be programmed for  
consecutive segments.  
To select one of the heart rate programs, press  
the Heart Rate 1 or the Heart Rate 2 button on  
the left side of the console.  
3.  
Enter a target heart rate setting.  
During the program, the program profile in the  
display will show your progress. The flashing seg-  
ment of the profile represents the current seg-  
ment of the program. The height of the flashing  
segment indicates the target heart rate setting for  
the current segment. At the end of each segment  
of the program, a series of tones will sound and  
the next segment of the profile will begin to flash.  
A few seconds after  
you select a heart  
rate program, the tar-  
get heart rate setting  
for the program will  
flash in the lower right  
display.  
During heart rate program 1, the same target  
heart rate setting will be programmed for all seg-  
ments of the program. If you have selected heart  
rate program 1, press the increase and decrease  
buttons above the Heart Rate Program buttons to  
enter the desired target heart rate setting (see  
EXERCISE INTENSITY on page 21).  
During heart rate program 2, different target  
heart rate settings will be programmed for differ-  
ent segments of the program. If you have select-  
ed heart rate program 2, press the increase and  
decrease buttons above the Heart Rate Program  
buttons to enter the desired maximum target  
heart rate setting for the program (see EXER-  
CISE INTENSITY on page 21).  
During both programs, the console will regularly  
compare your heart rate to the target heart rate  
setting for the current segment of the program. If  
your heart rate is too far below or above the tar-  
get heart rate setting, the resistance of the pedals  
will automatically increase or decrease to bring  
your heart rate closer to the target heart rate set-  
ting. Each time the resistance changes, the resis-  
tance level will appear in the display for a few  
seconds to alert you.  
4. Hold the handgrip pulse sensor.  
It is not necessary to hold the handgrip pulse  
sensor continuously during heart rate programs;  
however, you should hold the handgrip pulse sen-  
sor frequently for the programs to operate proper-  
ly. Each time you hold the handgrip pulse sen-  
sor, keep your hands on the metal contacts  
for at least 30 seconds.  
18  
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While you exercise, the program target pacer will  
prompt you to maintain a constant pedaling  
speed. When a left indicator “faster” lights, in-  
crease your pace; when a right indicator “slower”  
lights, decrease your pace. When the center  
indicator lights, maintain your current pace.  
Important: The program target pacer is  
intended only to provide a goal. Make sure to  
pedal at a pace that is comfortable for you.  
HOW TO USE AN IFIT PROGRAM  
1. Press any button on the console or begin  
pedaling to turn on the console.  
See step 1 on page 15.  
2.  
Insert an iFIT card and select a program.  
To use an iFIT program, insert an iFIT card into  
the iFIT slot; make sure that the iFIT card is ori-  
ented so the metal contacts are face down and  
are facing the slot. When the iFIT card is properly  
inserted, the indicator next to the slot will light  
and the name of the iFit program will appear in  
the display.  
If the resistance level for the current segment is  
too high or too low, you can manually override  
the resistance level by pressing the OneTouch  
Resistance buttons. However, when the console  
compares your heart rate to the target heart rate  
setting, the resistance of the pedals may auto-  
matically increase or decrease to bring your heart  
rate closer to the target heart rate setting.  
iFIT Slot  
iFIT Card  
If you stop pedaling for several seconds, a series  
of tones will sound and the program will pause. To  
restart the program, simply resume pedaling. The  
program will continue until the last segment of the  
program ends.  
Next, select the desired program on the iFIT card  
by pressing the increase and decrease buttons  
next to the iFIT slot.  
6.  
Follow your progress with the displays.  
A moment after you select a program, the voice  
of a personal trainer will begin guiding you  
through your workout. iFIT programs work in the  
same way as preset programs. To use the pro-  
gram, see steps 3 to 7 on page 17.  
See step 4 on page 15.  
7. Turn on the fan if desired.  
3.  
See step 6 on page 16.  
When you are finished exercising, remove the  
iFIT card.  
8.  
When you are finished exercising, the console  
will turn off automatically.  
Remove the iFIT card when you are finished exer-  
cising. Store the iFIT card in a secure place.  
See step 7 on page 16.  
HOW TO USE THE STEREO SOUND SYSTEM  
To play music or audio books through the console’s  
stereo sound system while you exercise, plug the  
included audio cable into the jack on the console and  
into a jack on your MP3 player or CD player; make  
sure that the audio cable is fully plugged in.  
Next, press the play button on your MP3 player or CD  
player. Adjust the volume of the speakers using the  
volume control on your MP3 player or CD player.  
19  
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MAINTENANCE AND TROUBLESHOOTING  
Inspect and tighten all parts of the elliptical exerciser  
regularly. Replace any worn parts immediately.  
HOW TO ADJUST THE BELT  
If the pedals slip while you are pedaling, even while  
the resistance is adjusted to the highest setting, the  
belt may need to be adjusted. To adjust the belt, first  
see assembly step 12 on page 11 and remove the left  
pedal arm and the left link arm.  
To clean the elliptical exerciser, use a damp cloth and  
a small amount of mild soap. Important: To avoid  
damage to the console, keep liquids away from  
the console and keep the console out of direct  
sunlight.  
Then, carefully  
pry off the left  
Disc Cover (13)  
using a flat  
BATTERY REPLACEMENT  
If the console displays become dim, the batteries  
should be replaced; most console problems are the  
result of low batteries. See assembly step 9 on page  
9 for replacement instructions.  
screwdriver. Next,  
remove the four  
screws (not  
shown) from the  
HANDGRIP PULSE SENSOR TROUBLESHOOTING  
center of the left  
Disc (12). Gently  
rotate the Disc  
Cover and the  
13  
12  
If the handgrip pulse sensor does not function proper-  
ly, see step 5 on page 16.  
Disc away from the elliptical exerciser.  
HOW TO ELIMINATE RUBBING OF THE DISCS  
Loosen, but do  
not remove, the  
three indicated  
screws (A). Insert  
If the Discs (12) rub against the Side Shields (14, 15)  
during use, make sure that the Center Foot (40) is  
installed in the Frame (1). If the Center Foot is  
installed, loosen the two indicated M8 x 25mm Bolt  
Sets (88) and the two #8 x 1/2" Screws (81) in each  
side of the elliptical exerciser.  
74  
47  
the shaft of a  
screwdriver  
downward  
48  
between the  
A
Idler (47) and the  
Idler Pulley (48).  
Pull the top of the  
screwdriver  
88  
toward the front  
of the elliptical exerciser until the Belt (74) is tight.  
Then, tighten the three screws.  
14, 15  
1
40  
12  
Reattach the left disc with the four screws and then  
reattach the left disc cover. Next, see assembly step  
12 on page 11 and reattach the left pedal arm and the  
left link arm.  
81  
Adjust the position of the Side Shields (14, 15) until  
the Discs (12) no longer rub against them, and then  
tighten the M8 x 25mm Bolt Sets (88) and the #8 x  
1/2" Screws (81).  
20  
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EXERCISE GUIDELINES  
Burning FatTo burn fat effectively, you must exer-  
cise at a low intensity level for a sustained period of  
time. During the first few minutes of exercise, your  
body uses carbohydrate calories for energy. Only after  
the first few minutes of exercise does your body begin  
to use stored fat calories for energy. If your goal is to  
burn fat, adjust the intensity of your exercise until your  
heart rate is near the lowest number in your training  
zone. For maximum fat burning, exercise with your  
heart rate near the middle number in your training  
zone.  
WARNING:  
Before beginning  
this or any exercise program, consult your  
physician. This is especially important for  
persons over the age of 35 or persons with  
pre-existing health problems.  
The pulse sensor is not a medical device.  
Various factors may affect the accuracy of  
heart rate readings. The pulse sensor is  
intended only as an exercise aid in determin-  
ing heart rate trends in general.  
Aerobic Exercise—If your goal is to strengthen your  
cardiovascular system, you must perform aerobic  
exercise, which is activity that requires large amounts  
of oxygen for prolonged periods of time. For aerobic  
exercise, adjust the intensity of your exercise until  
your heart rate is near the highest number in your  
training zone.  
These guidelines will help you to plan your exercise  
program. For detailed exercise information, obtain a  
reputable book or consult your physician. Remember,  
proper nutrition and adequate rest are essential for  
successful results.  
WORKOUT GUIDELINES  
EXERCISE INTENSITY  
Warming up—Start with 5 to 10 minutes of stretching  
and light exercise. A warm-up increases your body  
temperature, heart rate, and circulation in preparation  
for exercise.  
Whether your goal is to burn fat or to strengthen your  
cardiovascular system, exercising at the proper inten-  
sity is the key to achieving results. You can use your  
heart rate as a guide to find the proper intensity level.  
The chart below shows recommended heart rates for  
fat burning and aerobic exercise.  
Training Zone Exercise—Exercise for 20 to 30 min-  
utes with your heart rate in your training zone. (During  
the first few weeks of your exercise program, do not  
keep your heart rate in your training zone for longer  
than 20 minutes.) Breathe regularly and deeply as you  
exercise–never hold your breath.  
Cooling down—Finish with 5 to 10 minutes of  
stretching. Stretching increases the flexibility of your  
muscles and helps to prevent post-exercise problems.  
EXERCISE FREQUENCY  
To find the proper intensity level, find your age at the  
bottom of the chart (ages are rounded off to the near-  
est ten years). The three numbers listed above your  
age define your “training zone.” The lowest number is  
the heart rate for fat burning, the middle number is the  
heart rate for maximum fat burning, and the highest  
number is the heart rate for aerobic exercise.  
To maintain or improve your condition, complete three  
workouts each week, with at least one day of rest  
between workouts. After a few months of regular exer-  
cise, you may complete up to five workouts each  
week, if desired. Remember, the key to success is to  
make exercise a regular and enjoyable part of your  
everyday life.  
21  
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SUGGESTED STRETCHES  
The correct form for several basic stretches is shown at the right.  
Move slowly as you stretch—never bounce.  
1
1. Toe Touch Stretch  
Stand with your knees bent slightly and slowly bend forward from  
your hips. Allow your back and shoulders to relax as you reach  
down toward your toes as far as possible. Hold for 15 counts,  
then relax. Repeat 3 times. Stretches: Hamstrings, back of knees  
and back.  
2
2. Hamstring Stretch  
Sit with one leg extended. Bring the sole of the opposite foot  
toward you and rest it against the inner thigh of your extended  
leg. Reach toward your toes as far as possible. Hold for 15  
counts, then relax. Repeat 3 times for each leg. Stretches:  
Hamstrings, lower back and groin.  
3. Calf/Achilles Stretch  
3
With one leg in front of the other, reach forward and place your  
hands against a wall. Keep your back leg straight and your back  
foot flat on the floor. Bend your front leg, lean forward and move  
your hips toward the wall. Hold for 15 counts, then relax. Repeat  
3 times for each leg. To cause further stretching of the achilles  
tendons, bend your back leg as well. Stretches: Calves, achilles  
tendons and ankles.  
4
4. Quadriceps Stretch  
With one hand against a wall for balance, reach back and grasp  
one foot with your other hand. Bring your heel as close to your  
buttocks as possible. Hold for 15 counts, then relax. Repeat 3  
times for each leg. Stretches: Quadriceps and hip muscles.  
5. Inner Thigh Stretch  
5
Sit with the soles of your feet together and your knees outward.  
Pull your feet toward your groin area as far as possible. Hold for  
15 counts, then relax. Repeat 3 times. Stretches: Quadriceps and  
hip muscles.  
22  
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NOTES  
23  
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PART LIST—Model No. 831.23765.1  
R1107A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
1
1
1
1
1
1
4
2
2
1
1
2
2
1
1
4
2
2
1
1
2
1
1
1
1
1
1
1
1
2
14  
2
8
1
1
1
1
1
2
1
1
4
2
1
1
Frame  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
1
1
1
1
1
1
2
4
4
1
1
1
2
2
1
1
2
2
1
1
2
4
2
1
1
1
1
2
1
2
1
2
16  
4
2
6
4
8
6
14  
6
4
5
2
6
Pillow Block  
2
Folding Frame  
Idler  
3
Rear Stabilizer  
Idler Pulley  
4
Front Stabilizer  
Left Pedal Bracket  
Right Pedal Bracket  
Upper Bushing Assembly  
Upper Body Arm Endcap  
Upper Body Leg Spacer  
Upright  
Eddy Motor  
5
Reed Switch/Wire  
Clamp  
6
7
Adjustment Knob  
Pivot Arm Bushing  
Link Snap Ring  
Left Crank Arm  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
Console  
Crank Arm Spacer  
Large Pulley  
Disc  
Disc Cover  
Crank Flange  
Left Side Shield  
Right Side Shield  
Stabilizer Endcap  
Wheel  
Crank Bearing Assembly  
Crank Spacer  
Crank  
Crank Snap Ring  
Flange Screw  
Link Axle  
Left Upright Cover  
Right Upright Cover  
Pivot Bushing  
Lower Wire Harness  
Upper Wire Harness  
Axle Cover  
Left Upper Body Arm  
Right Upper Body Arm  
Left Upper Body Leg  
Latch Axle  
Bushing Assembly  
Brass Bushing  
Latch Bracket  
Pivot Axle  
Left Rear Upper Body Cover  
Left Front Upper Body Cover  
Right Rear Upper Body Cover  
Right Front Upper Body Cover  
Link Arm  
Upper Body Axle  
Right Upper Body Leg  
Upper Body Leg Endcap  
Belt  
Foam  
M8 x 23mm Washer  
Pedal Arm  
Frame Cap  
Transfer Handle Endcap  
#8 x 3/4" Screw  
#8 x 3/4" Flat Head Screw  
Wave Washer  
M6 Washer  
Left Pedal  
Right Pedal  
Left Frame Cover  
Right Frame Cover  
Latch Spring  
#8 x 1/2" Screw  
M10 Nylon Locknut  
M6 x 12mm Button Screw  
M8 x 16mm Patch Screw  
M8 x 20mm Button Screw  
M8 x 20mm Patch Screw  
M8 x 32mm Button Screw  
M8 x 25mm Bolt Set  
Large Wave Washer  
M8 x 40mm Button Screw  
Pedal Arm Cover  
Center Foot  
Latch Button  
Link Bearing  
Link Arm Pad  
Eddy Mechanism  
Eddy Crank Assembly  
24  
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Key No. Qty.  
Description  
Key No. Qty.  
Description  
91  
92  
2
9
M10 x 60mm Button Bolt  
#8 x 1/2" Blunt Screw  
M10 x 80mm Button Screw  
M8 Nylon Locknut  
M8 Washer  
102  
103  
104  
105  
106  
107  
108  
2
4
2
2
2
2
2
Adjustment Spacer  
Large Snap Ring  
M10 x 58mm Patch Bolt  
31mm Wave Washer  
Adjustment Spring  
Link Arm Bracket  
93  
4
94  
10  
4
95  
96  
2
M8 x 12mm Button Screw  
M8 Split Washer  
Adjustment Arm  
97  
10  
1
*
*
User’s Manual  
Hex Key  
98  
Right Crank Arm  
99  
4
M10 Washer  
*
Grease Packet  
100  
101  
1
Side Shield Fastener  
Adjustment Pin  
2
Note: Specifications are subject to change without notice. See the back cover of this manual for information  
about ordering replacement parts. *These parts are not illustrated.  
25  
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EXPLODED DRAWING A—Model No. 831.23765.1  
R1107A  
26  
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EXPLODED DRAWING B—Model No. 831.23765.1  
R1107A  
27  
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ORDERING REPLACEMENT PARTS  
To order replacement parts, please see the front cover of this manual. To help us assist you, be prepared to  
provide the following information when contacting us:  
• the model number and serial number of the product (see the front cover of this manual)  
• the name of the product (see the front cover of this manual)  
• the key number and description of the replacement part(s) (see the PART LIST and the EXPLODED  
DRAWING near the end of this manual)  
LIMITED WARRANTY  
ICON Health & Fitness, Inc. (ICON) warrants this product to be free from defects in workmanship and  
material, under normal use and service conditions, for a period of one (1) year from the date of purchase.  
This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to  
replacing or repairing, at ICON's option, the product through one of its authorized service centers. All  
repairs for which warranty claims are made must be pre-authorized by ICON. If the product is shipped to  
a service center, freight charges to and from the service center will be the customer’s responsibility. For  
in-home service, the customer will be responsible for a minimal trip charge. This warranty does not extend  
to any product or damage to a product caused by or attributable to freight damage, abuse, misuse,  
improper or abnormal usage or repairs not provided by an ICON authorized service center; products used  
for commercial or rental purposes; or products used as store display models. No other warranty beyond  
that specifically set forth above is authorized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-  
nection with the use or performance of the product or damages with respect to any economic loss, loss  
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other  
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-  
dental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of  
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth  
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above  
limitation may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
Part No. 255781 R1107A  
Printed in USA © 2007 ICON IP, Inc.  
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