Napoleon Grills Charcoal Grill BIPRO 600 User Manual

This gas grill must be used only outdoors in a well-venꢀlated space and must not be used inside a  
building, garage, screened-in porch, gazebo or any other enclosed area.  
APPLY SERIAL NUMBER LABEL FROM CARTON  
Serial No.  
XXXXXX000000  
MODEL NO.  
BIPRO 600  
WARNING! CABINET FRAME, CABINET AND COUNTER TOP MUST BE MADE FROM NON-COMBUSTIBLE MATERIAL.  
WARNING  
DANGER  
Do not try to light this appliance without  
reading the “LIGHTING” instrucꢀons secꢀon of  
this manual.  
IF YOU SMELL GAS:  
• Shut off gas to the appliance.  
• Exꢀnguish any open flame.  
• Open lid.  
Do not store or use gasoline or other flammable  
liquids or vapors in the vicinity of this or any  
other appliance. An L.P. cylinder not connected  
for use must not be stored in the vicinity of  
this or any other appliance. If the informaꢀon  
in these instrucꢀons is not followed exactly, a  
fire or explosion may result, causing property  
damage, personal injury or death.  
• If odor conꢀnues, keep away from the  
appliance and immediately call your gas  
supplier or fire department.  
Noꢀce to Installer: Leave these instrucꢀons with the grill owner for future reference.  
Napoleon Appliance Corp.,  
214 Bayview Dr., Barrie, Ontario, Canada L4N 4Y8 Phone: 1-866-820-8686  
N415-0236 JUL 20/11  
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WARNING! Failure to follow these instrucꢀons could result in property damage, personal injury or  
death. Read and follow all warnings and instrucꢀons in this manual prior to operaꢀng grill.  
Safe Operaꢀng Pracꢀces  
This gas grill must be assembled exactly according to the instrucꢀons in the manual. If the grill was store  
assembled, you must review the assembly instrucꢀons to confirm correct assembly and perform the  
required leak tests before operaꢀng the grill.  
Read the enꢀre instrucꢀon manual before operaꢀng the gas grill.  
This gas grill must be used only outdoors in a well-venꢀlated space and must not be used inside a building,  
garage, screened-in porch, gazebo or any other enclosed area.  
This gas grill must not be installed in or on recreaꢀonal vehicles and/or boats.  
Do not locate unit in windy seꢂngs. High winds adversely affect the cooking performance of the gas grill.  
Under no circumstances should this gas grill be modified.  
Do not operate unit under overhead combusꢀble construcꢀon.  
Maintain proper clearance to combusꢀbles, (18” (457mm) to rear of unit, 7” (178mm) to sides). Addiꢀonal  
clearance of 24” (610mm) is recommended near vinyl siding or panes of glass.  
Gas must be turned off at the gas supply valve when the gas grill is not in use.  
If the enclosure is to house a propane cylinder, the tank porꢀon of the enclosure must be venꢀlated  
according to local codes, and must not have communicaꢀon with the cavity used to enclose the gas  
grill. A propane tank can not be stored below the gas grill.  
Do not aꢁempt to use a cylinder that is not equipped with a QCC1 type connecꢀon.  
When the propane cylinder is connected to the appliance, the gas grill and cylinder must be stored outdoors  
in a well-venꢀlated space.  
When the gas grill is to be stored indoors, the connecꢀon between the propane cylinder and the gas grill  
must be disconnected and the cylinder removed and stored outdoors in a well venꢀlated space out of  
reach of children. Disconnected cylinders must not be stored in a building, garage or any other enclosed  
area. Natural gas units must be disconnected from the supply when being stored indoors.  
Inspect the fuel supply hose before each use. If there is evidence of excessive abrasion or wear or the hose  
is cut, it must be replaced prior to using the gas grill with a replacement hose assembly specified by the  
grill manufacturer.  
Leak test the unit before iniꢀal use, annually, and whenever any gas components are replaced.  
Follow lighꢀng instrucꢀons carefully when operaꢀng grill.  
Burner controls must be off when turning supply cylinder valve on.  
The lid is to be closed during the gas grill preheaꢀng period on all models except the BISZ300NFT/PFT and  
the built-in side burner BISB245.  
The BISZ300NFT/PFT and the built-in side burner BISB245 are supplied with a flat cover for storage and  
protecꢀon from the elements. Never place this cover on the grill while hot or operaꢀng. Allow grill to cool  
completely before covering.  
Adults and especially children should be alerted to the hazards of high surface temperatures. Young children  
should be supervised near the gas grill.  
Do not leave grill unaꢁended when operaꢀng.  
Do not light burners with lid closed.  
Do not operate rear burner with main burners operaꢀng.  
Do not move grill when hot or operaꢀng.  
Keep any electrical supply cord and fuel supply hose away from any heated surfaces.  
Ensure sear plates are posiꢀoned properly according to sear plate installaꢀon instrucꢀons. The holes must  
be towards the front of the gas grill (if applicable).  
Clean grease tray and sear plates regularly to avoid build-up, which could lead to grease fires.  
Remove warming rack before lighꢀng rear burner. The extreme heat will damage the warming rack.  
Inspect infrared burner venturi tube for spider webs and other obstrucꢀons periodically. Clean the tubes  
completely if you find any such obstrucꢀons.  
Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with heated unit. A large temperature  
differenꢀal can cause chipping in the porcelain.  
Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with ceramic burners. A large temperature  
differenꢀal can cause cracking in the ceramic ꢀle.  
Do not use a pressure washer to clean any part of the unit.  
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General Informaꢀon  
This Gas Barbecue Is Cerꢀfied Under Canadian And American Naꢀonal Standards, CSA 1.6b-2002 and  
ANSI Z21.58b-2002 respecꢀvely for Outdoor Gas Grills and should be installed to conform with local codes. In  
absence of local codes, install to the current CAN/CSA-B149.1 Propane Installaꢀon Code in Canada or to the  
Naꢀonal Fuel Gas Code, ANSI Z223.1 in the United States.  
If a roꢀsserie motor is used, it must be electrically grounded in accordance with local codes or, in absence of  
local codes, with the current CSA C22.1 Canadian Electrical Code in Canada or the Naꢀonal Electrical Code,  
ANSI/NFPA 70 in the United States.  
CALIFORNIA PROPOSITION 65: The burning of gas fuel creates by-products, some of which are on the list as  
substances known by the State of California to cause cancer or reproducꢀve harm. When cooking with gas,  
always ensure adequate venꢀlaꢀon to the unit, to minimize exposure to such substances.  
Propane Cylinder Specificaꢀons  
WARNING! If these instrucꢀons are not followed exactly, a fire causing death or serious injury may  
occur.  
A dented or rusty cylinder may be hazardous and should be checked by your propane supplier. Never use a  
cylinder with a damaged valve. Use only a propane supply cylinder constructed and marked in accordance  
with the specificaꢀons for LP-gas cylinders of the Naꢀonal Standard of Canada, CAN/CSA-b339, Cylinders,  
Spheres and Tubes for Transportaꢀon of Dangerous Goods; and Commission, as applicable or the Specificaꢀons  
for LP-Gas Cylinders of the U.S. Department of Transportaꢀon (D.O.T.). This appliance has been designed for  
use with a 20 lb. (9.1 kg) size propane cylinder only (not supplied).  
The propane cylinder must be provided with a cylinder connecꢀon device compaꢀble with the connecꢀon  
for outdoor cooking appliances. The propane cylinder must be provided with a shut-off valve terminaꢀng in  
a propane cylinder valve type QCC1, and a safety relief device having direct communicaꢀon with the vapor  
space of the cylinder. The cylinder supply system must be arranged for vapor withdrawal and the cylinder  
shall include a collar to protect the cylinder valve. The cylinder shall incorporate a listed OPD (overfill protecꢀon  
device). Do not store a spare LP-gas cylinder under or near this appliance. Never fill the cylinder beyond  
80 percent full.  
Use only the pressure regulator and hose assembly provided with this barbecue. Replacement pressure  
regulators and hose assemblies must be specified by the manufacturer. Do not store a spare propane cylinder  
on the shelf beneath the barbecue.  
The regulator supplies a pressure of 11 inches. water column to the gas grill and has a QCC1 type fiꢂng.  
Cylinders to be used with this unit must be supplied with a QCC1 cylinder valve. A QCC1 cylinder has a  
posiꢀve seaꢀng connecꢀon, which will not allow gas flow unꢀl a posiꢀve seal has been achieved. It is also  
equipped with an excess flow device. In order to aꢁain full flow to the grill, the valves must be in the off  
posiꢀon when the cylinder valve is turned on.  
Gas Hook-Up Instrucꢀons  
WARNING! This grill is designed for non-combusꢀble enclosures only, and must be installed and serviced  
by a qualified installer to local codes.  
WARNING! Cabinet frame, cabinet, and counter top must be made from non-combusꢀble material.  
BUILT IN PROPANE GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and piping  
should be located as shown in the built-in instrucꢀons. A flexible metal connector is included to simplify the  
installaꢀon of the unit. Connect this flexible metal connector to the flare fiꢂng on the end of the manifold.  
Connect the other end of the connector to the gas piping. Ensure that the connector does not pass through a  
wall, floor, ceiling or parꢀꢀon, and is protected from damage. Do not use a hose to connect the unit except to  
connect the cylinder regulator to the piping system. It must be connected with rigid pipe, copper tube or an  
approved flexible metal connector which complies with Z21.4 /CSA 6.10.  
The installaꢀon must comply with CAN B149.1 Natural Gas and Propane installaꢀon code in Canada, or to the  
Naꢀonal Fuel Gas code, ANSI Z223.1 in the United States. The gas supply pipe must be sufficiently sized to supply  
the BTU/h specified on the raꢀng plate, based on the length of the piping run. If installing a side burner, a  
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separate line must be branched off to the side burner unit and enter the side burner opening at the specified  
locaꢀon. If the enclosure is to house a propane cylinder, the tank porꢀon of the enclosure must be venꢀlated  
according to local codes, and must not have communicaꢀon with the cavity used to enclose the gas grill. A  
propane cylinder can not be stored below the gas grill.  
BUILT IN CYLINDER ENCLOSURES: Built in cylinder enclosures which completely enclose the cylinder must  
have both of the following:  
1. At least one unobstructed venꢀlaꢀon opening on the exposed exterior side of the enclosure loc2ated within  
2
5 in (127 mm) of the top of the enclosure. The opening must have a total free area of more than 20 in (130 cm )  
2
2
for a 20 lb (9.1 kg) cylinder and 30 in (195 cm ) for a 30 lb (13.6 kg) cylinder.  
2. At least one venꢀlaꢀon opening on the exposed, exterior side of the enclosure located 1 in (25.4 mm) or  
2
2
less from the floor level. The opening must have a total free area of more than 10 in (65 cm ) for a 20 lb  
2
2
(9.1 kg) cylinder and 15 in (100 cm ) for a 30 lb (13.6 kg) cylinder. The upper edge must be no more than 5  
in (127 mm) above the floor level.  
Every opening must be large enough to permit the entrance of a 1/8 in (3.2 mm) rod.  
WARNING!  
The cylinder valve(s) must be readily accessible for hand operaꢀon. A door on the enclosure to gain  
access to the cylinder valves is acceptable, provided it is non-locking and can be opened without the  
use of tools.  
The enclosure for the LP-gas cylinder must isolate the cylinder from the burner compartment to provide  
shielding from radiaꢀon, a flame barrier, and protecꢀon from foreign material, such as hot drippings.  
The enclosure cannot be located directly below the grill.  
There must be a minimum clearance of 2 in (51 mm) between the floor of the LP-gas cylinder enclosure  
and the ground.  
The enclosure must be designed so that the LP-gas cylinder can be connected, disconnected and the  
connecꢀons inspected and tested outside the cylinder enclosure. Any connecꢀons that can be disturbed  
when installing the cylinder in the enclosure must be accessible for tesꢀng inside the enclosure.  
OPENING  
A
5” (127 mm)  
MAXIMUM  
34” (864 mm)  
RECOMMENDED  
OPENING  
B
2” (51 mm)  
MINIMUM  
NON LOCKING DOOR  
1” (25.4 mm)  
MAXIMUM  
PARTITION TO ISOLATE  
CYLINDER FROM GRILL  
5” (127 mm)  
MAXIMUM  
CYLINDER SIZE  
OPENING A AREA OPENING B AREA  
2
2
2
2
20 lb (9.1 kg)  
20 in (130 cm )  
10 in (65 cm )  
2
2
2
15 in2 (100 cm )  
30 lb (13.6 kg)  
30 in (195 cm )  
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BUILT IN NATURAL GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and piping  
should be located as shown in the built-in instrucꢀons. A flexible metal connector is included to simplify the  
installaꢀon of the unit. Connect this connector to the flare fiꢂng on the end of the manifold. Connect the  
other end of the connector to the gas piping. Ensure that the connector does not pass through a wall, floor,  
ceiling or parꢀꢀon, and is protected from damage. Do not use a hose to connect the unit. It must be connected  
with rigid pipe, copper tube or an approved flexible metal connector which complies with Z21.4 /CSA 6.10.  
The installaꢀon must comply with CAN B149.1 Natural Gas and Propane Installaꢀon Code in Canada, or to the  
Naꢀonal Fuel Gas Code, ANSI Z223.1 in the United States. The gas supply pipe must be sufficiently sized to  
supply the BTU/h specified on the raꢀng plate, based on the length of the piping run. If installing a side burner,  
a separate line must be branched off to the side burner unit and enter the side burner opening at the specified  
locaꢀon.  
WARNING! Built in units are supplied with a drip pan which holds only a minimal amount of grease.  
To prevent grease fires, the pan must be cleaned aſter each use.  
WARNING! Access must be provided to the inside of the enclosure to make gas connecꢀons.  
DANGER! Read all instrucꢀons carefully before operaꢀng the grill. Failure to follow these instrucꢀons  
exactly could result in a fire causing serious injury or death. The enꢀre installaꢀon must be leak tested  
before operaꢀng the grill.  
Leak Tesꢀng Instrucꢀons  
WARNING! A leak test must be performed annually and each ꢀme a cylinder is hooked up or if a part  
of the gas system is replaced.  
WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are  
in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to  
property, serious bodily injury, or death.  
Leak tesꢀng: This must be done before iniꢀal use, annually, and whenever any gas components are replaced  
or serviced. Do not smoke while performing this test, and remove all sources of igniꢀon. See Leak Tesꢀng  
Diagram for areas to check. Turn all burner controls to the off posiꢀon. Turn gas supply valve on.  
Brush a half-and-half soluꢀon of liquid soap and water onto all joints and connecꢀons of the regulator, hose,  
manifolds and valves.  
Bubbles will indicate a gas leak. Either ꢀghten the loose joint or have the part replaced with one recommended  
by the Napoleon Customer Care department and have the grill inspected by a cerꢀfied gas installer.  
If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected  
by a cerꢀfied gas installer or dealer. Do not use the grill unꢀl the leak has been corrected.  
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Lighꢀng Instrucꢀons  
Lighꢀng Hole  
Center Tube  
Burner  
Main Infrared  
Burner  
Leſt Tube  
Burner  
Rear Burner Right Tube  
Burner  
Igniter  
Off Posiꢀon  
WARNING! Open lid  
WARNING! Ensure all burner controls are in the off posiꢀon. Slowly turn on the gas  
supply valve.  
Main Tube Burner  
Lighꢀng  
Rear Burner Lighꢀng  
Main Infrared Burner  
Lighꢀng  
Side Burner Lighꢀng  
(opꢀonal)  
1. Open grill lid.  
1. Open grill lid.  
1. Open grill lid.  
1. Open burner cover.  
2. Turn leſt burner control to 2. Remove warming rack.  
high posiꢀon.  
2. Turn infrared burner con- 2. Turn side burner control to  
trol to high posiꢀon.  
high posiꢀon.  
3. Press and hold igniter 3. Turn rear burner control to 3. Press and hold igniter  
3. Press and hold  
buꢁon unꢀl burner lights, or  
light by match.  
high posiꢀon.  
buꢁon unꢀl burner lights, or igniter buꢁon unꢀl burner  
light by match.  
lights, or light by match  
4. If igniꢀon is not immediate, 4. Press and hold igniter buꢁon 4. If igniꢀon is not immediate,  
turn burner control off. Wait unꢀl burner lights, or light by turn burner control off. Wait  
4. If igniꢀon is not  
immediate, turn burner  
control off. Wait 5 minutes.  
Repeat.  
5 minutes.  
Repeat.  
match.  
5 minutes.  
Repeat.  
5. With leſt tube burner  
5. If igniꢀon is not immediate,  
operaꢀng on high, turn the turn burner control off. Wait  
center and/or right tube  
burner to high.  
5 minutes.  
Repeat.  
WARNING! The propane cylinder is equipped with an excess flow device. Unless all burners are turned  
off prior to turning the cylinder on, only small flames and low heat will be achievable.  
WARNING! Do not use rear burner while operaꢀng main burner.  
WARNING! If lighꢀng the unit with a match, clip the match into the supplied lighꢀng rod.  
Hold the lit match down through the grill and sear plate while turning the corresponding  
burner valve to high.  
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Cooking Instrucꢀons  
Iniꢀal Lighꢀng: When lit for the first ꢀme, the gas grill emits a slight odor. This is a normal temporary condiꢀon  
caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur  
again. Simply run the main burners on high for approximately one-half hour.  
Main Burner Use: When searing foods, we recommend preheaꢀng the grill by operaꢀng all main burners  
in the high posiꢀon with the lid closed for approximately 10 minutes. Food cooked for short periods of ꢀme  
(fish, vegetables) can be grilled with the lid open. Cooking with the lid closed will ensure higher, more even  
temperatures that can reduce cooking ꢀme and cook meat more evenly. Food that has a cooking ꢀme longer  
than 30 minutes, such as roasts, can be cooked indirectly (with the burner lit opposite to the food placement).  
When cooking very lean meats, such as chicken breasts or lean pork, the grids can be oiled before pre-heaꢀng  
to reduce sꢀcking. Cooking meat with a high degree of fat content can create flare-ups. Either trim the fat or  
reduce temperatures to inhibit this. Should a flare-up occur, move food away from the flames and reduce the  
heat. Leave the lid open. See Your All Season Grill cookbook by Napoleon for more detailed instrucꢀons.  
Infrared Main Burner Use (If Equipped): Follow the Infrared Burner Igniꢀon procedures and operate on high  
for 5 minutes with the lid closed or unꢀl the ceramic burners glow red. Place food on the grill(s) and cook  
according to ꢀmes listed in the Infrared Grilling Chart. Depending upon your taste, conꢀnue cooking over  
infrared burners on high, medium, or low, turning food frequently, or place food over unlit burners, close lid,  
and allow the oven temperature to slowly finish cooking your food.  
CAUTION! Due to the intense heat the infrared burners provide, food leſt unaꢁended over burners  
will burn quickly. Keep the lid open when cooking with the infrared burners set to high. The intense heat  
ensures adequate searing temperatures even with the lid open. This also allows observaꢀon of the food to  
prevent burning.  
Direct Cooking: Place food to be cooked on the grill directly over the heat. This method is generally used for  
searing or for foods that do not require prolonged cooking ꢀmes such as hamburgers, steaks, chicken pieces,  
or vegetables. The food is first seared to trap-in the juices and flavor, and then the temperature is lowered to  
finish cooking the food to your preference.  
Indirect Cooking: With one or more burners operaꢀng, place food to be cooked on the grill over a burner that  
is not operaꢀng. The heat circulates around the food, cooking slowly and evenly. Cooking with this method is  
much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts, chickens  
or turkeys, but can also be used for cooking foods that are prone to flare-ups or for smoking foods. Lower  
temperatures and slower cooking ꢀmes result in tender foods.  
Rear Burner Use (If Equipped): Remove the warming rack prior to use. Cooking grids should also be removed  
if they interfere with the roꢀsserie. The rear burner is designed to be used in conjuncꢀon with the roꢀsserie  
kit (included with most rear burner units) available from your dealer. See the roꢀsserie kit assembly instrucꢀons.  
To use the counterbalance - remove the roꢀsserie motor from the gas grill. Place the spit with meat being  
cooked across the hangers inside the grill. The meat will naturally hang with the heavy side down. Tighten  
the counterbalance arm and weight so the arm is facing up. Slide the counterweight in or out to balance the  
load and ꢀghten in place. Re-install the motor and begin cooking. Place a metal dish underneath the meat to  
collect drippings for basꢀng and naturally delicious gravy. Basꢀng liquid may be added as required. To seal in  
juices, first operate rear burner on high unꢀl brown, then reduce the heat to thoroughly cook foods. Keep the  
lid closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender  
on the inside. For example, a 3 pound chicken on the roꢀsserie will be done in approximately 1½ hours on  
medium to high. See ‘Your all Season Grill’ cookbook by Napoleon for more detailed instrucꢀons.  
WARNING! Barbecue sauce and salt can be corrosive and will cause rapid deterioraꢀon of the gas grill  
components unless cleaned regularly. When finished cooking disassemble roꢀsserie components, wash  
thoroughly with warm soapy water and store indoors.  
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Infrared Heat  
Most people don’t realize that the heat source we are most familiar with, our sun, warms the earth using mainly  
infrared energy. This is a form of electro-magneꢀc energy with a wavelength just greater than the red end of the  
visible light spectrum but less than a radio wave. This energy was discovered in 1800 by Sir William Herschel who  
dispersed sunlight into its component colors using a prism. He showed that most of the heat in the beam fell into  
the spectral region just beyond the red end of the spectrum, where no visible light existed. Most materials  
readily absorb infrared energy in a wide range of wavelengths, causing an increase in its temperature. The same  
phenomenon causes us to feel warmth when we are exposed to sunlight. The infrared rays from the sun travel  
through the vacuum of space, through the atmosphere, and penetrate our skin. This causes increased molecular  
acꢀvity in the skin, which creates internal fricꢀon and generates heat, allowing us to feel warmth.  
Foods cooked over infrared heat sources are heated by the same principle. Charcoal grilling is our most familiar  
choice for infrared cooking. The glowing briqueꢁes emit infrared energy to the food being cooked with very liꢁle  
drying effect. Any juices or oils that escape from the food drip onto the charcoal and vaporize into smoke giving the  
food its delicious grilled taste. The Napoleon infrared burner cooks in the same way. In each burner, 10,000 ports  
– each with its own ꢀny flame – cause the surface of the ceramic ꢀle to glow red. This glow emits the same type of  
infrared heat to the food as charcoal, without its hassle or mess. Infrared burners also provide a more consistently  
heated area that is far easier to regulate than a charcoal fire. For instant searing, the burners can be set to high, yet  
they can also be turned down for slower cooking. We all know how difficult that is on a charcoal fire. Tradiꢀonal gas  
burners heat the food in a different way. The air surrounding the burner is heated by the combusꢀon process and  
then rises to the food being cooked. This generates lower grill temperatures that are ideal for more delicate cuisine  
such as seafood or vegetables, whereas Napoleon’s infrared burners produce searing heat for juicier, tasꢀer steaks,  
hamburgers and other meats. For cooking ꢀmes and ꢀps refer to the Infrared Grilling Chart.  
Infrared Grilling Chart  
Food  
Control Setting  
Cooking Time  
Helpful Suggestions  
Steak  
1 in. thick  
High seꢂng 2 min. each side.  
4 min. – Rare  
When selecꢀng meat for grilling,  
ask for marbled fat distribuꢀon.  
The fat acts as a natural tenderizer  
while cooking and keeps it moist  
and juicy.  
High seꢂng 2 min. each side  
then medium seꢂng.  
6 min. – Medium  
High seꢂng 2 min. each side  
then medium seꢂng.  
8 min. – Well done  
Hamburger  
1/2 in. thick  
High seꢂng 2 min. each side.  
High seꢂng 2 1/2 min. each side.  
High seꢂng 3 min. each side.  
4 min. – Rare  
5 min. – Medium  
6 min. – Well done  
Preparing hamburgers to order  
is made easier by varying the  
thickness of your paꢂes. To add an  
exoꢀc taste to your meat, try adding  
hickory-flavored woodchips to  
Napoleon’s woodchip smoker.  
Chicken pieces  
High seꢂng 2 min. each side.  
then medium-low to low seꢂng.  
20-25 min.  
The joint connecꢀng the thigh and  
the leg from the skinless side should  
be sliced 3/4 of the way though for  
the meat to lay flaꢁer on the grill.  
This helps it to cook faster and more  
evenly. To add a trademark taste to  
your cooking, try adding mesquite-  
flavoured woodchips to your  
Napoleon woodchip smoker.  
Pork chops  
Spare ribs  
Lamb chops  
Hot dogs  
Medium  
6 min. per side  
Trim off the excess fat before  
grilling. Choose thicker chops for  
more tender results.  
High seꢂng for 5 minutes  
low to finish  
20 min. per side  
turn oſten  
Choose ribs that are lean and  
meaty. Grill unꢀl meat easily pulls  
away from the bone.  
High seꢂng for 5 minutes  
medium to finish  
15 min. per side  
4-6 min.  
Trim off the excess fat before  
grilling. Choose extra thick chops for  
more tender results.  
Medium - Low  
Select the larger size wieners. Slit  
the skin lengthwise before grilling.  
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10  
Cleaning Instrucꢀons  
WARNING! Always wear protecꢀve gloves and safety glasses when cleaning your grill.  
WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool.  
Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean grill in an area where  
cleaning soluꢀons will not harm decks, lawns, or paꢀos. Do not use oven cleaner to clean any part of this  
gas grill. Do not use a self-cleaning oven to clean cooking grids or any other parts of the gas grill. Barbecue sauce  
and salt can be corrosive and will cause rapid deterioraꢀon of the gas grill components unless cleaned  
regularly.  
Note: Stainless steel tends to oxidize or stain in the presence of chlorides and sulfides, parꢀcularly in coastal  
areas and other harsh environments, such as the warm, highly humid atmosphere around pools and hot tubs.  
These stains could be perceived as rust, but can be easily removed or prevented. To provide stain prevenꢀon  
and removal, wash all stainless steel surfaces every 3-4 weeks or as oſten as required with fresh water and/or  
stainless steel cleaner.  
Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the  
pre-heaꢀng period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped)  
will discolor permanently from regular usage due to the high temperature of the cooking surface.  
Control Panel: The control panel text is printed directly on the stainless steel and with proper maintenance  
will remain dark and legible. To clean the panel, use only warm soapy water or stainless steel cleaner available  
from your Napoleon dealer. Never apply abrasive cleaners on any stainless surfaces, especially the printed  
porꢀon of the control panel or the prinꢀng will gradually rub off.  
Infrared Burners: Because of the high intensity of the infrared burner, most drippings and food parꢀcles that  
fall onto the burner surface are immediately incinerated. However, some debris and residue may remain. To  
remove this residue aſter cooking, turn the grill on high with lid closed for 5-10 minutes. Do not clean the  
ceramic ꢀle with a wire brush. If debris is collecꢀng on your burner, simply light the burner and operate on  
high for 5 minutes with the lid open, allowing debris to burn off.  
Cleaning Inside The Gas Grill: Remove the cooking grids. Use a brass wire brush to clean loose debris from  
the casꢀng sides and underneath the lid. Scrape the sear plates with a puꢁy knife or scraper, and use a wire  
brush to remove the ash. Remove the sear plates and brush debris from the burners with the brass wire brush.  
Sweep all debris from inside the gas grill into the drip pan.  
WARNING! Built in units are supplied with a drip pan which holds only a minimal amount of grease.  
To prevent grease fires, the pan must be cleaned aſter each use.  
Drip Pan: Accumulated grease is a fire hazard. Clean the drip pan aſter each use to avoid grease buildup.  
Grease and excess drippings pass through to the drip pan, located beneath the gas grill. To clean the drip pan,  
slide the drip pan free of the grill. Never line the drip pan with aluminum foil, sand or any other material as this  
could prevent the grease from flowing properly. The pan should be scraped out with a puꢁy knife or scraper.  
Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or stainless  
steel parts of your Napoleon Grill. Doing so will scratch the finish. Exterior grill surfaces should be cleaned with  
warm soapy water while the metal is sꢀll warm to the touch. To clean stainless surfaces, use a stainless steel or  
a non-abrasive cleaner. Always wipe in the direcꢀon of the grain. Over ꢀme, stainless steel parts discolor when  
heated, usually to a golden or brown hue. This discoloraꢀon is normal and does not affect the performance of  
the grill. Porcelain enamel components must be handled with addiꢀonal care. The baked-on enamel finish is  
glass-like, and will chip if struck. Touch-up enamel is available from your Napoleon Grill dealer.  
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11  
Maintenance Instrucꢀons  
We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person.  
WARNING! Always wear protecꢀve gloves and safety glasses when cleaning your grill.  
WARNING! Turn off the gas at the source and disconnect the unit before servicing. To avoid the  
possibility of burns, maintenance should be done only when the grill is cool. A leak test must be performed  
annually and whenever any component of the gas train is replaced or gas smell is present.  
Combusꢀon Air Adjustment: (This must be done by a qualified gas installer.) The air shuꢁer is factory set and  
should not need adjusꢀng under normal condiꢀons. Under extreme field condiꢀons, adjustments might be  
required. When the air shuꢁer is adjusted correctly the flames will be dark blue, ꢀpped with light blue and  
occasionally yellow.  
With too liꢁle air flow to the burner, the flames are lazy yellow and can produce soot.  
With too much air flow, the flames liſt erraꢀcally and can cause difficulꢀes when lighꢀng.  
Adjusꢀng the air shuꢁer:  
1. Remove cooking grids and sear plates and leave lid open. You may have to open the door or remove the  
top drawer (if equipped) to access the air-shuꢁer screw located at the mouth of the burner. The back cover  
must be removed for rear tube burner air shuꢁer adjustment.  
2. Loosen air-shuꢁer lock screw and open or close air shuꢁer as required. The normal opening seꢂngs are:  
Main Tube Burner  
Propane 1/4” (6mm)  
Natural 1/8” (3mm)  
Rear Tube Burner  
Propane Full Open  
Natural 3/8” (10mm)  
*Infra-Red burners have no air adjustment.  
3. Light the burners and set to high. Visually inspect burner flames. When the shuꢁers are set correctly, turn  
burners off, ꢀghten locking screws, and replace removed parts. Ensure that the insect screens are installed.  
Burner  
Light Blue  
Burner Port  
Yellow Tipping  
Dark Blue  
Approximately  
1/2” (13mm)  
Burner: The burner is made from heavy wall 304 stainless steel, but extreme heat and a corrosive environment  
can cause surface corrosion to occur. This can be removed with a brass wire brush.  
CAUTION! Beware of Spiders.  
Spiders and insects are aꢁracted to the smell of propane and natural gas. The burner is equipped with an  
insect screen on the air shuꢁer, which reduces the likelihood of insects building nests inside the burner but  
does not enꢀrely eliminate the problem. A nest or web can cause the burner to burn with a soſt yellow or  
orange flame or cause a fire (flashback) at the air shuꢁer underneath the control panel. To clean the inside of  
the burner, it must be removed from the gas grill: Remove the screw (s) that aꢁaches the burner to the back  
wall. Slide the burner back and up wards to remove. Cleaning: Use a flexible venturi tube brush to clean the  
inside of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports  
and valve orifices for blockages. Burner ports can close over ꢀme due to cooking debris and corrosion, use an  
opened paperclip or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill  
bit in a small cordless drill. The ports are easier to clean if the burner is removed from the grill, but it can also  
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12  
be done with the burner installed. Do not flex the drill bit when drilling the ports, as this will cause the drill  
bit to break. This drill is for burner ports only, not for the brass orifices (jets) which regulate the flow into the  
burner. Take care not to enlarge the holes. Ensure the insect screen is clean, ꢀght, and free of any lint or other  
debris.  
Reinstallaꢀon: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when  
installing. Replace sear plate mount and ꢀghten screws to complete reinstallaꢀon.  
WARNING! When reinstalling the burner aſter cleaning it is very  
important that the valve/orifice enters the burner tube before lighꢀng your  
gas grill. If the valve is not inside the burner tube a fire or explosion could  
occur.  
WARNING! Regulator Hose (when applicable): Check for abrasions, melꢀng, cuts, and cracks in the  
hose. If any of these condiꢀons exist, do not use the gas grill. Have the part replaced by your Napoleon Gas  
Grill dealer or qualified gas installer.  
Aluminum Casꢀngs: Clean casꢀngs periodically with warm soapy water. Aluminum will not rust, but high  
temperatures and weathering can cause oxidaꢀon to occur on aluminum surfaces. This appears as white spots  
on the casꢀngs. To refinish these areas, clean first and sand lightly with fine sandpaper. Wipe the surface to  
remove any residue and paint with high temperature barbecue paint. Protect surrounding areas from  
over-spray. Follow the manufacture’s direcꢀons for curing.  
Protecꢀon Of Infrared Burners: The infrared burners of your grill are designed to provide a long service life,  
though care must taken to prevent cracking of their ceramic surfaces. Fractures will cause the burners to  
malfuncꢀon. The following provides a few of the causes of cracks and the steps you can take to avoid them.  
Damage caused by failure to follow these steps is not covered by your grill warranty.  
1. Impact with hard objects - Never allow hard objects to strike the ceramic. Take care when inserꢀng or  
removing cooking grates and accessories into or from the grill.  
2. Contact with water or other liquids - Cold liquids contacꢀng the hot ceramic surfaces can cause them to  
break. Never throw water into the grill to douse a flame. If the ceramic or interior of a burner becomes wet  
while not in use, later operaꢀon of the burner can create steam, which can produce sufficient pressure to crack  
the ceramic. Repeated soaking of the ceramic can also cause it to swell and expand. This expansion causes  
undue pressure on the ceramic that can cause it to crack and crumble.  
i) Never throw water into the grill to control flare-ups.  
ii) Do not aꢁempt to operate the infrared burners in open air while raining.  
iii) If you find standing water in your grill (because of exposure to rainfall, sprinklers, etc.), inspect the  
ceramic for evidence of possible watersoaking. If the ceramic appears to be wet, remove the burner from the  
grill. Turn it upside down to drain the excess water and bring indoors to dry thoroughly.  
3. Impaired venꢀlaꢀon of hot air from the grill - For the burners to funcꢀon properly, hot air must have a way  
to escape the grill. If the hot air is not allowed to escape, the burners can become deprived of oxygen  
causing them to back-flash. If this occurs repeatedly, the ceramic could crack. Never cover more than 75% of  
the cooking surface with solid metal (i.e., griddle or large pan).  
4. Incorrect cleaning - Do not clean the ceramic ꢀle with a wire brush. If debris is collecꢀng on your burner,  
light the burner and operate on high for 5 minutes with the lid open, allowing debris to burn off.  
REPLACEMENT SCREEN N565-0002  
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13  
Troubleshooꢀng  
Problem  
Possible Causes  
Soluꢀon  
Low heat / Low flame  
when valve turned to  
high.  
For propane - improper lighꢀng  
procedure.  
Ensure lighꢀng procedure is followed carefully. All gas  
grill valves must be in the off posiꢀon when the tank  
valve is turned on. Turn tank on slowly to allow pressure  
to equalize. See lighꢀng instrucꢀons.  
For natural gas - undersized  
supply line.  
Pipe must be sized according to installaꢀon code.  
For both gases - improper  
preheaꢀng.  
Preheat grill with both main burners on high for 10 to 15  
minutes.  
Excessive flare-ups/  
uneven heat.  
Sear plates installed incorrectly.  
Ensure sear plates are installed with the holes towards  
the front and the slots on the boꢁom. See assembly  
instrucꢀons.  
Improper preheaꢀng.  
Preheat grill with both main burners on high for 10 to 15  
minutes.  
Excessive grease and ash build  
on sear plates and in drip pan.  
Clean sear plates and drip pan regularly. Do not line pan  
with aluminum foil. Refer to cleaning instrucꢀons.  
Burners burn with yellow Possible spider web or other  
Thoroughly clean burner by removing. See general  
maintenance instrucꢀons. Open air shuꢁer slightly  
according to combusꢀon air adjustment instrucꢀons.  
(This must be done by a qualified gas installer.)  
flame, accompanied by  
the smell of gas.  
debris, or improper air shuꢁer  
adjustment.  
Flames liſt away from  
burner, accompanied  
by the smell of gas, and  
possibly difficulꢀes in  
lighꢀng.  
Improper air shuꢁer adjustment. Close air shuꢁer slightly according to combusꢀon air  
adjustment instrucꢀons. (This must be done by a  
qualified gas installer.)  
Burner will not light with Dead baꢁery / or installed  
Replace with heavy duty baꢁery.  
the igniter, but will light  
with a match.  
incorrectly.  
Loose electrode wire or switch  
terminal wires.  
Check that electrode wire is firmly pushed onto the  
terminal on the back of the igniter. Check that the  
lead wires from the module to the igniꢀon switch (if  
equipped) are firmly pushed onto their respecꢀve  
terminals.  
Wrong replacement igniter.  
Improper gap at electrode ꢀp.  
One spark systems must use a one spark igniter.  
Ensure that the collector box is ꢀght and the gap  
between the electrode end and the collector box is  
between 1/8” - 3/16” (3mm-5mm). The gap can be  
adjusted by bending the box in or out.  
Liſting flames on burner.  
Close air shuꢁer slightly - see previous problem.  
Humming regulator.  
Normal occurrence on hot days. This is not a defect. It is caused by internal vibraꢀons in  
the regulator and does not affect the performance or  
safety of the gas grill. Humming regulators will not be  
replaced.  
Burners will not cross  
light each other.  
Plugged ports along back of  
burner.  
Clean burner ports. See burner maintenance  
instrucꢀons.  
“Paint” appears to be  
peeling inside lid or hood. surfaces.  
Grease build-up on inside  
This is not a defect. The finish on the lid and hood is  
porcelain, and will not peel. The peeling is caused by  
hardened grease, which dries into paint-like shards, that  
flake off. Regular cleaning will prevent this. See cleaning  
instrucꢀons.  
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14  
Problem  
Possible Causes  
Soluꢀon  
Burner output on “high” Lack of gas.  
seꢂng is too low.  
Check gas level in propane cylinder.  
(Rumbling noise and  
fluꢁering blue flame at  
burner surface.)  
Supply hose is pinched.  
Reposiꢀon supply hose as necessary.  
Clean burner orifice.  
Dirty or clogged orifice.  
Spider webs or other maꢁer in  
venturi tube.  
Clean out venturi tube.  
Propane regulator in “low flow”  
state.  
Ensure lighꢀng procedure is followed carefully. All gas  
grill valves must be in the off posiꢀon when the tank  
valve is turned on. Turn tank on slowly to allow pressure  
to equalize. See lighꢀng instrucꢀons.  
Infrared burner (if  
Ceramic ꢀles overloaded with  
grease drippings and build-up.  
Ports are clogged.  
Turn burner off and allow to cool for at least two  
minutes. Relight burner and burn on high for at least five  
minutes or unꢀl the ceramic ꢀles are evenly glowing red.  
equipped) flashes back  
(during operaꢀon the  
burner abruptly makes  
a loud “whoosh” sound,  
followed by a conꢀnuous  
blow-torch type sound  
and grows dim.)  
Burner overheated due to  
inadequate venꢀlaꢀon (too much covered by objects or accessories. Turn burner off and  
Ensure that no more than 75% of the grill surface is  
grill surface covered by griddle  
or pan.)  
allow to cool for at least two minutes, then relight.  
Cracked ceramic ꢀle.  
Allow burner to cool and inspect very closely for  
cracks. If any cracks are found, contact your authorized  
Napoleon dealer to order a replacement burner  
assembly.  
Leaking gasket surrounding the  
ceramic ꢀle, or a weld failure in  
the burner housing.  
Contact your authorized Napoleon dealer for instrucꢀons  
on ordering a replacement burner assembly.  
Pilot will not light.  
(if equipped)  
Lack of gas.  
Aſter turning pilot knob to high, wait approximately  
20-30 seconds for air to purge the gas supply line while  
pressing igniter. Fill propane cylinder. During iniꢀal set-up  
or aſter tank has been refilled, it is best to light one of  
the tube burners before lighꢀng the pilot burner. This  
enables the gas to reach the valves on the manifold more  
quickly.  
Obstrucꢀon in pilot orifice.  
Electrode wire loose or off.  
Dirty pilot electrode.  
Clean pilot orifice.  
Replace lead wire.  
Clean pilot electrode.  
Pilot is actually lit.  
The pilot flame, especially on natural gas units is very  
difficult to see. Place your hand 1 in. (2.5 cm) above grill  
surface over the pilot burner to feel for heat.  
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15  
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY.  
Ordering Replacement Parts  
Warranty Informaꢀon  
MODEL:  
DATE OF PURCHASE:  
SERIAL NUMBER:  
(Record informaꢀon here for easy reference)  
Before contacꢀng the Customer Care Department, check the NAC Website for more extensive cleaning,  
the factory directly for replacement parts and warranty claims. Our Customer Care Department is available  
between 9 AM and 5 PM (Eastern Standard Time) at 1-866-820-8686 or fax at 1-705-727-4282. To process a  
claim, we must be provided with the following informaꢀon:  
1. Model and serial number of the unit.  
2. Part number and descripꢀon.  
3. A concise descripꢀon of the problem (‘broken’ is not sufficient).  
4. Proof of purchase (photocopy of the invoice).  
In some cases the Customer Care Representaꢀve could request to have the parts returned to the factory for  
inspecꢀon before providing replacement parts. These parts must be shipped prepaid to the aꢁenꢀon of the  
Customer Care Department with the following informaꢀon enclosed:  
1. Model and serial number of the unit.  
2. A concise descripꢀon of the problem (‘broken’ is not sufficient).  
3. Proof of purchase (photocopy of the invoice).  
4. Return Authorizaꢀon Number - provided by the Customer Care Representaꢀve.  
Before contacꢀng customer care, please note that the following items are not covered by the warranty:  
Costs for transportaꢀon, brokerage or export duꢀes.  
Labor costs for removal and reinstallaꢀon.  
Costs for service calls to diagnose problems.  
Discoloraꢀon of stainless steel parts.  
Part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner).  
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16  
CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses  
for your protecꢀon. Although we make every effort to make the assembly process as problem free and  
safe as possible, it is characterisꢀc of fabricated steel parts that the edges and corners might be sharp and  
could cause cuts if handled incorrectly.  
Geꢁng Started  
1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components  
packed inside. Use the parts list to ensure all necessary parts are included.  
2. Do not destroy packaging unꢀl the grill has been fully assembled and operates to your saꢀsfacꢀon.  
3. Assemble the grill where it is to be used, lay down cardboard or a towel to protect parts from being lost or  
damaged while assembling.  
4. Most stainless steel parts are supplied with a protecꢀve plasꢀc coaꢀng that must be removed prior to  
using grill.  
5. Follow all instrucꢀons in the order that they are laid out in this manual.  
6. Two people are required to liſt the grill head onto the assembled cart.  
If you have any quesꢀons about assembly or grill operaꢀon, or if there are damaged or missing parts please  
call our Customer Care Department at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time).  
TOOLS REQUIRED FOR ASSEMBLY (tools not included)  
3/8 (10mm)  
Wrench,  
Flat and Philips  
screwdrivers  
Pliers  
Hammer  
ratchet or driver  
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17  
BUILT-IN UNIT OPENING DIMENSIONS  
OUTDOOR GFI ELECTRICAL OUTLET  
RECOMMENDED - LOCATE ON RIGHT  
SIDE OF GRILL FOR ROTISSERIE USE.  
BUILT-IN SIDEBURNER  
H
34” (864mm)  
RECOMMENDED  
MINIMUM 10 SQ IN OF  
VENTILATION REQUIRED  
ON EACH END OF CABINET  
WARNING! CABINET FRAME, CABINET AND COUNTER TOP MUST BE  
MADE FROM NON-COMBUSTIBLE MATERIAL.  
MODEL  
OPENING DIMENSIONS  
NOTES  
W
D
H
BIPRO600  
37 3/4”  
959mm  
20 5/8”  
524mm  
8 7/8”  
225mm  
SIDE  
BURNER  
12 3/4”  
324mm  
16 1/2”  
419mm  
4 1/2”  
114mm  
OPENING OF AT LEAST 5 SQ IN MUST BE PROVIDED FOR COMBUSTION  
AIR FOR SIDE BURNER.  
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18  
BUILT-IN ACCESSORY OPENING DIMENSIONS  
BIZC450 / BIZC600  
BUILT-IN ZERO CLEARANCE SHELLS  
FOR ENCLOSURES BUILT WITH  
COMBUSTIBLE MATERIALS  
Note: Accessory frames  
overlap opening by 1 ¾”  
on all 4 sides.  
H
34” (864mm)RECOMMENDED  
GAS INLET OPENING  
W
H
OPENING DIMENSIONS  
H
PART #  
DESCRIPTION  
PICTURE  
W
D
N370-0069  
N370-0071  
FLAT VERTICAL PAINTED DOOR  
FLAT VERTICAL STAINLESS DOOR  
13 ¼” (337mm) 18 ¼” (464mm)  
13 ¼” (337mm) 18 ¼” (464mm)  
N370-0070  
N370-0072  
FLAT HORIZONTAL PAINTED DOOR  
FLAT HORIZONTAL STAINLESS DOOR  
18 ¼” (464mm) 13 ¼” (337mm)  
18 ¼” (464mm) 13 ¼” (337mm)  
N370-0356SS CURVED STAINLESS STEEL DOOR  
N370-0357SS 308 SIZE  
22 ½” (572mm) 19 ¾” (502mm)  
27” (686mm)  
19 ¾” (502mm  
CURVED STAINLESS STEEL DOOR  
450 SIZE  
N370-0358SS CURVED STAINLESS STEEL DOUBLE  
DOOR - 600/750 SIZE  
35 ¼” (895mm)  
19” (483mm)  
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19  
OPENING DIMENSIONS  
H
PART #  
DESCRIPTION  
PICTURE  
W
D
N370-0361  
PF STYLE STAINLESS STEEL DOOR  
17” (432mm)  
23 ¼” (591mm)  
N370-0359  
PF STYLE STAINLESS STEEL SINGLE  
DRAWER  
17 ¼” (438mm)  
6 ¾” (171mm)  
23” (584mm)  
N370-0360  
PF STYLE STAINLESS STEEL TRIPLE  
DRAWER  
17 ¼” (438mm) 22 ¾” (578mm)  
23” (584mm)  
28 ¼” (718mm)  
37 ¾” (959mm)  
20 ¼” (514mm)  
20 ¼” (514mm)  
N370-0502  
N370-0503  
DOUBLE DOOR SMALL  
DOUBLE DOOR LARGE  
* FRAMES PROTRUDE FROM FACE  
OF CABINET BY ¾”  
N370-0504  
N370-0505  
SIDE BURNER NATURAL  
SIDE BURNER PROPANE  
12 ¾” (324mm)  
12 ¾” (324mm)  
4 ½” (114mm)  
minimum  
16 ½” (419mm)  
16 ½” (419mm)  
BIZC450  
BIZC600  
ZERO CLEARANCE SHELL - 450 SIZE  
ZERO CLEARANCE SHELL - 600 SIZE  
35 ⅞” (911mm)  
44 ⅛” (1121mm) 11 ⅛” (283mm) 22 15/16” (584mm)  
11 ⅛” (283mm) 22 15/16” (584mm)  
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20  
BI ACCESSORY DRAWER INSTRUCTIONS  
1. Unpack the drawer frame assembly.  
2. Remove the drawers from the enclosure by fully extending them and then liſting up to remove them from  
the slides.  
3. Shim the opening to ensure that the enclosure fits snuggly into the opening. Ensure that the side shims  
are located at the same height as the enclosure mounꢀng holes. The boꢁom of the opening may need to be  
shimmed as well to ensure that the front of the enclosure is plumb.  
4. Once the enclosure is level and square, fasten into place. (Fasteners not included).  
5. Re-install the drawers by ꢀpping the back of the drawer down into the slide. Once the wheels are inserted  
into the slide, lower the front of the drawer unꢀl it is level, then push in. Note: if the enclosure is installed with  
shims that are too thick, the wheel will not engage into the slide. The shim thickness will need to be reduced.  
6. Remove the protecꢀve coaꢀng from all remaining surfaces.  
BI ACCESSORY DOOR INSTRUCTIONS  
1. Unpack the door and frame.  
a. For the curved stainless steel doors, remove the door(s) from the frame by liſting the door while holding on  
to the pivot rod. This will allow the pivot rod to come out of the hole on the boꢁom of the frame. Once the  
pivot is removed from the boꢁom hole, the enꢀre door can be dropped and removed from the frame.  
b. For the PF style stainless steel door, the door needs to be removed by loosening the center philips screw on  
the hinge furthest away from the door. This will allow the hinge to separate.  
c. For double door kits N370-0502/N370-0503, refer to the instucꢀons included with the door kit.  
2. Center the frame in the opening. Mark the locaꢀon of the pivot holes, top and boꢁom. Remember on the  
PT600 double doors, there will be a pivot rod on both ends. The PF style doors do not have pivot rods. Once all  
pivot holes are marked, remove the frame and using a 3/8” drill bit, drill out the clearance holes for the pivot  
rod. These clearance holes should be at least 1/2” deep. Aſter the holes are complete, you may once again  
center the frame in the opening. Starꢀng with the hinged side, shim between the frame and side wall of the  
opening. Ensure the shims are close to the hinge on the PF style doors. When the frame side wall is plumb,  
fasten it to the cabinet with screws (not provided). Aꢁach the other side of the frame in the same fashion,  
ensuring the frame is square.  
3. Other than on the curved stainless steel double door kit, fasteners are not required on the top and boꢁom  
of the frame. The curved stainless steel double door frame must be fastened in the center both at the top and  
boꢁom.  
4. Once the frame has been secured and checked for squareness, the door can be re-installed.  
5. Remove the protecꢀve coaꢀng from all remaining surfaces.  
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21  
BIPRO600 BUILT-IN INSTRUCTIONS  
4 x N570-0086 (#14 X1/2”)  
3/8”(10mm)  
N080-0213  
N570-0086  
N080-0213  
N715-0081  
N570-0086  
N010-0281  
W445-0031  
N010-0569  
This grill is designed for masonry, NON-COMBUSTIBLE enclosures only, and must be installed and serviced by a qualified  
installer to local codes.  
1. Aꢁach side mounꢀng brackets to each side of the grill using #14 x 1/2" screws (N570-0086).  
2. Lay the rear trim piece across the back of the opening. To keep it in place, a dab of silicone may be applied to each wing of  
the rear trim.  
3. Lower the unit in place, the wings on the rear trim should be under the side mounꢀng brackets. Connect the flex supply line  
to the fiꢂng at the end of the manifold.  
4. The enꢀre installaꢀon must be leak tested before operaꢀng the unit.  
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22  
N305-0027  
Ensure holes in sear plates  
are posiꢀoned to the front of  
the grill.  
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23  
Leak Tesꢀng Instrucꢀons  
WARNING! A leak test must be performed annually and each ꢀme a cylinder is hooked up or if a part  
of the gas system is replaced.  
WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in  
the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property,  
serious bodily injury, or death.  
Leak tesꢀng: This must be done before iniꢀal use, annually, and whenever any gas components are replaced or  
serviced. Do not smoke while performing this test, and remove all sources of igniꢀon. See Leak Tesꢀng Diagram  
for areas to check. Turn all burner controls to the off posiꢀon. Turn gas supply valve on.  
Brush a half-and-half soluꢀon of liquid soap and water onto all joints and connecꢀons of the regulator, hose,  
manifolds and valves.  
Bubbles will indicate a gas leak. Either ꢀghten the loose joint or have the part replaced with one recommended  
by the Napoleon Customer Care department and have the grill inspected by a cerꢀfied gas installer.  
If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected  
by a cerꢀfied gas installer or dealer. Do not use the grill unꢀl the leak has been corrected.  
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24  
Roꢀsserie Kit Assembly Instrucꢀon  
(opꢀonal)  
Assemble roꢀsserie kit components as shown.  
Ensure stop  
bushing is  
ꢀghtened on  
the inside of  
hood casꢀng.  
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25  
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26  
Parts List  
Item  
Part #  
Descripꢀon  
600RBI  
1
2
3
4
5
n135-0036g  
n135-0037g  
n715-0091  
n715-0092  
n335-0053  
n585-0070  
n010-0684  
n385-0191  
w450-0005  
n510-0002  
n080-0253g  
n570-0013  
n570-0015  
n735-0002  
n570-0024  
n520-0031  
n010-0184  
n010-0185  
n100-0015  
n720-0045  
n010-0188  
n010-0189  
n305-0079  
n305-0027  
n200-0018g  
n200-0028  
n100-0034  
n100-0035  
n570-0021  
n010-0498  
n565-0002  
n080-0189  
n380-0015  
n380-0015r  
n630-0003  
n051-0007  
n010-0439  
n010-0438  
n725-0007  
n725-0008  
n725-0009  
n725-0010  
n455-0007  
leſt side lid casꢀng  
right side lid casꢀng  
trim leſt side lid casꢀng  
right side lid casꢀng  
stainless steel lid insert  
lid heat shield  
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
p
n
x
x
x
x
x
x
x
x
x
x
x
x
x
x
p
n
p
n
p
n
p
6
7
lid handle  
NAPOLEON logo  
logo spring clips  
black silicone lid bumper  
lid handle cover  
8
9
#8 x 5/8” screw  
10  
11  
12  
13  
14  
15  
16  
lid pivot screw  
1/4” lock washer  
1/4-20 x 1/2” screw  
warming rack  
rear burner housing - leſt (infra-red)  
rear burner housing - right (infra-red)  
rear burner  
rear burner supply tube  
rear burner orifice assembly  
rear burner orifice assembly  
cooking grids - wave stainless rod  
sear plate  
17  
18  
19  
20  
21  
22  
back cover  
burner grease shield  
tube burner leſt/right  
tube burner center  
#8 x 1” screw  
23  
main infrared burner  
infrared burner screen  
infrared burner support  
burner control knob  
burner control knob red  
bezel retaining spring  
control knob bezel  
manifold assembly  
manifold assembly  
rear burner valve  
24  
25  
26  
27  
28  
rear burner valve  
main burner valve  
main burner valve  
#59 main burner orifice  
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27  
Parts List  
Item  
Part #  
Descripꢀon  
600RBI  
n455-0008  
n357-0015  
n570-0086  
n685-0004c  
n010-0178k  
n010-0688  
n475-0016  
n570-0019  
n475-0162nt  
n010-0569  
n010-0281  
w445-0031  
n715-0081  
n080-0213  
n240-0016  
n350-0054  
n240-0025  
n750-0018  
n200-0070  
n570-0008  
64600  
#53 main burner orifice  
electronic igniꢀon  
#14 x 1/2” screw  
temperature gauge  
hood assembly  
n
x
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
x
x
x
base / cuve  
x
roꢀsserie mount  
10-24 x 1/4” screw  
control panel  
x
x
x
drip pan  
x
manifold flex connector  
union fiꢂng 3/8” - 3/8”  
rear trim  
x
x
x
bracket unit mount  
tube burner electrode  
collector box - main burner  
infrared burner electrode  
electrode wire  
x
x
x
43  
x
x
44  
45  
infrared burner electrode cover  
#8 x 1/2” screw  
x
x
roꢀsserie kit  
x
63661  
vinyl cover  
ac  
ac  
ac  
ac  
56018  
stainless steel griddle  
charcoal tray  
67450  
62007  
grease trays foil (5 pieces)  
x - standard  
p - propane units only  
n - natural gas units only  
ac - accessory  
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57  
FAX TO: 705 727 4282  
ACCESSORIES & PARTS ORDER FORM  
PLEASE PRINT CLEARLY  
CONTACT NAME:______________________________________________________________________  
SHIP TO :_____________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
_________________________________________________________________________________________  
TEL :_________________________________  
FAX :______________________________  
EMAIL: __________________________________________________________________  
VISA OR MASTERCARD # :_______________________________________ EXPIRY DATE: _____________  
SIGNATURE:_____________________________________________________________________________  
QUANTITY  
PART NUMBER  
DESCRIPTION  
TAXES MAY APPLY  
SHIPPING EXTRA  
IF CONFIRMATION IS REQUIRED PLEASE INCLUDE A FAX NUMBER OR EMAIL ADDRESS  
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58  
NOTES  
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28  
NOTES  
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