National Mower Lawn Mower IM25 User Manual

IM25  
INFIELD MOWER  
OWNER’S MANUAL  
700 Raymond Ave., P.O. Box 14299, St. Paul, Minnesota 55114-0299, U.S.A.  
Phone (651) 646-4079 – Fax (651) 646-2887  
NATIONAL MOWER CO.  
JANUARY – 2000  
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Operating Instructions  
1. Unlock Parking Brake (9, Fig. A) by moving lever  
forward.  
2. Pull Drive Bail (15, Fig. A) slowly back to handle to  
moveforward. CAUTION:Makesureyourpathis  
clearbeforemovingforward.  
3. Adjust Throttle Control to desired mowing speed.  
4. Engage Reel Drive Lever (16, Fig. A and B) to start  
mowing.  
Reel blades are sharp! Never attempt to  
adjust cutting height of reel to bed knife  
while the engine is running.  
5. Release drive bail slightly from handle to disengage  
reel.  
6. Release drive bail completely to stop the mower  
forwardmovement.  
7. To shut off mower, pull throttle control all the way  
back to “slow”, push ignition switch to “off” and  
engageparkingbrake.  
2. Adjust cutting height by loosening the top and  
bottom Adjusting Nuts (20, Fig. C) which hold roller  
adjusters for the Front Roller (21, Fig. B). It is  
important to get roller adjusted the same height on  
each end so that there will be uniform cutting the  
entire width of the mower. Do not adjust by sight.  
3. After loosening adjusting nuts on each side, place a  
board or gauge plate of the desired height under bed  
knife back bar and then tighten nuts.  
Maintenance  
GENERAL  
1. Empty basket of clippings periodically to prevent  
spilling.  
REELTOBEDKNIFE  
The Reel Adjustment Bolt (22, Fig. C) regulates the  
distance from the bed knife. To reduce the distance, turn  
the locking hex nut on each side of the reel up. Proceed  
slowly and do not over adjust. Turn about 1/8 of a turn to  
start with. Do not get the reel so tight that it is hard to  
turn by hand. A too tight reel will cause excessive wear.  
The reel should “wipe” or lightly touch the bed knife.  
Check to see that the blades are cutting the paper all  
the way across. Tighten lock nuts.  
2. After each mowing session, clean clippings out of  
basket, off reel and all other surfaces to prevent  
corrosion.  
3. Inspectreelandbearingsurfacesforforeignmaterial  
that might prevent reel from rotating freely and clean  
as necessary.  
4. Followenginemanufacturer’srecommendations  
carefullytoprolongenginelife.  
LUBRICATION  
There are Zerk Grease fittings (17, Fig. B) on each  
end of the reel and on each Roller Adjuster (18, Fig. C).  
Use a lithium base type grease at these locations every 8  
hours of operation. Use a light machine oil at all pivot  
pointsevery30hoursofoperation.  
Useheavyglovesandbecareful—blades  
aresharp.  
Adjustments  
CONTROLS  
REELENDPLAYADJUSTMENT  
As the reel is used, normal wear of the reel bearings  
will cause end play. This condition could cause uneven  
wear to moving parts and uneven cutting of turf.  
Adjustment of control cables have been made at  
the factory before shipment. If additional adjustment is  
needed, move adjusting nuts at the machine end of the  
cables.  
Test for end play periodically by trying to move the  
reel from side to side in the frame. If there is any move-  
ment, adjust by loosening the lock nut (23, Fig. B) on the  
adjustment bolt, located inside the right end of the reel.  
Turn adjustment bolt “in” one half turn or less. Do not over  
tighten as this will cause excessive bearing wear. Test  
again for end play. If reel is rotating freely and no end  
play can be detected, retighten the lock nut on the  
adjusting bolt.  
HEIGHTOFCUT  
Cutting height should be preset by the dealer  
according to ordering instructions prior to delivery. If a  
change in cutting height is required, the following proce-  
dure must be followed:  
1. TherearetwopositionsavailablefortheRearRoller  
Assembly (19, Fig. A). The bearings for the rear  
roller shaft must be located in the lower position if  
the cutting height is over 1” and the upper position if  
the cutting height is 1” or less. Disassembly of the  
rear roller assembly is necessary to change the  
bearing location. See Figure 4 for reference.  
4
IM25OM-1/2000-250  
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NATIONAL® IM25 Infield Mower  
FIGURE A  
FIGURE B  
FIGURE C  
5
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Backlapping  
Backlapping is a very important step in maintaining  
Be extremely careful not to let the brush, your  
fingers or your clothing get caught in the reel.  
Use approved safety glasses and gloves to  
protect you from flying particles and abrasives.  
sharp reel blades on the mower. This procedure should  
be performed when the reel blades and bed knife become  
slightly rounded and the turf is not cut cleanly after a  
slight bed knife adjustment. Also, after grinding the bed  
knife and reel, backlapping should be done to establish a  
perfect match between the be knife and the reel blades.  
The reel must run in a reverse direction to be backlapped.  
1. Make sure to adjust the reel to the bed knife so that  
the reel is level with the bed knife and light contact  
is maintained.  
2. Remove the Right Side Guard (24, Fig. A).  
3. Raise the mower up off the ground until the rear  
roller clears the ground as shown in Figure D.  
4. Loosen Hex Nut (25, Fig. C) on the back lap  
assembly, pivot assembly rearward and tighten hex  
nut as shown in Figure D.  
Many types of compounds are available for lapping.  
We recommend a good pre-mixed water soluble com-  
pound. Pre-mixed compound saves time required to mix,  
eliminates abrasive waste, rinses off with water and is  
available In all grit ranges from course to fine.  
7. Stop the reel and examine both the bed knife and  
reel blades to see that the cutting edges uniformly  
sharp. If not, gradually tighten reel adjuster bolts  
(see Reel To Bed Knife Adjustment) and then  
repeatStep6aboveuntilachievingtheproper  
sharpness.  
8. Rinse off the compound thoroughly with water to  
removeallabrasive.  
5. Start engine and run at half throttle. Engage drive  
clutch.  
6. With reel running, apply lapping compound to the  
reel with a 2” or 3” brush. Apply compound evenly to  
themovingblades.  
9. Loosen the hex nut on the backlap assembly and  
pivotassemblyforwardtodisengagerearroller.  
Tighten nut in the position shown in Figure E.  
10. Lower machine to the ground and replace right side  
guard.  
Backlapping gears are shown  
engaged.Thegearsmustbein  
thispositionwhenbacklapping.  
FIGURE D  
Raise mower up until drive roller  
clears the ground.  
Backlappinggearsare  
shown disengaged.  
The gears must be in  
this position when  
mowing.  
FIGURE E  
6
IM25OM-1/2000-250  
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NATIONAL® IM25 Infield Mower  
PARTS LIST  
Note: For your records and future ordering, fill in the following information.  
DATEPURCHASED  
MODEL NO.  
SERIAL NO.  
ORDERING INFORMATION  
Whenorderingreplacementparts,alwaysfurnish:  
1. Your complete name, address and phone number.  
2. Model Number and Serial Number (located on the rear side of the  
top plate).  
3. PartNumber(itisrecommendedthatthecorrectnumberbeverified  
with a current Master Price List).  
4. The full Description of the part.  
5. Quantity desired (quantity shown is the total number of parts con-  
tained in the particular view shown).  
If the Part Number and the Description of your order do not  
agree, the Part Number will be used to fill your order.  
7
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FIGURE 1  
8
IM25OM-1/2000-250  
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NATIONAL® IM25 Infield Mower  
FIGURE 1 — MAIN ASSEMBLY  
Item  
Part No.  
Description  
Qty.  
1
2
400115  
09201  
09200  
200509  
400114  
HANDLE BAR, Upper  
CONTROL, Reel  
1
1
1
1
1
3
4
5
______________________________________________C__O__N__T_R__O__L__C__A__B_L__E_,__R_e__e_l__________________________________________________________________  
LEVER, Brake  
HANDLE BAR, Lower  
6
7
08083  
400201  
ADJUSTMENT ROD, Handle Bar  
BAIL  
2
1
__________________________________________________________________________________________________________________________________________  
8
09198  
09199  
CONTROL, Throttle  
CONTROL, Drive  
1
1
9
__________________________________________________________________________________________________________________________________________  
10  
08085  
ROD, Brake  
1
11  
07024  
KNOB, Brake Lever  
1
1
1
1
1
1
1
1
1
1
4
1
1
2
2
1
1
1
1
1
8
8
1
1
1
1
1
1
_1__2___________________________________________________________________________________________________________________________________________  
13  
14  
_1__5_________________________________________________________________________________________________________________________________________  
16  
17  
_1__8___________________________________________________________________________________________________________________________________________  
19  
20  
_2__1__________________________________________________________________________________________________________________________________________  
22  
23  
__2_4__________________0__5_0__0_2_____________________________________________________________________________________________________________________  
25  
26  
_2__7__________________________________________________________________________________________________________________________________________  
28  
29  
_3__0___________________________________________________________________________________________________________________________________________  
31  
32  
04520  
400069  
400040  
07503  
400041  
07502  
400205  
400024  
400017  
200676  
400100  
400102  
SPRING, Brake Rod  
RETAINER, Clutch Cable  
COUNTERSHAFT, See Figure 2  
CHAIN, Roller  
COUNTERSHAFT, See Figure 3  
CHAIN, Reel  
GUARD, Clutch  
PIVOT,Brake  
BRAKE  
BUSHING  
CLUTCH, See Figure 5  
PLATE, Top  
PIN, Handle Bar  
BRACKET, Handle Bar Pin  
GUARD, Left Inside  
GEAR, Roller, 36 Tooth  
SPROCKET, Roller, 28 Tooth  
ROLLER ASSEMBLY, Rear, See Figure 4  
GUARD, Left Side  
NUT, Bed Bar  
SCREW, Bed Bar  
BED BAR, with Bedknife  
BEDKNIFE,Only  
SPROCKET, Reel, 11 Tooth  
400117  
400319  
400093  
400092  
400038  
400070  
201802  
02109  
__3_3__________________3__0_2__3_1__1___________________________________________________________________________________________________________________  
302310  
03114  
400029  
302846  
400061  
34  
__3_5____________________________________________________________________________________________________________________________________________  
36  
37  
BRACKET, Basket, Left Side  
ADJUSTER, Roller, Left  
SIDE PLATE, Left  
_3__8___________________________________________________________________________________________________________________________________________  
400035  
400008  
06102  
CARRIER, Reel, Left  
ADJUSTER, Reel  
BEARING, Tapered Roller  
1
2
2
2
2
2
39  
40  
41  
42  
43  
06121  
03508  
201437  
________________________________________________R__A__C__E__,_T__a_p__e_r_e_d___R__o_l_le__r_______________________________________________________________________  
SEAL, Reel Carrier  
TAKE-UP, Reel Bearing  
44  
45  
400094  
302491  
________________________________________________S__H__I_E_L__D__,_F__r_o_n_t__T__h_r_o_w__________________________________________________________________________  
1
REEL, 6 Blade  
1
302738  
400322  
REEL, 8 Blade  
ROLLER, Shallow Groove  
1
1
__4_6____________________________________________________________________________________________________________________________________________  
400442 ROLLER, Deep Groove  
400460 PIN, Basket  
_4__8__________________0__7_3__3_8____________________B__A__S_K__E_T_______________________________________________________________________________________  
302847 ADJUSTER, Roller, Right  
400034 CARRIER, Reel, Right  
400075 SIDE PLATE, Right  
400030 BRACKET, Basket, Right  
400078 GEAR, Reel, 24 Tooth  
400071 GUARD, Right  
400104 BACKLAP GEARS, See Figure 6  
400471 ADJUSTING PLATE, Engine  
03638 PULLEY, Engine, Inside  
03939 BELT, Gates #6832  
400320 GUARD, Right Inside  
07513 ENGINE, Briggs & Stratton, 3.5 H.P.  
200256 ADJUSTING SCREW & NUT  
06136  
1
47  
2
1
49  
50  
1
1
1
_5__1________________________________________________________________________________________________________________________________________  
52  
1
53  
1
1
_5__4________________________________________________________________________________________________________________________________________  
55  
1
56  
1
1
_5__7_________________________________________________________________________________________________________________________________________  
58  
2
59  
1
1
_6__0_________________________________________________________________________________________________________________________________________  
61  
1
62  
BEARING  
6
9
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FIGURE 2—GROUND DRIVE COUNTERSHAFT ASSEMBLY, 400040  
Item  
Part No.  
Description  
Qty.  
1
2
3
03117  
03634  
06136  
SPROCKET,14Tooth  
PULLEY  
1
1
2
BEARING  
___________________________________________________________________________________________________________________________________________  
4
5
6
400020  
400063  
400069  
PLATE, BearingCarrier,Short  
PLATE,BearingCarrier,Long  
RETAINER,ClutchCable  
1
1
1
____________________________________________________________________________________________________________________________________________  
7
8
400095  
202436  
COUNTERSHAFT,RollerDrive  
Key, #9Woodruff  
1
1
10  
IM25OM-1/2000-250  
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NATIONAL® IM25 Infield Mower  
FIGURE 3—REEL DRIVE COUNTERSHAFT, 400041  
Item  
Part No.  
Description  
Qty.  
1
2
3
202839  
03634  
06136  
SPROCKET,24Tooth  
PULLEY  
1
1
2
BEARING  
___________________________________________________________________________________________________________________________________________  
4
5
6
400020  
400063  
400069  
PLATE,BearingCarrier,Short  
PLATE,BearingCarrier,Long  
RETAINER,ClutchCable  
1
1
1
___________________________________________________________________________________________________________________________________________  
7
8
400096  
202436  
COUNTERSHAFT,ReelDrive  
KEY, #9 Woodruff  
1
1
11  
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FIGURE 4—REAR ROLLER ASSEMBLY, 400038  
Item  
Part No.  
Description  
Qty.  
1
2
3
400037  
400097  
400013  
TUBE, Roller  
SHAFT,Roller  
RING, Pinion  
2
1
2
___________________________________________________________________________________________________________________________________________  
4
5
400014  
04531  
09077  
202436  
06140  
02502  
RETAINER,Pinion  
SPRING, PinionPawl  
2
2
2
2
4
1
6
7
8
9
______________________________________________P__A__W__L__,_P__i_n_i_o_n__________________________________________________________________________  
KEY, #9 Woodruff  
BEARING  
WASHER  
12  
IM25OM-1/2000-250  
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NATIONAL® IM25 Infield Mower  
FIGURE 5—CLUTCH ASSEMBLY, 400100  
Item  
Part No.  
Description  
Qty.  
1
2
400044  
400099  
400080  
03608  
200676  
BRACKET,MowingClutch  
BRACKET, ClutchMount  
1
1
1
2
2
3
4
5
______________________________________________B__R__A__C__K__E__T_,_T__r_a_n__s_p__o_r_t_C__l_u_t_c_h_____________________________________________________________  
PULLEY  
BUSHING  
13  
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FIGURE 6—BACKLAP GEAR ASSEMBLY, 400104  
Item  
Part No.  
Description  
Qty.  
1
2
400106  
400105  
02502  
04020  
400109  
BRACKET  
GEAR, with Bushing, 24 Tooth  
1
2
4
2
2
3
4
5
______________________________________________W___A__S_H__E__R___________________________________________________________________________________  
LOCKRING,3/4”  
PIN, Gear  
6
02148  
______________________________________________S__C__R__E__W__,__F_l_a__t_H__e_a__d__S__lo__t_te__d_,__5_/_1_6____1__8__X__3__/_4___________________________________________  
2
7
8
200676  
02034  
02403  
BUSHING  
CAPSCREW,3/8”–16X3/4”  
1
1
1
1
9
______________________________________________W___A__S__H__E_R__,__F_l_a__t,__3_/_8_______________________________________________________________________  
10  
02303  
LOCKWASHER,3/8”  
14  
IM25OM-1/2000-250  
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NATIONAL® IM25 Infield Mower  
NATIONAL MOWER COMPANY  
ONEYEAR  
LIMITED WARRANTY  
For the period of one year from the date of purchase (45 days if the product  
is used for rental purposes), National Mower Company will repair or replace free  
of charge, for the original purchaser, any part or parts found by inspection to be  
defective by our Factory Authorized Service Station or by the Factory at St. Paul,  
Minnesota to be defective in material or workmanship or both. All transportation  
charges on parts submitted for repair or replacement under this warranty shall be  
paid for by the purchaser.  
Thiswarrantydoesnotincludeengines,enginepartsortireswhicharecovered  
under separate warranties furnished by their manufacture or supplier.  
AllserviceunderthiswarrantywillbefurnishedandperformedbyourFactory  
Authorized Service Stations.  
-THERE IS NO OTHER EXPRESS WARRANTY-  
IMPLIEDWARRANTIES,INCLUDINGTHOSEOFMERCHANTABILITYAND  
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR  
FROM PURCHASE OR 45 DAYS IF THE PRODUCT IS RENTED AND TO THE  
EXTENT PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE  
EXCLUDED. THE ABOVE REMEDY OF REPAIR AND REPLACEMENT OF  
DEFECTIVEPARTSISTHEPURCHASER’SEXCLUSIVEREMEDYFORANY  
DEFECT,MALFUNCTIONORBREACHOFWARRANTY.LIABILITYFOR  
INCIDENTALORCONSEQUENTIALDAMAGESUNDERANYANDALL  
WARRANTIESISEXCLUDEDTOTHEEXTENTPERMITTEDBYLAW.  
NATIONAL MOWER COMPANY  
700 Raymond Avenue, St. Paul, Minnesota 55414, U.S.A.  
15  
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