Napoleon Fireplaces Indoor Fireplace GI 3600 P User Manual

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.  
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.22, AND ANSI Z21.50 RESPECTIVELY FOR VENTED GAS FIREPLACES.  
GAS - INSERTS  
INSTALLATION AND OPERATION INSTRUCTIONS FOR  
GAS-FIRED VENTED FIREPLACE  
NATURAL GAS MODEL GI 3600 - N  
PROPANE GAS MODEL GI 3600 - P  
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS  
WARNING: If the information in these instructions is not followed exactly, a fire or  
explosion may result causing property damage, personal injury or death.  
FOR YOUR SAFETY  
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of  
this or any other appliance.  
WHAT TO DO IF YOU SMELL GAS:  
• Do not try to light any appliance.  
• Do not touch any electrical switch.  
• Do not use any phone in your building.  
• Immediately call your gas supplier from  
a neighbor's phone. Follow the gas  
supplier's instructions.  
• If you cannot reach your gas supplier,  
call the fire department.  
Installation and service must be performed by a qualified installer, service  
agency or the gas supplier.  
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031  
W415-0061 / B / 01.11.05  
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NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized  
ISO 9001 : 2000 Quality Assurance Certificate.  
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who  
take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The  
complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the cus-  
tomer, receives the quality product that you expect from NAPOLEON.  
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY  
The following materials and workmanship in your new NAPOLEON gas fireplace are war-  
ranted against defects for as long as you own the fireplace. This covers: combustion chamber,  
heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal break-  
age only), gold plated parts against tarnishing, porcelainized enamelled components and alumi-  
num extrusion trims.  
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,  
thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are  
covered and NAPOLEON will provide replacement parts free of charge during the first year of  
the limited warranty.  
Labour related to warranty repair is covered free of charge during the first year. Repair  
work, however, requires the prior approval of an authorized company official. Labour costs to  
the account of NAPOLEON are based on a predetermined rate schedule and any repair work  
must be done through an authorized NAPOLEON dealer.  
CONDITIONS AND LIMITATIONS  
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the  
warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:  
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.  
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the  
product and all local and national building and fire codes.  
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify  
this warranty.  
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel  
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.  
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace  
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.  
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated  
in accordance with the operation instructions and under normal conditions.  
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding  
to the original warranted purchaser the wholesale price of any warranted but defective part(s).  
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not  
covered by this warranty.  
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event  
extend to any incidental, consequential or indirect damages.  
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,  
its components or accessories are excluded.  
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible  
for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting  
configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.  
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging  
chemicals or cleaners will not be the responsibility of NAPOLEON.  
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card  
must be returned within fourteen days to register the warranty.  
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.  
ALL SPECIFICATIONSAND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® ISAREGISTERED  
TRADEMARK OF WOLF STEELLTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEELLTD.  
W415-0061 / B / 01.11.05  
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4
The fireplace, when installed, must be electrically con-  
nected and grounded in accordance with local codes. In  
GENERAL INSTRUCTIONS  
THIS GAS FIREPLACE SHOULD BE INSTALLED AND the absence of local codes, use the current CSA C22.1  
SERVICED BY A QUALIFIED INSTALLER to conform with CANADIAN ELECTRICAL CODE in Canada or the ANSI/  
local codes. Installation practices vary from region to re- NFPA 70 NATIONAL ELECTRICAL CODE in the United  
gion and it is important to know the specifics that apply to States. The blower power cord must be connected into a  
your area,  
properly grounded receptacle. The grounding prong must  
not be removed from the cord plug.  
for example: in Massachusetts State:  
• The fireplace damper must be removed or welded in the open  
position prior to installation of a fireplace insert or gas log.  
• The appliance off valve must be a “T” handle gas cock.  
• The flexible connector must not be longer than 36 inches.  
• The appliance is not approved for installation in a bedroom or  
bathroom unless the unit is a direct vent sealed combustion  
product.  
GENERAL INFORMATION  
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN  
TEST-FIRED TO ASSURE ITS OPERATION AND QUAL-  
ITY! Maximum input is 24,000 BTU/hr for natural gas and  
22,000 BTU/hr for propane. When the fireplace is installed  
at elevations above 4,500ft, and in the absense of specific  
recommendations from the local authority having jurisdic-  
tion, the certified high altitude input rating shall be reduced  
at the rate of 4% for each additional 1,000ft. Maximum out-  
put for natural gas is 15,900 BTU/hr and 16,000 BTU/hr for  
propane.  
Minimum inlet gas supply pressure is 4.5 inches water  
column for natural gas and 11 inches water column for  
propane. This fireplace is certified for bedroom and  
bedsitting room installation. Maximum inlet gas pressure  
is 7 inches water column for natural gas and 13 inches  
water column for propane. Manifold pressure under flow  
conditions is 3.5 inches water column for natural gas and  
10 inches water column for propane.  
• WARNING: This product must be installed by a licensed  
plumber or gas fitter when installed within the commonwealth  
of Massachusetts.  
In absence of local codes, install to the current National  
Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA  
B149, Installation Codes.  
Purge all gas lines with the glass door of the  
fireplace removed. Assure that a continuous gas  
flow is at the burner before installing the door.  
Under extreme vent configurations, allow several  
minutes (5-15) for the flame to stabilize after igni-  
tion.  
Altitudes greater than 4000ft. require a minimum  
vent run of 12ft.  
No external electricity (110 volts or 24 volts) is required  
for the gas system operation.  
The fireplace and its individual shutoff valve must be dis-  
connected from the gas supply piping system during any  
pressure testing of that system at test pressures in excess  
of 1/2 psig (3.5 kPa). The fireplace must be isolated from  
the gas supply piping system by closing its individual  
manual shutoff valve during any pressure testing of the  
gas supply piping system at test pressures equal to or  
less than 1/2 psig (3.5 kPa).  
A 1/8 inch NPT plug, accessible for test gauge connection,  
must be installed immediately upstream of the gas supply  
connection to the stove.  
This fireplace must be connected to any accepted lined  
chimney system listed to ULC-S635M (in Canada) or UL-  
1777 (in USA). The venting connection must be in compli-  
ance with the vent manufacturers installation instructions.  
The draft hood must be installed so it is in the same atmo-  
spheric pressure zone as the combustion air inlet to the  
fireplace.  
Expansion / contraction noises during heating up and cool-  
ing down cycles are normal and to be expected. Change in  
flame appearance from "HI" to "LO" is more evident in natu-  
ral gas than in propane.  
CARE OF GLASS AND PLATED  
Do not use abrasive cleaners to clean plated parts. Buff  
lightly with a clean dry cloth. The glass is 3/16" ceramic  
glass available from your Napoleon / Wolf Steel Ltd. dealer.  
Do not substitute materials. Clean the glass after the first  
10 hours of operation with a recommended gas fireplace  
glass cleaner. Thereafter clean as required.  
Do not clean glass when hot! If the glass is not kept clean  
permanent discolouration and / or blemishes may result.  
Provide adequate ventilation and combustion air. Pro-  
vide adequate accessibility clearance for servicing and  
operating the fireplace. Never obstruct the front open-  
ing of the fireplace.  
This insert must be recessed into a vented noncombus-  
tible woodburning fireplace (prefabricated or masonry) only.  
The minimum fireplace size in which the heater is to be  
installed is:  
HEIGHT17½inches WIDTH2 inches DEPTH16½inches  
The minimum distance, from the bottom of a combustible  
mantle projecting 6" maximum from the wall to the top of  
the unit, is 8".  
W415-0061 / B / 01.11.05  
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FIGURE1  
INSTALLATION  
Line the chimney with a 3" or 4" diameter approved liner.  
With a 4" liner, an increaser must be connected between  
the dilution draft hood and the liner. Chimney installation  
must conform to both national and local code requirements.  
The liner must be continuous from the fireplace to the  
chimney cap.  
Clean out ashes from the inside of the wood-burning fire-  
place. Make sure that the chimney and wood-burning fire-  
place are in a clean and sound condition and constructed  
of non-combustible materials. If necessary have any repair  
work done by a qualified person before installing the in-  
sert. Remove the existing fireplace damper or lock into an  
open position.  
Using screws, attach the fireplace warning tag (W385-0199)  
to the inside of the firebox of the fireplace into which the  
insert is being installed.  
FIGURE2  
WARNING: THIS FIREPLACE HAS BEEN CONVERTED FOR USE WITH  
A
GAS  
FIREPLACE INSERT ONLY AND CANNOT BE USED FOR BURNING WOOD OR SOLID  
FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN REPLACED AND THE FIREPLACE  
IS RE-APPROVED BY THE AUTHORITY HAVING JURISDICTION.  
ATTENTION: CE FOYER A ETE CONVERTI AFIN D'ETRE UTILISE SEULEMENT COMME  
FOYER ENCASTRE AU GAZ ET NE PEUT ETRE UTILSE POUR BRULER DU BOIS OU  
TOUT AUTRE COMBUSTIBLE SOLIDE, SANS QUE TOUTES LES PIECES  
ORIGINALES AIENT ETE REMPLACEES ET QUE LE FOYER SOIT APPROUVE DE  
NOUVEAU PAR LES AUTORITES AYANT JURIDICTION.  
W385-0199  
The sheet-metal parts of the fireplace, in which the gas  
fireplace insert is to be installed, must not be cut.  
Remove the securing screw from the front of the dilution  
plate. Push the dilution draft hood out of the securing clips  
and attach the liner using 3 screws equally spaced. Pack  
insulation around the liner at the damper area to prevent  
air flow from entering the chimney. Move the insert into the  
centre of the woodburning fireplace making sure that the  
dilution draft hood inserts back into its securing clips. Level  
using the four leveling screws located front and back on  
either side of the fireplace base. Leveling the insert will  
eliminate rocking or excessive noise when the fan is in  
operation. Replace the securing screw to the front of the  
dilution plate.  
If the wood-burning factory-built fireplace has no gas  
access hole(s) provided, an access hole of 1½ inch or  
less may be drilled through the lower sides or bottom  
of the fireplace in a proper workman like manner. This  
access hole must be plugged with non-combustible in-  
sulation after the gas supply line has been installed.  
Ensure that existing chimney cleanouts fit properly.  
The refractory, glass doors, screen rails, screen mesh  
and log grates may be removed from the fireplace be-  
fore installing the gas fireplace insert.  
Smoke shelves, shields and baffles may be removed if  
attached by mechanical fasteners.  
The ventilation openings in the fireplace may be ob-  
structed by the backer plates, aluminium trim etc. but  
these parts are not to be applied so as to have an air-  
tight seal.  
FIGURE3  
Install rigid black pipe, a flex connector, if local codes per-  
mit, or 1/2" type L, copper tubing with a 3/8" to 1/2" adapter  
and a shut off valve to the fireplace. Seal and tighten se-  
curely. The adapter will be required between the gas valve  
and the copper tubing or flex connector. Do not kink flex-  
ible connector! Check for gas leaks by brushing on a  
soap and water solution. Do not use open flame!  
W415-0061 / B / 01.11.05  
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An on/off switch has been included and can be located at The insert can be equipped with a flashing kit to close off  
the right side trim. For ease of accessibility, this switch most fireplace openings. Mount the flashing inside the unit's  
may be replaced with a wall switch or substituted with a outer shell using 4 securing screws. The flashing and trim  
millivolt thermostat that may be installed in a convenient are available in many finishes to accent any room decor.  
location on any wall. Route a 2 strand solid core millivolt Objects placed in front of the fireplace should be kept a  
wire through the electrical hole located at the bottom right minimum of 48" away from the front face.  
side of the unit. The recommended maximum lead length  
depends on wire size:  
WIRE SIZE  
14gauge  
16gauge  
18gauge  
MAX. LENGTH  
100 feet  
60 feet  
40 feet  
Attach the two leads to terminals 1 and 3 located on the  
gas valve.  
FIGURE4  
1
2
3
FIGURE5  
Do not connect the gas valve to electricity (110 volts or  
24 volts).  
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FINISHING  
FIBRE FIREBRICK PANELS  
CHARCOAL EMBERS  
To give your insert that authentic masonry fireplace look, Randomly place the embers beneath the front log, cover-  
optional fibre firebrick panels are available at your Napo- ing all of the burner area beneath the hollowed out section  
leon / Wolf Steel Ltd. dealer. Complete installation and main- of the log. Place the remaining embers along the front.  
tenance instructions are included with the kit.  
Keep ember dust away from burner ports to avoid plug-  
ging them.  
LOG PLACEMENT  
PHAZERTM logs and charcoal embers, exclusive to Napo-  
leon Fireplaces, provide a unique and realistic glowing ef- PHAZERTM logs and charcoal embers glow when exposed  
fect that is different in every installation. Take the time to to direct flame. Use only certified PHAZERTM logs and char-  
carefully position the charcoal embers for a maximum glow- coal embers available from your Napoleon / Wolf Steel Ltd.  
Fine dust found in bottom of bag not to be used.  
ing effect.  
1. Place the front log onto the main burner, pushing it  
dealer.  
FIGURE7  
as close as possible to the burner ports without  
blocking/covering them. The left and right spacing between  
the log ends and the burner ports should be equal.  
YOU MAY FIND IT EASIER TO PLACE SOME CHARCOAL  
EMBERS BENEATH THE FRONT LOG NOW.  
FLUSH LOUVRE KIT, GI-1L  
UPPER LOUVRES  
Insert the back edge of  
the upper louvre into the  
upper louvre clips.  
SIDE VIEW  
UPPER  
LOUVRE  
LOUVRE  
CLIP  
FIGURE 8  
FIGURE6  
2. Place the back log onto the step located at the  
back of the combustion chamber. The notch situated at the  
lower right of the back log should be centered evenly above  
the pilot assembly.  
3. While supporting the back log, to prevent it from  
falling forward, set the three smaller logs into the pockets  
and grooves of the front and back logs, respectively.  
Log colours may vary. During the initial use of the fireplace,  
the colours will become more uniform as colour pigments  
burn in during the heat activated curing process.  
LOWER LOUVRES  
Secure the lower louvre  
assembly to the insert,  
using the 4 screws sup-  
plied.  
POSITIONING THE LOGS IMPROP-  
ERLY WILL CAUSE FLAME IMPINGE-  
MENT AND CARBONING.  
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LOGO PLACEMENT  
Remove the backing of the logo supplied and place on the  
glass viewing area, as indicated.  
13/8"  
LOGO  
11/8"  
FIGURE9  
OPERATION / MAINTENANCE  
SPILL SWITCH  
VENTING ACTION CHECK  
This is a thermally activated switch, attached to the back of A CHECK FOR CORRECT VENTING ACTION MUST BE  
the unit and extending up into the dilution draft hood, which MADE BEFORE THE INSTALLED INSERT IS LEFT WITH  
senses the change in temperature and shuts down the THE CUSTOMER.  
gas valve in the event of a severe downdraft of air or a Test after installing the unit into a vented non-combustible  
blocked or disconnected vent.  
fireplace in the following manner:  
It acts as a safety shut-off to prevent a build up of carbon 1. Close all doors and windows in the room; start exhaust  
monoxide or an explosion of unburnt gases during start fans in the home; turn fireplace blower off.  
up. If the flue is blocked or has no "draw", the spill switch 2. Set controls to "high" and light the unit.  
will automatically shut off the supply of gas within about 5- 3. Wait 5 minutes. Light a match and hold it to the spill tube  
10 minutes.  
opening.  
TAMPERING WITH THE SWITCH CAN RESULT IN CAR- 4. Venting action is satisfactory if smoke is drawn into the  
BON MONOXIDE (CO) POISONING AND POSSIBLE spill tube. Venting action is unsatisfactory if the flame and  
DEATH.  
smoke are not drawn into the tube.  
5. If venting action is unsatisfactory, turn the unit off, wait 10  
minutes and try again. If the smoke or flame is still not  
drawn into the spill tube, turn the unit off and check for vent  
blockage or restriction. If necessary, consult with a quali-  
fied air quality specialist.  
FIGURE10  
When lit for the first time, the fireplace will emit a slight After extended periods of non-operation such as follow-  
odour for a few hours. This is a normal temporary condi- ing a vacation or a warm weather season, the fireplace  
tion caused by the curing of the logs and the "burn-in" of may emit a slight odour for a few hours. This is caused  
internal paints and lubricants used in the manufacturing by dust particles in the heat exchanger burning off. Open  
process and will not occur again. Simply open a window a window to sufficiently ventilate the room.  
to sufficiently ventilate the room.  
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FOR YOUR SAFETY READ BEFORE LIGHTING:  
A This fireplace has a pilot which must be lit by hand turn by hand, do not try to repair it. Call a qualified ser-  
while following these instructions exactly.  
B Before lighting, smell all around the fireplace area for  
vice technician. Force or attempted repair may result in  
a fire or explosion.  
gas and next to the floor because some gas is heavier D Do not use this fireplace if any part has been under  
than air and will settle on the floor.  
C Use only your hand to push in or turn the gas control  
knob. Never use tools. If the knob will not push in or  
water. Immediately call a qualified service technician  
to inspect the unit and replace any part of the control  
system and any gas control touched by water.  
WHAT TO DO IF YOU SMELL GAS:  
Do not try to light any appliance.  
• Do not touch any electrical switch; do not use any phone  
in your building.  
• Immediately call your gas supplier from a neighbour's  
phone. Follow the gas supplier's instructions.  
• If you cannot reach your gas supplier, call the fire de-  
partment.  
LIGHTING INSTRUCTIONS  
1.Stop! Read all the safety information above. When light- 8.Depress and hold the gas knob while lighting the pilot  
ing and re-lighting, the gas knob cannot be turned from with the push button ignitor. Keep the knob fully depressed  
"pilot" to "off" unless the knob is depressed.  
2.Turn off all electrical power to the stove.  
for one (1) minute, then release. If the pilot does not con-  
tinue to burn, repeat steps 3 through 7.  
3.Turn the gas knob  
clockwise to off.  
9.With the pilot lit, turn the gas knob counter-clock-  
4.Wait 5 minutes for any gas in the combustion chamber wise  
to "on" position.  
to escape. Continue to the next step if you do NOT smell  
any gas. If you smell gas, STOP! and follow the instruc-  
tions in "What to do if You Smell Gas" listed above.  
5.If the unit is equipped with a flame adjustment valve,  
turn clockwise to off.  
6.Locate the pilot situated in front of the rear log.  
10.If your insert is equipped with a flame adjustment valve,  
push and turn the knob to "high".  
11.If your insert is equipped with a remote "on-off" switch,  
the main burner may not come on when you turn the gas  
valve to "on" or "high". The remote switch must be in the  
"on" position as well to ignite the main burner.  
12.Turn on all electrical power to the insert.  
7.Turn the gas knob  
counter-clockwise to "pilot"  
position.  
TO TURN OFF GAS  
1.Turn off all electrical power to the unit if service is to be  
2.Push in gas control knob slightly and turn  
clock-  
performed.  
wise to off. DO NOT FORCE.  
MAINTENANCE  
TURN OFF THE GAS AND ELECTRICAL POWER  
3. Check to see that all burner ports are burning. Clean out  
any of the ports which may not be burning or are not burn-  
ing properly.  
4. Check to see that the pilot flame is large enough to  
engulf the thermopile on one leg and reaches toward the  
burner on the other leg.  
BEFORE SERVICING THE FIREPLACE.  
CAUTION: Label all wires prior to disconnection when ser-  
vicing controls. Wiring errors can cause improper and dan-  
gerous operation. Verify proper operation after servicing.  
This insert and its venting system should be inspected  
before use and at least annually by a qualified service per-  
son. The fireplace area must be kept clear and free of com-  
bustible materials, gasoline or other flammable vapours  
and liquids. The flow of combustion and ventilation air must  
not be obstructed.  
1. In order to properly clean the burner and pilot assembly,  
remove the logs to expose both assemblies.  
2. Keep the control compartment, logs, burner, air shutter  
opening and the area surrounding the logs clean by vacu-  
uming or brushing, at least once a year.  
5. Replace the cleaned logs.  
6. Check to see that the main burner ignites completely on  
all openings when the gas knob for the burner is turned  
on. A 5 to 10 second total light-up period is satisfactory. If  
ignition takes longer, consult your Napoleon dealer / dis-  
tributor.  
7. Check that the door gasketing is not broken or missing.  
Replace if necessary.  
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10  
BLOWER SYSTEM  
The Napoleon gas fireplace insert comes standard with a  
blower, a heat sensor, variable on/off speed control and a  
power cord. Because the blower is thermally activated,  
when turned on, it will automatically start approximately 15  
minutes after lighting the fireplace and will run for approxi-  
mately 30 minutes after the fireplace has been turned off.  
Use of the fan increases the output of heat. Air, drawn in  
through the lower louvre access door, is driven up the back  
of the firebox, and exhausted as hot air between the upper  
louvres.  
BLOWER REPLACEMENT INSTRUCTIONS  
• Turn off the gas and electric power to the unit.  
• Remove the upper glass bracket. Loosen the lower glass  
bracket and remove the glass.  
• Remove the logs.  
• Remove the burner assembly.  
• Remove the eight screws holding the access door in  
place on the control assembly (located at the back of the  
burner support).  
• Remove the four screws holding the blower duct and  
slide it forward from beneath the burner support.  
• Disconnect the electrical connectors at the blower.  
• Remove the blower.  
FIGURE12  
FIGURE11  
Drywall dust will penetrate into blower bearings causing  
irrepairable damage and must be prevented from coming  
into contact with the blower or its compartment.  
Any damage resulting from this condition is not covered  
by the warranty policy.  
ADJUSTMENTS  
PILOT BURNER ADJUSTMENT  
VENTURI ADJUSTMENT  
1.  
2.  
3.  
Remove the pilot adjustment cap.  
Adjust the pilot screw to provide properly sized flame. inch open. Propane gas models have air shutters set at 3/  
Replace the adjustment cap.  
Natural gas models have air shutters set at 1/16 (.063")  
16 (.188) inch open. Closing the air shutter will cause a  
more yellow flame, but can lead to carboning. Opening the  
air shutter will cause a more blue flame, but can cause  
flame lifting from the burner ports. The flame may not ap-  
pear yellow immediately; allow 15 to 30 minutes for the  
final flame colour to be established.  
PILOT SCREW  
FIGURE12  
AIR SHUTTERADJUSTMENT MUST ONLY BE DONE BYA  
QUALIFIED GAS INSTALLER!  
FIGURE14  
FIGURE13  
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11  
REPLACEMENTS  
Contact your dealer for questions concerning prices and When ordering replacement parts always give the follow-  
availability of replacement parts. Normally all parts can be  
ordered through your Napoleon dealer or distributor.  
ing information:  
1. MODEL & SERIAL NUMBER OF FIREPLACE  
2. INSTALLATION DATE OF FIREPLACE  
3. PART NUMBER  
4. DESCRIPTION OF PART  
5. FINISH  
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF  
THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE  
CLAIM.  
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR  
FURTHER INFORMATION, CONTACT YOUR NAPOLEON  
DEALER.  
REPLACEMENT PARTS  
ACCESSORIES  
#
1
PART # DESCRIPTION  
#
PART # DESCRIPTION  
GL-610  
LOG SET ASSEMBLY C/W CHARCOAL EMBERS  
FOR OPENINGS SMALLER THAN 27" X 42":  
2
3
4
5
W135-0007 BACK LOG  
W135-0052 FRONT LOG  
W135-0015 RIGHT LOG  
W135-0016 LEFT LOG  
W135-0009 CENTER LOG  
W550-0001 CHARCOAL EMBERS  
W385-0245 NAPOLEON LOGO  
W725-0036 NATURAL GAS VALVE - REMOTE RBT SHAW  
W725-0037 PROPANE GAS VALVE - REMOTE RBT SHAW  
W100-0058 PROPANE GAS PILOTASSEMBLY  
W100-0057 NATURAL GAS PILOT ASSEMBLY  
W455-0025 #18 NATURAL GAS PILOT INJECTOR  
W455-0084 #10 PROPANE GAS PILOT INJECTOR  
W357-0001 PIEZO IGNITER - CHANNEL  
W680-0004 THERMOPILE  
26  
26  
26  
26  
26  
26  
26  
GI-900B6  
GI-900AB6  
GI-900K6  
GI-900SS6  
GI-909S6  
GI-909K6  
GI-909F6  
DELUXE 6" FLASHING KIT - POLISHED BRASS  
DELUXE 6" FLASHING KIT - ANTIQUE BRASS  
DELUXE 6" FLASHING KIT - BLACK  
DELUXE 6" FLASHING KIT - STAINLESS STEEL  
DELUXE 6" PORCELAIN FLASHING KIT - ALMOND  
DELUXE 6" PORCELAIN FLASHING KIT - BLACK  
DELUXE 6" PORCELAIN FLASHING KIT - GREEN  
6
7*  
8*  
9
FOR OPENINGS SMALLER THAN 30" X 48":  
9
26  
26  
26  
26  
26  
26  
26  
GI-900B9  
GI-900AB9  
GI-900K9  
GI-900SS9  
GI-909S9  
GI-909K9  
GI-909F9  
DELUXE 9" FLASHING KIT - POLISHED BRASS  
DELUXE 9" FLASHING KIT - ANTIQUE BRASS  
DELUXE 9" FLASHING KIT - BLACK  
DELUXE 9" FLASHING KIT - STAINLESS STEEL  
DELUXE 9" PORCELAIN FLASHING KIT - ALMOND  
DELUXE 9" PORCELAIN FLASHING KIT - BLACK  
DELUXE 9" PORCELAIN FLASHING KIT - GREEN  
10  
10  
11  
11  
12  
13  
14  
15  
15  
16  
W010-0364 BURNER ASSEMBLY  
FOR OPENINGS SMALLER THAT 28" X 47":  
27  
27  
W455-0017 #42 DMS NATURAL GAS BURNER ORIFICE  
W455-0003 #54 DMS PROPANE GAS BURNER ORIFICE  
W010-0440 DOOR GLASS W/ TOP GASKET  
GI-93K  
GI-93PB  
BASIC FLASHING KIT - BLACK  
BASIC FLASHING KIT - POLISHED BRASS  
2" TRIM FOR GI-93K  
28* GI-92PB  
17* W562-0012 GLASS GASKET (2 PC - SIDE)  
18* W562-0011 GLASS GASKET (TOP)  
19* W690-0002 THERMAL SENSING SWITCH  
20  
21  
22* W080-0062 UPPER GLASS BRACKET  
23* W080-0079 LOWER GLASS BRACKET  
24* W660-0009 BURNER ON/OFF SWITCH  
25* W660-0006 SPILL SWITCH  
FOR OPENINGS SMALLER THAN 26" X 42":  
27  
27  
27  
GI-63K  
GI-63PB  
GI-63AB  
BASIC FLASHING KIT - BLACK  
BASIC FLASHING KIT - POLISHED BRASS  
BASIC FLASHING KIT - ANTIQUE BRASS  
2" TRIM FOR GI-63K  
GZ-552  
KB35  
REPLACEMENT BLOWER  
VARIABLE SPEED SWITCH C/W KNOB  
28* GI-2PB  
PER-TRM  
GOLD ACRYLIC TRIM  
29* W470-0002 ENAMEL TOUCH UP AND BRUSH (SPECIFY COLOUR)  
30* W690-0001 MILLIVOLTTHERMOSTAT  
31* W660-0011 HANDHELD REMOTE WITH DIGITAL READOUT / THERMOSTATIC  
32* GD660  
WALL SWITCH & 20FT WIRE  
DECORATIVE BRICK PANELS  
DECORATIVE BRICK PANEL FOR BAY DOOR  
BAY SCREEN  
BAY GLASS  
BAY DOOR ASSEMBLY  
33  
34  
35  
36  
37  
38  
38  
38  
38  
38  
39  
39  
39  
39  
39  
GI-777KT  
GI-787KT  
GIBS  
GIBG  
GI360B-KT  
GI-LB36G  
BAY WINDOW LOUVRES - GOLD  
GI-LB36PB BAY WINDOW LOUVRES - POLISHED BRASS  
GI-LB36AB BAY WINDOW LOUVRES - ANTIQUE BRASS  
GI-LB36K  
GI-LB36SS BAY WINDOW LOUVRES - STAINLESS STEEL  
GI-1LG  
GI-1LK  
GI-1LPB  
GI-1LAB  
GI-1LSS  
BAY WINDOW LOUVRES - BLACK  
GOLD PLATED LOUVRES UPPER & LOWER  
FLUSH LOUVRES & DOOR TRIM - BLACK  
FLUSH LOUVRES & DOOR TRIM - POLISHED BRASS  
FLUSH LOUVRES & DOOR TRIM - ANTIQUE BRASS  
FLUSH LOUVRES & DOOR TRIM - STAINLESS STEEL  
40* W175-0172 NG TO LP CONVERSION KIT  
40* W175-0191 LP TO NG CONVERSION KIT  
W415-0061 / B / 01.11.05  
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12  
W415-0061 / B / 01.11.05  
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13  
TROUBLE SHOOTING GUIDE  
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED.  
SYMPTOM  
PROBLEM  
TEST SOLUTION  
- purge the gas line with the glass door removed.  
Pilot goes out when System is not correctly purged.  
the gas knob is re-  
Out of propane gas.  
leased.  
- fill the tank.  
- turn up the pilot flame.  
Pilot flame is not large enough  
Pilot flame is not engulfing the - gently twist the pilot head to improve the flame pattern  
thermopile.  
around the thermopile.  
Thermopile shorting.  
- clean thermopile and valve connection.  
- check that thermopile insulation is not frayed and ground-  
ing out on the housing or the burner support.  
- replace thermopile.  
- replace valve.  
- replace.  
- replace.  
Faulty thermopile.  
Faulty valve.  
Pilot will not light.  
No spark at pilot burner  
- check that the wire is connected to the push button ignitor.  
- check if the push button ignitor needs tightening.  
- replace pilot assembly if the wire insulation is broken or  
frayed.  
- replace pilot assembly if the ceramic insulator is cracked  
or broken.  
- replace the push button ignitor.  
Spark gap is incorrect  
- spark gap should be 1/16" to 1/8" from the electrode tip  
and the pilot burner. Light the pilot with a match and adjust  
the electrode tip to the required spark gap and proper loca-  
tion.  
- check that the manual valve is turned on.  
- check the pilot orifice for blockage.  
- replace the valve.  
No gas at the pilot burner  
- call the gas distributor.  
Out of propane gas  
- fill the tank.  
Pilot goes out while  
- turn on all gas appliances and see if pilot flame flutters,  
diminishes or extinguishes, especially when main burners  
ignite. Monitor supply pressure.  
- check if supply piping size is to code. Correct all under-  
sized piping.  
Gas piping is undersized.  
standing;  
Main  
burner is in 'OFF' po-  
sition.  
Wall switch is defective  
Pilot burning; no gas  
to main burner; gas  
knob is on; wall  
switch is on.  
- connect a jumper wire across the wall switch terminals; if  
the main burner lights, replace the wall switch.  
Wall switch wiring is defective.  
- disconnect the switch wires from the valve & connect a  
jumper wire across terminals 1 and 3; if the main burner  
lights, check the wires for defects and/or replace wires.  
Main burner orifice is plugged.  
- remove stoppage in orifice.  
Remote gas valve operator is  
defective.  
- connect a jumper wire across terminals 1 and 3; if main  
burner does not light, replace gas valve.  
Insufficient secondary air.  
Main burner flame is  
a blue, lazy, transpar-  
ent flame.  
- increase fresh air supply (open door, window, add make-up  
air supply)  
Downdraft or blockage in chim- - remove blockage.  
ney. - check that chimney is installed to building codes (3ft above  
highest roof line or 2ft higher than any portion of a building  
within a horizontal radius of 10ft of the chimney.)  
W415-0061 / B / 01.11.05  
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14  
SYMPTOM  
PROBLEM  
TEST SOLUTION  
Main burner goes out;  
pilot goes out.  
Refer to "Main burner goes out; pilot stays on"  
Chimney down-drafting  
- wait ten minutes. Shut off all exhaust fans in the house (ie:  
kitchen and bathrooms), furnace, and clothes dryer. Open  
windows and/or doors. Start fireplace and monitor its opera-  
tion.  
Close doors and windows and start appliances as before;  
room is in negative pressure; increase fresh air supply.  
Chimney is blocked  
- check for chimney blockage.  
Liner disconnected from insert.  
Faulty spill switch.  
- re-attach liner.  
- replace.  
Pilot flame is not large enough - turn on pilot flame. Gently twist the pilot head to improve  
or not engulfing the thermopile. the flame pattern aroung the thermopile.  
Main burner goes out;  
pilot stays on.  
Thermopile shorting.  
- clean thermopile and thermopile connection to valve.  
Carbon is being de- Air shutter has become blocked  
posited on glass,  
- ensure air shutter opening is free of lint or other obstruc-  
tions.  
logs or combustion  
chamber surfaces.  
Flame is impinging on the logs - check that the logs are correctly positioned.  
or combustion chamber.  
- open air shutter to increase the primary air.  
- check the input rate: check the manifold pressure and orifice  
size as specified by the rating plate values.  
- check that the door gasketing is not broken or missing and  
that the seal is tight.  
- check that both 4" and 7" vent liners are free of holes and well  
sealed at all joints.  
- check that minimum rise per foor has been adhered to for  
any horizontal venting.  
Remote wall switch  
is in off position;  
main burner comes  
on when gas knob is  
turned to "ON" posi-  
tion.  
- reverse.  
Wall switch is mounted upside  
down.  
Remote wall switch is grounding. - replace.  
- check for ground (short); repair ground or replace wire.  
Remote wall switch wire is  
grounding.  
Faulty valve.  
- replace.  
Exhaust  
fumes  
Fireplace is spilling.  
- check for chimney blockage.  
smelled in room,  
headaches.  
- check that chimney is installed to building code.  
- room is in negative pressure; increase fresh air supply.  
Flame is impinging on the logs  
or combustion chamber.  
Carbon is being de-  
posited on glass, logs  
or combustion cham-  
ber surfaces.  
- check that the logs are correctly positioned.  
- open air shutter to increase the primary air.  
- check the input rate: check the manifold pressure and  
orifice size as specified by the rating plate values.  
Sulphur from fuel is being depos-  
ited on glass, logs or combus-  
tion chamber surfaces.  
White / grey film  
forms.  
- clean the glass with a recommended gas fireplace glass  
cleaner. DO NOT CLEAN GLASS WHEN HOT.  
If deposits are not cleaned off regularly, the glass may be-  
come permanently marked.  
W415-0061 / B / 01.11.05  
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15  
W415-0061 / B / 01.11.05  
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16  
NOTES  
W415-0061 / B / 01.11.05  
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