INSTALLER : THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED IN CANADA TO CAN/CSA 22.2 #B40.0 - M87 &·R91 B140.1 & B140.3 CERTIFIED·IN THE UNITED STATES TO UL 896 -199
INSTALLATION AND OPERATION
INSTRUCTIONS FOR
OIL-FIRED CAST IRON STOVE
MODEL OS10-3
Installation and Service must be performed by a Qualified Installer, Service Agency or the Oil Supplier
WOLF STEEL LTD., RR#1, 24 NAPOLEON RD.,
BARRIE, ON., CANADA L4M 4Y8 (705)721-1212
Fax: (705)722-6031
Email : [email protected]
Document n° 1092-1 EN ~ 04/02/2002
Web: WWW.NAPOLEONFIREPLACE.COM
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Document n° 1092-1 EN ~ 04/02/2002
NAPOLEON oil stoves are manufactured under the strict Standard of the World Recognized
ISO9001 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride
in their work. The complete stove is thoroughly inspected by a qualified technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON OIL STOVE PRESIDENT’S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON oil stove are warranted against defects for as long as you own the
stove. This covers : combustion chamber, heat exchanger, borosilicate glass (thermal breakage only), gold plated parts against tarnishing,
and porcelainized enamelled components.
Wearable parts such as carburetor and catalytic components, oil reservoir , burner, flue baffle and high temperature paint are covered and
NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work however, requires the prior approval of an
authorized company official. Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work
must be done through an authorized NAPOLEON dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing
defects to the original purchaser only —i.e., the individual
or legal entity (registered customer) whose name appears
on the warranty registration card filed with NAPOLEON.
provided that the purchase was made through an
authorized NAPOLEON dealer and is subject to the
following conditions and limitations :
After the first year, NAPOLEON will not be responsible
for installation, labour or any other costs or expenses
related to the reinstallation of a warranted part, and such
expenses are not covered by this warranty.
Notwithstanding any provisions contained in the
President’s Limited Lifetime Warranty, NAPOLEON’S
responsibility under this warranty is defined as above
and it shall not in any event extend to any incidental,
consequential or indirect damages.
This factory warranty is non-transferable and may not be
extended whatsoever by any of our representatives.
The oil stove must be installed by an authorized service
technician or contractor. Installation must be done in
accordance with the installation instructions included with
the product and all local and national building and fire
codes.
This warranty defines the obligations and liability of
NAPOLEON with respect to the NAPOLEON oil stove
and any other warranties expressed or implied with
respect to this product, its components or accessories
are excluded.
This limited warranty does not cover damages caused by
misuse, lack of maintenance, shipping, accident,
alterations, abuse or neglect. Parts installed from other
manufactures will nullify this warranty.
NAPOLEON neither assumes, nor authorizes any third
party to assume, on its behalf, any other liabilities with
respect to the sale of this product. NAPOLEON will not
be responsible for : over-firing, downdrafts, spillage
caused by environmental conditions such as rooftops,
buildings, nearby trees, hills, mountains, inadequate
vents or ventilation, excessive venting configurations,
insufficient makeup air, or negative air pressures which
may or may not be caused by mechanical systems such
as exhaust fans, furnaces, clothes dryers, etc.
This limited warranty does not cover chipping flaking of
porcelainized enamelled components where the stove
has been installed in a salt air or highly humid
environment that may be corrosive or cause rust. Stove
inspection for damage to the enamel should be done prior
to accepting it.
Any damages to the stove, combustion chamber,
enamelled finish or other component due to water,
weather damage, long periods of dampness,
condensation, damaging chemicals or cleaners will not
be the responsibility of NAPOLEON.
This limited warranty further does not cover any
scratches, dents, corrosion or discolouring caused by
excessive heat, abrasive and chemical cleaners nor
chipping on porcelain enamel parts, nor any venting
components used in the installation of the stove.
The bill of sale or copy will be required together with a
serial number and a model number when making any
warranty claims from your authorized dealer. The
warranty registration card must be returned within
fourteen days to register the warranty.
In the first year only, this warranty extends to the repair or
replacement of warranted parts which are defective in
material or workmanship provided that the product has
been operated in accordance with the operation
instructions and under normal conditions.
NAPOLEON reserves the right to have its representative
inspect any product or part thereof prior to honouring any
warranty claim.
After the first year, with respect to the President’s Limited
Lifetime Warranty, NAPOLEON may, at its discretion, fully
discharge all obligations with respect to this warranty by
refunding to the original warranted purchaser the
wholesale price of any warranted but defective part(s).
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN 2.073.411, 2.082.915 © WOLF STEEL LTD.
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Document n° 1092-1 EN ~ 04/02/2002
4
General information
Oil consumption **
max speed min speed
.31 US gal/hr
1.20 litre/h
Chimney draft required
Nominal heat
output
Flue outlet outside
diameter
Weight
max speed
.072" w.c.g
18 Pa
min speed
34.100 BTU/hr
10 kW
.066 US gal/hr
1/4 litre/h
.032" w.c.g
8 Pa
260 lbs
118 kg
5 inches
120-125-127 mm
Connection to a L.VENT chimney
Oil consumption at nominal speed
0.26 US gal/h (1.0 l/h)
Nominal heat output
29 000 Btu/h (8.50 kW)
Chimney draft
0.07" w.c. (17 Pa)
** 1 pint = 0.568 litre
1 litre = 1.760 pints
1 quart = 1.136 litres
1 litre = 0.879 quart
1 gallon = 4.546 litres
1 litre = 0.22 gal
1 US gal = 3.785 litres
Pints, quarts and gallons are Canadian unless otherwise noted.
Care of enamelled parts
Do not use abrasive cleaners to clean these parts. Buff lightly with a clean, dry cloth. Porcelain enamel components must
be handled with care. The baked-on finish is “glasslike”. If struck, it will chip. Touch-up paint is available through your
Napoleon dealer.
Care of glass
If the glass is not kept clean permanent discolouration and / or blemishes may result. Normally a hot burn will clean the
glass. The most common reason for dirty glass is running the unit at a low burning rate. If it is necessary to clean the glass,
use a soft cloth with a nonabrasive cleaner. Coarse cleaning materials may cause scratches or otherwise damage the
glass. Scratches can develop into cracks or breaking of the glass.
DO NOT CLEAN GLASS WHEN HOT !
The glass is very strong for maximum performance. However, always close the door gently. If the glass should ever crack
while the fire is burning, do not open the door until the fire is out and do not operate the stove again until the glass has been
replaced with new borosilicate glass, available from your Napoleon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE
MATERIALS. Check gaskets and seals regularly.
INSTALLATION
Unit and specifications
WARNING : Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the oil
supplier.r
1
6
"
(
4
0
2
m
m
)
2
4
1
/
2
"
(
6
2
0
m
m
)
1
5
"
(
3
8
5
m
m
)
Ø
5
"
(
1
2
0
/
1
2
5
/
1
2
7
)
Figure 1
3
0
"
(
7
6
0
)
m
m
2
3
"
(
5
8
5
m
m
)
2
1
"
(
5
4
4
m
m
)
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Document n° 1092-1 EN ~ 04/02/2002
5
Location and clearances
If the stove is to be installed on a combustible floor, it must be installed on sheet metal or a tile. The oil drip tray, 72636 (not
supplied) is a suitable substitute for either of these two pads.
A 12 inches (300 mm)
B 19 inches (483 mm)
C 12 inches (300 mm)
If reduced clearances are needed, obtain requirements from your local building code authorities.
C
C
A
A
B
B
C
C
Figure 2
Safety precautions
Please read the installation instructions carefully, prior to installing the oil stove.
Your Napoleon oil stove must be installed in accordance with all national and local building code standards.
Consult the authority having jurisdiction (such as municipal building department, fire department, fire prevention bureau,
etc.) to determine the need to obtain a permit. If you are in doubt about the proper installation for your situation, contact
your dealer or local building or fire official.
Draft air
Most of the heat generated by the oil stove is used to warm the room air. However, part of the generated heat escapes as
exhaust gas through the chimney, creating a ‘chimney draft’. To ensure proper operations of the stove, it must be
connected to a chimney having a sufficient draft capacity to operate the stove satisfactorily.
Flue draft, measured as negative pressure in the chimney, is created by the hot, rising combustion gas. The draft, in turn,
permits combustion air to enter the burner and emit the exhaust gases from the chimney to complete the combustion cycle.
For the 10 kW, a draft of 0.072" (or 18 Pa) water column for maximum input burn and 0.032" (or 8 Pa) for minimum input
burn is rated best to obtain the utmost performance of the oil stove.
Basic criteria essential to create and maintain chimney draft are :
1. Availability of combustion air.
2. Diameter and height of chimney.
3. Heat generated by the fire.
These segments work together to create the chimney draft. To alter one of them will affect the other two and change the
amount of draft in the chimney and ultimately the stove’s performance. To ensure that adequate chimney draft is
maintained, the chimney should be kept clean and without cracks. As soon as the oil stove has been installed, the chimney
draft should be checked with a draftmeter. Remove the screw located on the flue collar to introduce the draftmeter, replace
the screw once all the necessary tests will have been carried out. Flue draft is measured when the oil stove is hot (after a
minimum use of 30 minutes) to establish a true reading of the draft.
For the recommended operating draft level, see ‘General Information’ on page 4. Draft adjustment can be made through
use of the draft regulator located at the back of the oil stove (2, figure 11, page 8). In the event that the chimney draft is
excessive or irregular, a draft stabiliser should to be fitted to chimney connector.
Combustion air
3
3
The oil burning stove consumes about 4000 ft of air per US gallon of oil (30 m of air per litre of oil). This air is introduced
into the burner through air inlets and exits the chimney as combustion gas. For the oil stove to function properly, an
adequate supply of combustion air is required. There are many other appliances in your home competing for air such as :
a kitchen range hood, forced air heating devices, clothes dryer or a bathroom exhaust fan. Clothes dryers exhaust 400
CFM (cubic feet / minute) ; range hoods and exhaust fans can exhaust up to 150 CFM. If there is insufficient combustion air,
you may need to open a door or window to avoid adversely affecting the performance of the oil stove.
The manufacturer of the stove and/or his agent is not responsible for any smoking or related problems or damages
resulting from the lack of adequate combustion air. It is the responsibility of the installation contractor to ensure that
adequate combustion air is available to the stove at all times.
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Document n° 1092-1 EN ~ 04/02/2002
6
THE TOTAL SMOKE PIPE LENGTH SHOULD NOT EXCEED 40% OF THE CHIMNEY HEIGHT ABOVE THE
STOVE TO A MAXIMUM HORIZONTAL RUN OF 10 FEET.
All smoke pipe must slope upwards at a minimum of 1/4" per foot (6 mm/0.3m) and all connections must be tight
and secured by three sheet metal screws equally spaced.
An uninsulated smoke pipe shall not pass through an attic, roof space, closet or similar concealed space, or
through a floor, ceiling, wall or partition, or any combustible construction.
Chimney specifications
If the chimney is ‘cold’, the normal combustion cycle will not work. A cold chimney may be caused by disuse, being too
large, not insulated, being external or not high enough. Exterior chimneys cool rapidly, causing poor draft and
condensation.
Chimney connector
The stove should be located as close as possible to the chimney to avoid draft problems. Horizontal flue connectors restrict
the establishment of the required chimney draft and thereby prevent the normal functioning of the stove. Ensure that the
connection is supported and fastened to the stove.
Example : Screw the connector to the flue collar or wrap plumber’s strapping around the vertical section of the connector
and screw to either edge of the rear heat shield. Ensure that the strapping is snug fitting. A single wall chimney connector
may be used only within the room where the unit is located, between the oil stove and the chimney but never passing
through a combustible ceiling or wall. Minimum connector clearances to combustibles are to be maintained. If necessary,
where local codes allow, a wall thimble may be used.
There are two types of chimney connectors :
A single wall chimney connector may be used for top connexion :
This connector must be 316 grade 26 gauge stainless steel or 1 mm vitreous enamelled steel and with a 5" (127 mm)
diameter. Secure the connector joints with 3 sheet metal screws. The joints are to be airtight. All connector sections must
be attached to the unit and to each other with the crimped or male end pointing down towards the oil stove.
Use a double wall chimney connector for rear connexion :
The connector should be of the same make (manufacturer) as the chimney components
Chimney installation
Connection to a A-VENT chimney
An A-Vent chimney, either 4" (101,6 mm.) or 5" (127 mm.) in diameter
may be used. The minimum chimney height is to be 15 feet or 4.6
metres measured from the appliance flue collar to the top of the
chimney but not including any chimney caps. Installation of all chimney
systems is to be in accordance with the chimney manufacturers
installation instructions. If the stove is to be connected to a masonry
chimney, a stainless steel liner is required. DO NOT USE ANY
MAKESHIFT MATERIALS DURING INSTALLATION.
1. Move the stove into position with the flue centred, mid point between
two joists to prevent having to cut them. Use a plumb bob to line up the
centre.
2. Cut and frame an opening in the roof to provide a 2" (50 mm)
clearance between the outside of the chimney and any combustible
material.
Figure 3
Figure 4
DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL.
Nail headers between the joists for extra support. Firestop spacers must be placed on the bottom of each framed opening in
3. Hold a plumb bob from the underside of the roof to determine where the opening in the roof should be. Cut and frame the
Example : A = Chimney diameter + 2 times the required clearance from chimney to combustible framing materials.
Connection to a L-VENT chimney
This appliance is certified to be connected to a L-VENT chimney, 5" (127 mm). Use NAPOLEON ADAPTOR, W 175-0198.
This adaptor is specifically designed for ENERGY VENT CHIMNEY.
Adding chimney sections
Add chimney sections, twist locking (clockwise) securely, to the required height. Safety requirements dictate that the
chimney must be at least 3 feet (915 mm) higher than the highest point where it passes through the roof and at least 2 feet
(610 mm) higher than the highest part of the roof or structure that is within 10 feet (3.05 m) of the chimney,
measured horizontally (figure 5). Obstacles close to the chimney may cause down drafts which may be prevented by the
installation of a chimney cap fitted with a wind deflector. If your chimney system is enclosed within the attic area, a rafter
radiation shield is required.
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Document n° 1092-1 EN ~ 04/02/2002
7
FINISHING
2 FT.
min
10 FT.
3 FT.
min
Mounting flue collar
The stove is supplied with a connection flue at rear.
- Fix the sealing rope in the groove on the top (2) and fit the flue spigot (1), ensuring there is
a good seal.
- Fix the sealing rope in the groove on the rear (2) and fit the blanking plate (5) and the
clamp (4), ensuring there is a good seal.
Figure 5
- Fix the blanking plate on the rear heat shield (3) with the 4 screws
supplied.
Levelling the stove
Four adjusting bolts with caps are supplied and which have been
placed in the burner for packing purposes only. Fit the screws and
Place the level on the burner ring and adjust the bolts until the burner
Ash tray installation
Figure 8
Figure 6
To avoid damage to the ash tray during transport, it has been disconnected and stored
behind the main door of the oil stove. To reinstall the ash tray to the front of the oil
stove, tilt the tray at a 45° angle, center onto tab ‘A’ and lower into place.
Fitting the “visioflamme” (optional)
Figure 9
Slide each glass piece so that it fits into the upper and lower channels of the
reflector.
-
Use pliers to pinch the ends of the channels to prevent glass from falling out.
-
Figure 7
FUEL SUPPLY
The NAPOLEON cast iron oil burning stove is designed and fitted with a special
carburetor to use only a specific category of fuel oil. This fuel oil must be clean and
free of any dirt or traces of water. Impurities in the fuel oil can cause a reduced
efficiency level.
The only fuel to be used with this heating appliance is FURNACE OIL NO. 1 OR
NO. 2.
A
DO NOT allow the oil tank to get empty. To do so may cause the stove to soot and
increase the risk of a chimney fire.
Figure 8
Never use gasoline, motor oil or any gasoline contaminated oil.The oil tank should
be located in such a manner to prevent exposure to direct sunlight or be close to
any source of intense heat.
The fuel system of an oil burning stove can either be a gravity system or one
equipped with a fuel suction pump. The system selection depends on the location of
the fuel tank.
Figure 9
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Document n° 1092-1 EN ~ 04/02/2002
8
The fuel system of this stove is designed to supply fuel by gravity pressure only. If the supply tank location is lower than the
stove, it will be necessary to use the Napoleon SP32 suction pump. The SP32 should be installed a minimum of 12" above
the stove carburetor and a minimum of 6" horizontally from the stove. This height difference will provide the necessary head
pressure to feed the fuel to the carburetor. A height difference between oil tank and oil stove in excess of 8 feet (2.44
meters) should be avoided but if necessary an oil pressure regulator must be fitted close to the carburetor to mitigate the
pressure in the feeder line. The oil feeder line or oil supply line must be copper tubing with a minimum outside diameter of
5/16" (8 mm).
1
2
2
6
2
1
5
8
4
3
4
3
Figure 12
1.
2.
3.
4.
5.
6.
Flue collar
5
Blanking plate
6
Baffle
Reflector
Burner
Figure 10
Control screws for appliance levelling
1
1.
2.
3.
4.
5.
6.
7.
8.
Control knob
Draft regulator
De-scaling lever
Safety lever
Control filter access
Min. setting adjustment screw
Max. setting adjustment screw
Carburetor
2
3
1.
2.
3.
4.
5.
6.
Flue collar
4
Sealing rope
Blanking plate
Clamp
8
5
7
6
Blanking plate
Rear heat shield
Figure 11
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Document n° 1092-1 EN ~ 04/02/2002
9
OPERATING INSTRUCTIONS
Understanding your oil stove
B
Furnace oil is fed from the tank to the burner floor ‘A’ where is it
ignited by means of a firestarter. The heat produced by this
flame brings the burner temperature to the required level to
vaporize the fuel. Oil will only burn as a vapour not a liquid.
Room combustion air enters the burner through the air inlet
holes ‘B’.
B
B
E
D
The stove carburetor contains a filter to trap impurities. This
filter must be cleaned periodically with the frequency
depending on the fuel purity. A safety lever controls fuel flow.
Oil can only enter the float chamber when the safety lever is
depressed. Oil temperature variations will affect the oil flow into
the float chamber. A float in the chamber raises the fuel level
available to the burner. The carburetor is also controlled by a
control knob which turns from “0" (off) to ”6" (high setting)
C
F
A
Figure 13
In the center of the burner is the catalyser ‘C’ which aids in the good combustion. When the stove is operation, the catalyser
glows red. The stove should not be used with out both the catalyser, catalyser top ‘D’ and ring ‘E’.
To the right of the unit, just below the side panel is a small push rod called a de-scaling lever ‘F’, that should be pushed and
pulled in and out as well as turning slightly at the same time to keep the inlet pipe clear of carbon buildup. This should be
done on a weekly basis.
Because the draft from the chimney is never uniform, a draft regulator has been added to ensure a constant air intake to the
burner regardless of external factors.
Never light the burner if any oil is in the burner pot. The burner pot must be cleaned thoroughly prior to lighting or
relighting.
Keep the door of the oil stove closed when it is in operation except during lighting procedures.
Proceed once installation is complete and all necessary instructions have been followed.
When lit for the first time, the stove will emit a slight odour for a few hours. This is a normal temporary condition caused by
the curing and the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again.
After extended periods of non-operation such as following a vacation or a warm weather season, the stove may emit a
slight odour for a few hours. This is caused by dust particles burning off. In both cases, open a window to sufficiently
ventilate the room.
Lighting instructions
1. Through the open door, remove the catalyser components (C, D and E,
2. Closed the door and ensure that the burner pot is dry, and clean with no oil
remaining.
3. Place a piece of thumb nail size firestarter gel (methane pellet or paraffin paper
or 2 tablespoons of methylated spirits) into the burner pot.
NEVER USE ALCOHOL OR GASOLINE AS A FIRESTARTER.
Light with a long taper or wadded piece of paper. Immediately replace the
Figure 14
5. Turn the carburetor control knob to the ”1" dial setting.
6. Allow 10 to 15 minutes of low burn for the flames and chimney draft to
stabilize. The catalyser should glow red before changing to a higher
setting.
7. The stove may now be adjusted to the desired heat setting, usually
between “2" and ”4". Nevers switch straight from “1” to “6". A longer burner
life will be achieved if the control knob is moved one setting at a time
leaving approx. 5 minutes between settings.
If the fire goes out, return the carburetor control knob to the “0" setting. Let
the burner cool off completely before repeating the lighting procedure.
Clean out any oil before relighting.
NEVER OPERATE THE STOVE WITH THE DOOR OPEN OR AJAR.
Figure 15
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Document n° 1092-1 EN ~ 04/02/2002
10
Shut down
1. Turn the control knob to “0" setting.
2. Lift the safety lever.
3. Turn off the oil tank fuel supply valve.
The oil tank fuel supply valve should always be shut off when the oil stove is not in operation.
ADJUSTMENTS
Oil flow adjustments
The oil flow setting is done by the manufacturer and
normally should not require any adjustments. These
adjustments if required must be done by a qualified
technician.
Always burn the stove on low for at least 15 minutes before
attempting to adjust the flow.
A
Turn the screw only a quarter turn at a time. Walt 10 to
15 minutes between adjustments to allow the fire to
stabilise.
If the burner fails to respond to the control knob settings,
other possible causes should be checked (chimney draft,
dirty filter or the oil supply line) prior to attempting to adjust
the carburetor.
Turn the control knob ‘A’ to the (1) dial setting and allow
the burner to run for a few minutes. The flame must
completely cover the bottom of the burner pot and the
catalyser should glow red. If the flame is too small, the oil
stove will quickly soot up. Turn the set screw ‘B’, located
on the top of the carburetor, clockwise with a screwdriver to
increase the flow of oil.
If the flame is too high, reduce the oil flow by turning the set
screw counter-clockwise. The flames should be blue with
occasional yellow tips. The catalyser should glow red.
C
B
Gradually turn the control knob ‘A’ to dial setting (6) and
allow the burner to run for a few minutes. The flame should
be in a cone form with the top level with the upper part of
the door. If the flame is too low, the oil flow rate should be
increased by turning the set screw ‘C’ on the carburetor
counter-clockwise.
Figure 16
If the flame is too high, turn the screw clockwise. The flames should have only occasional contact with the burner ring. The
bottom 2" (50 mm) of the flames should be blue in colour with the remaining portion yellow.
Chimney draft adjustment
A volume of air, depending on height and diameter of the flue system, is contained in the chimney. This air starts to rise as it
is heated by the burning stove and begins the draft cycle. The amount of draft depends on the volume of air within the
chimney system and the temperature of that air. Too large a flue could cause cooling of the flue gases, resulting in a poor
draft and stove performance.
The stove is equipped with a draft regulator to ensure a constant and stable air intake despite external variations in wind
strengths and other factors.
Adjustments to the draft with the regulator should be carried out when the chimney is hot (after a minimum 30 minutes of
Overheating
Adjusting the control knob to a high setting prematurely allows too much oil to enter the burning pot. This and/ or the lack of
sufficient draft creates a fire intensity which in turn creates vibrations. Similarly, if the oil stove or the chimney connector
start to glow red, the appliance is being overheated. Turn off the oil supply until the fire has decreased to a normal steady
burn. Adjust draft to specifications.
Adjustments, if any, to your oil stove have been made by your installer. Do not attempt any further adjustments yourselves
but report any failures or shortcomings in the stove’s performance to your authorized dealer.
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Document n° 1092-1 EN ~ 04/02/2002
D
11
A
MAINTENANCE
C
B
Seasonal maintenance
WEEKLY - DESCALE
Push and pull the de-scaling lever in and out as well as turning
slightly at the same time completely two or three times. Push in for
normal burner operations or before relighting.
EVERY 3 TO 4 MONTHS - CLEAN BURNER
any carbon residue and remaining oil from the burner using a slightly
damp cloth. Buff dry before reinstalling.
F
EVERY 3 TO 4 MONTHS - CHIMNEY INSPECTION
The chimney and the chimney connector must be inspected at least
once every 3 months during the heating season to ascertain whether
there has been a buildup of soot in the system. If a soot buildup has
occurred, it should be removed to reduce the risk of chimney fires.
G
H
E
ONCE OR TWICE A YEAR - FLUE BAFFLES INSPECTION
Figure 17 - Float regulator (carburetor)
occurred on the flue baffles and the combustion chamber, it should
be removed.
E : filter
A : control knob
F : main float
G : safety float
H : filter cavity
B : thermostat control
C : oil level regulator
D : safety lever
YEARLY - CHIMNEY MAINTENANCE
The chimney is to be swept at least once a year. It is also
recommended that prior to every heating season the entire system
be professionally inspected, cleaned and repaired where necessary.
YEARLY - CLEAN CARBURETOR FILTER
1. Set the control knob to “0".
2. Turn off oil supply at the valve or the tank valve.
3. Raise the safety lever (D).
4. Place a container under the carburetor to contain any spillage. Remove the filter plug held on with two screws.
5. Pull out the filter (E) and clean in oil using a soft brush. Never use a wire brush.
6. Replace filter and plug.
Clean all enamelled stove panels and the outside of the glass using a slightly dampened cloth. NEVER CLEAN WHEN
THE STOVE IS HOT.
DOOR GASKET REPLACEMENT
Check the door gasket periodically to ensure the seal is functioning properly and the door fits tight. Replace the gasket if
necessary.
Removing the flue baffles
Figure 18
Figure 19
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12
REPLACEMENTS
Ordering replacement parts
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can
be ordered through your Napoleon dealer or distributor. When ordering replacement parts always give the following
information:
1. Model & Serial number of fireplace
3. Part code
5. Finish
2. Installation date of fireplace
4. Description of part
Replacement parts
For warranty replacement parts, a photocopy of the original invoice will be required to honour the claim. Ordering
Replacement Parts.
When ordering spare parts, please indicate model number, colour code, parts description, and code number.
A = OS10-3 J (Green)
B = OS10-3 K (Blue)
C = OS10-3 L (Brown)
D = OS10-3 Y (Black)
N° Code . . . Description . . . . . . . . . . Type . . . . . . . A . . . . B . . . . C . . . . D . . . . . Qty
1 100956 . . . Axle . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
2 905324 . . . Complete burner . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
3 109552 . . . Cap . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 04
4 110105 . . . Barometric damper . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
5 110405 . . . Hinge pin . . . . . . . . . . . . 6x35 . . . . . . . A . . . . B . . . . C . . . . D . . . . . 02
6 119213 . . . Descaler. . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
7 122204 . . . Winged nut . . . . . . . . . . diam. 8. . . . . . . A . . . . B . . . . C . . . . D . . . . . 04
8 134601 . . . Pin . . . . . . . . . . . . . . . 2x20 . . . . . . . A . . . . B . . . . C . . . . D . . . . . 02
9 134749 . . . Pin . . . . . . . . . . . . . . . 4x20 . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
10 142301 . . . Adhesive rope. . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 1,32 m
11 142412 . . . Gasket. . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
12 149868 . . . Knob. . . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
13 158541 . . . Handle. . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
14 164205 . . . Tightness nut . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 02
15 165324 . . . Regulator . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
16 179605 . . . Regulator shaft . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
17 181604 . . . Ceramic rope . . . . . . . . . . 10x4 . . . . . . . A . . . . B . . . . C . . . . D . . . . . 1 m
18 181615 . . . Ceramic rope. . . . . . . . . . d. 12 . . . . . . . A . . . . B . . . . C . . . . D . . . . . 3,16 m
19 188828 . . . Glass . . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
20 205386 . . . Back panel . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
21 221200 66 . . Striking plate . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
22 222565 . . . Flue baffle. . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
23 236129 . . . Sealing plate . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
24 236708 94 . . Bracket . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
25 239714 60 . . Regulator support. . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
26 259015 . . . Fixing plate . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 04
27 260580 60 . . Heat shield . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
28 261811 60 . . Heat shield . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
29 262216 . . . Shield . . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
30 276231 . . . Reflector . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
31 300122 76 . . Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 04
31 300122 77 . . Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 04
31 300122 79 . . Leg . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 04
31 300122 EF . . Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 04
32 300472 76 . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
32 300472 77 . . Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
32 300472 EF . . Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
33 301515 66 . . Door lock . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
34 303301 76 . . Bearing . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . . . . . . . . . . . . . . 01
34 303301 EF . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . D . . . . . 01
35 303718 76 . . Blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
35 303718 77 . . Blanking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
35 303718 79 . . Blanking plate. . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
35 303718 EF . . Blanking plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
36 303828 59 . . Flue collar . . . . . . . . . . Ø 120/127. . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
36 303828 76 . . Flue collar . . . . . . . . . . Ø 120/127 . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
36 303828 77 . . Flue collar . . . . . . . . . . Ø 120/127 . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
36 303828 79 . . Flue collar . . . . . . . . . . Ø 120/127 . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
37 909401 . . . Sliding door . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
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38 306273 77 . . Back wall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . c . . . . . . . . . . . 01
38 306273 76 . . Back wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
38 306273 79 . . Back wall . . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
38 306273 EF . . Back wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
39 309857 76 . . Front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
39 309857 77 . . Front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
39 309857 79 . . Front plate . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
39 309857 EF . . Front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
40 309975 76 . . Main door. . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
40 309975 77 . . Main door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
40 309975 79 . . Main door . . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
40 309975 EF . . Main door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
41 310723 76 . . R. side panel . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
41 310723 77 . . R. side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
41 310723 79 . . R. side panel . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
41 310723 EF . . R. side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
42 310821 76 . . L. side panel . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
42 310821 77 . . L. side panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
42 310821 79 . . L. side panel . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
42 310821 EF . . L. side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
43 312625 . . . Burner support . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
44 321903 . . . Rim . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
45 325304 76 . . Reducing plate . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
45 325304 77 . . Reducing plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
45 325304 79 . . Reducing plate . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
45 325304 EF . . Reducing plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 02
46 327801 . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
47 327901 76 . . Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
47 327901 77 . . Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
47 327901 79 . . Tray . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
47 327901 EF . . Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
48 352124 76 . . Top plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
48 352124 77 . . Top plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
48 352124 79 . . Top plate . . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
48 352124 EF . . Top plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
49 982608 . . . Feed line regulator-burner . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
50 198205 . . . Catalyser ring . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
51 194401 . . . Catalyser cover . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
52 194402 . . . Catalyser body . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
53 905321 . . . Burner. . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
55 988869 . . . Complete door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . 01
55 988870 . . . Complete door . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . . . . . . . 01
55 988871 . . . Complete door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 01
55 988872 . . . Complete door . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . . . . . . . . . . . . 01
57 199204 . . . Regulator filter . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
58 104708 . . . Plug . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
59 109718 . . . Chain . . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
60 202801 . . . Support . . . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
61 209913 . . . Protection plate . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
62 445905 . . . Fixing plate . . . . . . . . . . . . . . . . . . . . . A . . . . B . . . . C . . . . D . . . . . 01
Optional :
64 72557 . . . VISIOFLAMME
56 199309 . . . Mirror glass 1 x (260x20) . . . Qty 39
- 72611
. . . IGNITOR (type : ALL/USCA)
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Notes
15
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Document n° 1092-1 EN ~ 04/02/2002
16
TROUBLE SHOOTING
SYMPTOM
PROBLEM
TEST SOLUTION
Flames extinguish during lighting.
Very cold chimney. No draft established - leave door ajar until fire has caught.
- check air supply in the room
Fire extinguishes once firestarter has
burnt off.
Fuel tank is empty
- fill tank
Fuel valve is closed.
-open valve
Main carburetor float not engaging.
Control knob is set on “0"
Fuel tank is empty.
- de-press the safety lever
- adjust control knob to ”1"
- fill tank
Fire extinguishes during use.
Insufficiant draft
- call your installer
Flame is excessely large, smokey and
sooty.
Fuel adjustment made too quickly.
- return control knob to “1"; wait for
normal combustion. (catalyser should
glow red) Wait 5 to 15 minutes between
each adjustment.
Stove burns noisily, extinguishes and
relights itself.
Burner contains excess fuel
Insufficient fuel
- adjust to lower setting. If problem
persists call your installer.
- check that the de-scaler, the
carburetor filter and burner pot are
cleaned.
Fire smokes.Soot build up noticed.
Flame imbalance
Insufficient air supply.
- increase fresh air supply (open door,
window; add make up air supply)
Downdraft or blockage in chimney
- Check Chimney for Soot build up.
clean if necessary.
- ensure chimney height is sufficient
and cap is not affected by any nearby
obstructions.
- room is in negative pressure. Increase
fresh air supply. Check draft with draft
meter and adjust if not to requirements.
See page .
Oil flow is too low on 1 setting.
- adjust low flow rate while control is set
on “1", call your installer.
Stove is not level. Flame imbalance.
Check level. Adjust if necessary.
Center catalyser assembly
Catalyser not centered. Uneven fuel
distribution resulting in secondary air
shortage.
Insufficient fuel
- check that the de-scaler, the
carburetor filter and burner pot are
cleaned.
The draft regulator is blocked in open
position
- unlock the draft regulator.
and refit, if necessary.
Coke build up noticed.
Excessive air supply.
- adjust draft.
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