OMĆ533A
April 1993
Eff. w/Serial Number JJ487350
Processes
Multiprocess Welding
Description
Remote Pendant Control
RPC-IP
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SECTION 1 – INTRODUCTION
and followed for the safe and effective use of this equip
-
ment.
B. Safety
The installation, operation, maintenance, and trouble-
shooting of arc welding equipment requires practices
and procedures which ensure personal safety and the
safety of others. Therefore, this equipment is to be
installed, operated, and maintained only by qualified
5-3/4 in.
(141 mm)
persons in accordance with this manual and all applica
-
ble codes such as, but not limited to, those listed in Arc
Welding Safety Precautions Section in the welding pow
er source Owner’s Manual.
-
Safety instructions specifically pertaining to this unit ap
-
pear throughout this manual highlighted by the signal
words WARNING and CAUTION which identify different
levels of hazard.
9-3/8 in.
(238 mm)
WARNING statements include installation, operation,
and maintenance procedures or practices which if not
carefully followed could result in serious personal injury
or loss of life.
CAUTION statements include installation, operation,
and maintenance procedures or practices which if not
carefully followed could result in minor personal injury or
damage to this equipment.
A
third signal word, IMPORTANT, highlights instructions
which need special emphasis to obtain the most efficient
operation of this equipment.
5 in.
(123 mm)
1-2. RECEIVING-HANDLING
Before unpacking equipment, check carton for any dam
-
age that may have occurred during shipment. File any
claims for loss or damage with the delivering carrier.
Assistance for filing or settling claims may be obtained
from the distributor and/or the equipment manufactur-
er’s Transportation Department.
ST-109 521-A
Figure 1-1. Dimensions
When requesting information about this equipment, al-
ways provide the Model Description and Serial Number
.
1-1. GENERAL INFORMATION AND SAFETY
A. General
1-3. DESCRIPTION
This unit is a Remote Pendant Control for the Intellipulse
welding power source. When properly connected to the
Information presented in this manual and on various la
-
bels, tags, and plates provided on this unit pertains to
equipment design, installation, operation, maintenance,
and troubleshooting which should be read, understood,
welding power source this unit provides arc control, con
tactor control, voltage/amperage control, CV/CC selec
tion, and pulse frequency selection.
-
-
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SECTION 2 – INSTALLATION
Welding Power
Source Remote
Control Receptacle
RPC-IP
Receptacle
ST-109 782-B
Figure 2-1. Power Source/Remote Control Connections
WARNING: ELECTRIC SHOCK can kill.
• Do not touch live electrical parts.
• Shut down welding power source, and be
sure it cannot be accidentally energized before
making remote Pendant Control connections.
2-3. 650/1000 AMPERE MODEL SELECTOR
SWITCH
WARNING: ELECTRIC SHOCK can kill.
• Do not touch live electrical parts.
• Shut down welding power source, and dis-
connect the Remote Pendant Control before
changing position of dip switches.
• Place CONTACTOR switch in OFF position.
ELECTROSTATIC DISCHARGE (ESD) can
damage circuit boards.
• Put on properly grounded wrist strap BE-
FORE handling circuit boards.
2-1. WELDING POWER SOURCE REMOTE CON-
TROL RECEPTACLE CONNECTIONS (Figure 2-1)
• Perform work only at a static-safe work area.
This Remote Pendant Control is designed to be used
with either a 650 or 1000 ampere intellipulse welding
power source. A dip switch is located on circuit board
PC5 to set up the Remote Pendant Control for operation
with 650 or 1000 ampere models. The unit is shipped
from the factory set up for operation with the 650 ampere
The Remote Pendant Control connects to a 17-socket
Amphenol receptacle on the welding power source front
panel (see OM-286). Insert 17-pin Amphenol plug from
the interconnecting cable fully into the receptacle and
rotate collar clockwise.
models. Proceed as follows to set up the Remote Pen
dant Control for operation with 1000 ampere models:
-
2-2. RPC-IP
(Figure 2-1)
RECEPTACLE
CONNECTIONS
1. Remove cover.
2. Place both dip switches in the down position for op
-
The interconnecting cable from the welding power
source connects to a 17-pin Amphenol receptacle on
eration with 1000 ampere models. Place both dip
switches in up position for operation with 650 am-
pere models (see Figure 2-2).
the remote control. Insert the 17-socket plug from the in
-
terconnecting cable fully into the receptacle, and rotate
collar clockwise.
3. Reinstall cover.
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Mounting
Screws (5)
Dip
Switch
Cover
Front
Panel
Both dip switches down for
1000 ampere model operation
Circuit
Board
PC5
Both dip switches up for
650 ampere model operation
ST-113 509-A
Figure 2-2. Dip Switch Positions And Locations
SECTION 3 – OPERATOR CONTROLS
3-1. MODE SELECTOR SWITCH (Figure 3-1)
approached. When this control is set at some value
above 0, the current begins to increase when arc volt-
age drops below 20 volts.
The Mode Selector switch allows selection of CC
(constant current), CV (constant voltage), or pulsed out
put from the welding power source.
-
When the control is set at 10 (MAX.), the short-circuit
current is considerably higher than normal welding cur
rent (see welding power source volt-ampere curve for
CC mode). This provides extra current for arc starting in
out-of-position welds as well as for certain types of elec
trodes.
-
The CC position provides a constant current output spe
-
cifically designed for Shielded Metal Arc (SMAW) and
Gas ungsten Arc (GT W) Welding processes. The CC
T
A
-
position is also normally used for Air Carbon Arc Cutting
(CAC-A) and gouging processes.
When the control is set at 0 (SOFT), short-circuit current
is the same as normal welding current. The 0 position
provides current characteristics associated with the Gas
Tungsten Arc Welding (GTAW) process.
The CV position provides a constant voltage output de
-
signed for wire feeding applications such as Gas Metal
Arc (GMAW), Flux Cored Arc (FCAW), or Submerged
Arc (SAW) Welding.
When pulsed output is desired for Gas Metal Arc Weld-
ing - Pulsed Arc (GMAW-P), place switch at the desired
When the control is set at 5, short-circuit current is
approximately half that of the 10 (MAX.) position but still
number of pulses per second: 60, 90, 120 or 180.
higher than normal welding current. The 5 position pro-
vides a moderate current increase for arc starting nec-
essary for certain types of electrodes and applications.
3-2. ARC CONTROL AND PILOT LIGHT (Figure 3-1)
IMPORTANT: The ARC CONTROL potentiometer and
pilot light are disabled in the CV (Constant Voltage) and
pulsed modes.
Select a setting best suited for the application.
The Arc Control pilot light turns on when the Mode Se-
lector switch is in the CC position indicating that the ARC
CONTROL is active.
The ARC CONTROL potentiometer provides variable
selection of short-circuit current to suit individual weld-
ing conditions. Rotating this control clockwise causes
the current to increase as the short-circuit condition is
IMPORTANT: The ARC CONTROL can be adjusted
while welding.
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Voltmeter
Ammeter
Volts/Peak
Control And
Pilot Light
Amps/Bkgd
Control And
Pilot Light
Mode
Selector
Switch
Ammeter
Switch
Arc
Control
Arc Control
Pilot Light
Contactor
Switch
ST-109 521-A
Figure 3-1. Front Panel View
3-4. AMMETER SWITCH (Figure 3-1)
3-3. CONTACTOR SWITCH (Figure 3-1)
The AMMETER switch provides selection of reading
PEAK weld amperage or Average (AVG) weld amper-
age on the Remote Control digital ammeter.
WARNING: ELECTRIC SHOCK can kill.
• Do not touch live electrical parts.
• Do not touch the weld output terminals when
the contactor is energized.
Normally the AVG switch position is used for reading
weld amperage during Gas Metal Arc (GMAW), Flux
Cored Arc (FCAW), Submerged Arc (SAW), Shielded
• Do not touch electrode holder (or gun wire)
and work clamp at the same time.
Metal Arc (SMAW), Gas Tungsten Arc (GTAW) Welding
and Air Carbon Arc (CAC-A) Cutting and gouging pro-
cesses.
If the Remote Control CONTACTOR switch is in the ON
position, open-circuit voltage will be present at the out
put terminals whenever the welding power source
POWER switch ON button is depressed.
-
While welding using the Gas Metal Arc Welding - Pulsed
Arc (GMAW-P) process, the AVG switch position is used
when display of the average (background and peak)
weld amperage is desired. The AMMETER switch can
be placed in the PEAK position when display of peak
weld amperage is desired.
IMPORTANT: Although the term CONTACTOR is used
on the nameplate and throughout this manual, the weld
output is not switched on or off by a physical secondary
contactor; rather, the weld output is controlled by solid-
state circuitry in the welding power source.
3-5. AMPS/BKGD CONTROL AND PILOT LIGHT
(Figure 3-1)
This control presets weld amperage for constant current
applications and background amperage for GMAW-P
applications.
If contactor control by means of a wire feeder is desired,
place the Remote Control CONTACTOR switch in the
OFF position. Open-circuit voltage will be present at the
weld output terminals whenever the gun switch is
closed.
When the Mode Selector switch is in the CC position or
one of the pulses per second positions, the AMPS/
BKGD pilot light turns on.
The OFF position is normally used with all wire feeding
processes (GMAW, GMAW-P, FCAW, SAW) and the
Gas Tungsten Arc Welding (GTAW) process. The ON
position is normally used with the Shielded Metal Arc
This control is disabled when the Mode Selector switch
is in the CV position.
Welding (SMAW) and the Air Carbon Arc (CAC-A) Cut
ting and gouging processes.
-
Rotating the control clockwise increases amperage.
IMPORTANT: The AMPS/BKGD control can be ad-
Lift end of toggle switch to change switch positions.
justed while welding.
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3-6. VOLTS/PEAK CONTROL AND PILOT LIGHT
(Figure 3-1)
IMPORTANT: The VOLTS/PEAK control can be ad-
justed while welding.
This control presets weld voltage for constant voltage
applications and peak voltage for GMAW-P applica-
tions.
3-7. METERS (Figure 3-1)
The voltmeter displays weld voltage to the nearest tenth
of a volt while welding and preset voltage when unit is
idling. When welding using the pulsed GMAW process,
the meter displays peak voltage.
When the Mode Selector switch is in the CV position or
one of the pulses per second positions, the VOLTS/
PEAK pilot light turns on.
The ammeter displays weld amperage to the nearest
ampere while welding and preset amperage when unit is
idling. When welding using the pulsed GMAW process,
the meter displays background amperage.
This control is disabled when the Mode Selector switch
is in the CC position.
Rotating the control clockwise increases voltage.
SECTION 4 – SEQUENCE OF OPERATION
WARNING: ELECTRIC SHOCK can kill;
MOVING PARTS can cause serious injury;
IMPROPER AIR FLOW AND EXPOSURE TO
ENVIRONMENT can damage internal parts.
4-1. GAS METAL ARC WELDING - PULSED ARC
(GMAW-P)
WARNING: Read and follow safety informa
-
tion at beginning of entire Section 4 before
proceeding.
• Keep all covers and panels in place while op
-
erating.
Warranty is void if the welding power source is
operated with any portion of the outer enclosure
removed.
1. Install and prepare welding power source according
to its Owner’s Manual.
2. Install Remote Control as instructed in Section 2.
ARC RAYS, SPARKS, AND HOT SURFACES
can burn eyes and skin; NOISE can damage
hearing.
3. Install and prepare wire feeder according to its Own
-
er’s Manual.
• Wear correct eye, ear, and body protection.
FUMES AND GASES can seriously harm
your health.
4. Wear dry insulating gloves and clothing, and wear
welding helmet with proper filter lens according to
ANSI Z49.1.
• Use enough ventilation to keep fumes and
5. Prepare for welding as follows:
gases from the breathing zone.
a. Connect work clamp to clean, bare metal at
workpiece.
WELDING WIRE can cause puncture
wounds.
b. Select and obtain proper welding wire, and
thread as instructed in wire feeder Owner’s
Manual.
• Do not point gun toward any part of the body
or other personnel.
HOT METAL, SPATTER, AND SLAG can
cause fire and burns.
6. Depress welding power source POWER switch ON
button.
• Watch for fire.
• Have a fire extinguisher nearby and know
7. Place Mode Selector switch to desired pulses per
second (60, 90, 120, or 180) position (see Section
3-1).
how to use it.
MAGNETIC FIELDS FROM HIGH CURRENTS
can affect pacemaker operation.
• Wearers should consult with their doctor be-
fore going near arc welding, gouging, or spot
welding operations.
8. Place CONTACTOR switch in OFF position (see
Section 3-3).
9. Place AMMETER switch in the desired position (see
Section 3-4).
See Arc Welding Safety Precautions Section in
the welding power source Owner’s Manual.
10. Preset AMPS/BKGD control to desired background
amperage setting (see Section 3-5). Pilot light
should be on.
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11. Preset VOLTS/PEAK control to desired peak volt-
age setting (see Section 3-6). Pilot light should be
on.
4. Place Mode Selector switch in CC position (see
Section 3-1).
5. Place ARC CONTROL to desired position (see Sec
tion 3-2). Pilot light should be on.
-
12. Make adjustments to wire feeder.
13. Turn on shielding gas supply.
14. Begin welding.
6. Place CONTACTOR switch in ON position (see
Section 3-3).
7. Place AMMETER switch in AVG (Average) position
(see Section 3-4).
4-2. GAS METAL ARC AND FLUX CORED ARC
WELDING (GMAW AND FCAW)
8. Preset AMPS/BKGD control to desired weld amper
-
age setting (see Section 3-5). Pilot light should be
on.
WARNING: Read and follow safety informa
-
tion at beginning of entire Section 4 before
proceeding.
9. Wear dry insulating gloves and clothing, and wear
welding helmet with proper filter lens according to
ANSI Z49.1.
1. Install and prepare welding power source according
to its Owner’s Manual.
10. Prepare for welding as follows:
2. Install Remote Control as instructed in Section 2.
a. Connect work clamp to clean, bare metal at
workpiece.
3. Install and prepare wire feeder according to its Own
-
er’s Manual.
b. Select and obtain proper electrode, and insert
into electrode holder.
4. Wear dry insulating gloves and clothing, and wear
welding helmet with proper filter lens according to
ANSI Z49.1.
11. Begin welding.
4-4. SUBMERGED ARC WELDING (SAW)
5. Prepare for welding as follows:
WARNING: Read and follow safety informa
-
tion at beginning of entire Section 4 before
proceeding.
a. Connect work clamp to clean, bare metal at
workpiece.
b. Select and obtain proper welding wire, and
thread as instructed in wire feeder Owner’s
Manual.
1. Install and prepare welding power source according
to its Owner’s Manual.
2. Install Remote Control as instructed in Section 2.
6. Depress welding power source POWER switch ON
button.
3. Install flux system according to its Owner’s Manual.
4. Install and prepare wire feeder according to its Own
-
7. Place Mode Selector switch in CV position (see
Section 3-1).
er’s Manual.
5. Wear dry insulating gloves and clothing, and wear
safety goggles with correct filter shade according to
ANSI Z49.1.
8. Place CONTACTOR switch in OFF position (see
Section 3-3).
6. Prepare for welding as follows:
9. Place AMMETER switch in AVG (Average) position
(see Section 3-4).
a. Connect work clamp to clean, bare metal at
workpiece.
10. Preset VOLTS/PEAK control to desired weld volt-
age setting (see Section 3-6). Pilot light should be
on.
b. Select and obtain proper welding wire, and
thread as instructed in wire feeder Owner’s
Manual.
11. Make adjustments to wire feeder.
12. Turn on shielding gas supply if applicable.
13. Begin welding.
c. Select and obtain proper flux, and put into flux
system.
7. Depress welding power source POWER switch ON
button.
4-3. SHIELDED METAL ARC WELDING (SMAW)
8. Place Mode Selector switch in CV position (see
Section 3-1).
WARNING: Read and follow safety informa
-
tion at beginning of entire Section 4 before
proceeding.
9. Place CONTACTOR switch in OFF position (see
Section 3-3).
1. Install and prepare welding power source according
to its Owner’s Manual.
10. Place AMMETER switch in AVG (Average) position
(see Section 3-4).
2. Install Remote Control as instructed in Section 2.
11. Preset VOLTS/PEAK control to desired weld volt-
age setting (see Section 3-6). Pilot light should be
on.
3. Depress welding power source POWER switch ON
button.
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12. Make adjustments to wire feeder.
13. Turn on flux supply system.
4-6. AIR CARBON ARC CUTTING AND GOUGING
(CAC-A)
WARNING: Read and follow safety informa
-
14. Begin welding.
tion at beginning of entire Section 4 before
proceeding.
4-5. GAS TUNGSTEN ARC WELDING (GTAW)
WARNING: Read and follow safety informa
-
1. Install and prepare welding power source according
to its Owner’s Manual.
tion at beginning of entire Section 4 before
proceeding.
2. Install Remote Control as instructed in Section 2.
3. Connect compressed air supply.
1. Install and prepare welding power source according
to its Owner’s Manual.
4. Depress welding power source POWER switch ON
button.
2. Install Remote Control as instructed in Section 2.
3. Install and prepare High-Frequency unit according
to its Owner’s Manual if applicable. Scratch start
5. Place Mode Selector switch in CC position (see
Section 3-1).
GTAW does not require the use of external high fre
quency.
-
6. Set ARC CONTROL to desired position (see Sec-
tion 3-2). Pilot light should be on.
4. Depress welding power source POWER switch ON
button.
7. Place CONTACTOR switch in ON position (see
Section 3-3).
5. Place Mode Selector switch in CC position (see
Section 3-1).
8. Place AMMETER switch in AVG (Average) position
(see Section 3-4).
6. Set ARC CONTROL to MIN. (see Section 3-2). Pilot
light should be on.
9. Preset AMPS/BKGD control to desired amperage
setting (see Section 3-5). Pilot light should be on.
7. Place CONTACTOR switch in ON position (see
Section 3-3).
10. Wear dry insulating gloves and clothing, and wear
welding helmet with proper filter lens according to
ANSI Z49.1.
8. Place AMMETER switch in AVG (Average) position
(see Section 3-4).
11. Prepare for welding as follows:
9. Preset AMPS/BKGD control to desired weld amper
-
a. Connect work clamp to clean, bare metal at
workpiece.
age setting (see Section 3-5). Pilot light should be
on.
b. Select and obtain proper carbon electrode, and
insert into torch.
10. Wear dry insulating gloves and clothing, and wear
welding helmet with proper filter lens according to
ANSI Z49.1.
12. Turn on air supply.
13. Begin cutting/gouging process.
4-7. SHUTTING DOWN
1. Stop welding.
11. Prepare for welding as follows:
a. Connect work clamp to clean, bare metal at
workpiece.
2. Depress the welding power source POWER switch
OFF button.
b. Select and obtain proper tungsten electrode.
c. Prepare tungsten electrode according to weld-
ing power source Owner’s Manual, and insert
into torch.
3. Turn off the shielding gas and water supplies if appli
-
cable.
WARNING: HIGH CONCENTRATION OF
SHIELDING GASES can harm health or kill.
• Shut off gas supply when not in use.
12. Turn on shielding gas and water supplies as appli-
cable.
13. Turn on and adjust High-Frequency unit if applica-
ble.
4. Turn off flux supply and compressed air supply if ap
-
14. Begin welding.
plicable.
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SECTION 5 – MAINTENANCE & TROUBLESHOOTING
5-1. MAINTENANCE
A. General
Usage and shop conditions will determine the frequency
and type of maintenance. Inspect equipment as follows:
It is assumed that proper installation has been made,
according to Section 2 of this manual, and that the unit
has been functioning properly until trouble developed.
WARNING: ELECTRIC SHOCK can kill.
B. Troubleshooting
• Do not touch live electrical parts.
Troubleshooting to be performed only by qualified per-
sons.
• Shut down welding power source, and dis-
connect remote control before inspecting, main
-
taining, or servicing unit. Power to the remote
The following information is supplied to diagnose and
provide remedies for some of the troubles that may de
velop in this unit. Check welding power source Owner’s
Manual for possible problems caused by welding power
source malfunctions.
control should be disconnected before attempt
-
-
ing repair or replacement of internal compo-
nents.
1. Inspect interconnecting cord for damage to or
breaks in the insulation jacket, particularly at the
plugs. Repair or replace cord as necessary.
Use this information in conjunction with the circuit dia-
gram while performing troubleshooting procedures. If
the trouble is not remedied after performing these pro-
cedures, the nearest Factory Authorized Service Sta-
tion/Service Distribuitor should be contacted. In all
cases of equipment malfunction, the manufacturer’s
recommendations should be strictly followed.
2. Remove grease and grime from components; mois
ture from electrical parts and cable.
-
5-2. TROUBLESHOOTING
WARNING: ELECTRIC SHOCK can kill.
• Do not touch live electrical parts.
Problems with this unit fall into four categories:
1. Front panel components
2. Circuit board PC5
• Shut down welding power source, and dis-
connect remote control before inspecting, main
-
taining, or servicing unit. Power to the remote
control should be disconnected before attempt
-
3. Interconnecting cable
ing repair or replacement of internal compo-
nents.
4. Welding power source.
If everything on the remote control functions except a
particular switch, meter, or control, the problem can be
attributed to a broken component. Replace the broken
component.
CAUTION: ELECTROSTATIC DISCHARGE
(ESD) can damage circuit boards.
• Put on properly grounded wrist strap BE-
FORE handling circuit boards.
If the problem is still present, replace PC5. If the remote
control is entirely non-functional, replace PC5. If erratic
conditions occur and the welding power source was
working properly, replace PC5.
• Transport circuit boards in proper static-
shielding carriers or packages.
• Perform work only at a static-safe work area.
INCORRECT INSTALLATION or misaligned
plugs can damage circuit board.
A
break in the interconnecting cable can interrupt power
or command signal between welding power source and
remote control. Replace interconnecting cable if lack of
continuity is suspected.
• Be sure that plugs are properly installed and
aligned.
EXCESSIVE PRESSURE can break circuit
board.
• Use only minimal pressure and gentle move-
ment when disconnecting or connecting board
plugs and removing or installing board.
Printed circuit board PC1 in the welding power source
sends and receives signals from the remote control. If all
other components of the system are functioning, re-
place welding power source PC1 according to instruc-
tions in welding power source Owner’s Manual.
OM-533 Page 8
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SECTION 6 – ELECTRICAL DIAGRAMS
Circuit Diagram No. SB-107 993-B
Diagram 6-1. Circuit Diagram For Pendant Control
Circuit Diagram No. SB-124 223
Diagram 6-2. Circuit Diagram For Circuit Board PC5
OM-533 Page 9
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OM-533 Page 10
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SECTION 7 – PARTS LIST
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 7-1. Main Assembly
.
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1
2
3
4
5
6
7
8
9
. . . . . . . . . . . 108 056 . . . CASE SECTION, front end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 109 779 . . . CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . R6,7 . . 603 856 . . . POTENTIOMETER, WW 10 turn 2 watt 10K ohm . . . . . . . . . . . . . . . . . . . . . .
. . . . S7 . . . . 011 770 . . . SWITCH, toggle SPDT 5 amp 125 volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . S8 . . . 079 722 . . . SWITCH, toggle SPDT 0.4 amp 2-4 volts dc . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
2
1
1
3
1
1
1
1
1
2
1
1
1
1
1
2
4
2
4
4
1
1
2
. . LED1-3
.
083 850 . . . LIGHT, indicator - red lens 2 volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . RC3 . . 097 867 . . . RECEPTACLE, 17 pin MS-3102A-20-29P . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . NAMEPLATE (order by model & style number) . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . R8 . . . 009 156 . . . POTENTIOMETER, carbon 1 turn 2 watt 2.5K ohm . . . . . . . . . . . . . . . . . . . . .
. . 10 . . . . S6 . . . 108 944 . . . SWITCH, rotary - 0.5 amp 115 volts ac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 11 . . . . . . . . . . . 108 903 . . . SHIELD, meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 12 . . . A&V . . 108 453 . . . METER, DC 0-200 MV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 108 904 . . . ANCHOR, meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . PC5 . . . 124 002 . . . CIRCUIT CARD, pendant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 038 785 . . . STRIP, terminal 3 pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 072 566 . . . CONNECTOR, rect 8skt plug Amp 87159-8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 081 380 . . . CONNECTOR, rect 14skt plug Amp 1-87159-3 . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 108 907 . . . CONNECTOR, rect 13skt 1 row plug Amp 2-87499-3 . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 097 922 . . . KNOB, pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 019 663 . . . MOUNT, 15/16 OD x 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 097 132 . . . STAND-OFF, No. 6-32 x 3/8 inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 094 484 . . . STAND-OFF, No. 6-32 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 108 863 . . . CABLE, interconnecting (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 097 868 . . . . CONNECTOR, circ 17skt plug Amphenol MS-3106A-20-29S . . . . . . . . . . .
. . . . . . . . . . . . . . . . 039 734 . . . . CONNECTOR, circ clamp str rlf Amphenol AN-3057-12 . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 090 263 . . . . CABLE, pwr No. 18ga 18/c (order by ft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15ft
. . . . . . . . . . . . . . . . 097 866 . . . . CONNECTOR, circ 17 pin plug Amphenol MS-3106A-20-29P . . . . . . . . . .
1
. Hardware is common and
1
not available unless listed.
2
12
11
10
3
4
9
8
7
6
ST-109 521
5
Figure 7-1. Main Assembly
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-533 Page 1
1
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