OM-1580C
134 192C
May 1996
Processes
Automatic Welding
Description
Wire Feeder
A1D-4RV And A1D-4RW
Visit our website at
Download from Www.Somanuals.com. All Manuals Search And Download.
TABLE OF CONTENTS
SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Additional Symbols for Installation, Operation, and Maintenance . . . . . . . . . . . . . . . . . . . . . .
1-4. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 – SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Overall Dimensions And Mounting Hole Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 – INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Installing Wire Guides And Drive Rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Outlet Cable, Weld Cable, And Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Threading And Feeding Welding Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 – OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Safety Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Sequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 – MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2. Aligning Drive Rolls And Wire Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3. Brush Inspection And Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
3
3
4
5
5
5
6
6
7
7
8
8
8
8
8
9
10
10
SECTION 6 – ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION 7 – PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
WARRANTY
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING
som _nd_5/97
1-1. Symbol Usage
Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.
This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.
Y
Marks a special safety message.
. Means “Note”; not safety related.
1-2. Arc Welding Hazards
Y
The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in Section 1-4. Read and follow all
Safety Standards.
D
D
D
If earth grounding of the workpiece is required, ground it directly
with a separate cable – do not use work clamp or work cable.
Do not touch electrode if you are in contact with the work, ground,
or another electrode from a different machine.
Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
D
D
D
Wear a safety harness if working above floor level.
Keep all panels and covers securely in place.
Y
Y
Only qualified persons should install, operate, maintain, and
repair this unit.
During operation, keep everybody, especially children, away.
Clamp work cable with good metal-to-metal contact to workpiece
or worktable as near the weld as practical.
D
D
Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.
ELECTRIC SHOCK can kill.
Do not connect more than one electrode or work cable to any
single weld output terminal.
Touching live electrical parts can cause fatal shocks
or severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also
SIGNIFICANT DC VOLTAGE exists after removal of
input power on inverters.
live when power is on. In semiautomatic or automatic wire welding, the
wire, wire reel, drive roll housing, and all metal parts touching the
welding wire are electrically live. Incorrectly installed or improperly
groundedequipment is a hazard.
D
Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section
before touching any parts.
D
D
D
Do not touch live electrical parts.
Wear dry, hole-free insulating gloves and body protection.
FUMES AND GASES can be hazardous.
Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the work
or ground.
Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.
D
Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling.
D
D
Keep your head out of the fumes. Do not breathe the fumes.
D
D
Use AC output ONLY if required for the welding process.
If inside, ventilate the area and/or use exhaust at the arc to remove
welding fumes and gases.
If AC output is required, use remote output control if present on
unit.
D
D
If ventilation is poor, use an approved air-supplied respirator.
D
Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).
Read the Material Safety Data Sheets (MSDSs) and the
manufacturer’s instructions for metals, consumables, coatings,
cleaners, and degreasers.
D
D
Properly install and ground this equipment according to its
Owner’s Manual and national, state, and local codes.
D
Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watch-
person nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breath-
ing air is safe.
Always verify the supply ground – check and be sure that input
power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
groundedreceptacle outlet.
D
D
Do not weld in locations near degreasing, cleaning, or spraying op-
erations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.
D
D
When making input connections, attach proper grounding conduc-
tor first – double-check connections.
Frequently inspect input power cord for damage or bare wiring –
replace cord immediately if damaged – bare wiring can kill.
Do not weld on coated metals, such as galvanized, lead, or
cadmiumplated steel, unless the coating is removed from the weld
area, the area is well ventilated, and if necessary, while wearing an
air-suppliedrespirator. The coatings and any metals containing
these elements can give off toxic fumes if welded.
D
D
D
Turn off all equipment when not in use.
Do not use worn, damaged, undersized, or poorly spliced cables.
Do not drape cables over your body.
OM-1580 Page 1
Download from Www.Somanuals.com. All Manuals Search And Download.
ARC RAYS can burn eyes and skin.
BUILDUP OF GAS can injure or kill.
D
D
Shut off shielding gas supply when not in use.
Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.
Always ventilate confined spaces or use
approved air-supplied respirator.
D
Wear a welding helmet fitted with a proper shade of filter to protect
your face and eyes when welding or watching (see ANSI Z49.1
and Z87.1 listed in Safety Standards).
HOT PARTS can cause severe burns.
D
D
D
Wear approved safety glasses with side shields under your
helmet.
D
D
Do not touch hot parts bare handed.
Use protective screens or barriers to protect others from flash and
glare; warn others not to watch the arc.
Allow cooling period before working on gun or
torch.
Wear protective clothing made from durable, flame-resistant mate-
rial (leather and wool) and foot protection.
MAGNETIC FIELDS can affect pacemakers.
WELDING can cause fire or explosion.
D
D
Pacemaker wearers keep away.
Wearers should consult their doctor before
going near arc welding, gouging, or spot
welding operations.
Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and
burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.
NOISE can damage hearing.
D
D
D
Protect yourself and others from flying sparks and hot metal.
Do not weld where flying sparks can strike flammable material.
Noise from some processes or equipment can
damagehearing.
Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.
D
Wear approved ear protection if noise level is
high.
D
Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.
D
D
Watch for fire, and keep a fire extinguisher nearby.
CYLINDERS can explode if damaged.
Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.
Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.
D
D
Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).
Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.
D
D
Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, slag, open flames, sparks, and arcs.
Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.
D
D
Do not use welder to thaw frozen pipes.
Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.
D
D
D
D
D
Keep cylinders away from any welding or other electrical circuits.
Never drape a welding torch over a gas cylinder.
D
D
Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.
Never allow a welding electrode to touch any cylinder.
Never weld on a pressurized cylinder – explosion will result.
Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.
Use only correct shielding gas cylinders, regulators, hoses, and fit-
tings designed for the specific application; maintain them and
associated parts in good condition.
FLYING METAL can injure eyes.
D
D
Turn face away from valve outlet when opening cylinder valve.
D
Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.
Keep protective cap in place over valve except when cylinder is in
use or connected for use.
D
Read and follow instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 listed in Safety
Standards.
D
Wear approved safety glasses with side
shields even under your welding helmet.
OM-1580 Page 2
Download from Www.Somanuals.com. All Manuals Search And Download.
1-3. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
MOVING PARTS can cause injury.
D
Do not install or place unit on, over, or near
combustiblesurfaces.
D
D
Keep away from moving parts such as fans.
Keep all doors, panels, covers, and guards
closed and securely in place.
D
Do not install unit near flammables.
D
Do not overload building wiring – be sure power supply system is
properly sized, rated, and protected to handle this unit.
FALLING UNIT can cause injury.
H.F. RADIATION can cause interference.
D
D
D
Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
D
High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communicationsequipment.
Use equipment of adequate capacity to lift and
support unit.
D
Have only qualified persons familiar with
electronic equipment perform this installation.
If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.
D
D
The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.
If notified by the FCC about interference, stop using the
equipmentat once.
OVERUSE can cause OVERHEATING
D
D
Allow cooling period; follow rated duty cycle.
D
D
Have the installation regularly checked and maintained.
Reduce current or reduce duty cycle before
starting to weld again.
Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
D
Do not block or filter airflow to unit.
STATIC (ESD) can damage PC boards.
D
D
Put on grounded wrist strap BEFORE handling
boards or parts.
ARC WELDING can cause interference.
Use proper static-proof bags and boxes to
store, move, or ship PC boards.
D
Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.
MOVING PARTS can cause injury.
D
Be sure all equipment in the welding area is
electromagneticallycompatible.
D
D
Keep away from moving parts.
Keep away from pinch points such as drive
rolls.
D
D
D
D
To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.
Locate welding operation 100 meters from any sensitive elec-
tronic equipment.
WELDING WIRE can cause injury.
Be sure this welding machine is installed and grounded
according to this manual.
D
D
Do not press gun trigger until instructed to do
so.
If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.
Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.
1-4. Principal Safety Standards
Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.
Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.
Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.
Safe Practices For Occupation And Educational Eye And Face
Protection, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.
Recommended Safe Practices for the Preparation for Weldingand Cut-
ting of Containers That Have Held Hazardous Substances, American
Welding Society Standard AWS F4.1, from American Welding Society,
550 N.W. LeJeune Rd, Miami, FL 33126
NationalElectrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.
Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
OM-1580 Page 3
Download from Www.Somanuals.com. All Manuals Search And Download.
1-5. EMF Information
Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields
1. Keep cables close together by twisting or taping them.
2. Arrange cables to one side and away from the operator.
3. Do not coil or drape cables around your body.
Welding current, as it flows through welding cables, will cause electro-
magnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the
committee’s judgment, has not demonstrated that exposure to power-
frequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be
examined.Until the final conclusions of the research are reached, you
may wish to minimize your exposure to electromagnetic fields when
welding or cutting.
4. Keep welding power source and cables as far away from opera-
tor as practical.
5. Connect work clamp to workpiece as close to the weld as possi-
ble.
About Pacemakers:
To reduce magnetic fields in the workplace, use the following
procedures:
Pacemaker wearers consult your doctor first. If cleared by your doctor,
then following the above procedures is recommended.
OM-1580 Page 4
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 2 – SPECIFICATIONS
2-1. Specifications
Specification
Type Of Input Power
Input Power Cord
Description
115 Volts DC
12 in (305 mm)
Overall Dimensions
Weight
See Section 2-2
18 lb (7.9 kg)
Wire Feed Speed Range
Wire Diameter Range
50 To 780 ipm (1.3 To 19.8 mpm)
.030 Thru 1/8 in (0.8 Thru 3.2 mm)
2-2. Overall Dimensions And Mounting Hole Layout
Inches
12-3/4
8-7/8
Millimeters
A
A
B
C
324
225
238
A
9-3/8
B
C
Inches
3.54
Millimeters
C
A
90
B
B
C
8.27
218
3/8 Dia.
4 Holes
9.5 Dia.
4 Holes
ST-134 761
OM-1580 Page 5
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 3 – INSTALLATION
3-1. Installing Wire Guides And Drive Rolls
When changing wire size or type,
check drive roll and guide size (see
Table 7-1).
1
Wire Guide Securing Screw
Inlet Wire Guide
2
3
Intermediate Wire Guide
Loosen wire guide screws.
Slide tip as close to drive rolls as
possible without touching. Tighten
screw.
4
5
Drive Gear
Pressure Gear
1
Drive and pressure gears installed
before unit is shipped from factory.
6
Pressure Gear Assembly
Open pressure gear assembly.
7
8
9
Drive Roll
Gear Securing Bolt
Drive Roll Securing Screw
6
3
2
Install correct drive roll for wire size
and type using supplied hardware.
Side View
Close pressure gear assembly.
7
8
5
4
3
9
Tools Needed:
7/16 in
ST-070 887-E
OM-1580 Page 6
Download from Www.Somanuals.com. All Manuals Search And Download.
3-2. Outlet Cable, Weld Cable, And Gas Connections
1
2
3
Outlet Cable Securing Knob
Outlet Cable Opening
Outlet Cable End
6
7
Loosen knob. Insert outlet cable
end into opening. Position as close
as possible to drive rolls without
touching. Tighten knob.
Connect To
Gas Fitting
On Robot
Connect To Positive (+) Weld
Output Terminal On Welding
Power Source For Reverse
Polarity Weld Process Or
Connect To Negative (–) Weld
Output Terminal On Welding
Power Source For Straight
Polarity Weld Process.
Connect 4-pin plug from outlet cable
to the 4-socket receptacle on the
motor mounting bracket.
4
5
Weld Cable Terminal
Weld Cable
Select and prepare weld cable ac-
cording to welding power source
Owner’s Manual.
6
7
Shielding Gas Fitting
Gas Hose
Gas fitting is located behind outlet
cable opening.
Connect gas hose from fitting on ro-
bot to shielding gas fitting on wire
drive assembly.
1
2
3
4
5
Tools Needed:
9/16 in
Ref. ST-156 544
3-3. Threading And Feeding Welding Wire
Loosen wire from wire spool, cut off
bent wire, and pull 6 in (150 mm) of
wire off spool.
1
2
3
4
Wire Inlet Guide
Drive Roll
5
Intermediate Wire Guide
Gun
5
Thread wire through inlet guide,
along drive rolls, through intermedi-
ate guide and drive rolls, into outlet
cable, and out of the gun. Be sure
wire is in correct groove.
5
Pressure Adjustment Knob
And Arm
4
1
Close pressure roll assembly.
Check drive roll pressure by feed-
ing wire against a wood board or
concrete surface; wire should feed
steadily without slipping.
2
WOOD
If pressure adjustment is neces-
sary, tighten pressure knobs.
3
ST-045 282-C / Ref. ST-156 798
OM-1580 Page 7
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 4 – OPERATION
4-1. Safety Equipment
3
Wear the following while welding:
2
1
1
2
Dry, Insulating Gloves
Safety Glasses With Side
Shields
3
Welding Helmet With Correct
Shade Of Filter (See ANSI
Z49.1)
sb3.1 1/94
4-2. Sequence Of Operation
Install &
Connect
Equipment
Thread & Feed
Welding Wire
Put On
Personal Safety
Equipment
Turn On
Shielding Gas
Turn On Robot
Control And Welding
Power Source
Run A
Welding
Program
SECTION 5 – MAINTENANCE AND TROUBLESHOOTING
5-1. Routine Maintenance
Turn Off all power before maintaining.
3 Months
3 Months
6 Months
Tape Or
Blow Out
Replace
Unreadable
Labels
Replace
Cracked
Weld
OR
Or
Vacuum
Unit
See
Section
7
– –
– –
Cable
Clean
And
Tighten
Weld
During Heavy Service,
Clean Monthly
Replace
Cracked
Parts
– –
3-2
Terminals
Cord
Clean
Drive
Rolls
3-1
Gas Hose
Gun Cable
OM-1580 Page 8
Download from Www.Somanuals.com. All Manuals Search And Download.
5-2. Aligning Drive Rolls And Wire Guides
CAUTION
IMPROPER CLEARANCE between motor gear and drive gears on four-drive roll models can damage
equipment.
• Maintain0.003 in (0.076 mm) clearance between motor gear and drive gears.
Gears may wear severely, bind, break, or cause erratic wire feed if proper clearance is not maintained.
Horizontal Alignment
View is from top of drive rolls look-
ing down with pressure assembly
open.
Horizontal Alignment
1
2
3
4
5
Drive Roll Securing Bolt
Drive Roll
Correct
Alignment
Incorrect
Alignment
Wire Guide
4
Welding Wire
Drive Gear
3
2
1
Turn bolt in or out until drive roll
groove lines up with wire guide.
5
Vertical Alignment
6
7
Housing Bolts
Weld Cable Terminal
Loosen bolts and terminal nut(s).
8
9
Wire Guide
Drive Roll
Vertical Alignment
10 Pressure Roll
Slide housing up or down until
groove in drive roll and pressure roll
line up with wire guide.
10
Tighten hardware. Close pressure
roll assembly.
8
8
9
7
Tools Needed:
7/16 in
9/16 in
6
7
S-0629-A / ST-045 282-C / S-0087
OM-1580 Page 9
Download from Www.Somanuals.com. All Manuals Search And Download.
5-3. Brush Inspection And Replacement
1
2
Motor
Brush Cap
Remove brush cap.
Brush
3
Replace brush if it becomes
chipped or broken, or if less than
1/4 in. (6.4 mm) of brush material is
left. Do not include spring boss as
part of the 1/4 in. measurement.
Install brush so that curved surface
on end of brush matches curve of
motor, and secure with cap.
1
Repeat procedure for other brush.
3
2
1/4 in (6 mm)
Minimum Length
5/8 in (16 mm)
New Length
Replace
Damaged Brushes
Tools Needed:
ST-137 390-C / S-0816
5-4. Troubleshooting
Trouble
Remedy
Wire feeds erratically.
Adjust drive roll pressure by turning pressure adjustment knob(s) 1/4 turn clockwise until wire stops slip-
ping. Check gun contact tip for obstructions.
Check size of drive roll (see Section 3-1).
Replace drive roll if worn (see Section 3-1).
Clean drive roll, and check wire spool hub tension.
Check and secure motor plug connection (see Section 3-2).
Align drive rolls (see Section 5-2).
Align drive rolls (see Section 5-2).
Replace motor.
Wire stops feeding while welding.
Motor runs slowly.
Reduce load.
Check for correct input voltage.
Motor runs at full speed regardless of Have Factory Authorized Service Station/Service Distributor check digital wire drive motor Tachometer
wire speed setting. board and encoder disc.
Operation Module servo light on, Teach Check and secure servo warning light(s) connection.
Pendant display on, servo warning
light(s) off (A1D-4RV model only).
Replace burned out servo warning light(s).
OM-1580 Page 10
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 6 – ELECTRICAL DIAGRAMS
SA-134 193-B
Figure 6-1. Circuit Diagram For A1D-4RV
ST-174 873-A
Figure 6-2. Circuit Diagram For A1D-4RW
OM-1580 Page 11
Download from Www.Somanuals.com. All Manuals Search And Download.
For Drive Roll & Wire Guide Kits
See Table 7-1
Includes
Item 26
28
32
29
29 30 31
27
22
23 24 25
21
20
Includes
19
Items 13-16
12
18
11
17
33
34
10
1
9
8
7
6
5
4
3
2
35
48
47
13
14
46
45
37
26
36
44
38
3
40 39
14 16 15
43 42 41 40 39 38
ST-134 750-B
Download from Www.Somanuals.com. All Manuals Search And Download.
Quantity
Model
Item
No.
Dia.
Mkgs.
Part
No.
Description
A1D-4RV A1D-4RW
Figure 7-1. Main Assembly
. . 1 . . . . . . . . . . . . . 046 779 . . . DRIVE ASSEMBLY, (consisting of) . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 2 . . . . . . . . . . . . . 602 154 . . . . . SCREW, .250-20 x .500 hexwhd stl slffmg . . . . . . . . . . . . . . . 2 . . . . . . . 2
. . 3 . . . . . . . . . . . . . 010 224 . . . . . PIN, spring CS .187 x 1.000 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . 2
. . 4 . . . . . . . . . . . . . 085 242 . . . . . FASTENER, pinned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . 2
. . 5 . . . . . . . . . . . . . 085 244 . . . . . WASHER, cupped .328 ID x .812 OD x .125 lip stl . . . . . . . . 2 . . . . . . . 2
. . 6 . . . . . . . . . . . . . 010 231 . . . . . SPRING, cprsn .770 OD x .105 wire x 1.225 lg . . . . . . . . . . . 2 . . . . . . . 2
. . 7 . . . . . . . . . . . . . 085 243 . . . . . KNOB, adjustment tension 1.250dia x .312-18 thrd . . . . . . . 2 . . . . . . . 2
. . 8 . . . . . . . . . . . . . 166 337 . . . . . HOUSING, adapter gun/feeder . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 9 . . . . . . . . . . . . . 166 071 . . . . . LEVER, mtg pressure gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 10 . . . . . . . . . . . . 079 634 . . . . . PIN, hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 11 . . . . . . . . . . . . 151 828 . . . . . PIN, cotter hair .042 x .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 12 . . . . . . . . . . . . 166 338 . . . . . LEVER, mtg pressure gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 13 . . . . . . . . . . . . 144 172 . . . . . FITTING, brs barbed M 3/16tbg x .250-20 . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 14 . . . . . . . . . . . . 166 072 . . . . . SPACER, gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 15 . . . . . . . . . . . . 604 538 . . . . . WASHER, flat .344 ID stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 16 . . . . . . . . . . . . 079 772 . . . . . KNOB, T 2.000 bar w/.312-18 stud x 1.500 lg . . . . . . . . . . . . 1 . . . . . . . 1
. . 17 . . . . . . . . . . . . 134 177 . . . INSULATOR, drive assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 18 . . . . . . . . . . . . 075 150 . . . WASHER, shldr .406 ID nyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 19 . . . . . . . . . . . . 010 910 . . . WASHER, flat .406 ID stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 20 . . . . . . . . . . . . 602 213 . . . WASHER, lock .380 ID stl split . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . 2
. . 21 . . . . . . . . . . . . 079 624 . . . SCREW, .375-16 x 2.250 hexhd stl . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 22 . . . . . . . . . . . . 134 171 . . . CABLE, shock sensor & lights (consisting of) . . . . . . . . . . . . . . 1
. . 23 . . . . . . . . . . . . 010 116 . . . . . GROMMET, rbr .375 ID x .500 mtg hole . . . . . . . . . . . . . . . . . 1
. . 24 . . . PLG2 . . . 134 860 . . . . . CONNECTOR & PINS, (consisting of) . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 134 184 . . . . . . CONNECTOR, rect pin 20-16ga . . . . . . . . . . . . . . . . . . . . . . 4
. . 25 . . . . . . . . . . . . 604 571 . . . . . CABLE, port No. 18 4/c (order by ft) . . . . . . . . . . . . . . . . . . . 1ft
. . 26 . . . PLG1 . . . 048 282 . . . . . CONNECTOR w/SOCKETS, (consisting of) . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 079 534 . . . . . . CONNECTOR, circ skt push-in 14-18ga . . . . . . . . . . . . . . . 4
. . 22 . . . . . . . . . . . . 174 496 . . . CABLE, shock sensor (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . 23 . . . . . . . . . . . . 010 116 . . . . . GROMMET, rbr .375 ID x .500 mtg hole . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . 24 . . . PLG2 . . . 126 147 . . . . . CONNECTOR, rect 2 pin 1 row rcpt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 126 084 . . . . . CONNECTOR, rect pin 20-14ga . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . 25 . . . . . . . . . . . . 604 525 . . . . . CABLE, port No. 18 2/c (order by ft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1ft
. . 26 . . . PLG1 . . . 048 282 . . . . . CONNECTOR & SOCKETS (consisting of) . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . 079 534 . . . . . . CONNECTOR, circ skt pushin 14-18ga . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . 27 . . . . . . . . . . . . 092 865 . . . KEY, stl .1215/.1230 x .750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 28 . . . . . . . . . . . . 172 995 . . . MOTOR, gear (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 29 . . . . . . . . . . . . 172 807 . . . . . MOTOR, gear 1/8hp 115VDC 2000RPM (consisting of) . . . 1 . . . . . . . 1
. . . . . . . . . . . . . . . . . . 153 491 . . . . . . KIT, brush replacement (consisting of) . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . . . . . . . . . . . . . . . . . 153 492 . . . . . . . CAP, brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . 2
. . . . . . . . . . . . . . . . . *153 493 . . . . . . . BRUSH, carbon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . 2
. . 30 . . . PLG3 . . . 134 858 . . . . . CONNECTOR & PINS, (consisting of) . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . . . . . . . . . . . . . . . . . 134 184 . . . . . . CONNECTOR, rect pin 20-16ga . . . . . . . . . . . . . . . . . . . . . . 6 . . . . . . . 6
. . 31 . . . . . . . . . . . . 173 000 . . . . . CABLE, motor 12 in tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 32 . . . . . . . . . . . . 131 203 . . . . . CONNECTOR & PINS, (consisting of) . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . . . . . . . . . . . . . . . . . 114 656 . . . . . . CONNECTOR, rect pin 24-18ga . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . 3
. . 33 . . . . . . . . . . . . 153 631 . . . . . CIRCUIT CARD, tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 34 . . . . . . . . . . . . 132 611 . . . . . OPTICAL ENCODER, disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 35 . . . . . . . . . . . . 134 176 . . . BRACKET, mtg motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 36 . . . PL1,2 . . . 117 160 . . . PILOT LAMP, (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . *115 276 . . . . . BULB, LED red 28V min bayonet . . . . . . . . . . . . . . . . . . . . . . . 1
. . 37 . . . . . . . . . . . . 010 142 . . . CLAMP, nyl .312dia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 38 . . . . . . . . . . . . 053 842 . . . GEAR, spur insulated w/bearing . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . 4
. . 39 . . . . . . . . . . . . 079 626 . . . SCREW, 10-32 x .875 filhd stl lkg . . . . . . . . . . . . . . . . . . . . . . . 15 . . . . . . 15
. . 40 . . . . . . . . . . . . 605 518 . . . BOLT, stl tap hexhd .250 x 1.250 . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . 4
. . 41 . . . . . . . . . . . . 072 010 . . . WASHER, shldr .316 ID nyl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . 2
OM-1580 Page 13
Download from Www.Somanuals.com. All Manuals Search And Download.
Quantity
Model
Item
No.
Dia.
Mkgs.
Part
No.
Description
A1D-4RV A1D-4RW
Figure 7-1. Main Assembly
. . 42 . . . . . . . . . . . . 602 241 . . . WASHER, flat .281 ID stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . 3
. . 43 . . . . . . . . . . . . 602 207 . . . WASHER, lock .255 ID stl split . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . 2
. . 44 . . . . . . . . . . . . 044 735 . . . SCREW, .250-28 x 1.750 hexhd stl . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . 2
. . 45 . . . . . . . . . . . . 000 418 . . . SCREW, .250-20 x .500 hexhd lkg . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 46 . . . . . . . . . . . . 093 664 . . . GEAR, spur insulated drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 47 . . . . . . . . . . . . 601 872 . . . NUT, .375-16 stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
. . 48 . . . . . . . . . . . . 602 243 . . . WASHER, flat .438 ID stl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . 1
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-1580 Page 14
Download from Www.Somanuals.com. All Manuals Search And Download.
Table 7-1. Drive Roll & Wire Guide Kits (4 Drive Roll)
Base selection of drive rolls upon the following recommended usages:
1. V-Grooved rolls for hard wire.
NOTE
2. U-Grooved rolls for soft and soft shelled cored wires.
3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
4. V-Knurled rolls for hard shelled cored wires.
5. Drive roll types may be mixed to suit particular requirements (example:
V-Knurled roll in combination with U-Grooved).
Wire Diameter
Decimal
.023/.025 in .023/.025 in
Drive Roll
Wire Guide
Kit No.
Fraction
Metric
Part No.
Type
Inlet
Intermediate
0.6 mm
087 132
087 130
V-Grooved
056 192
056 206
.030 in
.035 in
.045 in
.052 in
1/16 in
.030 in
.035 in
.045 in
.052 in
.062 in
0.8 mm
0.9 mm
1.2 mm
1.3 mm
1.6 mm
046 780
046 781
046 782
046 783
046 784
053 695
053 700
053 697
053 698
053 699
V-Grooved
V-Grooved
V-Grooved
V-Grooved
V-Grooved
056 192
056 192
056 193
056 193
056 195
056 206
056 206
056 207
056 207
056 209
.035 in
.045 in
.052 in
.035 in
.045 in
.052 in
0.9 mm
1.2 mm
1.3 mm
044 750
046 785
046 786
072 000
053 701
053 702
U-Grooved
U-Grooved
U-Grooved
056 192
056 193
056 193
056 206
056 207
056 207
1/16 in
5/64 in
.062 in
.079 in
1.6 mm
2.0 mm
046 787
046 788
053 706
053 704
U-Grooved
U-Grooved
056 195
056 195
056 209
056 209
3/32 in
7/64 in
1/8 in
.094 in
.110 in
.126 in
.035 in
2.4 mm
2.8 mm
3.2 mm
0.9 mm
046 789
046 790
046 791
046 792
053 703
053 705
053 707
132 958
U-Grooved
U-Grooved
U-Grooved
V-Knurled
056 196
056 196
056 197
056 192
056 210
056 210
056 211
056 206
.035 in
.045 in
.052 in
1/16 in
5/64 in
.045 in
.052 in
.062 in
.079 in
1.2 mm
1.3 mm
1.6 mm
2.0 mm
046 793
046 794
046 795
046 796
132 957
132 956
132 955
132 960
V-Knurled
V-Knurled
V-Knurled
V-Knurled
056 193
056 193
056 195
056 195
056 207
056 207
056 209
056 209
3/32 in
.094 in
2.4 mm
046 797
132 961
V-Knurled
056 196
056 210
7/64 in
1/8 in
.110 in
.126 in
2.8 mm
3.2 mm
046 798
046 799
132 962
132 963
V-Knurled
V-Knurled
056 196
056 197
056 210
056 211
.045 in
.052 in
1/16 in
5/64 in
3/32 in
.045 in
.052 in
.062 in
.079 in
.094 in
1.2 mm
1.3 mm
1.6 mm
2.0 mm
2.4 mm
083 319
083 320
046 800
046 801
046 802
083 489
083 490
053 708
053 710
053 709
U-Cogged
U-Cogged
U-Cogged
U-Cogged
U-Cogged
056 193
056 193
056 195
056 195
056 196
056 207
056 207
056 209
056 209
056 210
7/64 in
1/8 in
.110 in
.126 in
2.8 mm
3.2 mm
046 803
046 804
053 711
053 712
U-Cogged
U-Cogged
056 196
056 197
056 210
056 211
S-0025-D
OM-1580 Page 15
Download from Www.Somanuals.com. All Manuals Search And Download.
Notes
OM-1580 Page 16
Download from Www.Somanuals.com. All Manuals Search And Download.
Notes
Download from Www.Somanuals.com. All Manuals Search And Download.
Notes
Download from Www.Somanuals.com. All Manuals Search And Download.
Effective January 1, 2000
(Equipment with a serial number preface of “LA” or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
Warranty Questions?
LIMITED WARRANTY – Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants
to its original retail purchaser that new Miller equipment sold
after the effective date of this limited warranty is free of defects
in material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.
*
APT, ZIPCUT & PLAZCUT Model Plasma Cutting
Torches
Call
1-800-4-A-MILLER
for your local
Miller distributor.
*
*
*
*
*
Remote Controls
Accessory Kits
Replacement Parts (No labor)
Spoolmate 185 & Spoolmate 250
Canvas Covers
Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to
such defects in material or workmanship. Miller must be
notified in writing within thirty (30) days of such defect or
failure, at which time Miller will provide instructions on the
warranty claim procedures to be followed.
Your distributor also gives
you ...
Miller’s True Blue Limited Warranty shall not apply to:
1. Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear.
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that
the equipment was delivered to the original retail purchaser, or
one year after the equipment is sent to a North American
distributor or eighteen months after the equipment is sent to an
International distributor.
2. Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
Support
3. Equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
1. 5 Years Parts – 3 Years Labor
*
*
Original main power rectifiers
Inverters (input and output rectifiers only)
MILLER PRODUCTS ARE INTENDED FOR PURCHASE
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.
2. 3 Years — Parts and Labor
*
*
*
*
*
*
Transformer/Rectifier Power Sources
Plasma Arc Cutting Power Sources
Semi-Automatic and Automatic Wire Feeders
Inverter Power Supplies
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods
at customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.
Intellitig
Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer.)
3. 1 Year — Parts and Labor
*
*
DS-2 Wire Feeder
Motor Driven Guns (w/exception of Spoolmate
185 & Spoolmate 250)
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Process Controllers
Positioners and Controllers
Automatic Motion Devices
RFCS Foot Controls
Induction Heating Power Sources
Water Coolant Systems
HF Units
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
AND ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
Grids
Maxstar 140
PROVISION,
MIGHT
ARISE
BY
IMPLICATION,
Spot Welders
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND
DISCLAIMED BY MILLER.
Load Banks
Miller Cyclomatic Equipment
Running Gear/Trailers
Plasma Cutting Torches (except APT & SAF
Models)
Some states in the U.S.A. do not allow limitations of how long
an implied warranty lasts, or the exclusion of incidental,
indirect, special or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty
provides specific legal rights, and other rights may be
available, but may vary from state to state.
*
Field Options
(NOTE: Field options are covered under True
Blue for the remaining warranty period of the
product they are installed in, or for a minimum of
one year — whichever is greater.)
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may
be available, but may vary from province to province.
4. 6 Months — Batteries
5. 90 Days — Parts
*
*
MIG Guns/TIG Torches
Induction Heating Coils and Blankets
miller_warr 7/00
Download from Www.Somanuals.com. All Manuals Search And Download.
Owner’s Record
Please complete and retain with your personal records.
Model Name
Purchase Date
Distributor
Address
Serial/Style Number
(Date which equipment was delivered to original customer.)
City
State
Zip
For Service
to locate a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Replacement Parts
Training (Schools, Videos, Books)
International Headquarters–USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
European Headquarters –
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
Welding Process Handbooks
Contact the Delivering Carrier for:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims,
contact your distributor and/or equipment
manufacturer’s Transportation Department.
PRINTED IN USA
2000 Miller Electric Mfg. Co. 6/00
Download from Www.Somanuals.com. All Manuals Search And Download.
|