Multiquip Landscape Lighting LT12DAB User Manual

OperatiOn Manual  
niGHtHaWK SerieS  
MODel lt12DaB  
DeDiCateD liGHt tOWer  
(lOMBarDini lDW 1003 DieSel enGine)  
Revision #0 (06/03/11)  
To find the latest revision of this  
publication, visit our website at:  
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.  
pn 49498  
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Safety infOrMatiOn  
Do not operate or service the equipment before reading the  
entire manual. Safety precautions should be followed at all  
times when operating this equipment. Failure to read and  
understand the safety messages and operating instructions  
could result in injury to yourself and others.  
SaFeTY SYmbOLS  
Potential hazards associated with the operation of this  
equipment will be referenced with hazard symbols which  
may appear throughout this manual in conjunction with  
safety messages.  
SaFeTY meSSageS  
The four safety messages shown below will inform you  
about potential hazards that could injure you or others.The  
safety messages specifically address the level of exposure  
to the operator and are preceded by one of four words:  
DangeR, WaRnIng, CauTIOn or nOTICe.  
SaFeTY SYmbOLS  
DangeR  
Indicates a hazardous situation which, if not avoided,  
WILL result in DeaTH or SeRIOuS InJuRY.  
WaRnIng  
Indicates a hazardous situation which, if not avoided,  
COuLD result in DeaTH or SeRIOuS InJuRY.  
CauTIOn  
Indicates a hazardous situation which, if not avoided,  
COuLD result in mInOR or mODeRaTe InJuRY.  
NOTICE  
Addresses practices not related to personal injury.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 3  
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Safety infOrMatiOn  
geneRaL SaFeTY  
NOTICE  
CauTIOn  
This equipment should only be operated by trained and  
qualified personnel 18 years of age and older.  
neveR operate this equipment without proper protective  
clothing, shatterproof glasses, respiratory protection,  
hearing protection, steel-toed boots and other protective  
devices required by the job or city and state regulations.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
neveR use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
neveR operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
aLWaYS know the location of the nearest  
fire extinguisher.  
neveR operate this equipment under the influence of  
drugs or alcohol.  
aLWaYS know the location of the nearest  
first aid kit.  
aLWaYS check the equipment for loosened threads or  
bolts before starting.  
aLWaYS know the location of the nearest phone or  
keep a phone on the job site. Also, know the phone  
numbers of the nearest ambulance, doctor and fire  
department. This information will be invaluable in the  
case of an emergency.  
DO nOT use the equipment for any purpose other than  
its intended purposes or applications.  
page 4 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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Safety infOrMatiOn  
LIgHT TOWeR SaFeTY  
NOTICE  
DangeR  
aLWaYS keep the immediate area surrounding the light  
tower clean, neat, and free of debris.  
neveR use light tower in rain, snow, or  
areas of high humidity that could generate  
electrical storms.  
aLWaYS keep the machine in proper running condition.  
Fix damage to machine and replace any broken parts  
immediately.  
neveRoperatetheequipmentinanexplosive  
atmosphereornearcombustiblematerials.An  
explosion or fire could result causing severe  
bodily harm or even death.  
aLWaYS store equipment properly when it is not being  
used.Equipment should be stored in a clean, dry location  
out of the reach of children and unauthorized personnel.  
WaRnIng  
To prevent the light tower from overturning, neveR use  
in winds that exceed 65 mph (105 kph).  
neveR disconnect any emergency or safety devices.  
These devices are intended for operator safety.  
Disconnection of these devices can cause severe injury,  
bodily harm or even death.Disconnection of any of these  
devices will void all warranties.  
Lamp SaFeTY  
WaRnIng  
neveR attempt to replace lamp with the power on.  
Always shut down the engine and turn off circuit breakers  
when changing the lamp.  
CauTIOn  
neveR lubricate components or attempt service on a  
running machine.  
aLWaYS allow a sufficient amount of time for the lamp to  
cool before touching or changing. The possibility exists of  
severe burns.  
aLWaYS ensure light tower is on level ground before use  
so that it cannot slide or shift around, endangering workers.  
Always keep immediate area free of bystanders.  
CauTIOn  
ALWAYS make sure trailer is leveled with all outriggers  
extended before raising tower. Outriggers must remain  
extended while tower is up.  
neveRuseforcewheninstallingthelamp.Excessiveforce  
could cause the lamp to break, causing bodily harm.  
NOTICE  
ALWAYS keep area behind trailer clear of people while  
raising and lowering mast.  
neveR leave any grease or oil residue on lamp surface  
when replacing or removing lamp. This can create hot  
spots, reducing the service life of the lamp.  
neveR remove safety pin or pull mast locking pin while  
tower is in a raised position!  
aLWaYS make sure lamp surface is clean and dry.  
CHeCK the mast and winch cables for wear. If any  
problem occurs when lowering or raising the tower,  
STOP immediately! Contact a trained technician for  
assistance.  
aLWaYS replace with MQ recommended type lamp.  
aLWaYS have a trained technician install and remove  
a floodlight, or replace any damaged fixture wiring.  
neveR pivot or retract mast while unit is operating.  
neveR use the light tower mast as a crane. DO nOT lift  
anything with the mast.  
neveR attach anything to the light tower mast.  
aLWaYS lower the light tower when not in use, or if high  
winds or electrical storms are expected.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 5  
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Safety infOrMatiOn  
engIne SaFeTY  
NOTICE  
DangeR  
neveR run engine without an air filter or with a dirty air  
filter.Severe engine damage may occur.Service air filter  
frequently to prevent engine malfunction.  
The engine fuel exhaust gases contain poisonous carbon  
monoxide. This gas is colorless and odorless, and can  
cause death if inhaled.  
neveR tamper with the factory settings  
of the engine or engine governor. Damage  
to the engine or equipment can result  
if operating in speed ranges above the  
maximum allowable.  
The engine of this equipment  
requires an adequate free  
flow of cooling air. neveR  
operate this equipment in  
any enclosed or narrow area  
where free flow of the air is  
restricted. If the air flow is  
restricted it will cause injury to people and property and  
serious damage to the equipment or engine.  
neveR tip the engine to extreme angles during lifting as  
it may cause oil to gravitate into the cylinder head, making  
the engine start difficult.  
DANGEROUS  
GAS FUMES  
Wet stacking is a common problem with diesel engines  
which are operated for extended periods with light or  
no load applied.When a diesel engine operates without  
sufficient load (less than 40% of the rated output), it will  
not operate at its optimum temperature. This will allow  
unburned fuel to accumulate in the exhaust system,  
which can foul the fuel injectors, engine valves and  
exhaust system, including turbochargers, and reduce  
the operating performance.  
WaRnIng  
DO nOT place hands or fingers inside engine  
compartment when engine is running.  
neveR operate the engine with heat shields or  
guards removed.  
Keep fingers, hands hair and clothing away  
from all moving parts to prevent injury.  
In order for a diesel engine to operate at peak efficiency,  
it must be able to provide fuel and air in the proper ratio  
and at a high enough engine temperature for the engine  
to completely burn all of the fuel.  
DO nOT remove the radiator cap while the engine is hot.  
High pressure boiling water will gush out of the radiator  
and severely scald any persons in the general area of  
the generator.  
Wet stacking does not usually cause any permanent  
damage and can be alleviated if additional load is  
applied to relieve the condition.It can reduce the system  
performance and increase maintenance. Applying an  
increasing load over a period of time until the excess  
fuel is burned off and the system capacity is reached  
usually can repair the condition. This can take several  
hours to burn off the accumulated unburned fuel.  
DO nOT remove the coolant drain plug  
while the engine is hot. Hot coolant will  
gush out of the coolant tank and severely  
scald any persons in the general area of  
the generator.  
DO nOT remove the engine oil drain plug while the  
engine is hot. Hot oil will gush out of the oil tank and  
severely scald any persons in the general area of the  
generator.  
State Health Safety Codes and Public Resources  
Codes specify that in certain locations, spark arresters  
must be used on internal combustion engines that use  
hydrocarbon fuels.A spark arrester is a device designed  
to prevent accidental discharge of sparks or flames  
from the engine exhaust. Spark arresters are qualified  
and rated by the United States Forest Service for this  
purpose. In order to comply with local laws regarding  
spark arresters, consult the engine distributor or the  
local Health and Safety Administrator.  
CauTIOn  
neveR touch the hot exhaust manifold,  
muffler or cylinder.Allow these parts to cool  
before servicing equipment.  
page 6 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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Safety infOrMatiOn  
aLWaYS inspect the hitch and coupling for wear. neveR  
tow a trailer with defective hitches, couplings, chains, etc.  
FueL SaFeTY  
DangeR  
Check the tire air pressure on both towing vehicle and  
trailer. Trailer tires should be inflated to 50 psi cold.  
Also check the tire tread wear on both vehicles.  
DO nOT start the engine near spilled fuel or combustible  
fluids. Diesel fuel is extremely flammable and its vapors  
can cause an explosion if ignited.  
aLWaYS make sure the trailer is equipped with a safety  
chain.  
aLWaYS refuel in a well-ventilated area, away from  
sparks and open flames.  
aLWaYS properly attach trailer’s safety chains to towing  
vehicle.  
aLWaYS use extreme caution when working with  
flammable liquids.  
aLWaYS make sure the vehicle and trailer directional,  
backup, brake and trailer lights are connected and  
working properly.  
DO nOT fill the fuel tank while the engine is running  
or hot.  
DO nOT overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or sparks from  
the ignition system.  
DOT Requirements include the following:  
• Connect and test electric brake operation.  
• Secure portable power cables in cable tray with tie  
wraps.  
Store fuel in appropriate containers, in well-ventilated  
areas and away from sparks and flames.  
The maximum speed for highway towing is55 mpHunless  
posted otherwise.Recommended off-road towing is not to  
exceed 15 mpH or less depending on type of terrain.  
neveR use fuel as a cleaning agent.  
DO nOT smoke around or near the  
equipment. Fire or explosion could result  
from fuel vapors or if fuel is spilled on a  
hot engine.  
Avoid sudden stops and starts.This can cause skidding,  
or jack-knifing. Smooth, gradual starts and stops will  
improve towing.  
TOWIng SaFeTY  
Avoid sharp turns to prevent rolling.  
CauTIOn  
Trailer should be adjusted to a level position at all times  
when towing.  
Check with your local county or state safety  
towing regulations, in addition to meeting  
Department of Transportation (DOT)  
SafetyTowing Regulations, before towing  
your light tower.  
Raise and lock trailer wheel stand in up position when  
towing.  
Place chock blocks underneath wheel to prevent rolling  
while parked.  
In order to reduce the possibility of an accident while  
transporting the light tower on public roads, aLWaYS  
make sure the trailer that supports the light tower and  
the towing vehicle are mechanically sound and in good  
operating condition.  
Place support blocks underneath the trailer’s bumper  
to prevent tipping while parked.  
Use the trailer’s swivel jack to adjust the trailer height to  
a level position while parked.  
aLWaYS shutdown engine before transporting.  
Make sure the hitch and coupling of the towing vehicle  
are rated equal to, or greater than the trailer “gross  
vehicle weight rating.”  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 7  
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Safety infOrMatiOn  
If lifting through pockets, make sure forks of forklift are  
inserted in pockets as far as possible before lifting.  
TRanSpORTIng SaFeTY  
CauTIOn  
Never allow any person or animal to stand underneath the  
equipment while lifting.  
Before lifting, make sure that light tower parts are not  
damaged and screws are not loosened or lost.  
DO nOT lift equipment to unnecessary heights.  
Loading and Tie-Down on Flatbed Truck  
NOTICE  
aLWaYS make sure crane or lifting device has been  
properly secured to lifting hook of the equipment.  
neveR lift the equipment while engine is running.  
Make sure the tower is in the stowed position before  
lifting.  
Before loading light tower to flatbed truck, disconnect all  
four floodlight connectors and tie-wrap the cables against  
theT-bar to prevent damage to the cables and connectors.  
STOWED  
POSITION  
CABLE  
TIE  
REAR  
MAST  
LOCK  
CABLE  
CONNECTORS  
DISCONNECTED  
aLWaYS Make sure rear mast lock is secure before  
lifting.  
When loading onto flatbed truck, make sure that front  
jackstand of light tower is retracted and in the horizontal  
position so that the foot does not make contact with the  
deck floor.  
Use adequate lifting cable (wire or rope) of sufficient  
strength.  
FRONT JACKSTAND  
RETRACTED  
Use one point suspension hook and lift straight upwards.  
TRANSPORT  
TONGUE  
TIE-DOWN  
POINT (4)  
REAR  
SIDE  
JACK  
JACK  
STAND (2)  
STAND (2)  
LIFTING BALE  
Make sure that the two side (left and right) and two rear  
jackstands are in the vertical postion, slightly extended,  
so that each foot makes contact with the deck floor.  
LIGHT TOWER  
Straps and chains should be routed through the transport  
tie-down points located beneath each corner of the  
cabinet to allow even application of forece to the front  
and rear of the machine.  
FORKLIFT  
POCKETS  
DO nOT secure the unit by running a strap or chain over  
the tongue of the light tower. This may cause severe  
damage to the unit.  
page 8 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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Safety infOrMatiOn  
Backfeed to a utility system can cause electrocution  
and/or property damage.neveR connect the generator  
to a building’s electrical system without a transfer switch  
orotherapproveddevice.Allinstallations  
should be performed by a licensed  
electrician in accordance with all  
applicable laws and electrical codes.  
Failure to do so could result in electrical  
shock or burn, causing serious injury  
or even death.  
eLeCTRICaL SaFeTY  
DangeR  
The electrical voltage required to operate the generator  
can cause severe injury or even death through physical  
contact with live circuits. Turn generator and all circuit  
breakers OFF before performing maintenance on the  
generator.  
neveR insert any objects into the output  
receptacles during operation. This is  
extremely dangerous.The possibility exists  
of electrical shock, electrocution or  
death.  
power Cord/Cable Safety  
DangeR  
neveR let power cords or cables lay in water.  
neveR operate light tower  
or handle any electrical  
equipment while standing in  
water, while barefoot, while  
hands are wet or in the rain.  
A dangerous electrical  
shock could occur, causing  
severe bodily harm or  
even death.  
neveR use damaged or worn cables or cords when  
connecting equipment to generator. Inspect for cuts in  
the insulation.  
neveR grab or touch a live power  
cord or cable with wet hands. The  
possibility exists of electrical shock,  
electrocution or death.  
Make sure power cables are securely connected.  
Incorrect connections may cause electrical shock and  
damage to the light tower.  
aLWaYSmakesurethearea  
above the light tower is open  
and clear of overhead power  
lines and other obstructions.  
The tower extends in excess  
of30feet(9meters).Contact  
with overhead power  
lines or other obstructions  
could result in equipment  
damage, electrical shock,  
electrocution and even  
death.  
NOTICE  
aLWaYS make certain that proper power or extension  
cord has been selected for the job.  
grounding Safety  
DangeR  
The light tower is equipped with a ground terminal for  
your protection. aLWaYS complete the grounding path  
from the light tower to an extrnal grounding source.  
Similar to boom equipment, light tower may become  
energized with high voltage. DO nOT operate the light  
tower within a radial distance of 17 feet from high voltage  
power lines. If light tower becomes energized with high  
voltage, contact with the equipment could result in  
electrocution.  
aLWaYS make sure that electrical circuits are properly  
grounded to a suitable earth ground (ground rod) per  
the National Electrical Code (NEC) and local codes  
before operating generator. Severe injury or death by  
electrocution can result from operating an ungrounded  
generator.  
neveR use gas piping as an electrical ground.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 9  
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Safety infOrMatiOn  
baTTeRY SaFeTY  
envIROnmenTaL SaFeTY  
DangeR  
NOTICE  
DO nOT drop the battery. There is a possibility that the  
battery will explode.  
Dispose of hazardous waste properly.  
Examples of potentially hazardous waste  
are used motor oil, fuel and fuel filters.  
DO nOT expose the battery to open flames,  
sparks, cigarettes, etc.The battery contains  
combustible gases and liquids. If these  
gases and liquids come into contact with a  
flame or spark, an explosion could occur.  
DO nOT use food or plastic containers to dispose of  
hazardous waste.  
DO nOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
WaRnIng  
aLWaYSwearsafetyglasseswhenhandling  
the battery to avoid eye irritation.The battery  
contains acids that can cause injury to the  
eyes and skin.  
Use well-insulated gloves when picking up the battery.  
aLWaYS keep the battery charged. If the battery is not  
charged, combustible gas will build up.  
aLWaYS recharge the battery in a well-ventilated  
environmenttoavoidtheriskofadangerousconcentration  
of combustible gasses.  
If the battery liquid (dilute sulfuric acid) comes into  
contact with clothing or skin, rinse skin or clothing  
immediately with plenty of water.  
If the battery liquid (dilute sulfuric acid) comes into  
contact with eyes, rinse eyes immediately with plenty  
of water and contact the nearest doctor or hospital to  
seek medical attention.  
CauTIOn  
aLWaYS disconnect the negaTIve battery terminal  
before performing service on the generator.  
aLWaYS keep battery cables in good working condition.  
Repair or replace all worn cables.  
page 10 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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laMp fOOtCanDle plOt  
Figure 1. Lamp Footcandle Plot  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 11  
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SpeCifiCatiOnS  
Table 1. LT12Dab Specifications  
Light Tower Model  
Engine Model  
LT12DAB  
Lombardini LDW 1003  
Diesel Engine  
Weight (Dry)  
1690 lbs. (766 kg.)  
5
Support Points  
Wind Stability with Genset  
Lamps  
65 mph (80.46 kph)  
Four 1,000-Watt Metal Halide  
440,000  
Lumens  
2
Light Coverage  
20, 234 – 28,000 m  
Light Termination  
generator Specifications  
Twist-Lock Circuit Breaker (Amps)  
Continuous Output (Watts)  
Noise Level @ 23 ft. (7 m)  
Trailer Specifications  
Jackstand Capacity  
Hitch Type  
4 x 3-pin QD plug  
30 A  
6,000 W  
73 dB  
2,000 lbs. (907 kg.)  
2-in. Ball (Optional Pintle Kit available)  
13 in. (330 mm.)  
Tire Size  
Tire Rim Size  
13 x 4.5 in. (330 x 114 mm)  
2,000 lbs. (907 kg.)  
5-Lug  
Axle Capacity  
Hub Type  
Suspension Type  
Electrical Tail-light Connector  
Winch Capacity  
3-Leaf  
4-Wire  
1,500 lbs. (680 kg.)  
3/16 in. (5 mm)  
Winch Rope Wire  
page 12 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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SpeCifiCatiOnS  
Table 2. engine Specifications  
Engine Type  
3-cylinder, Diesel Engine  
Displacement  
62.73 cu. in. (1028 cc)  
12 H.P. at 1,500 R.P.M.  
Approx. 30 U.S. Gallons (113 Liters)  
64 Hours  
Max Output Standby  
Fuel Tank Capacity  
Run Time With 4 Lights  
Standard Idle Speed  
Fuel Type  
1,500 R.P.M.  
Lombardini LDW 1003  
Diesel Engine  
N0. 2 Diesel Fuel  
Oil Sump Capacity  
Cooling System  
2.64 U.S. Quarts (2.5 Liters)  
Liquid-cooled  
Coolant Capacity  
Starting Method  
Battery Type  
5.18 U.S. Quarts (4.9 Liters)  
Electric Start  
Group 24  
Total Weight (Dry)  
187.3 lbs. (85 Kg.)  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 13  
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DiMenSiOnS  
DEPLOYED  
POSITION  
C
STOWED  
POSITION  
D
E
F
B
G
A
REAR  
RIGHT SIDE  
Figure 2. Dimensions  
Table 3. Dimensions  
Reference Letter  
Description  
Dimension  
A
B
C
D
E
F
Length (Mast Stowed Position)  
Length (Mast Deployed Position)  
Max. Height (Mast Deployed Position)  
Height (Mast Stowed Position)  
Ground Clearance (From Axle)  
Width (Tow Ready)  
170 in. (431 cm.)  
101 in. (256 cm.)  
31.5 ft. (9.6 m)  
74 in. (187 cm.)  
8 in. (20 cm.)  
51 in. (129 cm.)  
109 in. (276 cm.)  
G
Width (Outriggers Deployed)  
page 14 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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General infOrMatiOn  
paneL LIgHT  
The Multiquip LT12DAB LightTower is a dedicated general  
purpose light tower engineered to provide dependable  
lighting for a wide range of applications. This includes  
lighting for construction sites, industrial locations, special  
events, and emergency conditions.  
A panel light automatically illuminates the control panel and  
all functions when the engine access door is opened.This  
feature is convenient for night deployment.  
COnvenIenCe ReCepTaCLe pLaTeS  
meTaL HaLIDe LampS  
As an added feature, the LT12DAB is equipped with two  
external plates with wiring ready to install auxiliary output  
receptacles.Receptacles can be installed for use with light  
power tools or other similar applications.  
The lighting system of the LT12DAB Light Tower is  
comprised of 4 metal halide, 1000-watt lamps.These lamps  
provide maximum illumination with typical lighting coverage  
of 5 to 7 acres.The lamps are controlled by individual circuit  
breakers for versatility.  
FueL TanK  
engIne  
The 30-gallon fuel tank provides up to 64 hours of run time  
while running at 3/4 load.  
The LT12 Light Tower is powered by a diesel engine that  
is equipped with automatic shutdowns for low oil pressure,  
high coolant temperature, and alternator charge failure.  
TRaILeR DeSIgn  
The trailer design of the LT12DAB light tower withstands  
the rigors of the jobsite in addition to providing smooth  
highway towing.  
STabILITY  
The light tower can be raised vertically in excess of 31.5  
feet (9.6 meters) by means of a manual winch. The tower  
tensioning system is designed to provide the necessary  
tension to safely control the pivot of the tower. The light  
tower has a wind stability of up to 65 mph with outriggers  
and jackstands fully deployed.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 15  
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COMpOnentS  
4
5
7
2
1
9
3
6
17  
16  
13  
8
15  
10  
14  
12  
18  
18  
11  
Figure 3. Major Components (Control Panel Side)  
Figures 3 and 4 show the location of the controls and  
components for the LT12DAB light tower. The function of  
each control is described below.  
7. T-bar — Allows the lamps to be mounted vertically or  
horizontally.  
8. Lamps — Four 1000-watt metal-halide bulbs with  
a 110,000 lumens capacity each. Light coverage is  
typically between 5 to 7 acres.  
1. mast Rotation Locking Knob — Unscrew this knob  
to release mast for rotation. Tighten this knob to lock  
mast after it is set to the desired position.  
9. Cradle Lock/Release pin — Locks mast in cradle  
support and releases mast when removed.  
2. mast extension Winch — Use this winch to extend  
the mast to the desired height. Maximum height is  
approximately 31.5 feet (9.6 meters).  
10. Rear Jackstands There are two jackstands located  
at the rear of the trailer. Use these jackstands to level  
and support the light tower.  
3. mast Rotation Handles — Grip these handles to rotate  
mast to desired position.  
11. Chock blocks — Place these blocks (not included  
as part of the light tower package) under each trailer  
wheel to prevent rolling.  
4. Lifting bale — Light tower can be lifted using this lifting  
bale. The lifting bale is balanced for a fully configured  
light tower.Removal of any components will unbalance  
the lifting bale.  
12. Outrigger Jacks — Use these 2 outrigger jacks to  
level and support the light tower.For more stability, the  
outriggers can be deployed.  
5. Forklift pockets — Light tower can be lifted using  
these forklift pockets. Insert the forks of the forklift as  
far possible into the pockets.  
13. Tongue Jackstand — Use this jackstand to support  
the tongue when attaching the light tower to a towing  
vehicle.  
6. mast Cradle Support — When towing of the light  
tower is required, place the tower mast into the cradle  
support. Make sure cradle lock/release pin has been  
inserted and mast is locked.  
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COMpOnentS  
22  
23  
21  
19  
REAR  
VIEW  
FRONT  
VIEW  
20  
Figure 4. Major Components (Front/Rear)  
14. Safety Chain — Always attach safety chain to the  
towing vehicle.Never tow the light tower with the safety  
chain unattached.  
19. engine exhaust pipe — Directs engine exhaust to  
the rear of the light tower. NEVER block this exhaust  
pipe with obstructions. ALWAYS place the generator  
in an area free of obstructions.  
15. ball Hitch Coupler — Attach this coupler to the  
towing vehicle. Use only the specified ball diameter  
as indicated on your coupler. Use of any other ball  
diameter will create an extremely dangerous condition  
which can result in separation of the coupler and ball  
or ball failure.  
20. Tires — This light tower uses a ST175-13C size tire.  
Replace with only recommended tire size. Never tow  
light tower with bad or worn tires.  
21. Documentation box — Contains information  
regarding the light tower.  
16. vertical mast Winch — Use this winch to raise the  
mast to the vertical position.  
22. auxiliary Output Receptacle Wired ready to install  
an output receptacle.  
17. mast Lock/Release pin — Pull this pin to start placing  
the tower mast in the vertical position.When tower mast  
has reached full vertical position, insert pin to keep  
mast from falling.  
23. auxiliary Output Receptacle Wired ready to install  
an output receptacle.  
18. Tie-Down points — Used to tie down light tower with  
strap or chains to allow even application of force to the  
front and rear of the equipment during transport.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 17  
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COntrOl panel  
5
4
1
2
240 VAC/30A  
MAIN  
120 VAC/15A  
GFCI  
BREAKER  
BREAKER  
12  
6
LIGHT CONTROL/BREAKER  
8
10  
13  
3
9
7
11  
= NOT USED  
Figure 5. Controls and Indicators  
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COntrOl panel  
Figure 5 shows the location of the controls and indicators on  
the control panel for the different engines used with the LT12  
light tower.Service the equipment as needed depending on  
the alarm indicated. Below is a brief explanation of each  
control or indicator.  
10. preHeat Indicator — Lights when the  
ignition key is turned to the ON position  
indicating that the glow plugs are warming  
up. When the light goes off, the engine is  
ready for starting..  
1. Internal Cabinet Light Switch This switch controls  
the internal cabinet light for the light tower control  
panel. When the cabinet door is raised, the light will  
automatically come on.When the cabinet door closes,  
the switch is depressed and the light turns off.  
11. Ignition Key Switch — Insert key into  
ignition switch and turn clockwise to the ON  
position to warm the glow plugs. When pre-  
heat indicator light goes OFF, turn the key to  
the START position. Release key when  
engine starts.  
2. Internal Cabinet Light — Provides illumination for  
the LT12DAB control panel during nighttime operation.  
The light is automatically activated when the cabinet  
door is raised.  
12. normal Operation Indicator — This  
indicator (green lamp) lights when the engine  
is functioning normally.  
OK  
3. Hour meter — This digital hour meter indicates the  
number of hours machine has been in use.  
13. alternator alarm Indicator This indicator  
lights when the engine has shut down  
because the electrical charging system is  
not working properly.  
4. main Circuit breaker — A double-pole 30 amp, ON/  
OFF circuit breaker which allows voltage to be supplied  
to the 15 amp breakers.  
5. auxiliary Output Receptacle Circuit breaker — A  
single-pole, 15 amp, ON/OFF circuit breaker which  
protects auxiliary output receptacle (if installed) from  
overload.  
6. Lamp Circuit breakers — A single-pole, 15 amp, ON/  
OFF circuit breaker for each of the four lamps.  
7. air Filter alarm Indicator This indicator  
lights when a blockage or problem with the  
air filter is detected.  
8. Water Temperature alarm Indicator —  
This indicator lights when the water  
temperature becomes to hot for normal  
engine operation.The unit will shut down and  
the light will remain on.  
9. Oil pressure alarm Indicator This alarm  
lights when the oil pressure has fallen too low  
for normal engine operationThe unit will shut  
down and the light will remain on.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 19  
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inSpeCtiOn  
on the dipstick. Verify that the oil level is maintained  
between the two notches as shown in Figure 6.Always  
fill with recommended type oil as listed in Table 4. See  
Table 2 for engine oil capacity.  
beFORe STaRTIng  
1. Read all safety instructions at the beginning of  
manual.  
2. Clean the light tower, removing dirt and dust, particularly  
the engine cooling air inlet and air cleaner.  
3. Check the air filter for dirt and dust. If air filter is dirty,  
replace air filter with a new one as required.  
4. Check all fastening nuts and bolts for tightness.  
WaRnIng  
Figure 6. Oil Dipstick  
Ensure adequate ventilation when  
operating the light tower in enclosed areas.  
The engine exhaust contains noxious  
elements.  
Table 4. Recommended motor Oil  
(Lombardini engines)  
-10  
°C -40 -35 -30 -25 -20 -15  
-5  
0
5
10 15 20 25 30 35 40 45 50  
14  
°F -40 -31 -22 -13 -4  
5
23 32 41 50 59 68 77 86 95 104 113 122  
SAE 10W  
SAE 20W  
InDOOR InSTaLLaTIOn  
Exhaust gases from diesel engines are extremely  
poisonous. Whenever an engine is installed indoors the  
exhaust fumes must be vented to the outside. The engine  
should be installed at least two feet from any outside wall.  
Using an exhaust pipe which is too long or too small can  
cause excessive back pressure which will cause the engine  
to heat excessively and possibly burn the valves.  
SAE 30  
SAE 40  
SAE 10W-30  
SAE 10W-40  
SAE 10W-60  
Other types of motor oils may be substituted if they meet  
the following requirements:  
Eliminate the danger of deadly carbon monoxide gas.  
Remember that exhaust fumes from any gasoline or  
diesel engine are very poisonous if discharged in a closed  
area. If the light tower is installed indoors, you must make  
provisions for venting the engine exhaust to the outside of  
the building.  
API Service Classification CH-4  
API Service Classification CG-4  
API Service Classification CF-4  
ACEA Specification E3  
ACEA Specification E2  
FueL CHeCK  
engIne OIL CHeCK  
To check the engine oil level, make sure the light tower is  
placed on secure level ground with the engine stopped.  
1. Remove the filler cap/dipstick from its holder and wipe  
it clean.  
CauTIOn  
Diesel fuel and its vapors are dangerous  
to your health and the surrounding  
environment. Avoid skin contact and/or  
inhaling fumes. DO nOT smoke while  
refueling. DO nOT attempt to refuel the  
light tower if the engine is hot or running.  
2. Insert and remove the dipstick from its holder. Check  
the oil level shown on the dipstick.  
3. If the oil level is low, add oil through the oil filler hole.DO  
NOT overfill.Fill to the normal operating level as shown  
page 20 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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inSpeCtiOn  
1. To check the engine fuel level, make sure the light  
tower is placed on secure level ground with the engine  
stopped.  
The 12-volt DC battery (Figure 8) is shipped dry and will  
require a proper electrolyte level for operation.  
2. Lift the light tower access door (Figure 7) opposite the  
control panel. Set the door support latch in place to  
keep the door open (up).  
Figure 8. Battery  
When servicing of the battery is required, perform the  
following:  
A face shield and rubber gloves should be worn while  
handling and servicing the battery's electrolyte.  
Disconnect battery terminal clamps, and remove the  
battery from the generator cabinet when servicing is  
required.  
DO nOT overfill the battery.  
Figure 7. Adding Fuel  
WaRnIng  
3. Remove the fuel cap from the fuel tank.  
Electrolyte is an acid and must be  
handled with caution. aLWaYS follow  
servicing instructions from the electrolyte  
CauTIOn  
aLWaYS fill the fuel tank with clean, fresh #2 diesel  
fuel. DO nOT fill the fuel tank beyond its capacity. DO  
nOT TOp-OFF.  
manufacturer to ensure safety. Serious  
injury can result from careless handling and  
noncompliance to safety handling instructions.  
4. Pay attention to the fuel tank capacity when replenishing  
fuel.The fuel tank cap must be closed tightly after filling.  
Handle fuel in a safe container. If the container does  
not have a spout, use a funnel.  
Overfilling the battery may cause the electrolyte to  
overflow resulting in corrosion to nearby components.  
Immediately wash off any spilled electrolyte (battery  
acid).  
5. Wipe up any spilled fuel immediately!  
baTTeRY CHeCK  
WaRnIng  
When connecting the positive (+) cable  
to the battery's positive (+) terminal post,  
DO nOT allow the wrench or any metallic  
WaRnIng  
The operator must wear the appropriate  
protective equipment and clothing while  
handling the battery.  
part to come in contact with the battery's  
negative (-) terminal post.This may result in an electrical  
short circuit or an explosion. Always connect positive  
(+) end first then negative (-) end. Always disconnect  
(-) end first then positve (+) end.  
Failure to wear protective equipment or clothing could  
result in serious injury.  
NOTICE  
Use only distilled water in the battery. Tap water can  
reduce the operating life of the battery.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 21  
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inSpeCtiOn  
COOLanT  
CLeanIng THe RaDIaTOR  
It is recommended that antifreeze/summer coolant be used  
with the engine. This can be purchased pre-diluted or in  
concentrate and mixed with 50% demineralized water.See  
engine owner's manual for more details.  
The engine may overheat if the radiator fins become  
overloaded with dust or debris. Periodically clean the  
radiator fins with compressed air. Cleaning inside the  
machine is dangerous, so clean only with the engine turned  
off and the negative battery terminal disconnected.  
WaRnIng  
aIR CLeaneR  
If adding coolant/antifreeze mix to the  
radiator, DO nOT remove the radiator cap  
until the unit has completely cooled. The  
possibility of hot coolant exists which can  
cause severe burns.  
Periodic cleaning/replacement of the air cleaner is  
necessary.Inspect it in accordance with the engine owner's  
manual.  
Fan beLT TenSIOn  
Day-to-day addition of coolant is done from the recovery  
tank.When adding coolant to the radiator, DO NOT remove  
the radiator cap until the unit has completely cooled.  
See Table 5 for engine and radiator, coolant capacities.  
Make sure the coolant level in the recovery tank is always  
between the "H" and the "L" markings.  
A slack fan belt may contribute to overheating, or to  
insufficient charging of the battery. Inspect the fan belt for  
damage and wear and adjust it in accordance with the  
engine owner's manual.  
The fan belt tension is proper if the fan belt bends 10 to 15  
mm when depressed with the thumb as shown in Figure 9.  
Table 5. Coolant Capacity  
engine Type  
Perkins 103-10  
Coolant Capacity  
5 qt. (4.7 liters)  
Lombardini LDW 1003  
Deutz F3M1008F  
5.18 qt. (4.9 liters)  
5.18 qt. (4.9 liters)  
Figure 9. Fan Belt Tension  
OpeRaTIOn In FReezIng WeaTHeR  
WaRnIng  
When operating in freezing weather, make sure the proper  
amount of antifreeze (Table 6) has been added.  
Never place hands near the belts or fan  
while the engine is running.  
Table 6. anti-Freeze OperatingTemperatures  
WaRnIng  
Freezing Point  
Boiling Point  
Vol (%)  
Anti-Freeze  
The engine's exhaust contains harmful  
emissions.aLWaYS ventilate the exhaust  
when operating inside tunnels, excavations  
or buildings. Direct exhaust away from  
nearby personnel.  
°C  
-24  
-37  
°F  
°C  
°F  
40  
50  
-12  
-34  
106  
108  
222  
226  
Before starting the engine, make sure of the following:  
The electrical load is disconnected and the main circuit  
breaker and all lamp (4) circuit breakers are switched  
to the OFF position.  
NOTICE  
When the antifreeze is mixed with water, the antifreeze  
mixing ratio must be less than 50%.  
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inSpeCtiOn  
b. Locate the slot or key (A) on each female connector  
as shown in Figure 11.  
CauTIOn  
neveR start the engine with any circuit breakers in  
the ON position.  
Light tower is placed on secure level ground with chock  
blocks underneath each wheel to prevent the light tower  
from rolling.  
Outriggers have been fully extended to prevent the trailer  
from tipping.  
Figure 11. Female Connector  
c. On the corresponding male connector, locate the  
key tab (B) as shown in Figure 12.  
Light tower trailer support stands have been positioned  
properly and the trailer is level.  
B
Lamps have been adjusted to desired position.  
Light tower trailer frame has been grounded correctly.  
Lamps do not interfere with any overhead obstructions.  
Figure 12. Male Connector  
DangeR  
d. Align the key tab (B) on the male connector with  
the slot or key (A) on the female connector and  
press together until fully seated.  
aLWaYS make sure the area above  
light tower is open and clear of  
overhead power lines and other  
obstructions. The tower extends in  
excess of 30 ft. (9 meters). Contact  
with overhead power lines or other  
obstructionscouldresultinequipment  
damage, serious injury or death!  
e. Secure the connector by screwing the knurled  
locking nut of the male connector to the threaded  
portion of the female connector to ensure  
good contact between the two connectors. See  
Figure 13.  
Lamp power cables have been plugged into the  
appropriate receptacles (J1-J4) on the T-Bar assembly.  
Follow instructions below to correctly install the power  
cable plugs.  
LOCKING  
NUT  
a. Locate the 4 key-lock female 3-pin DIN connectors  
on the T-bar. See Figure 10.  
J1  
J2  
J3  
J4  
KEY-LOCK  
FEMALE  
CONNECTORS  
Figure 10. Location of Female Connectors  
Figure 13. Cable Connectors  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 23  
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OperatiOn  
STaRTIng THe engIne  
maST OpeRaTIOn  
1. Open the access panel door on the right side of the  
light tower (opposite the fuel tank). Set the door latch  
in place to hold the door open (up).  
DangeR  
aLWaYS make sure the area above  
light tower is open and clear of  
overhead power lines and other  
obstructions. The tower extends  
in excess of 30 feet (9 meters).  
Contact with overhead power lines  
or other obstructions could result in  
equipment damage, serious injury  
or death!  
2. Ensure all breakers are off.  
3. Insert the ignition key into the ignition key switch  
(Figure 14). Turn the ignition key clockwise one click  
to the ON position. The preheat indicator lamp will  
light. Wait for this indicator lamp to go OFF. When the  
indicator lamp goes OFF, the glow plugs have been  
preheated and the engine can now be started.  
DangeR  
PREHEAT  
DO nOT stand behind  
the trailer while the  
mast is being raised or  
lowered. Serious injury  
could result if the mast  
falls down.  
INDICATOR  
LAMP  
IGNITION  
KEY  
SWITCH  
Outriggers and Support Stands  
See Figure 15 for location of components.  
1. Make sure both outriggers are extended.To extend the  
outriggers, pull the locking pin on the outrigger and hold  
while sliding out the outrigger assembly.  
Figure 14. Ignition Key Switch (Lombardini/  
Deutz Engine)  
4. Continue turning the ignition key all the way clockwise  
When the engine has started, release the key.  
5. Before placing the light tower into actual operation, let  
the engine run for 3-5 minutes. Check any abnormal  
sounds or smells that would be associated with a  
defective light tower. If any abnormal conditions occur,  
shut down the light tower and correct the problem.  
PULL  
ROTATE JACK  
STAND TO PLACE  
IN SUPPORT  
OUTRIGGER  
TO EXTEND  
POSITION  
TO RELEASE  
OUTRIGGER  
PULL PIN  
OUTRIGGER  
JACK STAND  
Figure 15. Deploying Outriggers  
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OperatiOn  
2. As soon as the pin clears the travel position hole,  
release it and continue sliding out the outrigger. The  
pin must snap into the outrigger locking hole in the  
extended position.  
Lowering the mast  
1. Turn the mast extension winch counterclockwise, and  
observe that the mast begins to lower.  
2. Continue turning the winch counterclockwise until the  
mast has been fully retracted (slack in the cable).  
3. After extending all outriggers, rotate all trailer jack  
stands into the foot down position, then turn the crank  
handle on the jackstands clockwise to lower it and level  
the light tower.  
Stowing the mast to Horizontal position  
Refer to Figure 16 for the location of components:  
4. Check behind the light tower and make sure all  
personnel and objects are clear of the mast.  
1. Remove the mast lock/release pin to allow the mast  
section to be lowered to the horizontal position. Pull  
out the mast lock handle to unlatch.  
Deploying the mast to vertical position  
Refer to Figure 16 for the location of components:  
2. Turn the vertical mast winch counterclockwise and  
observe that mast begins to approach the horizontal  
position. The mast lock handle can now be released.  
1. To release the mast from the mast cradle support, pull  
the retaining pin out of the cradle lock/release pin. Pull  
the cradle lock/release pin. This will unlock the mast  
from the horizontal position.  
3. Continue turning the vertical mast winch in the  
counterclockwise direction. As the mast approaches  
the mast cradle support, pull the retaining pin and  
then the cradle lock/release pin to allow the mast to  
rest in the cradle.  
2. Remove the mast lock/release pin before raising tower  
to the vertical position.  
3. To place the mast in the vertical position, turn the  
vertical mast winch hand lever clockwise until the mast  
is pointing upwards at 90 degrees.  
4. Once the mast is resting in the mast cradle support,  
insert the cradle lock/release pin and secure with  
retaining pin to keep mast in place.  
4. Once the mast is in the vertical position, insert the mast  
lock/release pin to prevent the mast from falling.  
Rotating the mast  
To change the direction that the lamps are facing, the mast  
can be rotated.  
Raising the mast  
Once the tower mast has been locked into its vertical  
position, the mast can now be raised.The tower allows the  
lamps to be extended upwards in excess of 30 feet.  
Refer to Figure 16 for the location of components.  
1. With the mast in the deployed position (vertical),  
unscrew the mast rotation locking knob to release the  
mast for rotation.  
Refer to Figure 16 for location of components.  
1. Turn the mast extension winch clockwise and observe  
that the mast begins to extend upwards.  
2. Grip the mast rotation handles and rotate the mast until  
the lamps are facing the desired direction.  
2. Continue turning the winch in the clockwise direction  
until the desired height has been reached.  
3. When the lamps are facing the desired direction,  
tighten the mast rotation lock knob to lock the mast  
in place.  
3. Release the winch. This winch is of the self-locking  
type. The tension on the cable will keep the mast in  
place.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 25  
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OperatiOn  
MAST  
CRADLE  
SUPPORT  
RETAINING  
PIN  
CRADLE  
LOCK/  
RELEASE  
PIN  
MAST  
EXTENSION  
WINCH  
VERTICAL  
MAST  
WINCH  
MAST  
ROTATION  
HANDLES  
MAST  
LOCK/  
RELEASE  
PIN  
MAST  
ROTATION  
LOCKING  
KNOB  
MAST  
LOCK  
HANDLE  
ROTATING THE MAST  
Figure 16. Mast Operation  
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OperatiOn  
TuRnIng OnTHe LampS  
auXILIaRY OuTpuT ReCepTaCLeS  
The main circuit breaker (30 amps), and 4 lamp circuit  
breakers (15 amps each) are located on the upper control  
panel (Figure17).  
The light tower is equipped with auxiliary output receptacle  
wiring ready to install auxiliary receptacles (Figure 18).  
1. Place the main circuit breaker (Figure 17) on the control  
panel to the ON position.  
AUXILIARY  
OUTPUT  
15 AMPS  
RECEPTACLES  
30A  
MAIN  
15A  
AUX  
BREAKER  
BREAKER  
DOCUMENTATION  
BOX  
AUXILIARY  
RECEPTACLE  
CIRCUIT  
MAIN  
CIRCUIT  
BREAKER  
BREAKER  
FRONT  
VIEW  
LAMP  
CIRCUIT  
BREAKERS  
LIGHT CONTROL/BREAKER  
Figure 18. Auxiliary Output Receptacles  
DangeR  
Figure 17. Control Panel Circuit Breakers  
neveR grab or touch a live power cord  
with wet hands. The possibility exists  
of electrical shock, electrocution, and  
even death!  
2. Set lamp circuit breaker #1 on the control panel to the  
ON position.  
3. Wait a few minutes for the ballast to activate. Observe  
that lamp #1 is ON.  
4. Repeat steps 2 and 3 for lamps 2 through 4.  
5. If all the lamp circuit breakers are in the ON position  
(up), then all of the lights should be on.  
6. Ifanyofthelampsarenoton, refertothetroubleshooting  
section of this manual.  
7. Close all cabinet doors.  
NOTICE  
neveR operate the light tower with the engine  
compartment doors open. Operation with the doors  
open may cause insufficient cooling to the unit, and  
damage may result.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 27  
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OperatiOn  
nORmaL SHuTDOWn  
1. If a load is attached to the generator of the light tower,  
remove the load.  
2. Set the four lamp circuit breakers on the control panel  
to the OFF position.  
3. Place the MAIN circuit breaker on the control panel to  
the OFF position.  
NOTICE  
Failure to turn the breakers off may damage the  
generator.  
4. Wait a few seconds and observe that all four lamps  
are OFF.  
5. Let the engine idle for a few minutes with no load.  
6. Turn the ignition key to the OFF position. Store key in  
a safe location.  
7. Lower light tower mast and place in stow position as  
outlined in this manual.  
8. Place outriggers in tow position, and remove chock  
blocks.  
9. Store light tower in a clean, dry location out of the reach  
of children and unauthorized personnel.  
NOTICE  
If servicing is required, allow lamps to cool for about  
15 minutes before removing lamps.  
emeRgenCY SHuTDOWn  
1. Turn the ignition key to the OFF position and turn all  
circuit breakers to the OFF position.  
page 28 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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MaintenanCe  
baSIC InSpeCTIOn anD maInTenanCe  
See Table 7 below for a general inspection and maintenance checklist. For more detailed maintenance, refer to the engine  
service manual.  
Table 7. Inspection/maintenance  
10 hrs  
Daily  
1000  
hrs  
Frequency  
200 hrs  
500 hrs  
Check Engine Fluid Levels  
X
X
X
X
X
Check Fuel Filter  
Check Air Cleaner Dust Indicator (if equipped)  
Check for Leaks/Visual Walk Around  
Check for Loosening of Parts  
X
X
X
Replace Engine Oil and Filter  
*
Service Battery  
engine  
Clean Unit, Inside and Outside  
X
X
Change Fuel Filter**  
Clean Radiator and Check Coolant Protection Level  
Replace Air Filter Element  
X
X
X
X
Test Thermostats  
Check all Hoses and Clamps/Flush Radiator  
Clean Inside of Fuel Tank  
generator  
Measure Insulation Resistance Over 3M ohms  
X
— Replace engine oil and filter at 100 hours, first time only.  
— Replace fuel filter at 250 hours, first time only.  
*
**  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 29  
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MaintenanCe  
geneRaL InSpeCTIOn  
Service Daily  
Prior to each use, the light tower should be cleaned and  
inspected for deficiencies. Check for loose, missing or  
damaged nuts, bolts or other fasteners. Also check for  
fuel or oil leaks.  
If engine is operating in very dusty and dry grass conditions,  
a clogged air cleaner will result in high fuel consumption,  
loss of power and excessive carbon buildup in the  
combustion chamber.  
air Cleaner  
Cleaning the Fuel Strainer  
Check dust indicators on control panel daily or every 10  
hours of operation. If light is ON, clean the air cleaner  
element.  
Clean the fuel strainer if it contains dust or water. Remove  
dust or water in the strainer cap and wash it in diesel.  
Securely fasten the fuel strainer cap so that fuel will not  
leak. Check the fuel strainer every 200 hours of operation  
or once a month.  
1. Unlatch the holding clips and take out the air cleaner  
element.  
Check Oil Level  
2. Clean the inside of the body and cover using a damp  
cloth.  
Check the crankcase oil level prior to each use, or when the  
fuel tank is filled.Insufficient oil may cause severe damage  
to the engine. Make sure the generator is level. The oil  
level must be between the two notches on the dipstick as  
shown in Figure 6.  
3. Blow dry with compressed air (0.69Mpa {7kgf.cm2,  
99.4 PSI} maximum) against the side of the element  
along the pleats. Then blow dry against outside along  
the pleats, then against inside again.  
FLuSHIng OuT RaDIaTOR anD CHangIng  
COOLanT  
4. Remove evacuator valve and clean it with compressed  
air. Reinstall.  
Fuel addition  
WaRnIng  
Add diesel fuel (the grade may vary according to season  
and locations). Always pour through the mesh filter.  
Allow engine to cool when flushing out  
radiator.Flushing the radiator while hot will  
damage radiator.In addition, the possibility  
of hot coolant exists which can cause  
severe burns.  
Removing Water from the Tank  
After prolonged use, water and other impurities accumulate  
in the bottom of the tank. Occasionally remove the drain  
cock and drain the contents. During cold weather, the  
greater the empty volume inside the tank, the easier it is for  
water to condense.This can be reduced by always keeping  
the tank as full as possible.  
1. Stop the engine and allow to cool.Tighten valve of the  
corrosion resistor (if equipped).  
2. Turn water filler cap slowly and remove it.  
3. Prepare a container to catch the coolant, then open  
drain plug of the radiator or heat exchanger and drain  
plug of the engine, and drain the coolant.  
air Removal  
If air enters the fuel injection system of a diesel engine,  
starting becomes impossible. After running out of fuel, or  
after disassembling the fuel system, bleed the system.  
4. After draining the coolant, close drain plugs and fill  
with tap water.  
5. When the water level is near the mouth of the water  
filler, open drain plugs and start the engine, and run  
at low idling. Keep the engine running at low idling and  
flush the radiator for about 10 minutes.  
To restart after running out of fuel, operate the fuel primer  
lever to pump fuel into the engine. This unit is equipped  
with an automatic air bleeding system.  
6. Adjust the flow of the water flowing in and draining  
out to ensure that the radiator is always full during the  
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MaintenanCe  
flushing operation. While flushing water through the  
system, make sure the water inlet hose does not come  
out of the radiator filler port.  
5. Tighten drain plug. Clean the filter holder, fill the new  
filter cartridge with clean engine oil, coat the packing  
and thread of the new filter cartridge with engine oil,  
then install it to the filter holder.Tighten until the gasket  
surface contacts the seal surface of the filter holder,  
then tighten it a further 3/4 to 1 turn.  
7. After flushing, stop the engine, open drain plug and  
drain the water, then close drain plugs.  
8. After draining the water, flush the system with a flushing  
agent. See instructions on flushing agent label.  
6. Add engine oil through oil filler until the oil level is  
between the H and L marks on the dipstick.  
9. After flushing, open drain plugs and drain out all the  
water, then close drain plugs and add tap water so the  
water level is near the mouth of the water filler.  
7. Run the engine at idling for a short time, then stop the  
engine. Recheck the oil level and fill as necessary.  
RepLaCIng FueL FILTeR  
10. When the water level is near the mouth of the water  
filler, open drain plugs and start the engine, run at low  
idling and continue to flush the system until clean water  
comes out. Adjust the flow of the water flowing in and  
draining out to ensure the radiator is always full during  
the flushing operation.  
1. Set the container under the filter cartridge to catch  
fuel.  
2. Using a filter wrench, turn the filter cartridge to the left  
to remove it.  
3. Clean the filter holder, fill the new filter cartridge with  
fuel, coat the packing surface of the filter cartridge  
with engine oil, then install the cartridge to the filter  
holder.  
11. When clean water comes out, stop the engine, drain  
all the water, then close drain plugs.  
12. Remove the corrosion resistor (if equipped) and open  
valve.  
4. When installing, tighten until the packing surface  
contacts the seal surface of the filter holder then  
tighten a further 2/3 of a turn. If the filter cartridge is  
tightened too much, the packing will be damaged and  
will cause fuel leakage. Fuel leakage will occur if the  
filter cartridge is not tightened enough. Always tighten  
to the correct angle.  
13. Supply water until it flows over the water filler.  
14. Drain the water inside reserve tank, clean the inside of  
the reserve tank, then fill with coolant/water mixture to  
between the full and low lines.  
15. Stop the engine, wait for 3 minutes, add tap water until  
the water level reaches near the water filler port, then  
tighten the radiator cap.  
5. Operate the fuel primer lever to pump fuel back into  
the engine.  
CHangIng OIL  
6. Replace corrosion resistor cartridge (if equipped).  
7. Screw in valves at the top of the corrosion resistor.  
1. Make sure the oil is cool before changing.  
2. Set a container directly under the drain plug of the oil  
pan. Loosen the drain plug slowly.  
8. Using a filter wrench, turn the cartridge to the left to  
remove it.  
3. Check the drained oil for excessive metal particles or  
foreign material.Contact the distributor if there is metal  
particles or foreign material.  
9. Lightly coat the seal surface of the new cartridge with  
engine oil and install it to the filter holder.  
10. Tighten until he packing surface contacts the seal  
surface of the filter holder, then tighten a further 2/3  
of a turn.  
4. Using a filter wrench, turn filter cartridge to the left  
to remove it. If the filter cartridge is filled with a large  
amount of oil, wait 10 minutes or so before removing.  
Make sure there is no old gasket stuck on the filter  
holder.  
11. Open valves.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 31  
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MaintenanCe  
5. Rethread the cable through the pin and pulleys and  
reattach the cable to the winch.  
CHeCK CabLe WeaR  
The wire rope (cable) that raises and extends the mast is  
a very important part of the light tower.There is one cable/  
hand winch system, located on the tongue of the trailer, that  
raises and extends the light tower mast.There is a second  
cable/hand winch system located on the mast that serves to  
raise and lower the two extendable sections of the mast.  
6. Raise and lower the mast several times to verify correct  
operation.  
SeRvICIngTHemaST eXTenSIOnCabLeSYSTem:  
To replace the cable in the mast extension cable system,  
use the following steps (See Figure 20):  
DangeR  
LOWER  
MAST  
LOWER  
MAST  
CENTER  
MAST  
ROUTE TO  
HAND WINCH  
Wire rope (cable) will fail if it is worn, frayed, misused,  
crushed, kinked or damaged in any way. Always check  
the cables and pulleys for any abnormalities before  
use.  
PULLEY  
SHACKLE  
PULLEY  
Do not use it if there is even the slightest cause for  
concern and replace any damaged cables or pulleys  
immediately.  
LOWER  
MAST  
CENTER  
MAST  
UPPER  
MAST  
Figure 20. Mast Extension Cable System  
SeRvICIngTHemaSTRaISe/LOWeRCabLeSYSTem:  
1. Lower the mast to the horizontal resting position.  
To replace any components in the mast raise/lower cable  
system, use the following steps (See Figure 19):  
2. Inspectthecableclamps,pulleys,andothercomponents  
for worn or damaged parts. If either of the cables on  
the mast needs to be replaced, they should both be  
replaced at the same time.  
3. Disassemble the mast by disconnecting the cables from  
the mast and sliding the sections apart. Plastic guides  
and lock bolt must be removed. The lower cable can  
be disconnected from the winch.  
WaRnIng  
The mast sections are heavy and awkward to handle.  
Use proper lifting devices and procedures when  
servicing the mast and its components.  
4. There are two pulleys in the mast raise/lower cable  
system.They should be removed and replaced if worn  
or damaged. Worn or damaged pulleys can cause  
premature cable failure.  
Figure 19. Mast Raise/Lower Cable System  
1. Lower the mast to the horizontal resting position.  
2. Inspectthecableclamps,pulleys,andothercomponents  
for worn or damaged parts.  
5. Reassemble the mast extension cable system by  
connecting the cable to the bottom of the upper mast  
and sliding the upper mast into the opening of the  
center mast. Connect the second cable to the bottom  
of the center mast and slide the center mast into the  
opening of the lower mast, observing proper lifting  
techniques.  
3. Disconnect the cable from the winch and remove from  
the mast pulley and cable sheave. Detach the cable  
from the hand winch as necessary.  
4. Replace the pulley and the cable as needed.  
page 32 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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MaintenanCe  
6. Route the upper mast cable through the center mast  
pulley and connect the free end of the cable to the  
lower mast ankle shackle. Route the center mast  
cable through the lower mast pulley and connect the  
free end of the cable to the hand winch at the bottom  
of the lower mast.  
RemOvaL FROm LOng TeRm STORage  
If light tower is going to be used again after long term  
storage, perform the following.  
Apply oil to the engine valve and rocker arms, and  
examine the operating condition of the valves.  
7. Raise, extend, retract and lower the mast several times  
to verify correct operation.  
Change the oil in engine oil pan.  
Replace all the filters.  
STORage  
Flush the inside of the cooling system.  
For storage for over 30 days, the following is required:  
Drain the water from the fuel tank and bleed the air from  
the fuel system.  
Fill the fuel tank completely. Treat with fuel stabilizer if  
necessary.  
If the engine has not been started for more than one  
year, contact your Lombardini distributor to have engine  
overhauled.  
Completely drain oil from the crankcase and refill if  
necessary with fresh oil.  
Clean the entire light tower.  
Disconnect the negative terminals of the battery and  
cover it, or remove and store it separately.  
If the ambient temperature is expected to drop below  
0°C, add antifreeze to the radiator.  
Cover the light tower and store in a clean, dry place away  
from children and unauthorized personnel.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 33  
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MaintenanCe — trailerS  
The following trailer maintenance guidelines are intended  
to assist the operator in preventive maintenance.  
Follow the steps below to disassemble the wheel hub and  
service the wheel bearings. See Figure 22.  
BEARING  
WHEEL  
HUB  
aDJuSTabLe CHanneL  
Your trailer may be equipped with an adjustable channel  
(Figure 21) that allows the coupler to be raised or lowered  
to a desired height. Periodically check the channel bolts  
for damage or loosening.  
OIL  
SEAL  
COTTER  
BEARING  
PIN  
CUP  
BEARING  
BEARING  
CUP  
DUST  
CAP  
LUG  
NUT  
SPINDLE  
WASHER  
SPINDLE  
NUT  
Figure 22. Wheel Hub Components  
After removing the dust cap, cotter pin, spindle nut and  
spindle washer, remove the hub to inspect the bearings  
for wear and damage.  
Replace bearings that have flat spots on rollers, broken  
roller cages, rust or pitting. Always replace bearings  
and cups in sets. The inner and outer bearings are to  
be replaced at the same time.  
Figure 21. Adjustable Channel  
Wheel Bearings  
Replace seals that have nicks, tears or wear.  
Wheel bearings (Figure 22) must be inspected and  
lubricated once a year or 12,000 miles to insure safe  
operation of your trailer.  
Lubricate the bearings with a high quality EP-2  
automotive wheel bearing grease.  
WHeeL Hub aDJuSTmenT  
If trailer wheel bearings are immersed in water, they must  
be replaced.  
Every time the wheel hub is removed and the bearings are  
reassembled, follow the steps below to check the wheel  
bearings for free running and adjust.  
DangeR  
If trailer wheels are under water for a long period of  
time, wheel bearings may fail.If this is the case, service  
wheel bearings immediately.  
Turn the hub slowly, by hand, while tightening the spindle  
nut until you can no longer turn the hub by hand.  
Loosen the spindle nut just until you are able to turn it  
(the spindle nut) by hand. Do not turn the hub while the  
spindle nut is loose.  
The possibility exists of the wheels falling off causing  
equipment damage and severe bodily harm even death!  
Install a new cotter pin through the spindle nut and axle.  
If the trailer has not been used for an extended amount  
of time, have the bearings inspected and packed more  
frequently, at least every six months and prior to use.  
Check the adjustments.Both the hub and the spindle nut  
should be able to move freely (the spindle nut motion  
will be limited by the cotter pin).  
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MaintenanCe — trailerS  
LeaF SuSpenSIOn  
DangeR  
The leaf suspension springs and associated components  
(Figure 23) should be visually inspected every 6,000 miles  
for signs of excessive wear, elongation of bolt holes, and  
loosening of fasteners. Replace all damaged parts  
(suspension) immediately.  
neveR crawl under the trailer unless it is on firm  
and level ground and resting on properly placed and  
secured jackstands.  
The possibility exists of the trailer falling thus causing  
equipment damage and severe bodily harm even death!  
AXLE  
U-BOLT  
HANGER SUPPORT  
BRACKET IS WELDED  
TO FRAME  
DangeR  
When performing trailer inspection and maintenance  
activities, you must jack up the trailer using jacks and  
jackstands.  
LEAF  
SUSPENSION  
FRONT  
HANGER NUT  
When jacking and using jackstands, place them so  
as to clear wiring, brake lines, and suspension parts  
(i.e., springs, torsion bars). Place jacks and jackstands  
inside of the perimeter strip on the supporting structure  
to which the axles are attached.  
FRONT  
HANGER BOLT  
U-BOLT  
LOCKING  
NUT  
TIE PLATE  
Figure 23. Leaf Suspension Components  
DangeR  
DangeR  
Improper weld repair will lead to early failure of the  
trailer structure and can cause serious injury or death.  
Worn or broken suspension parts can cause loss of  
control, damage to equipment and severe bodily injury,  
even death!  
DO nOT repair cracked or broken welds unless you  
have a certified welder perform the repair. If not, have  
the welds repaired by your dealer.  
Check suspension regularly.  
WaRnIng  
If the trailer is involved in an accident, have it inspected  
immediately by qualified personnel. In addition, the  
trailer should be inspected annually for signs of wear  
or deformations.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 35  
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trOuBleSHOOtinG  
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a  
breakdown, please take remedial action following the diagnosis based on the troubleshooting tables. If the problem cannot  
be remedied, please leave the unit as is and consult Multiquip's technical support department or your local dealer.  
Table 8. generator Troubleshooting  
Symptom  
possible problem  
Is wiring connection loose?  
Defective Rectifier?  
Solution  
Check wiring and repair.  
No Voltage Output  
Check and replace.  
Is engine speed correct?  
Is wiring connection loose?  
Turn engine throttle lever to “High”.  
Check wiring and repair.  
Low Voltage Output  
High Voltage Output  
Is wiring connections loose? Check wiring and repair.  
Short Circuit in load?  
Over current?  
Check load and repair.  
Confirm load requirements and reduce.  
Check and replace.  
Replace battery.  
Circuit Breaker Tripped  
Defective circuit breaker?  
Dead battery?  
Defective ignition switch?  
Defective starter?  
Burned fuse?  
Replace ignition switch.  
Replace starter  
Engine fails to start and  
starter does not rotate  
Replace fuse.  
Broken preheat circuit?  
No fuel?  
Check preheat circuit.  
Add diesel fuel.  
Engine fails to start and  
start rotates  
Defective wiring?  
Check wiring.  
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trOuBleSHOOtinG  
Table 9. engine Troubleshooting  
Symptom  
possible Cause  
Solution  
No fuel?  
Replenish fuel.  
Air in the fuel system?  
Water in the fuel system?  
Fuel pipe clogged?  
Bleed system.  
Remove water from fuel tank.  
Clean fuel pipe.  
Fuel filter clogged?  
Clean or change fuel filter.  
Excessively high viscosity of fuel or engine  
oil at low temperature?  
Use the specified fuel or engine oil.  
Use the specified fuel.  
Tighten nut.  
Fuel with low cetane number?  
Fuel leak due to loose injection pipe  
retaining nut?  
Incorrect injection timing?  
Fuel cam shaft worn?  
Adjust.  
Engine does not start.  
Replace.  
Injection nozzle clogged?  
Injection pump malfunctioning?  
Clean injection nozzle.  
Repair or replace.  
Seizure of crankshaft, camshaft, piston,  
cylinder liner or bearing?  
Repair or replace.  
Replace head gasket, tighten cylinder head  
bolt, glow plug and nozzle holder.  
Compression leak from cylinder?  
Improper valve timing?  
Piston ring and liner worn?  
Excessive valve clearance?  
Battery discharged?  
Correct or replace timing gear.  
Replace.  
Adjust.  
Charge battery.  
Repair or replace.  
Repair or replace.  
Connect wiring.  
Starter malfunctioning?  
Key switch malfunctioning?  
Wiring disconnected?  
Starter does not run.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 37  
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trOuBleSHOOtinG  
Table 9. engine Troubleshooting (continued)  
Symptom  
possible Cause  
Fuel filter clogged or dirty?  
Air cleaner clogged?  
Solution  
Clean or change.  
Clean or change.  
Fuel leak due to loose injection pipe  
retaining nut?  
Tighten nut.  
Engine revolution is not  
smooth.  
Injection pump malfunctioning?  
Incorrect nozzle opening pressure?  
Injection nozzle stuck or clogged?  
Fuel over flow pipe clogged?  
Governor malfunctioning?  
Excessive engine oil?  
Repair or replace.  
Adjust.  
Repair or replace.  
Clean.  
Repair.  
Reduce to the specified level.  
Repair or replace.  
Adjust.  
Either white or  
blue exhaust gas is  
observed.  
Piston ring and liner worn or stuck?  
Incorrect injection timing?  
Deficient compression?  
Overload?  
Adjust top clearance.  
Lessen the load.  
Low grade fuel used?  
Use the specified fuel.  
Clean or change.  
Clean or change.  
Repair or replace the nozzle.  
Adjust.  
Either black or dark  
gray exhaust gas is  
observed.  
Fuel filter clogged?  
Air cleaner clogged?  
Deficient nozzle injection?  
Incorrect injection timing?  
Engine's moving parts seem to be seizing? Repair or replace.  
Uneven fuel injection?  
Repair or replace the injection pump.  
Deficient output.  
Deficient nozzle injection?  
Repair or replace the nozzle.  
Replace head gasket, tighten cylinder head  
bolt, glow plug and nozzle holder.  
Compression leak?  
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trOuBleSHOOtinG  
Table 10. Lamp Troubleshooting  
possible Cause  
Symptom  
Solution  
Test the lamp in a fixture which is operating properly.  
Replace if necessary.  
Lamp Burned Out?  
Inspect lamp base to see if there is arcing at center  
contact button. Tighten lamp snugly. Check socket for  
damage. Replace if defective.  
Lamp Loose in Socket?  
Floodling Plugs Not Tight?  
Check plug and receptacle. Tighten if loose.  
Interchange ballast plugs in generator enclosure.  
If lamp starts, replace ballast. Check ballast wiring  
against diagram. Check for swollen capacitor, charred  
wiring, core and coil or other signs of excessive heat.  
Defective Ballast?  
Low Voltage?  
Check line voltage at ballast input. Voltage should  
be within 10% of nameplate rating when operating  
at normal load. Increase supply voltage or remove  
external load.  
Lamp will not start.  
Proper HID lamps will perform erratically or fail to  
start on an improper ballast. The ballast nameplate  
data must agree with the line voltage and lamp used.  
Improper ballast causes lamp failure. Note: Mercury  
lamps of the same wattage will operate properly on  
Metal Halide ballasts.  
Improper Ballast?  
Operating position should agree with the lamp tech.  
A BU-HOR lamp can be operated base up vertical to  
and including the horizontal and a BD can be operated  
base down vertical to, approaching, but not including  
the horizontal. A lamp operated beyond the specified  
position may not start.  
Improper Lamp Operating  
Position (Metal Halide only)?  
HID lamps (High Pressure Sodium, Metal Halide,  
Mercury Vapor) require from 4 to 8 minutes cool-down  
time before restarting. Switch off breaker and allow  
lamp to cool.  
Lamp has been Operating: Cool  
Down Time Insufficient?  
Improper ballasting can cause flickering or erratic  
operation. In the start-up period the lamp may ignite,  
start to warm up and then extinguish (cycle).  
Improper Ballast?  
Lamp flickers and goes  
out intermittent or  
cycling.  
Under certain conditions new lamps may "cycle".  
Usually after 3 tries to start at 30 to 60 second  
intervals, lamps will stabilize and operate satisfactorily.  
New Lamp?  
Defective Lamp?  
Replace lamp.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 39  
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trOuBleSHOOtinG  
Table 10. Lamp Troubleshooting (continued)  
Symptom  
possible Cause  
Solution  
Lamp starts slowly  
(ARC does not strike  
when switch is first  
turned on)  
Lamp may glow for extended period of time. Replace after  
checking voltage and ballast.  
Defective Lamp?  
Circuit breaker trips on  
lamp start-up  
Short Circuit or Ground?  
Check wiring against diagram. Check for shorts or ground.  
Normal Lamp  
Depreciation?  
Replace Lamp.  
Dirty Lamp or Fixture?  
Clean lamp and fixture.  
Interchange ballast plugs in generator enclosure. If lamp  
returns to normal light output, replace ballast. Check for  
swollen capacitor, charred wiring, core and coil, or other signs  
of excessive heat.  
Defective Ballast?  
Lamp light output low  
Check voltage at ballast input. Voltage should be within 10%  
of nameplate rating. Check wiring connections for voltage  
loss. Check socket contact point.  
Wrong Voltage?  
Improper Ballast?  
Check ballast nameplate against lamp data.  
Lamp output and brightness decreases and color changes  
slightly as lamps age. Spot replacement with new lamps  
may cause noticeable differences in lamp colors. Group  
replacement minimizes color differences.  
Normal Lamp  
Depreciation?  
Lamp colors different.  
Dirty fixtures will cause lamps to appear different in color.  
Clean fixture.  
Dirty Fixture?  
Wrong Lamp?  
Check data on lamps which appear different in color. Replace  
with correct color lamp.  
Over Voltage from Power  
Supply?  
Check voltage at ballast. Check for current or voltage surges.  
Check for shorted capacitors and replace if defective.  
ARC tube discolored or  
swollen.  
Lamp operated on ballast designed for higher wattage lamp.  
Check ballast nameplate against lamp data.  
Improper Ballast?  
Lamp Damaged?  
Check for outer bulb cracks. If air enters outer bulb, arc tube  
may continue to burn for 100 hours before failure. Check for  
bulb cracks where glass meets the base due to tightening  
Lamp too firmly in socket or scoring of glass where socket  
inadvertently touches the lamp bulb. Look for broken arc tube  
or loose metal parts. Replace lamp. (Bulb leads will cause  
oxidation of metal parts.)  
Short lamp life.  
Ballast nameplate data should agree with lamp line voltage  
and lamp use. If improper ballast is used, the lamp life will be  
shortened. A mismatch may also cause the ballast to fail.  
Improper Ballast?  
page 40 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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trOuBleSHOOtinG  
LampTROubLeSHOOTIng guIDe  
Starting  
Use the following procedure and wiring diagram on the  
next page to determine which of the four lamps is not  
functioning:  
1. Start the generator and verify that there are no  
abnormal sounds.  
2. Turn CB1 thru CB4 circuit breakers to the ON  
position.  
Connections  
3. Wait a few minutes and determine which lamp is not  
igniting.  
1. Make sure that lamp #1 power cable is plugged into  
the J1 connector on the T-Bar assembly.  
4. If one of the lamps is OFF, disconnect its power cable  
and plug it into a receptacle that is known to be working.  
DO NOT unplug a power cable from the T-Bar while  
power is being supplied by the generator. Always turn  
the circuit breaker OFF before unplugging a power  
cable.  
2. Make sure that lamp #2 power cable is plugged into  
the J2 connector on the T-Bar assembly.  
3. Make sure that lamp #3 power cable is plugged into  
the J3 connector on the T-Bar assembly.  
4. Make sure that lamp #4 power cable is plugged into  
the J4 connector on the T-Bar assembly.  
5. If the lamp still does not ignite after plugging it into a  
working receptacle (380-440VAC present to ignite the  
arc tube), then it can be assumed that the ballast for  
that lamp is defective. Replace ballast.  
5. With the voltmeter set to the AC position, connect the  
negative lead of the AC voltmeter to any (neutral) white  
wire on the junction terminal block.This block connects  
all the neutral wires (white) in the system.  
ballast Removal:  
6. Connect the positive lead of the voltmeter to the output  
side of CB1 and observe that 230VAC is present.Make  
sure circuit breaker is ON.  
1. Remove the power cable from the generator, and make  
sure that no voltage is being supplied to the ballast  
compartment.  
7. Repeat step 1-6 for CB2 thru CB4.  
2. Remove the four screws securing the ballast cover,  
and remove cover.  
8. If the correct output voltages are present for CB1 thru  
CB4 then it can be assumed that the generator is  
working correctly and the correct voltage (230 VAC)  
are being supplied to the ballast.  
3. Make sure to discharge the ballast capacitor.  
4. Remove the defective ballast, taking care to guard  
against electrical shock when coming in contact with  
the ballast and capacitor. The capacitor is known to  
store an electrical charge, that when discharged could  
result in a harmful shock. Make sure to discharge  
capacitor.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 41  
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liGHt tOWer WirinG DiaGraM  
ROTOR  
STATOR  
BLACK 4  
BLACK 3  
ROTOR  
WINDINGS  
FIXED FLOW  
CURRENT  
DIODE  
230 VAC  
50 HZ  
STATOR  
WINDING  
BLACK 2  
BLACK 1  
EXCITATION  
WINDING  
WHT  
50 HZ  
4
3
GRN  
60 HZ  
BLK  
1
RED  
RED  
C1  
TB1  
35µF@425V  
EXCITATION  
CAPACITOR  
BLK  
BLK  
BLK  
BLK  
A
B
RED  
RED  
NOTES  
USE ONLY 50 Hz GENERATOR, P/N 49126.  
A
B
USE ONLY 35µF@425 EXCITATION  
CAPACITOR, P/N GECAP35MF.  
page 42 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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liGHt tOWer WirinG DiaGraM  
NOTES:  
WIRE SIZE IS 12 AWG UNLESS  
C
OTHERWISE SPECIFIED.  
SOME UNITS MAY HAVE A 47KW  
½ WATT RESISTOR INSTALLED  
ACROSS THE CAPACITOR  
J1  
J2  
J4  
J3  
D
E
TERMINALS. OTHER UNITS MAY  
HAVE THIS RESISTOR INTERNALLY  
INSTALLED WITHIN THE CAPACITOR.  
BLUE  
BRN  
RED  
YEL  
BLK  
WHT  
WHT  
BRN  
CONNECT AUX. POWER RECEPTACLE  
TO THESE CONNECTION POINTS.  
GRN  
T-BAR ASSEMBLY  
P/N 19954  
BLK  
BLK 16AWG  
BLUE  
BLUE 16 AWG  
RED 16 AWG  
YEL 16 AWG  
RED  
YEL  
BRN  
CONTROL PANEL/BALLAST  
ASSEMBLY P/N 29614  
BRN 14 AWG  
WHT  
GRN  
WHT 14 AWG  
GRN 16 AWG  
7-WIRE COIL CORD  
P/N 29433  
30µF@440V  
CAPACITOR  
BALLAST #1  
WHT  
OUTPUT NEU. 120V IN  
BLK  
BLK  
RED  
YEL  
BLK  
CB5  
30 AMP  
MAIN  
230 VAC  
FROM GENSET  
BREAKER  
30µF@440V  
CAPACITOR  
BALLAST #2  
C
WHT  
OUTPUT NEU. 120V IN  
BLK  
BLK  
RED  
BLUE  
BLK  
BLK  
BLK  
WHT  
GRN  
D
4
3
YEL  
BLK  
CB6  
15 AMP  
AUX.  
CB1  
CB3  
CB2  
15 AMP  
CB4  
15 AMP  
BREAKER  
(LAMP 1)  
15 AMP  
BREAKER  
(LAMP 3)  
15 AMP  
BREAKER  
(LAMP 4)  
BREAKER  
(LAMP 2)  
BREAKER  
BLK  
30µF@440V  
1
CAPACITOR  
BALLAST #3  
BLK  
BLK  
BLK  
OUTPUT NEU. 120V IN  
BLK  
RED  
RED  
BLK  
E
YEL  
230 VAC  
AUX RECPT.  
BLK  
GRN  
30µF@440V  
CAPACITOR  
BALLAST #4  
WHT  
OUTPUT NEU. 120V IN  
TB2  
RED  
YEL  
YEL  
WHT  
YEL  
BLK  
WHT  
YEL  
YEL  
YEL  
NEUTRAL BUS  
WHT  
BRN  
WHT  
CHASSIS  
GROUND  
GRN  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 43  
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lOMBarDini enGine WirinG DiaGraM  
Operating voltage: 10 to 16 VDC (30VDC max 10 sec.)  
A
B
A
B
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trailer GuiDelineS  
The following guidelines are intended to assist the operator  
in the operation and handling of a trailer.  
Shift your automatic transmission into a lower gear for  
city driving.  
Safety precautions should be followed at all times when  
operating a trailer. Failure to read, understand and follow  
the safety guidelines could result in injury to yourself and  
others.Loss of control of the trailer or tow vehicle can result  
in death or serious injury.  
aLWaYS use lower gears for climbing and descending  
grades.  
DO nOT ride the brakes while descending grades, they  
may get so hot that they stop working. Then you will  
potentially have a runaway tow vehicle and trailer.  
COmmOn CauSeS FOR LOSS OF TRaILeR  
To conserve fuel, don’t use full throttle to climb a hill.  
Instead, build speed on the approach.  
Driving too fast for the conditions (obey local speed  
laws).  
Slow down for bumps in the road. Take your foot off the  
brake when crossing the bump.  
Overloading the trailer or loading the trailer unevenly.  
Trailer improperly coupled to the hitch.  
No braking on trailer.  
DO nOT brake while in a curve unless absolutely  
necessary. Instead, slow down before you enter the  
curve and power through the curve.This way, the towing  
vehicle remains in charge.  
Not maintaining proper tire pressure.  
Not keeping lug nuts tight.  
DO nOT apply the brakes to correct extreme trailer  
swaying. Continued pulling of the trailer, and even slight  
acceleration, will provide a stabilizing force.  
Not properly maintaining the trailer structure.  
Ensure machine is towed level to tow vehicle.  
TRaILeR TOWIng guIDeLIneS  
Anticipate the trailer “swaying.” Swaying is the trailer  
reaction to the air pressure wave caused by passing  
trucks and buses.Continued pulling of the trailer provides  
a stabilizing force to correct swaying. DO NOT apply the  
brakes to correct trailer swaying.  
Recheck the load tiedowns to make sure the load will  
not shift during towing.  
Use lower gear when driving down steep or long grades.  
Use the engine and transmission as a brake. Do not  
ride the brakes, as they can overheat and become  
ineffective.  
Before towing, check coupling, safety chain, safety  
brake, tires, wheels and lights.  
Check the lug nuts or bolts for tightness.  
Check coupler tightness after towing 50 miles.  
Be aware of your trailer height, especially when  
approaching roofed areas and around trees.  
Use your mirrors to verify that you have room to change  
lanes or pull into traffic.  
Make regular stops, about once each hour. Confirm  
that:  
Use your turn signals well in advance. Allow plenty of  
stopping space for your trailer and tow vehicle.  
• Coupler is secure to the hitch and is locked.  
• Electrical connectors are secure.  
Allow plenty of stopping space for your trailer and tow  
vehicle.  
• There is appropriate slack in the safety chains.  
DO nOT drive so fast that the trailer begins to sway  
due to speed.  
• There is appropriate slack in the breakaway switch  
pullpin cable.  
Allow plenty of room for passing. A rule of thumb is that  
the passing distance with a trailer is 4 times the passing  
distance without the trailer.  
• Tires are not visibly low on pressure.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 45  
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trailer GuiDelineS  
for the use of your trailer.Again, be sure your hitch and tow  
vehicle are rated for the Gross Vehicle Weight Rating of  
your trailer.  
DRIvIng COnDITIOnS  
When towing a trailer, you will have decreased acceleration,  
increased stopping distance, and increased turning radius  
(which means you must make wider turns to keep from  
hitting curbs, vehicles, and anything else that is on the  
inside corner). In addition, you will need a longer distance  
to pass, due to slower acceleration and increased length.  
WaRnIng  
Proper selection and condition of the coupler and hitch  
are essential to safely towing your trailer. A loss of  
coupling may result in death or serious injury.  
Be alert for slippery conditions.You are more likely to be  
affected by slippery road surfaces when driving a tow  
vehicle with a trailer, than driving a tow vehicle without  
a trailer.  
• Be sure the hitch load rating is equal to or greater  
than the load rating of the coupler.  
• Be sure the hitch size matches the coupler size.  
• Observe the hitch for wear, corrosion and cracks  
before coupling. Replace worn, corroded or cracked  
hitch components before coupling the trailer to the  
tow vehicle.  
Check rearview mirrors frequently to observe the trailer  
and traffic.  
neveR drive faster than what is safe.  
• Be sure the hitch components are tight before  
coupling the trailer to the tow vehicle.  
WaRnIng  
Driving too fast for severe road conditions can result in  
loss of control and cause death or serious injury.  
WaRnIng  
An improperly coupled trailer can result in death or  
serious injury.  
Decrease your speed as road, weather, and lighting  
conditions deteriorate.  
DO nOT move the trailer until:  
Always check for local trailer tow speed limits in your  
area.  
• The coupler is secured and locked to hitch.  
• The safety chains are secured to the tow vehicle.  
• The trailer jack(s) are fully retracted.  
WaRnIng  
Do not transport people on the trailer.The transport of  
people puts their lives at risk and may be illegal.  
DO nOT tow the trailer on the road until:  
• Tires and wheels are checked.  
• The trailer brakes are checked.  
COupLIng TO THeTOW veHICLe  
• The breakaway switch is connected to the tow  
vehicle.  
Follow all of the safety precautions and instructions in  
this manual to ensure safety of persons, equipment, and  
satisfactory life of the trailer. Always use an adequate tow  
vehicle and hitch. If the vehicle or hitch is not properly  
selected and matched to the Gross Vehicle Weight Rating  
(GVWR) of your trailer, you can cause an accident that  
could lead to death or serious injury.  
• The load is secured to the trailer.  
• The trailer lights are connected and checked.  
WaRnIng  
Use of a hitch with a load rating less than the load rating  
of the trailer can result in loss of control and may lead  
to death or serious injury.  
If you already have a tow vehicle, know your vehicle tow  
rating and make certain the trailer’s rated capacity is less  
than or equal to the tow vehicle’s rated towing capacity. If  
you already have (or plan to buy) a trailer, make certain  
that the tow rating of the tow vehicle is equal to or greater  
than that of the trailer.  
Use of a tow vehicle with a towing capacity less than  
the load rating of the trailer can result in loss of control,  
and may lead to death or serious injury.  
Be sure your hitch and tow vehicle are rated for the  
Gross Vehicle Weight Rating of your trailer.  
The trailer VIN tag contains the critical safetyinformation  
page 46 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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trailer GuiDelineS  
Drive slowly at first, 8 kph or so, and turn the wheel to get  
the feel of how the tow vehicle and trailer combination  
responds. Next, make some right and left hand turns.  
Watch in your side mirrors to see how the trailer follows  
the tow vehicle. Turning with a trailer attached requires  
more room.  
InOpeRabLe bRaKeS, LIgHTS OR mIRRORS  
Be sure that the brakes and all of the lights on your trailer  
are functioning properly before towing your trailer. Check  
the trailer taillights by turning on your tow vehicle headlights.  
Check the trailer brake lights by having someone step on  
the tow vehicle brake pedal while you look at trailer lights.  
Do the same thing to check the turn signal lights.SeeTrailer  
Wiring Diagram section in this manual.  
Stop the rig a few times from speeds no greater than 16 kph.  
If your trailer is equipped with brakes, try using different  
combinations of trailer brake and tow vehicle brake. Note  
the effect that the trailer brakes have when they are the only  
brakes used.When properly adjusted, the trailer brakes will  
come on just before the tow vehicle brakes.  
Standard mirrors usually do not provide adequate visibility  
for viewing traffic to the sides and rear of a towed trailer.  
You must provide mirrors that allow you to safely observe  
approaching traffic.  
It will take practice to learn how to back up a tow vehicle  
with a trailer attached.Take it slow. Before backing up, get  
out of the tow vehicle and look behind the trailer to make  
sure that there are no obstacles.  
WaRnIng  
Improper electrical connection between the tow vehicle  
and the trailer will result in inoperable lights and can  
lead to collision.  
Some drivers place their hands at the bottom of the steering  
wheel, and while the tow vehicle is in reverse, “think” of the  
hands as being on the top of the wheel. When the hands  
move to the right (counterclockwise, as you would do to  
turn the tow vehicle to the left when moving forward), the  
rear of the trailer moves to the right. Conversely, rotating  
the steering wheel clockwise with your hands at the bottom  
of the wheel will move the rear of the trailer to the left while  
backing up.  
Before each tow, check that the tail lights, brake lights  
and turn signals work.  
TRaILeR TOWIng TIpS  
Driving a vehicle with a trailer in tow is vastly different  
from driving the same vehicle without a trailer in tow.  
Acceleration, maneuverability and braking are all diminished  
with a trailer in tow.  
If you are towing a bumper hitch rig, be careful not to allow  
the trailer to turn too much because it will hit the rear of the  
tow vehicle.To straighten the rig, either pull forward or turn  
the steering wheel in the opposite direction.  
It takes longer to get up to speed, you need more room to  
turn and pass, and more distance to stop when towing a  
trailer.You will need to spend time adjusting to the different  
feel and maneuverability of the tow vehicle with a loaded  
trailer.  
TRaILeR vInTag  
Because of the significant differences in all aspects of  
maneuverability when towing a trailer, the hazards and risks  
of injury are also much greater than when driving without  
a trailer.You are responsible for keeping your vehicle and  
trailer in control, and for all the damage that is caused if  
you lose control of your vehicle and trailer.  
Figure A below is a sample of the Vehicle Identification  
Number (VIN)Tag which is typically located on the left front  
of the trailer. See Figure B for location.  
As you did when learning to drive an automobile, find  
an open area with little or no traffic for your first practice  
trailering.Of course, before you start towing the trailer, you  
must follow all of the instructions for inspection, testing,  
loading and coupling. Also, before you start towing, adjust  
the mirrors so you can see the trailer as well as the area  
to the rear of it.  
Figure A. Vehicle VIN Tag  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 47  
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trailer GuiDelineS  
To determine the “empty” or “net” weight of your trailer,  
weigh it on an axle scale. To nd the weight of the trailer  
using an axle scale, you must know the axle weights of  
your tow vehicle without the trailer coupled. Some of the  
trailer weight will be transferred from the trailer to the tow  
vehicle axles, and an axle scale weighs all axles, including  
the tow vehicle axles.  
G
A
T
IN  
V
TOW veHICLe  
The towing hitch attached to your tow vehicle must have a  
capacity equal to or greater than the load rating of the trailer  
you intend to tow.The hitch capacity must also be matched  
to the tow vehicle capacity.Your vehicle dealer can provide  
and install the proper hitch on your tow vehicle.  
VIN TAG  
Figure B. VIN Tag Location  
SuSpenSIOn SYSTem  
The trailer VIN Tag contains the following critical safety  
information for the use of your trailer.  
Sway bars, shock absorbers, heavy duty springs, heavy  
duty tires and other suspension components may be  
required to sufficiently tow the trailer and pump.  
gaWR:The maximum gross weight that an axle cansupport.  
It is the lowest of axle, wheel, or tire rating.  
Usually, the tire or wheel rating is lower than the axle rating,  
and determines GAWR.  
SIDe vIeW mIRRORS  
The size of the trailer that is being towed and your state  
law regulations determine the size of the mirrors.However,  
some states prohibit extended mirrors on a tow vehicle,  
except while a trailer is actually being towed. In this  
situation, detachable extended mirrors are necessary.  
Check with your dealer or the appropriate state agency  
for mirror requirements.  
gvWR: The maximum allowable gross weight of the trailer  
and its contents. The gross weight of the trailer includes  
the weight of the trailer and all of the items within it. GVWR  
is sometimes referred to as GTWR (Gross Trailer Weight  
Rating), or MGTW (Maximum GrossTrailerWeight).GVWR,  
GTWR and MGTW are all the same rating.  
The sum total of the GAWR for all trailer axles may be less  
than the GVWR for the trailer, because some of the trailer  
load is to be carried by the tow vehicle, rather than by the  
trailer axle(s).The total weight of the cargo and trailer must  
not exceed the GVWR, and the load on an axle must not  
exceed its GAWR.  
HeavY DuTY FLaSHeR  
A Heavy Duty Flasher is an electrical component that may  
be required when your trailer turn signal lights are attached  
to the tow vehicle flasher circuit.  
eLeCTRICaL COnneCTOR  
pSIC: The tire pressure (psi) measured when cold.  
An Electrical Connector connects the lights on the trailer  
to the lights on the towing vehicle.  
vIn: The Vehicle Identification Number.  
empTY WeIgHT: Some information that comes with the  
trailer (such as the Manufacturer’s Statement of Origin)  
is not a reliable source for “empty” or “net” weight. The  
shipping documents list average or standard weights and  
your trailer may be equipped with options.  
emeRgenCYFLaReSanDTRIangLeReFLeCTORS  
It is wise to carry these warning devices even if you are  
not towing a trailer.It is particularly important to have these  
when towing a trailer because the hazard flashers of your  
towing vehicle will not operate for as long a period of time  
when the battery is running both the trailer lights and tow  
vehicle lights.  
page 48 — LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11)  
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trailer GuiDelineS  
Check the locking device that secures the coupler to the  
ball for proper operation.  
SaFeTY CHaInS  
If the coupler connection comes loose, the safety chains  
can keep the trailer attached to the tow vehicle. With  
properly rigged safety chains, it is possible to keep the  
tongue of the trailer from digging into the road pavement,  
even if the coupler-to-hitch connection comes apart.  
If you see or feel evidence of wear, such as flat spots,  
deformations, pitting or corrosion, on the ball or coupler,  
immediately have your dealer inspect them to determine  
the proper action to prevent possible failure of the ball and  
coupler system. All bent or broken coupler parts must be  
replaced before towing the trailer.  
JaCKSTanD  
The coupler handle lever must be able to rotate freely and  
automatically snap into the latched position. Oil the pivot  
points, sliding surfaces, and spring ends with SAE 30W  
motor oil.Keep the ball socket and latch mechanism clean.  
Dirt or contamination can prevent proper operation of the  
latching mechanism.  
A device on the trailer that is used to raise and lower the  
coupler.The jack is sometimes called the “landing gear” or  
the “tongue jack”.  
COupLeR TYpeS  
Two types of coupler used with the trailer are discussed  
below.  
The load rating of the coupler and the necessary ball size  
are listed on the trailer tongue.You must provide a hitch and  
ball for your tow vehicle where the load rating of the hitch  
and ball is equal to or greater than that of your trailer.  
Ball Hitch Coupler  
Pintel Eye Coupler  
baLL HITCH COupLeR  
Also, the ball size must be the same as the coupler size. If  
the hitch ball is too small, too large, is underrated, is loose  
or is worn, the trailer can come loose from the tow vehicle  
and may cause death or serious injury.  
A ball hitch coupler (Figure C) connects to a ball that is  
located on or under the rear bumper of tow vehicle. This  
system of coupling a trailer to a tow vehicle is sometimes  
referred to as “bumper pull.”  
THE TOW VEHICLE, HITCH AND BALL MUST HAVE A  
RATED TOWING CAPACITY EQUAL TO OR GREATER  
THAN THE TRAILER gross vehicle Weight Rating  
(gvWR). IT IS ESSENTIAL THAT THE HITCH BALL BE  
OF THE SAME SIZE AS THE COUPLER.  
A ball hitch trailer may be fitted with a tongue jack that can  
raise and lower the coupler.The tongue jack is mounted to  
the A-frame (front or tongue) part of the trailer. By rotating  
the jack handle clockwise, the jack will extend and raise  
the tongue of the trailer.  
The ball size and load rating (capacity) are marked on the  
ball. Hitch capacity is marked on the hitch.  
WaRnIng  
Coupler-to-hitch mismatch can result in uncoupling,  
leading to death or serious injury.  
Be sure the LOAD RATING of the hitch ball is equal or  
greater than the load rating of the coupler.  
Be sure the SIZE of the hitch ball matches the size of  
the ball coupler.  
Figure C. Ball Hitch Coupler  
Before each tow, coat the ball with a thin layer of automotive  
bearing grease to reduce wear and ensure proper operation.  
LT12Dab LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (06/03/11) — page 49  
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trailer GuiDelineS  
Lower the trailer (Figure D) until the coupler fully engages  
the hitch ball.  
WaRnIng  
A worn, cracked or corroded hitch ball can fail while  
towing and may result in death or serious injury.  
2-INCH  
TRAILER  
COUPLER  
TOW  
VEHICLE  
Before coupling trailer, inspect the hitch ball for wear,  
corrosion and cracks.  
Replace worn or damaged hitch ball.  
2-INCH  
BALL  
WaRnIng  
Figure D. Ball Hitch Coupling Mechanism  
A loose hitchball nut can result in uncoupling, leading  
to death or serious injury.  
Engage the coupler locking mechanism. In the engaged  
position, the locking mechanism securely holds the  
coupler to the hitch ball.  
Be sure the hitch ball is tight to the hitch before coupling  
the trailer.  
Insert a pin or lock through the hole in the locking  
mechanism.  
Rock the ball to make sure it is tightened to the hitch,  
and visually check that the hitch ball nut is solid against  
the lock washer and hitch frame.  
Be sure the coupler is all the way on the hitch ball and  
the locking mechanism is engaged. A properly engaged  
locking mechanism will allow the coupler to raise the rear  
of the tow vehicle. Using the trailer jackstand, verify that  
you can raise the rear of the tow vehicle by 1 inch after  
the coupler is locked to the hitch.  
Wipe the inside and outside of the coupler. Clean and  
visually inspect it for cracks and deformations. Feel the  
inside of the coupler for worn spots and pits.  
Be sure the coupler is secured tightly to the tongue of the  
trailer. All coupler fasteners must be visibly solid against  
the trailer frame.  
Lower the trailer so that its entire tongue weight is held  
by the hitch.  
The bottom surface of the coupler must be above the top  
of the hitch ball. Use the tongue jackstand to support  
the trailer tongue. Wood or concrete blocks may also  
be used.  
Raise the jackstand to a height where it will not interfere  
with the road.  
NOTICE  
Coupling theTrailer to theTowvehicle (ball Coupler)  
Overloading can damage the tongue jack. DO nOT  
use the tongue jack to raise the tow vehicle more than  
one inch.  
Lubricate the hitch ball and the inside of the coupler with  
a thin layer of automotive bearing grease.  
If the coupler cannot be secured to the hitch ball, do not  
tow the trailer. Call your dealer for assistance. Lower the  
trailer so that its entire tongue weight is held by the hitch and  
continue retracting the jack to its fully retracted position.  
Slowly back up the tow vehicle so that the hitch ball is  
near or aligned under the coupler.  
Using the jackstand at the front of trailer (tongue), turn  
the jackstand crank handle to raise the trailer. If the ball  
coupler does not line up with the hitch ball, adjust the  
position of the tow vehicle.  
Open the coupler locking mechanism.Ball couplers have  
a locking mechanism with an internal moving piece and  
an outside handle. In the open position, the coupler is  
able to drop fully onto the hitch ball.  
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trailer GuiDelineS  
Backup Lights (place tow vehicle gear shift in reverse).  
attaching Safety Chain  
Turn Signals (activate tow vehicle directional signal  
lever).  
Visually inspect the safety chains and hooks for wear or  
damage. Replace worn or damaged safety chains and  
hooks before towing.  
WaRnIng  
Attach the safety chains so that they:  
Improper electrical connection between the tow vehicle  
and the trailer will result in inoperable lights and electric  
brakes, and can lead to collision.  
• Cross underneath the coupler. See Figure E.  
TOW  
VEHICLE  
Before each tow:  
TRAILER  
TONGUE  
• Check that the taillights, brake lights and turn signals  
work.  
• Check that the electric brakes work by operating the  
brake controller inside the tow vehicle.  
SAFETY CHAIN  
MASTER LINK  
IMPORTANT!  
CROSS BOTH  
SAFETY CHAINS  
uncoupling the ball Hitch  
Figure E. Attaching Safety Chain (Ball Hitch)  
Follow these steps to uncouple ball hitch from tow  
vehicle:  
• Loop around a frame member of the tow vehicle or holes  
provided in the hitch system (DO NOT attach them to  
an interchangeable part of the hitch assembly).  
Block trailer tires to prevent the trailer from rolling, before  
jacking the trailer up.  
• Have enough slack to permit tight turns, but not be  
close to the road surface, so if the trailer uncouples, the  
safety chains can hold the tongue up above the road  
Disconnect the electrical connector.  
Disconnect the breakaway brake switch cable. Promptly  
replace the pullpin in the switchbox.  
.
WaRnIng  
Before extending jackstand, make certain the ground  
surface below the jackstand foot will support the tongue  
load.  
Improper rigging of the safety chains can result in  
loss of control of the trailer and tow vehicle, leading  
to death or serious injury, if the trailer uncouples from  
the tow vehicle.  
Rotate the jackstand handle (or crank) clockwise. This  
will slowly extend the jack and transfer the weight of the  
trailer tongue to the jack.  
• Fasten chains to frame of tow vehicle.DO NOT fasten  
chains to any part of the hitch unless the hitch has  
holes or loops specifically for that purpose.  
• Cross chains underneath hitch and coupler with  
enough slack to permit turning and to hold tongue  
up, if the trailer comes loose.  
ConnectingTrailer Lights  
Connect the trailer lights to the tow vehicle’s electrical  
system using the electric connectors at the front of the  
trailer (tongue). Refer to the wiring diagram shown in the  
trailer wiring diagram section of this manual.Before towing  
the trailer check for the following:  
Running lights (turn on tow vehicle headlights).  
Brake Lights (step on tow vehicle brake pedal).  
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trailer GuiDelineS  
If you see or feel evidence of wear, such as flat spots,  
deformations, pitting or corrosion, on the pintle hook or  
coupler, immediately have your dealer inspect them to  
determine the proper action to prevent possible failure of  
the ball andcoupler system.All bent or broken coupler parts  
must be replaced before towing the trailer.  
pInTLe HITCH COupLeR  
A pintle eye coupler (Figure F) connects to a pintle-hook  
hitch that is located on or under the rear bumper of the tow  
vehicle.This system of coupling a trailer to a tow vehicle is  
sometimes referred to as a “lunette eye, tow ring or G.I.  
hitch.”  
THE TOW VEHICLE, PINTLE HITCH AND PINTLE  
COUPLER MUST HAVE A RATED TOWING CAPACITY  
EQUAL TO OR GREATER THAN THE TRAILER gross  
vehicle Weight Rating (gvWR).  
IT IS ESSENTIAL THAT THE PINTLE HITCH BE OF THE  
SAME SIZE AS THE PINTLE COUPLER.  
The coupler size and load rating (capacity) are marked on  
the coupler. Hitch capacity is marked on the hitch.  
WaRnIng  
Figure F. Pintle Hitch Coupler  
Coupler-to-hitch mismatch can result in uncoupling,  
leading to death or serious injury.  
A pintle hitch trailer may be fitted with a tongue jackstand  
that can raise and lower the coupler. The tongue jack is  
mounted to the A-frame (front or tongue) part of the trailer.  
By rotating the jack handle clockwise, the jack will extend  
and raise the tongue of the trailer.  
Be sure the LOAD RATING of the pintle hitch hook is  
equal or greater than the load rating of the pintle eye  
coupler.  
The load rating of the coupler and the necessary pintle  
hitch size are listed on the trailer tongue.You must provide  
a pintle hitch and pintle coupler for your tow vehicle, where  
the load rating of the pintle hitch and pintle coupler is equal  
to or greater than that of your trailer.  
Be sure the SIZE of the pintle hitch hook matches the  
size of the pintle eye coupler.  
WaRnIng  
A worn, cracked or corroded pintle hitch hook can  
fail while towing, and may result in death or serious  
injury.  
Also, the pintle hitch size must be the same as the pintle  
coupler size. If the hitch is too small, too large, underrated,  
loose or worn, the trailer can come loose from the tow  
vehicle, and may cause death or serious injury.  
Before coupling trailer, inspect the pintle hitch hook for  
wear, corrosion and cracks.  
pintle Coupler and pintle Hook  
Replace worn or damaged pintle hitch hook.  
Before each tow, check the locking device that secures the  
coupler to the pintle hook assembly.  
Rock the pintle eye coupler to make sure it is secured  
tightly to the hitch.  
The pintle hook lever must be able to operate freely and  
automatically snap into place into the latched position.  
Lightly oil the pivot points and sliding surfaces with SAE30W  
motor oil to prevent rust and help ensure proper operation  
of the latching mechanism.  
Wipe the inside and outside of the pintle coupler. Clean  
and inspect it visually for cracks and deformations. Feel  
the inside of the coupler for worn spots and pits.  
Be sure the coupler is secured tightly to the tongue of the  
trailer. All coupler fasteners must be visibly solid against  
the trailer frame.  
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trailer GuiDelineS  
Raise the bottom surface of the coupler to be above the  
top of the pintle hitch hook. Use the tongue jackstand  
to support the trailer tongue. Wood or concrete blocks  
may also be used.  
Lower the trailer so that its entire tongue weight is held  
by the hitch.  
Raise the jackstand to a height where it will not interfere  
with the road.  
WaRnIng  
TIRe SaFeTY  
A defective pintle hitch not properly fastened can result  
in uncoupling, leading to death or serious injury.  
unsafe Tires, Lug nuts or Wheels  
Trailer tires and wheels are more likely to fail than car tires  
and wheels because they carry a heavier load. Therefore,  
it is essential to inspect the trailer tires before each tow.  
Be sure the pintle hook is securly tighten to the tow  
vehicle before coupling the trailer.  
CouplingTrailer to Tow vehicle (pintle Coupler)  
If a tire has a bald spot, bulge, cuts, is showing any cords,  
or is cracked, replace the tire before towing. If a tire has  
uneven tread wear, take the trailer to a dealer service  
center for diagnosis.  
Slowly back up the tow vehicle so that the pintle  
hitch hook is near or aligned under the pintle eye ring  
coupler.  
Using the jackstand at the front of trailer (tongue), turn  
the jackstand crank handle to raise the trailer.If the pintle  
eye coupler does not line up with the pintle hitch hook,  
adjust the position of the tow vehicle.  
Uneven tread wear can be caused by tire imbalance, axle  
misalignment or incorrect inflation.  
Tires with too little tread will not provide adequate tracking  
on wet roadways and can result in loss of control, leading  
to death or serious injury.  
OPEN the pintle hook locking mechanism (Figure G).  
Place the hook inside the eye coupler.CLOSE the pintle  
hook mechanism.  
Improper tire pressure causes an unstable trailer and  
can result in a tire blowout and loss of control. Therefore,  
before each tow you must also check the tire pressure.Tire  
pressure must be checked when tires are cold.  
TRAILER  
TONGUE  
PINTLE  
HOOK  
TOW  
VEHICLE  
Allow 3 hours cool-down after driving as much as 1 kilometer  
at 64 kph before checking tire pressure.Trailer tires will be  
inflated to higher pressures than passenger vehicle tires.  
SAFETY CH  
MASTER L  
Since trailer wheels and lug nuts (or bolts) are subjected  
to greater side loads than automobile wheels, they are  
more prone to loosen. Before each tow, check to make  
sure they are tight.  
PINTLE  
RING “EYE”  
SAFETY  
CHAIN  
IMPORTANT!  
CROSS BOTH  
The proper tightness (torque) for lug nuts is listed in the  
lug nut tightening section of this manual. Use a torque  
wrench to tighten the lug nuts. If you do not have a torque  
Figure G. Attaching Safety Chain (Pintle Hitch)  
Insert a pin or lock through the hole in the locking  
mechanism.  
Be sure the pintle hook is inserted completely through  
the eye ring and the locking mechanism is engaged.  
A properly engaged locking mechanism will allow the  
coupler to raise the rear of the tow vehicle. Using the  
trailer jack, test to see that you can raise the rear of the  
tow vehicle by1-inch after the coupler is locked to the  
hitch.  
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trailer GuiDelineS  
wrench, use a lug wrench (from your tow vehicle) and  
tighten the nuts as much as you can. Then have a service  
garage or trailer dealer tighten the lug nuts to the proper  
torque.  
This certification/VIN label will indicate the trailer’s Gross  
Vehicle Weight Rating (GVWR). This is the most weight  
the fully loaded trailer can weigh. It will also provide the  
Gross Axle Weight Rating (GAWR). This is the most a the  
axle can weigh.  
WaRnIng  
There is a vehicle placard (Figure H) located in the same  
location as the certification label described above. This  
placard provides tire and loading information. In addition,  
this placard will show a statement regarding maximum  
cargo capacity.  
Metal creep between the wheel rim and lug nuts will  
cause rim to loosen and could result in a wheel coming  
off, leading to death or serious injury.  
Tighten lug nuts before each tow.  
TIRE AND LOADING INFORMATION  
Lug nuts are also prone to loosen after first being  
assembled. When driving a new trailer (or after wheels  
have been remounted), check to make sure they are tight  
after the first 10, 25 and 50 miles of driving and before  
each tow thereafter.  
The weight of cargo should never exceed XXX kg. Or XXX lbs.  
TIRE  
SIZE  
COLD TIRE PRESSURE  
SEE OWNER’S  
MANUAL FOR  
ADDITIONAL  
INFORMATION  
FRONT  
REAR  
SPARE  
Failure to perform this check can result in a wheel parting  
from the trailer and a crash, leading to death or serious  
injury.  
Figure H. Trailer Tire Placard  
If additional work items (hoses, tools, clamps etc.) are  
going to be added to the trailer, be sure they are distributed  
evenly to prevent overloading front to back and side to side.  
Heavy items should be placed low and as close to the axle  
positions as reasonable.Too many items on one side may  
overload a tire.  
WaRnIng  
Lug nuts are prone to loosen after initial installation,  
which can lead to death or serious injury.  
Check lug nuts for tightness on a new trailer or when  
wheel(s) have been remounted after the first 10, 25  
and 50 miles of driving.  
Excessive loads and/or underinflation cause tire overloading  
and, as a result, abnormal tire flexing occurs.This situation  
can generate an excessive amount of heat within the tire.  
Excessive heat may lead to tire failure.It is the air pressure  
that enables a tire to support the load, so proper inflation  
is critical. The proper air pressure may be found on the  
certification/VIN label and/or on the Tire and Loading  
Information placard. This value should never exceed the  
maximum cold inflation pressure stamped on the tire.  
WaRnIng  
Improper lug nut torque can cause a wheel parting from  
the trailer, leading to death or serious injury.  
Be sure lug nuts are tight before each tow.  
WaRnIng  
Perform the following steps to determine the load limit of  
your trailer.  
Improper tire pressure can result in a blowout and loss  
of control, which can lead to death or serious injury.  
Be sure tires are inflated to pressure indicated on side  
wall before towing trailer.  
Step 1.  
Locate the statement, “The weight of cargo should never  
exceed XXX kg or XXX lbs.,” on your vehicle’s Tire and  
Loading Information placard (Figure I). This value equals  
the available amount of equipment load capacity.  
Determining Load Limit of Trailer  
Determining the load limits of a trailer includes more than  
understanding the load limits of the tires alone. On all  
trailers there is a Federal certification/VIN label that is  
located on the forward half of the left (road) side of the unit.  
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trailer GuiDelineS  
along with other care and maintenance activities, can  
also:  
Step 2.  
Determine the weight of the equipment being loaded  
on the tow vehicle. That weight may not safely exceed  
the available equipment load capacity. The trailer’s Tire  
Information Placard is attached adjacent to or near the  
trailer’sVIN (Certification) label at the left front of the trailer  
(See Figure I).  
Improve vehicle handling.  
Help protect you and others from avoidable breakdowns  
and accidents.  
Improve fuel economy.  
Increase the tire life.  
Determining Load Limit of Tow vehicle  
Use the information contained in this section to make tire  
safety a regular part of your vehicle maintenance routine.  
Recognize that the time you spend is minimal compared  
with the inconvenience and safety consequences of a flat  
tire or other tire failure.  
Step 1.  
Locate the statement, “The combined weight of occupants  
and cargo should never exceed XXX lbs.,on your vehicle’s  
placard.  
TIRe FunDamenTaLS  
Step 2.  
Determine the combined weight of the driver and  
passengers who will be riding in your vehicle.  
Federallawrequirestiremanufacturerstoplacestandardized  
information on the sidewall of all tires (Figure I). This  
information identifies and describes the fundamental  
characteristics of the tire and also provides a tire  
identification number for safety standard certification and  
in case of a recall.  
Step 3.  
Subtract the combined weight of the driver and passengers  
from XXX kilograms or XXX pounds.  
Step 4.  
The resulting figure equals the available amount of cargo  
and luggage capacity. For example, if the “XXX” amount  
equals 1400 lbs. and there will be five 150 lb. passengers  
in your vehicle, the amount of available cargo and luggage  
capacity is 650 lbs. (1400-750 (5 x 150) = 650 lbs.).  
Step 5.  
Determine the combined weight of luggage and cargo  
being loaded on the vehicle. That weight may not safely  
exceed the available cargo and luggage capacity calculated  
in Step 4.  
Figure I. Standard Tire Sidewall Information  
If your vehicle will be towing a trailer, load from your trailer  
will be transferred to your vehicle.Consult the tow vehicle’s  
manual to determine how this weight transfer reduces the  
available cargo and luggage capacity of your vehicle.  
p: The “P” indicates the tire is for passenger vehicles.  
next number: This three-digit number gives the width in  
millimeters of the tire from sidewall edge to sidewall edge.  
In general, the larger the number, the wider the tire.  
Studies of tire safety show that maintaining proper tire  
pressure, observing tire and vehicle load limits (not carrying  
more weight in your vehicle than your tires or vehicle can  
safely handle), avoiding road hazards and inspecting tires  
for cuts, slashes and other irregularities are the most  
important things you can do to avoid tire failure, such as  
tread separation or blowout and flat tires. These actions,  
next number:This two-digit number, known as the aspect  
ratio, gives the tire’s ratio of height to width. Numbers of  
70 or lower indicate a short sidewall for improved steering  
response and better overall handling on dry pavement.  
p:The “R” stands for radial. Radial ply construction of tires  
has been the industry standard for the past 20 years.  
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trailer GuiDelineS  
next number: This two-digit number is the wheel or rim  
diameter in inches. If you change your wheel size, you  
will have to purchase new tires to match the new wheel  
diameter.  
in the tire. In general, the greater the number of plies, the  
more weight a tire can support. Tire manufacturers also  
must indicate the materials in the tire, which include steel,  
nylon, polyester, and others.  
next number: This two- or three-digit number is the tire’s  
load index. It is a measurement of how much weight each  
tire can support. You may find this information in your  
owner’s manual. If not, contact a local tire dealer. Note:  
You may not find this information on all tires because it is  
not required by law.  
maximum Load Rating: This number indicates the  
maximum load in kilograms and pounds that can be carried  
by the tire.  
maximum permissible Inflation pressure: This number  
is the greatest amount of air pressure that should ever be  
put in the tire under normal driving conditions.  
m+S: The “M+S” or “M/S” indicates that the tire has  
some mud and snow capability. Most radial tires have  
these markings; hence, they have some mud and snow  
capability.  
uniform Tire Quality grading Standards (uTQgS)  
Treadwear number: This number indicates the tire’s  
wear rate. The higher the treadwear number is, the longer  
it should take for the tread to wear down. For example, a  
tire graded 400 should last twice as long as a tire graded  
200.  
Speed Rating: The speed rating denotes the speed at  
which a tire is designed to be driven for extended periods  
of time.The ratings range from 99 miles per hour (mph) to  
186 mph.These ratings are listed inTable A.Note:You may  
not find this information on all tires because it is not required  
by law.  
Traction Letter: This letter indicates a tire’s ability to stop  
on wet pavement. A higher graded tire should allow you  
to stop your car on wet roads in a shorter distance than a  
tire with a lower grade. Traction is graded from highest to  
lowest as “AA”,”A”, “B”, and “C”.  
Table a. Speed Rating  
Letter Rating  
Speed Rating  
99 mph  
Temperature Letter: This letter indicates a tire’s  
resistance to heat. The temperature grade is for a tire that  
is inflated properly and not overloaded. Excessive speed,  
underinflation or excessive loading, either separately or  
in combination, can cause heat build-up and possible tire  
failure. From highest to lowest, a tire’s resistance to heat  
is graded as “A”, “B”, or “C”.  
Q
R
S
T
106 mph  
112 mph  
118 mph  
U
H
V
W
Y
124 mph  
130 mph  
149 mph  
Refer to Figure J for additional tire information for light  
trucks.  
168* mph  
186* mph  
u.S. DOTTire Identification number:This begins with the  
letters “DOT” and indicates that the tire meets all federal  
standards. The next two numbers or letters are the plant  
code where it was manufactured, and the last four numbers  
represent the week and year the tire was built.For example,  
the numbers 3197 means the 31st week of 1997.The other  
numbers are marketing codes used at the manufacturer’s  
discretion. This information is used to contact consumers  
if a tire defect requires a recall.  
Figure J. UTQGS Tire Information  
Tire ply Composition and materials used:The number of  
plies indicates the number of layers of rubber-coated fabric  
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trailer GuiDelineS  
Tires for light trucks have other markings besides those  
found on the sidewalls of passenger tires.  
sidewall should not be repaired. Tires must be removed  
from the rim to be properly inspected before being plugged  
and patched.  
LT: The “LT” indicates the tire is for light trucks or trailers.  
Replacing Worn or Damaged Tires  
ST: An “ST” is an indication the tire is for trailer use only.  
Replace the tire before towing the trailer if the tire treads  
have less than 1/16 inch depth or the telltale bands are  
visible.Check inflation pressure weekly during use to insure  
the maximum tire life and tread wear. A bubble, cut or bulge  
in a side wall can result in a tire blowout. Inspect both side  
walls of each tire for any bubble, cut or bulge; and replace  
a damaged tire before towing the trailer.  
max. Load Dual kg (lbs) at kPa (psi) Cold:This information  
indicates the maximum load and tire pressure when the tire  
is used as a dual, that is, when four tires are put on each  
rear axle (a total of six or more tires on the vehicle).  
max.Load Single kg (lbs) at kPa (psi) Cold:This information  
indicates the maximum load and tire pressure when the tire  
is used as a single.  
Table B below will help pinpoint the causes and solutions  
of tire wear problems.  
Load Range: This information identifies the tire’s load-  
carrying capabilities and its inflation limits.  
Table b. Tire Wear Troubleshooting  
Cause  
Tire Safety Tips  
Wear pattern  
Solution  
Adjust pressure to particular  
load per tire manufacturer.  
Slow down if you have to go over a pothole or other  
object in the road.  
Center Wear Over inflation.  
Edge Wear Under inflation.  
Adjust pressure to particular  
load per tire manufacturer.  
DO NOT run over curbs or other foreign objects in the  
roadway, and try not to strike the curb when parking.  
Make sure load does not  
exceed axle rating.  
Align wheels.  
Loss of camber  
Side Wear  
or overloading.  
Check tire inflation pressure weekly during use to insure  
the maximum tire life and tread wear.  
Toe Wear  
Cupping  
Incorrect toe-in.  
Out-of-balance.  
Align wheels.  
DO NOT bleed air from tires when they are hot.  
Check bearing adjustment  
and balance tires.  
Inspect tires for uneven wear patterns on the tread,  
cracks, foreign objects, or other signs of wear or  
trauma.  
Wheel lockup and Avoid sudden stops when  
tire skidding. possible and adjust brakes.  
Flat Spots  
Remove bits of glass and foreign objects wedged in  
the tread.  
WaRnIng  
Make sure your tire valves have valve caps.  
ALWAYS wear safety glasses when  
removing or installing force fitted parts.DO  
nOT attempt to repair or modify a wheel.  
DO NOT install an inner-tube to correct a  
leak through through the rim. If the rim is  
aLWaYS check tire pressure on tow vehicle and trailer  
before towing. Check tire pressure at least once a  
month.  
DO nOT overload tow vehicle.Check the tire information  
and loading placard for safe allowable tire loading  
conditions.  
cracked, the air pressure in the inner tube may cause  
pieces of the rim to explode (break off) with great force  
and cause serious eye or bodily injury.  
Tire Repair  
The proper repair of a punctured tire requires a plug for the  
hole and a patch for the area inside the tire that surrounds  
the puncture hole. Punctures through the tread can be  
repaired if they are not too large, but punctures to the  
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trailer GuiDelineS  
3. Check to see if the lug nuts are tight after the first 10,  
25 and 50 miles of driving and before each tow  
thereafter  
Wheel Rims  
If the trailer has been struck, or impacted, on or near the  
wheels, or if the trailer has struck a curb, inspect the rims for  
damage (i.e.being out of round);and replace any damaged  
wheel. Inspect the wheels for damage every year, even if  
no obvious impact has occurred.  
Wheels, bearings and Lug nuts  
A loose, worn or damaged wheel bearing is the most  
common cause of brakes that grab.  
To check wheel bearings, jack trailer and check wheels  
for side-to-side looseness. If the wheels are loose, or spin  
with a wobble, the bearings must be serviced or replaced.  
Check inflation pressure weekly during use to insure the  
maximum tire life and tread wear. Most trailer axles are  
built with sealed bearings that are not serviceable. Sealed  
bearings must be replaced as complete units.  
WaRnIng  
Figure K. Wheel Lug Nuts Tightening Sequence  
Lug nuts are prone to loosen after initial installation,  
which can lead to death or serious injury. Check all  
wheel lug nuts periodically.  
Table C. Tire Torque Requirements  
First pass  
FT-LbS  
Second pass  
FT-LbS  
Third pass  
FT-LbS  
Wheel Size  
Lug nut Torque Requirements  
12"  
13"  
14"  
15"  
16"  
20-25  
20-25  
20-25  
20-25  
20-25  
35-40  
35-40  
50-60  
50-60  
50-60  
50-65  
50-65  
It is extremely important to apply and maintain proper wheel  
mounting torque on the trailer. Be sure to use only the  
fasteners matched to the cone angle of the wheel. Proper  
procedure for attachment of the wheels is as follows:  
90-120  
90-120  
90-120  
1. Start all wheel lug nuts by hand.  
2. Torque all lug nuts in sequence. See Figure K. DO  
NOT torque the wheel lug nuts all the way down.  
Tighten each lug nut in 3 separate passes as defined  
by Table C.  
Lights and Signals  
Before each tow, check the trailer taillights, stoplights, turn  
signals and any clearance lights for proper operation.  
Replace any broken or burned-out lamps as necessary.  
Check the wire harness for cuts, fraying or other damage.  
If it needs replacing, contact your dealer.  
NOTICE  
neveR use an pneumatic air gun to tighten wheel  
lug nuts.  
WaRnIng  
Over-tightening lug nuts will result in breaking the studs  
or permanently deforming the mounting stud holes in  
the wheels.  
Improper operating taillights, stoplights and turn signals  
can cause collisions.  
Check all lights before each tow.  
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trailer GuiDelineS  
Figure L. Trailer to Tow Vehicle Wiring Diagram  
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OperatiOn Manual  
HERE’S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
United StateS  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: [email protected]  
Tel. (800) 421-1244  
Fax (800) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Service Department  
Warranty Department  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
Fax: 310-943-2238  
800-421-1244  
310-537-3700  
Fax: 310-943-2249  
Technical Assistance  
800-478-1244  
mexico  
United Kingdom  
MQ Cipsa  
Multiquip (UK) Limited Head Office  
Carr. Fed. Mexico-Puebla KM 126.5  
Momoxpan, Cholula, Puebla 72760 Mexico  
Contact: [email protected]  
Tel: (52) 222-225-9900  
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223  
Fax: (52) 222-285-0420 Globe Lane,  
Dukinfield, Cheshire SK16 4UJ  
Contact: [email protected]  
Fax: 0161 339 3226  
Canada  
Multiquip  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: [email protected]  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
© COPYRIGHT 2011, MULTIQUIP INC.  
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property  
of their respective owners and used with permission.  
This manual MUsT accompany the equipment at all times.This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
Your Local Dealer is:  
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