Miller Electric Welding System 350MPa User Manual

Issued Nov. 2007 • Index No. DC/23.5  
MIG Welding  
Power Source  
Invision 350 MPa System  
Heavy Industrial Applications Processes  
Invision 350 MPa  
Input Power Requires 3- or 1-Phase Power, 50/60 Hz  
MIG (GMAW)/Pulsed MIG (GMAW-P) Rated Output 1038 V, 5425 A  
Invision 350 MPa  
Invision 350 MPa  
Railroad  
Truck/Trailer Manufacturing  
Light Gauge and Tube  
Lawn and Garden Equipment  
Recreational Vehicles  
Flux Cored (FCAW)  
Air Carbon Arc Cutting and Gouging  
(CAC-A) (1/4 in carbons max.)  
Weight  
Net: 80 lb (36.3 kg) Ship: 89.1 lb (40.4 kg)  
Quick  
Specs  
S-74 MPa  
Input Power 24 VAC, 10 A, 50/60 Hz  
Electrode Wire Dia. Capacity .023 5/64 in (0.6–2 mm)  
Wire Speed 50–780 IPM (1.3–19.8 m/min)  
S-74 MPa  
S-74 MPa  
MIG (GMAW)  
Heavy/Light Manufacturing  
Metal Fabrication  
Flux Cored (FCAW)  
Pulsed MIG (GMAW-P)  
Weight  
Net: 58 lb (26 kg)  
®
The Power of Blue.  
Dynamic Pulsed MIGhighly-engineered  
pulse programs default to give a tight  
productive pulse arc. The operator can  
fine tune the arc if desired.  
Auto-Line Power Management  
Technology allows for any input voltage  
hook-up (208575 V) with no manual  
linking required, providing convenience  
in any job setting. Ideal solution for dirty  
or unreliable input power.  
Invision 350 MPa System  
Add the new S-74 MPa feeder for a  
package that gives you the benefit of  
Synergic-Pulsed MIG. As you increase/  
decrease the wire feed speed, the pulse  
parameters increase/decrease matching  
the right amount of power output to  
the wire speed.  
Fan-On-Demandcooling system  
operates only when needed, reducing  
noise, energy use and the amount of  
contaminants pulled through machine.  
Large, dual digital meters are easy to  
view and are presettable to ease setting  
weld output.  
SharpArc technology changes welding arc  
characteristics in Pulsed MIG welding mode.  
Inverter arc control technology provides  
greater puddle control for outstanding MIG  
weld performance.  
Lightweight, aerospace-grade aluminum  
case offers protection with the benefit of  
reduced weight.  
Line voltage compensation keeps welding  
output constant even if input power varies  
by +/-10%. XMT 350 models further expand  
line voltage compensation on 460 VAC to  
an amazing +37%, -59%.  
Easy setup for MIG and Pulsed MIG  
applications.  
Power source is warranted for 3 years, parts and labor.  
Original main power rectified parts are warranted for 5 years.  
Gun warranted for 90 days, parts and labor.  
Miller Electric Mfg. Co.  
An Illinois Tool Works Company  
1635 West Spencer Street  
Appleton, WI 54914 USA  
International Headquarters Web Site  
Phone: 920-735-4505  
USA FAX: 920-735-4134  
Canadian FAX: 920-735-4169  
International FAX: 920-735-4125  
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Control Panel  
The Invision 350 MPa and S-74 MPa combine for a synergic system that simplifies and  
improves MIG and Pulsed MIG welding applications for industrial manufacturing.  
MPa  
6
1
MPa: M (MIG), P (Pulse), a (Advanced  
Arc Control). Advanced arc control  
OUTPUT ON  
Setup  
2
3
4
7
8
9
enables an improved pulse welding arc.  
The operator has more control over puddle  
and bead characteristics using SharpArc.  
In addition, the unit provides a more robust  
and stable arc at very low arc length, reducing  
heat input, and providing the ability to weld  
on a wider range of material thickness.  
Arc Control  
Process  
Wire/Gas  
5
Synergic pulsing is available only with the  
S-74 MPa dedicated wire feeder.  
10  
SETUP  
What are some benefits of  
Synergic-Pulsed MIG?  
1. Easier to set up  
1. Output ON Indicator Light  
2. Left Display  
3. Voltage Indicator  
4. Arc Length Indicator  
5. Wire Feeder Receptacle  
6. Adjustment Control  
7. Right Display  
8. Setup Indicator  
9. Amperage Indicator  
10. Setup Indicator Lights  
• Arc Control Indicator  
• Process Indicator  
2. No more changing wire speed, and  
then having to go back to reset the  
welding output.  
• Wire/Gas Type Indicator  
• Setup Button  
Additional Features  
SharpArc  
Changes welding arc characteristics in  
Pulsed MIG (GMAW-P) welding mode.  
Built-In Pulsed MIG Programs  
(0 setting)  
(50 setting)  
The Invision 350 MPa has built-in dynamic Pulsed MIG capabilities. See the table below for the wide  
range of Pulsed MIG (GMAW-P) welding applications the Invision 350 MPa can handle.  
Low Setting  
High Setting  
Wire Types  
.035 STL  
Gas Types  
Note: Setting has a subtle effect on arc that is  
exaggerated in graphic for visual emphasis.  
Steel  
ARGN CO2 (Argon/Carbon Dioxide)  
ARGN OXY (Argon/Oxygen)  
.045 STL  
If a gas is used other than what is listed  
on the Pulsed MIG welding program  
chart (below left), the SharpArccan be  
adjusted to help customize your arc to the  
gas being used.  
Lower SharpArcsettings widen the arc  
cone, increase puddle fluidity and flattens  
the weld bead.  
Metal Core  
.035 MCOR  
.045 MCOR  
.052 MCOR  
ARGN CO2 (Argon/Carbon Dioxide)  
Stainless Steel  
Aluminum  
.035 SSTL  
.045 SSTL  
TRI MIX (Tri-gas mixture)  
ARGN OXY (Argon/Oxygen)  
ARGN CO2 (Argon/Carbon Dioxide)  
.035 AL4X (4000 Series)  
3/64 AL4X (4000 Series)  
.035 AL4X (5000 Series)  
3/64 AL4X (5000 Series)  
ARGN (Argon)  
Auto Remote Sense  
Enables unit to automatically use remote  
control if connected to remote control  
receptacle.  
Nickel  
.035 NI  
.045 NI  
ARGN HE (Argon/Helium)  
Silicon Bronze  
Copper Nickel  
.035 SIBR  
.045 CUNI  
ARGN (Argon)  
Dinse International-style weld disconnects  
Provide high-quality weld cable connections.  
Dinse and Tweco connectors are available.  
When Dinse connectors are specified, two  
connectors are supplied with the unit.  
HE ARGN (Helium/Argon)  
Optional 115 VAC auxiliary power  
Provides 10 amps of circuit-breaker-  
protected power for water circulators, etc.  
3
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S-74 MPa Single Feeder Features  
PosifeedWire Drive Assembly Features  
(Synergic Pulsed MIG when connected to the Invision 350 MPa)  
24 VDC high-torque, permanent-magnet motor.  
Quick-change drive rolls.  
Quick-release, calibrated drive-roll pressure adjustment arm allows drive roll change  
without losing spring preload setting.  
Four sealed ball bearing all-gear-driven drive-roll carriers for smooth, positive and  
accurate wire feed with long uninterrupted service life.  
Easy loading and threading of welding wire without having to release the drive-roll  
pressure arm.  
Solid-state speed control and brake circuit eliminates the need for electrical/  
mechanical relays and increases service life.  
Uses Miller standard 1-5/8 in (41 mm) diameter drive rolls.  
Quick-connect for all Miller guns.  
Covered drive rollseasy access, heavy-duty, molded composite cover over  
drive assembly.  
Floating positive drive systems provide trouble-free feeding on a variety of wires.  
Tool-less rotatable drive assembly  
allows operator to rotate the drive  
housing, eliminating severe bends in the  
wire feed path which reduce gun liner  
life. Also aids in feeding difficult wires.  
Dual tension control adds flexibility  
for the operator to fine-tune the  
pressure on the wire independently  
when feeding a variety of wires.  
(Use with CV  
Power Sources.)  
Specifications  
(Subject to change without notice.)  
Input Power  
Electrode Wire Diameter Capacity  
Wire Speed  
Dimensions  
Net Weight  
24 VAC, 10 A, 50/60 Hz  
.023–5/64 in (0.6–2 mm)  
50–780 IPM (1.3–19.8 m/min)  
Optional High Speed Motor:  
90–1440 IPM (2.3–36.6 m/min)  
H: 14 in (356 mm)  
W: 12 in (305 mm)  
D: 26-1/2 in (673 mm)  
58 lb (26 kg)  
Control Panel  
1
2
1. Voltage Display Meter  
2. Wire Speed Display Meter  
3. Wire Feed Speed Select  
4. Trigger Hold  
5. Voltage Select  
6. Jog/Purge  
3
4
5
6
S-74 MPa  
24V Wire Feeder  
4
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Invision 350 MPa System Components  
Invision 350 MPa MIGRunner #907 398  
Comes Complete With:  
Invision 350 MPa power source  
S-74 MPa wire feeder  
Bernard® Q-Gun  
Consumables  
.035/.045 in drive roll kit  
NEW! Industrial MIG 4/0 Kit with  
Dinse Connector  
MIGRunner Cart with cylinder rack  
Bottom tray will hold optional Coolmate 3  
(sold separately)  
Invision 350 MPa Stationary Package  
#951 113  
Comes Complete With:  
Invision 350 MPa power source  
S-74 MPa wire feeder  
Bernard® Q-Gun  
Consumables  
.035/.045 in drive roll kit  
NEW! Industrial MIG 4/0 Kit with  
Dinse Connector  
For Your Aluminum Welding Applications  
Invision 350 MPa Push-Pull Aluminum  
Package #951 115  
Comes Complete With:  
Invision 350 MPa power source  
XR-Control Box  
25 ft (7.6 m) air-cooled XR-Aluma-Pro Gun  
5
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Genuine Miller Accessories  
Running Gear  
Wire Feeders/Guns  
MIGRunner Cart  
#195 445  
Small footprint  
and easily  
maneuverable,  
with cylinder  
rack low enough  
that you do not  
have to lift bottles.  
Industrial MIG 4/0 Kit with Dinse  
Connector #300 405  
70 Series  
S-74 MPa #300 411*  
S-74S  
S-74D  
S-74DX  
This useful pulse-ready MIG kit can be  
purchased separately. Includes Smith®  
flowmeter/regulator with 10 ft (3 m) gas  
hose, 10 ft (3 m) 4/0 feeder weld cable with  
Dinse connector on one end and a lug on  
the other, 15 ft (4.6 m) work cable with  
Dinse connector on one end and 600-amp  
C-clamp on the other.  
#195 057  
#195 058  
#195 059  
XMT Cylinder Cart  
#042 537  
Carries two 160 lb  
Wire feeder features Posifeedwire drive  
assembly and handles a variety of wires up to  
1/8 in. Comes with FREE Bernard® Q-Gun.  
See Lit. Index No. M/3.0.  
(72.6 kg) gas  
cylinders, or one  
gas cylinder and  
one coolant  
system for TIG  
(GTAW) welding.  
Feeder mounts to  
tray above power  
source.  
*Designed exclusively for Invision 350 MPa for  
Synergic Pulsed MIG benefits.  
Process Selector Control #042 872  
Designed for use with dual wire feeders,  
applications where electrical isolation and/or  
polarity reversing of weld current is required,  
and for welding process changes. Includes  
115 VAC/2 amp receptacle, two 14-pin  
receptacles and a 10 ft (3 m) 14-pin cord.  
XR-Control #181 538  
Push-pull wire feed  
system offers  
unparalleled performance  
for aluminum MIG  
welding. See Lit.  
Universal  
Carrying Cart and  
Cylinder Rack  
#042 934  
Index No. M/1.7.  
Holds power  
source, and gas  
cylinder up to 56 in  
(142.2 cm) high  
measuring 6 to 9 in  
(15.2 to 22.8 cm)  
in diameter.  
XR -Aluma-Pro Gun*  
#300 000 15 ft (4.6 m) air-cooled  
#300 001 25 ft (7.6 m) air-cooled  
#300 264 35 ft (10.6 m) air-cooled  
Protective Cover  
#300 003 15 ft (4.6 m) water-cooled  
#300 004 25 ft (7.6 m) water-cooled  
#300 265 35 ft (10.6 m) water-cooled  
This easy-to-use and easy-to-maintain  
gooseneck-style MIG gun is designed for  
push-pull wire feed systems (with required  
XR-Control). Available in air- or water-  
cooled versions. Trigger hold reduces  
operator fatigue (feature available when  
paired with XR-Control). Gun design allows  
for better access into tight spots. See Lit.  
Index No. M/1.7.  
#195 478  
Mildew and water resistant, odor-free  
cover protects your machine’s finish.  
For 300/350 A inverters: Invision, XMT,  
Maxstar and Dynasty.  
*XR-Control is required to operate this gun with  
the Invision 350 MPa System.  
6
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Genuine Miller Accessories  
(continued)  
WC-24 Weld Control  
#137 549  
International-Style Connectors  
Note: XMT 350 power sources are equipped with  
International-style connectors for secondary  
connections. (Power source is shipped with two  
50-mm male International-style plugs for use with  
#1 or #2 AWG size cable.)  
Designed for use with  
Miller CV power sources  
supplying 24 VAC and  
14-pin receptacles. For  
use with Spoolmatic  
30A spool gun.  
®
International/Tweco  
Adapter #042 465  
International/Cam-Lok  
Adapter #042 466  
Water Coolant Systems  
For more information, see the Miller Coolant  
Systems literature sheet, Index No. AY/7.2.  
22A #193 066  
One-piece adapter with International-style  
male plug (to power source) on one end and  
female receptacle (Tweco or Cam-Lok for  
weld cable connection) on other end.  
Simple, reliable, 24 VAC constant-speed  
semiautomatic wire feeder, best suited for  
small diameter wires. Accommodates up to  
60 lb (27.2 kg) spool of welding wire when  
using optional wire reel assembly. Comes  
with FREE Bernard® Q-Gun! See Lit. Index  
No. M/11.0.  
International-Style Connector Kit  
#042 418 50 mm  
Accepts #4 or #1/0 AWG cable size. Required  
if male plugs shipped with power source must  
be replaced, or if additional plugs are needed.  
#042 533 70 mm  
Accepts #1/0 or #2/0 AWG cable size.  
Required if #1/0 or #2/0 AWG size cable is  
to be used.  
Coolmate 3  
Kit includes one International-style male  
plug which attaches to the work and/or weld  
cables and plugs into the International-style  
receptacles on the power source.  
#043 007 115 VAC  
#043 008 230 VAC  
For use with water-cooled torches rated up  
to 600 amps. Unique paddle-wheel  
indicator, external filter and easy-fill spout.  
24A #195 112  
Extension Kit for International-Style  
Cable Connectors  
Simple, reliable, 24 VAC constant-speed  
semiautomatic wire feeder, best suited for  
small diameter wires. Remote voltage is  
standard. Features four gear-driven drive  
rolls for larger wire sizes. Accommodates  
up to 60 lb (27.2 kg) spool of welding wire  
when using optional wire reel assembly.  
Comes with FREE Bernard® Q-Gun! See  
Lit. Index No. M/11.0.  
Coolmate V3 #043 009 115 VAC  
#042 419 50 mm  
Accepts #4 or #1/0 AWG size cable.  
For use with water-cooled torches rated up  
to 500 amps. Vertical design conveniently  
mounts to Miller cylinder rack in place of  
one cylinder.  
#042 534 70 mm  
Accepts #1/0 or #2/0 AWG size cable.  
Used to adapt or extend weld and/or work  
cables. Kit includes one male International-  
style plug and one in-line female  
Coolmate 4 #042 288 115 VAC  
For use with water-cooled torches rated up  
to 600 amps. Tough molded polyethylene  
case with carrying handle.  
International-style receptacle.  
Coolant #043 810  
Sold in cases of four 1-gallon recyclable  
plastic bottles. Miller coolants contain a  
base of ethylene glycol and deionized water  
to protect against freezing to -37˚F (-38˚C)  
or boiling to 227˚F (108˚C). Also contains a  
compound that resists algae growth.  
®
Spoolmatic 30A #130 831  
A 1-lb, air-cooled spool gun that extends  
the weld process range by adding a handy  
portable system for small wire MIG. Rated  
200 A at 100% duty cycle. Includes 30 ft  
(9.1 m) cable assembly. (WC-24 #137 549  
for 14 pin.)  
7
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Ordering Information  
Power Source and Options  
Invision350 MPa  
Stock No.  
Description  
Qty.  
Price  
#907 397  
#907 397-01-1  
208575 VAC with Auto-Line  
208575 VAC with Auto-Line and Auxiliary Power  
Invision350 MPa System  
See page 5 for different packages and components  
Accessories  
Industrial MIG 4/0 Kit with Dinse Connector  
WC-24  
#300 405  
#137 549  
#042 872  
See page 6  
For use with Spoolmatic® 30A and power sources with 14-pin  
Process Selector Control  
Extension Cords (For 24 VAC wire  
feeders and remote controls)  
#043 690  
#043 691  
25 ft (7.6 m)  
50 ft (15 m)  
Running Gear  
MIGRunnerCart  
#195 445  
#042 537  
#042 934  
XMT Cylinder Cart  
Universal Carrying Cart and Cylinder Rack  
Protective Cover  
#195 478  
Wire Feeders/Guns  
70 Series  
#300 411  
S-74 MPa. Designed exclusively for Invision 350 MPa for  
Synergic Pulsed MIG benefits  
#195 057  
#195 058  
#195 059  
S-74S. See Lit. Index No. M/3.0  
S-74D. See Lit. Index No. M/3.0  
S-74DX. See Lit. Index No. M/3.0  
XR-Control  
#181 538  
#193 066  
#195 112  
#130 831  
See Lit. Index No. M/1.7  
22A  
See Lit. Index No. M/11.0  
24A  
See Lit. Index No. M/11.0  
Spoolmatic® 30A Spool Gun  
XR-Aluma-ProGun  
Includes 30 ft (9.1 m) cable assembly  
#300 000  
#300 001  
#300 264  
#300 003  
#300 004  
#300 265  
15 ft (4.6 m) air-cooled  
25 ft (7.6 m) air-cooled  
35 ft (10.6 m) air-cooled  
15 ft (4.6 m) water-cooled  
25 ft (7.6 m) water-cooled  
35 ft (10.6 m) water-cooled  
Water Coolant Systems  
See page 7. See Lit. Index No. AY/7.2  
See page 7  
International-Style Connectors  
Date:  
Total Quoted Price:  
Distributed by:  
Litho in USA  
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