Multiquip Drums AR13D User Manual

OPERATION AND PARTS MANUAL  
MODEL AR13D  
RIDE-ON TANDEM DRUM ROLLER  
SERIES DRIVE SYSTEM  
(DIESEL ENGINE)  
Revision #2 (09/15/11)  
To find the latest revision of this  
publication, visit our website at:  
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NOTE PAGE  
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AR13D RIDE-ON ROLLER TABLE OF CONTENTS  
MULTIQUIP AR13D  
COMPONENT DRAWINGS  
RIDE-ON TANDEM DRUM  
ROLLER  
Explanation Of Code In Remarks Column.............. 48  
Suggested Spare Parts ........................................... 49  
Name Plate and Decals ..................................... 50-51  
Front Drum Assembly ........................................ 52-53  
Exciter Assembly................................................ 54-55  
Rear Drum and Chassis Assembly .................... 56-57  
Covers and Frame Articulation Lock Assy. ........ 58-59  
Hood and Rear Panel Assembly ........................ 60-61  
Steering Column and Hydraulic Artic. Assy. ...... 62-63  
Articulation Arm Assembly ................................. 64-65  
Hydraulic Drive Pump Assembly ........................ 66-67  
Manifold and Hydraulic Oil Filter Assembly........ 68-69  
Fuel Tank and Oil Drain Hose Assembly............ 70-71  
Water Tank Assembly ......................................... 72-73  
Engine Mounting Assembly ............................... 74-75  
Muffler Assembly ............................................... 76-77  
Air Cleaner Assembly......................................... 78-79  
Radiator Assembly ............................................. 80-81  
Throttle Assy. ..................................................... 82-83  
Brake Control Assy............................................. 84-85  
Battery Assy. ...................................................... 86-87  
Scraper Assy. ..................................................... 88-89  
Proposition 65 Warning ............................................. 2  
Table Of Contents ..................................................... 4  
Parts Ordering Procedures ....................................... 5  
Safety Message Alert Symbols .............................. 6-7  
Rules For Safe Operation .................................... 8-10  
Operation and Safety Decals ............................. 11-12  
Specifications (Roller) ............................................. 13  
Specifications (Engine) ........................................... 14  
Dimensions ............................................................. 15  
General Information ........................................... 16-17  
Roller Components ............................................ 18-20  
Engine Components ............................................... 21  
Inspection........................................................... 22-24  
Initial Start-Up ......................................................... 25  
Operation ................................................................ 26  
Maintenance ...................................................... 27-36  
Preparation For Long-Term Storage ...................... 37  
Manifold Test Ports.................................................. 38  
Hydraulic System Diagram ..................................... 39  
Electric Wiring Diagram ........................................... 40  
Hydraulic Hose Connectsion.............................. 42-43  
Troubleshooting (Roller).......................................... 44  
Troubleshooting (Engine)................................... 45-46  
Terms and Conditions of Sale ................................. 90  
Specification and part number  
are subject to change without  
notice.  
PAGE 4 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS ORDERING PROCEDURES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best Deal!  
Order via Internet (Dealers Only)  
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!  
:
If you have an MQ Account, to obtain a  
Username and Password, E-mail us at:  
View Parts Diagrams  
Order Parts  
PrintSpecificationInformation  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Gotowww.multiquip.comandclickon  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (Dealers Only)  
:
All customers are welcome to order parts via Fax.  
Domestic (US) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (US) Dealers Call:  
1-800-427-1244  
Order via Phone:  
Non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
Dealer Account Number  
Specify Preferred Method of Shipment:  
UPS/Fed Ex  
DHL  
Dealer Name and Address  
Priority One  
Ground  
Truck  
Shipping Address (if different than billing address)  
Return Fax Number  
Next Day  
Applicable Model Number  
Second/ThirdDay  
Quantity, Part Number and Description of Each Part  
All orders are treated as Standard Orders  
andwillshipthesamedayifreceivedprior  
to 3PM PST.  
WE ACCEPT ALL MAJOR CREDIT CARDS!  
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AR13D RIDE-ON ROLLER — SAFETY MESSAGE ALERT SYMBOLS  
HAZARD SYMBOLS  
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!  
Potential hazards associated with operation of the pump will be  
referenced with Hazard Symbols which appear throughout this  
Safety precautions should be followed at all times when operating  
this equipment. Failure to read and understand the Safety  
Messages and Operating Instructions could result in injury to  
yourself and others.  
manual, and will be referenced in conjunction with Safety  
Lethal Exhaust Gases  
Message Alert Symbols.Some examples are listed below:  
This Owner's Manual has been developed to  
provide complete instructions for the safe and  
efficient operation of the Multiquip Model  
AR13D Ride-on Tandem Drum Roller. Refer to  
the engine manufacturers instructions for data  
relative to its safe operation.  
WARNING - LETHAL EXHAUST GASES  
Gasoline engine exhaust gases contain  
poisonous carbon monoxide. This gas is  
colorless and odorless, and can cause  
death if inhaled. NEVER operate this  
equipment in a confined area or enclosed  
Before using this roller,ensure that the operating individual  
has read and understands all instructions in this manual.  
structure that does not provide ample free flow air.  
SAFETY MESSAGE ALERT SYMBOLS  
WARNING - EXPLOSIVE FUEL  
Gasoline is extremely flammable, and its  
vapors can cause an explosion if ignited.  
DO NOT start the engine near spilled fuel  
or combustible fluids. DO NOT fill the fuel  
tank while the engine is running or hot.  
The three (3) Safety Messages shown below will inform you  
about potential hazards that could injure you or others. The  
Safety Messages specifically address the level of exposure to  
the operator, and are preceded by one of three words: DANGER,  
WARNING, or CAUTION.  
DO NOT overfill tank, since spilled fuel  
could ignite if it comes into contact with hot engine parts or  
sparks from the ignition system. Store fuel in approved  
containers, in well-ventilated areas and away from sparks and  
flames. NEVER use fuel as a cleaning agent.  
DANGER  
You WILL be KILLED or SERIOUSLY injured if you do  
not follow directions.  
WARNING - BURN HAZARDS  
WARNING  
Engine components can generate extreme  
heat. To prevent burns, DO NOT touch these  
areas while the engine is running or  
immediately after operations. NEVER operate  
the engine with heat shields or heat guards  
removed.  
You COULD be KILLED or SERIOUSLY injured if you  
do not follow directions.  
CAUTION  
You CAN be injured if you do not follow directions  
PAGE 6 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AR13D RIDE-ON ROLLER — SAFETY MESSAGE ALERT SYMBOLS  
WARNING - ROTATING PARTS  
CAUTION - RESPIRATORY HAZARDS  
NEVER operate equipment with covers,  
or guards removed. Keep fingers, hands,  
hair and clothing away from all moving  
parts to prevent injury.  
ALWAYS wear approved respiratory  
protection.  
CAUTION - ACCIDENTAL STARTING  
CAUTION - SIGHT AND HEARING HAZARDS  
ALWAYS place the Engine ON/OFF switch  
in the OFF position and remove the ignition  
key when the pump is not in use.  
ALWAYS wear approved eye and  
hearing protection.  
CAUTION - OVER-SPEED CONDITIONS  
CAUTION - EQUIPMENT DAMAGE MESSAGES  
NEVER tamper with the factory settings of  
the engine governor or settings. Personal  
injury and damage to the engine or  
equipment can result if operating in speed  
ranges above maximum allowable.  
Other important messages are provided throughout this manual  
to help prevent damage to your concrete pump, other property,  
or the surrounding environment.  
This Ride-onTandem Drum Roller, other property,  
or the surrounding environment could be  
damaged if you do not follow instructions.  
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AR13D RIDE-ON ROLLER — RULES FOR SAFE OPERATION  
NEVERtouchthehotexhaustmanifold, mufflerorcylinder.  
Allow these parts to cool before servicing  
engine or pump.  
DANGER - ReadThis Manual!  
Failure to follow instructions in this manual may lead to serious  
injury or even DEATH! This equipment is to be operated by  
trained and qualified personnel only! This equipment is for  
industrial use only.  
High Temperatures – Allow the engine  
to cool before adding fuel or performing  
service and maintenance functions.  
Contact with hot components can cause  
serious burns.  
The following safety guidelines should always be used when  
operating the AR13D Ride-on Tandem Drum Roller:  
The engine of this roller requires an adequate free flow of  
cooling air. Never operate the roller in any enclosed or narrow  
area where free flow of the air is restricted. If the air flow is  
restricted it will cause  
GENERAL SAFETY  
DONOToperateorservicethisequipmentbefore  
readingthisentiremanual.  
This equipment should not be operated by  
persons under 18 years of age.  
serious damage to the  
roller or engine and may  
cause injury to people  
and property.Remember  
the roller's engine gives  
off DEADLY gases.  
NEVER operate this equipment without proper protective  
clothing, shatterproof glasses, steel-toed boots and other  
protective devices required by the job.  
NEVER operate this equipment when not feeling well due to  
fatigue, illness or taking medicine.  
NEVER operate this equipment under the influence or drugs or  
alcohol.  
ALWAYS refuel in a well-ventilated area, away from sparks  
and open flames.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
ALWAYS use extreme caution when working with flammable  
liquids. When refueling, stop the engine and allow it to cool.  
DO NOT smoke around or near the machine. Fire or explosion  
could result from fuel vapors, or if fuel is spilled on a hot  
engine.  
ALWAYS check the machine for loosened threads or bolts  
before starting.  
ALWAYS wear proper respiratoty (mask) hearing and eye  
protection equipment when operating the roller.  
NEVER operate the Ride-on Tandem  
Drum Roller in an explosive atmosphere  
or near combustible materials. An  
explosion or fire could result causing  
severe bodily harm or even death.  
NEVER operate this equipment when not feeling  
well due to fatigue, llness or taking medicine.  
Topping-off to filler port is dangerous, as it tends to spill fuel.  
NEVER operate this equipment under the  
influence of drugs or alcohol.  
Refer to the Engine Owner's Manual for engine technical  
questions or information.  
NEVER use accessories or attachments, which are not  
recommended by Multiquip for this equipment. Damage to  
the equipment and/or injury to user may result.  
Manufacturer does not assume responsibility for any accident  
due to equipment modifications.  
PAGE 8 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AR13D RIDE-ON ROLLER — RULES FOR SAFE OPERATION  
NEVER Run engine without air cleaner. Severe engine  
MAINTENANCE SAFETY  
damage may occur.  
NEVER lubricate components or attempt service on a running  
ALWAYS read, understand, and follow procedures in  
Operator’s Manual before attempting to operate equipment.  
machine.  
ALWAYS allow the machine a proper amount of time to cool  
ALWAYS be sure the operator is familiar with proper safety  
precautions and operations techniques before using roller.  
before servicing.  
Keep the machinery in proper running condition.  
ALWAYS store equipment properly when it is not being used.  
Equipment should be stored in a clean, dry location out of the  
reach of children.  
Fix damage to the machine immediately and always replace  
broken parts, or missing decals.  
Dispose of hazardous waste properly.Examples of potentially  
hazardous waste are used motor oil, fuel and fuel filters.  
DO NOT operate this roller with hydrostatic oil temperature  
higher than 180 degrees fahrenheit.  
DO NOT use food or plastic containers to dispose of  
hazardous waste.  
NEVER leave the roller unattended, turn off engine and place  
parking brake lever in upright position.  
DO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
CAUTION must always be observed while servicing this roller.  
Rotating parts can cause injury if contacted.  
DO NOT leave roller with engine running.  
If the roller must be stopped on an incline (grade), remove the  
ignition key and place chock blocks (not provided) under the  
front and rear drums.  
NEVER drive the roller on unshored trenches or near steep,  
unsupported banks.The vibration caused by the roller could  
cause a cave-in.  
ALWAYS use extreme care when operating near obstructions,  
on slippery surfaces, grades and side slopes.  
ALWAYS wear slip resistant safety shoes or boots.  
Unauthorized equipment modifications will void all  
warranties.  
When working on slopes, avoid sidehill travel. Operate up  
and down travel only. Remember, the danger of sliding on  
and/or tripping on steep slopes is always present.  
ALWAYS wear seat belts.  
When malfunctions occur, always remove the ignition key  
and place a "DO NOT OPERATE " sign in the operator's  
seat.  
If a malfunction occurs with the travel lever mechanism, speed  
and direction will be impossible to control. Immediately stop  
the roller and correct the problem.  
If the steering system operates improperly, immediately stop  
the engine and apply the parking brake.  
In the event of hydraulic hose or line failure, promptly return  
the travel lever to the “neutral” position, stop the engine and  
set the parking brake.  
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AR13D RIDE-ON ROLLER — RULES FOR SAFE OPERATION  
LOADING ANDTRANSPORTING SAFETY  
EMERGENCIES  
ALWAYS know the location of the  
nearest fire extinguisher.  
DANGER - Loading & Unloading the Roller  
DANGER! ALWAYS load and unload the roller on Level,  
Hard Ground, or Pavement. Serious injury or death can  
result from improper loading, lifting or unloading. Use extreme  
caution!  
ALWAYS know the location of the  
nearest and first aid kit.  
The roller has an operating weight of approximately 3,088  
lbs. (1,400 Kg). Use lifting equipment capable of lifting this  
weight.  
In emergencies always know the location of the  
nearest phone or keep a phone on the job site.  
Also know the phone numbers of the nearest  
ambulance, doctor and fire department. This  
information will be invaluable in the case of an  
emergency.  
ALWAYS check the roller's lifting hooks. Before lifting or  
transporting the roller, lock the frame with the locking bar that  
is provided. Make sure the hooks are secure and tight before  
lifting the machine.  
When driving the roller onto a transporting vehicle or trailer,  
use ramps or other suitable material of sufficient strength to  
support the roller.  
Remove mud, oil, ice, snow or any other slippery materials  
from the ramps and bed of the vehicle to avoid accidents.  
After loading, apply the parking brake.  
Use a chain, binders or other suitable means to firmly secure  
the roller before transporting.  
Only use the lifting points for the roller that are clearly marked  
as “lifting point ”.  
NEVER apply chains through the articulating section of the  
roller. The chain could cause damage by scoring the hydraulic  
steering cylinder.  
NEVER stand below roller when it is being lifted.  
DANGER - Transporting Safety  
DO NOT allow personnel to stand under or near any  
suspended machine. Serious injury or death may result.  
PAGE 10 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AR13D RIDE-ON ROLLER — OPERATION AND SAFETY DECALS  
Machine Safety Decals  
The AR13D Ride-onTandem Drum Roller is equipped with a number of safety decals.These decals are provided for operator safety  
and maintenance information.The illustration below and on the next page shows these decals as they appear on the machine.  
Should any of these decals become unreadable, replacements can be obtained from your dealer.  
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AR13D RIDE-ON ROLLER — OPERATION AND SAFETY DECALS  
PAGE 12 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
AR13D RIDE-ON ROLLER — SPECIFICATIONS (ROLLER)  
Table 1. AR-13D Roller Specifications  
Shipping Weight  
2,700 lbs. (1,225 Kg.)  
2,556 lbs. (1,160 Kg.)  
3,360 lbs. (1,524 Kg.)  
3,437 lbs. (1,559 Kg.)  
90.5 in. (2,286 mm.)  
38.25 in. (972 mm.)  
Dry Weight  
Operating Weight  
Operating Weight w/ Drum Ballast  
Overall Length  
Overall Width  
Overall Height-ROPS (up)  
Maximum Rolling Width  
Turning Radius-Inside  
Ground Clearance  
87.0 in. (2,210 mm.)  
35.7 in. (907 cm.)  
109 in. (2,768 mm.)  
11.5 in. (292 mm.)  
Curb Clearance  
7.75 in. L, 19.0 in. R (197 mm., 483 mm.)