Miller Electric Welder M 25 User Manual

OM-227 796A  
Processes  
200605  
MIG (GMAW) Welding  
Flux Cored (FCAW) Welding  
Description  
Semi-Automatic,Air-Cooled  
MIG (GMAW) Welding Gun  
MIGmatic M-25  
File: MIG (GMAW)  
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TABLE OF CONTENTS  
WARRANTY  
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SECTION 1 SAFETY PRECAUTIONS FOR GMAW  
WELDING GUNS READ BEFORE USING  
SR7_8/03  
1-1. Symbol Usage  
Y
Marks a special safety message.  
Means Warning! Watch Out! There are possible hazards with this  
procedure! The possible hazards are shown in the adjoining symbols.  
.
M
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This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK and HOT PARTS hazards.  
Consult symbols and related instructions below for necessary actions to avoid the hazards.  
1-2. GMAW Gun Hazards  
GMAW WELDING can be hazardous.  
WARNING  
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN  
AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.  
In welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. The  
safety information given below is only a summary of the more complete safety information found in the wire feeder  
and welding power source Owner’s Manuals. Read and follow all safety precautions.  
HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY  
QUALIFIED PEOPLE.  
ELECTRIC SHOCK can kill.  
ARC RAYS can burn eyes and skin.  
1. Always wear dry insulating gloves.  
2. Insulate yourself from work and ground.  
3. Do not touch live electrode or electrical parts.  
4. Repair or replace worn, damaged, or cracked  
gun or cable insulation.  
5. Turn off welding power source before changing  
contact tip or gun parts.  
1. Wear welding helmet with correct shade of filter.  
2. Wear correct eye and body protection.  
3. Cover exposed skin with spatter-resistant  
clothing.  
HOT SURFACES can burn skin.  
1. Allow gun to cool before touching.  
2. Do not touch hot metal.  
6. Keep all covers and handle securely in place.  
3. Protect hot metal from contact by others.  
NOISE can damage hearing; SOME  
APPLICATIONS, SUCH AS PULSING,  
are noisy.  
FUMES AND GASES can be hazardous  
to your health.  
1. Check for noise level limits exceeding those  
specified by OSHA.  
2. Use approved ear plugs or ear muffs if noise level  
is high.  
1. Keep your head out of the fumes.  
2. Ventilate area, or use breathing device.  
3. Read Material Safety Data Sheets (MSDSs) and  
manufacturer’s instructions for material used.  
3. Warn others nearby about noise hazard.  
WELDING WIRE can cause puncture  
wounds.  
WELDING can cause fire or explosion.  
1. Keep hands and body away from gun tip when  
trigger is pressed.  
1. Do not weld near flammable material.  
2. Do not weld on closed containers.  
3. Watch for fire; keep extinguisher nearby.  
BUILD UP OF GAS can injure or  
kill  
1. Shut off shielding gas supply when not in  
use.  
2. Always ventilate confined spaces or use  
approved air-supplied respirator.  
OM-227 796 Page 1  
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1-3. California Proposition 65 Warnings  
Y
Welding or cutting equipment produces fumes or gases which  
contain chemicals known to the State of California to cause  
birth defects and, in some cases, cancer. (California Health &  
Safety Code Section 25249.5 et seq.)  
For Gasoline Engines:  
Y
Engine exhaust contains chemicals known to the State of  
California to cause cancer, birth defects, or other reproductive  
harm.  
For Diesel Engines:  
Y
Battery posts, terminals and related accessories contain lead  
and lead compounds, chemicals known to the State of  
California to cause cancer and birth defects or other  
reproductiveharm. Wash hands after handling.  
Y
Diesel engine exhaust and some of its constituents are known  
to the State of California to cause cancer, birth defects, and  
other reproductive harm.  
EMF INFORMATION  
Considerations About Welding And The Effects Of Low Frequency Electric And  
Magnetic Fields  
NOTE  
The following is a quotation from the General Conclusions Section of  
the U.S. Congress, Office of Technology Assessment, Biological  
To reduce magnetic fields in the workplace, use the following  
procedures:  
Effects of Power Frequency Electric & Magnetic Fields  
1. Keep cables close together by twisting or taping them.  
2. Arrange cables to one side and away from the operator.  
3. Do not coil or drape cables around the body.  
Background Paper, OTA-BP-E-53 (Washington, DC: U.S.  
GovernmentPrinting Office, May 1989): “. . . there is now a very large  
volume of scientific findings based on experiments at the cellular  
level and from studies with animals and people which clearly  
establish that low frequency magnetic fields can interact with, and  
produce changes in, biological systems. While most of this work is  
of very high quality, the results are complex. Current scientific  
understandingdoes not yet allow us to interpret the evidence in a  
single coherent framework. Even more frustrating, it does not yet  
allow us to draw definite conclusions about questions of possible risk  
or to offer clear science-based advice on strategies to minimize or  
avoid potential risks.”  
4. Keep welding power source and cables as far away as practical.  
5. Connect work clamp to workpiece as close to the weld as  
possible.  
About Pacemakers:  
The above procedures are among those also normally  
recommended for pacemaker wearers. Consult your doctor for  
complete information.  
mod10.1 4/93  
OM-227 796 Page 2  
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SECTION 2 SAFETY INFORMATION  
Read all safety messages throughout this manual.  
Obey all safety messages to avoid injury.  
Learn the meaning of WARNING and CAUTION.  
1
2
Safety Alert Symbol  
Signal Word  
1
2
2
WARNING means possible death  
or serious injury can happen.  
WARNING  
CAUTION  
3
4
ELECTRIC SHOCK can kill.  
MOVING PARTS can injure.  
CAUTION means possible minor  
injury or equipment damage can  
happen.  
Do not touch live electrical parts.  
Keep away from moving parts.  
Disconnect input power before  
Keep all panels and covers closed  
installing or servicing.  
when operating.  
3
Statement Of Hazard And  
Result  
5
4
Safety Instructions To Avoid  
Hazard  
5
6
Hazard Symbol (If Available)  
Safety Banner  
READ SAFETY BLOCKS at start of  
Section 3-1 before proceeding.  
WARNING  
6
7
Read safety blocks for each  
symbol shown.  
Turn Off switch when using high frequency.  
7
NOTE  
NOTE  
Special instructions for best  
operation not related to safety.  
SECTION 3 INSTALLATION  
3-1. Specifications  
Air-CooledWelding Gun For GMAW And FCAW Welding  
Note: Using gasless flux cored wire reduces gun duty cycle.  
M-25 Feeds .023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires  
Duty Cycle Rating:  
100%: 250 A With CO Shielding Gas; 150 A With Mixed Gases  
2
60%: 300 A With CO Shielding Gas; 250 A With Mixed Gases  
2
Weight With 15 ft (4.6 m) Power Cable: 6.0 lb (2.7 kg)  
Identified With  
J
J
j
On Power Cable  
804 466-A  
OM-227 796 Page 3  
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3-2. Duty Cycle And Overheating  
Y
Exceeding duty cycle can  
damage unit and void  
warranty.  
.
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.023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires  
60% Duty Cycle At 300 Amperes  
.023 To .045 in (0.6 To 1.1 mm)  
Definition  
Hard Or Flux Cored Wires  
0
Using CO  
100% Duty Cycle At 200 Amperes  
2
10  
Minutes  
Using CO  
2
60% Duty Cycle At 200 Amperes  
Using Mixed Gases  
100% Duty Cycle At 150 Amperes  
Using Mixed Gases  
Duty Cycle is percentage of 10  
minutes that gun can weld at  
rated load without overheating.  
6 Minutes Welding  
4 Minutes Resting  
Continuous Welding  
Overheating  
0
A or V  
15  
OR  
Reduce Duty Cycle  
Minutes  
sduty1 5/95  
3-3. Installing Gun  
1
2
Gun Securing Knob  
Gun End  
Loosen knob. Insert gun end until it  
bottoms against drive assembly.  
Tighten knob.  
4
3
Gun Trigger Plug  
Insert into receptacle, and tighten  
threaded collar.  
4
Friction Terminals  
Some applications will require  
cutting off trigger plug and installing  
0.250 female friction terminals onto  
end of leads.  
1
3
See wire feeder manual for  
threadingprocedure.  
2
804 465-A  
OM-227 796 Page 4  
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SECTION 4 OPERATION  
4-1. Operating The Gun  
1
Trigger Switch  
When pressed, energized wire  
feeds and shielding gas flows.  
1
Ref. 800 797-C  
OM-227 796 Page 5  
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SECTION 5 MAINTENANCE & TROUBLESHOOTING  
5-1. Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning Gun  
Casing  
Y
Turn off welding power  
source/wire feeder.  
1
2
3
4
Nozzle  
Contact Tip  
Tip Adapter  
Nozzle Adapter  
2
3
4
Head  
Tube  
1
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check and match wire size.  
Cut off wire and  
disconnect gun  
from feeder.  
7/16 in  
5/8 in  
Remove nozzle,  
contact tip, and  
adapter.  
Unscrew and  
remove liner.  
Lay gun cable out  
straight before  
installing new liner.  
Blow out  
gun casing.  
Reassemble gun in  
reverse order from  
taking it apart.  
Install  
Liner  
3/4 in  
(20 mm)  
Liner  
Stickout  
. Thread wire according to  
welding power source/wire  
feeder manual.  
Tools Needed:  
5/8, 7/16 in  
804 466-A  
OM-227 796 Page 6  
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5-2. Replacing Switch And/Or Head Tube  
Y
Turn Off welding power source  
/wire feeder and disconnect gun.  
1
Remove handle  
locking nut.  
3
Slide handle.  
2
Remove switch housing. Install new switch and  
connect leads (polarity is not important).  
Reassemblein reverse order. If replacing head  
tube, continue to end of figure.  
4
Secure head  
tube in vice.  
5
Loosen jam nut.  
Remove from vice  
and turn head tube  
out by hand.  
7
Place head tube in vice and tighten until  
nuts are tight.  
6
Install existing shock washer onto new head tube.  
Hand-tightenhead tube into cable connector.  
8
Remove from vice. Reposition handle and install  
switch housing. Secure with handle locking nut.  
Tools Needed:  
3/4 in  
Ref. 800 795-D  
OM-227 796 Page 7  
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5-3. Routine Maintenance  
Y
Turn Off welding power source and disconnect gun before maintaining.  
Each Spool Of Wire  
Clean  
Nozzle  
And Check  
Contact Tip  
Blow Out  
Gun  
Casing  
3 Months  
Replace  
Cracked  
Parts  
Control  
Cord  
Gas  
Hose  
5-4. Troubleshooting  
Trouble  
Remedy  
Check contact tip. Check for kinks in gun cable.  
Wire does not feed; wire is not ener-  
gized; wire feeds unevenly.  
Check gun trigger plug connection at welding power source/wire feeder.  
Remove weld spatter buildup in nozzle.  
Weld porosity.  
Make sure inner head tube is tight in cable connector.  
Check shielding gas flow/supply.  
properly during welding.  
Adjust drive roll pressure (see wire feeder manual).  
Change to proper drive roll groove (see wire feeder manual).  
Readjust hub tension (see wire feeder manual).  
Replace drive roll or pressure bearing if worn or slipping (see wire feeder manual).  
OM-227 796 Page 8  
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SECTION 6 PARTS LIST  
1
3
4
5
6
2
7
8
9
14  
15  
11  
16  
13  
12  
10  
804 467-A  
Figure 6-1. M-25 Gun  
Item  
No.  
Dia.  
Mkgs.  
Part  
No.  
Description  
Figure 6-1. M-25 Gun  
Quantity  
. . . 1 . . . . . . . . . . 200 258 . . NOZZLE, slip type .500 orf flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 1 . . . . . . . . . +169 724 . . NOZZLE, slip type .500 orf .125 recess . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 1 . . . . . . . . . +169 725 . . NOZZLE, slip type .625 orf .125 recess . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 1 . . . . . . . . . +169 726 . . NOZZLE, slip type .625 orf flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 1 . . . . . . . . . +169 727 . . NOZZLE, slip type .625 orf .125 stickout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 2 . . . . . . . . . +087 299 . . TIP, contact scr .023 wire x 1.125  
. . . 2 . . . . . . . . . +000 067 . . TIP, contact scr .030 wire x 1.125  
. . . 2 . . . . . . . . . +000 068 . . TIP, contact scr .035 wire x 1.125  
. . . 2 . . . . . . . . . +000 069 . . TIP, contact scr .045 wire x 1.125  
. . . 3 . . . . . . . . . . 169 728 . . ADAPTER, contact tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 4 . . . . . . . . . . 169 729 . . ADAPTER, nozzle w/retaining ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 5 . . . . . . . . . . 170 468 . . O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 6 . . . . . . . . . . 169 730 . . WASHER, shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 7 . . . . . . . . . . 169 731 . . TUBE, head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
OM-227 796 Page 9  
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Item  
No.  
Dia.  
Mkgs.  
Part  
No.  
Description  
Quantity  
Figure 6-1. M-25 Gun (Continued)  
. . . 8 . . . . . . . . . . 169 738 . . NUT, locking handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 9 . . . . . . . . . . 169 732 . . NUT, jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 10 . . . . . . . . . . 227 799 . . HANDLE, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 11 . . . . . . . . . . 227 800 . . CORD, trigger assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 12 . . . . . . . . . . 209 495 . . CONNECTOR, feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 13 . . . . . . . . . . 079 974 . . O-RING, .500 ID x .103CS rbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
. . . 14 . . . . . . . . . +194 010 . . LINER, monocoil .023/.025 wire x 15ft (consisting of) . . . . . . . . . . . . . . . . . . . . 1  
. . . 14 . . . . . . . . . . 194 011 . . LINER, monocoil .030/.035 wire x 15ft (consisting of) . . . . . . . . . . . . . . . . . . . . 1  
. . . 14 . . . . . . . . . +194 012 . . LINER, monocoil .035/.045 wire x 15ft (consisting of) . . . . . . . . . . . . . . . . . . . . 1  
. . . 14 . . . . . . . . . +194 014 . . LINER, monocoil 3/64 AL wire x 10ft (consisting of) . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 15 . . . . . . . . . . 079 975 . . . . O-RING, .187 ID x .103CS rbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 16 . . . . . . . . . . 227 798 . . SWITCH, trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
+OPTIONAL  
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested  
Replacement Parts. Model is required when ordering parts from your local distributor.  
OM-227 796 Page 10  
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Effective January 1, 2006  
(Equipment with a serial number preface of “LG” or newer)  
This limited warranty supersedes all previous Miller warranties and is exclusive with no other  
guarantees or warranties expressed or implied.  
Warranty Questions?  
LIMITED WARRANTY Subject to the terms and conditions  
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to  
its original retail purchaser that new Miller equipment sold after  
the effective date of this limited warranty is free of defects in  
material and workmanship at the time it is shipped by Miller. THIS  
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITY AND FITNESS.  
*
Induction Heating Coils and Blankets, Cables, and  
Non-Electronic Controls  
APT & SAF Model Plasma Cutting Torches  
Remote Controls  
Call  
1-800-4-A-MILLER  
for your local  
Miller distributor.  
*
*
*
*
*
*
Accessory (Kits)  
Replacement Parts (No labor)  
Spoolmate Spoolguns  
Canvas Covers  
Within the warranty periods listed below, Miller will repair or  
replace any warranted parts or components that fail due to such  
defects in material or workmanship. Miller must be notified in  
writing within thirty (30) days of such defect or failure, at which  
time Miller will provide instructions on the warranty claim  
procedures to be followed.  
Your distributor also gives  
you ...  
Miller’s True Blue® Limited Warranty shall not apply to:  
Service  
1. Consumable components; such as contact tips,  
cutting nozzles, contactors, brushes, slip rings, relays  
or parts that fail due to normal wear. (Exception:  
brushes, slip rings, and relays are covered on Bobcat,  
Trailblazer, and Legend models.)  
You always get the fast,  
reliable response you  
need. Most replacement  
parts can be in your  
hands in 24 hours.  
Miller shall honor warranty claims on warranted equipment listed  
below in the event of such a failure within the warranty time  
periods. All warranty time periods start on the date that the  
equipment was delivered to the original retail purchaser, or one  
year after the equipment is sent to a North American distributor  
or eighteen months after the equipment is sent to an  
International distributor.  
2. Items furnished by Miller, but manufactured by others, such  
as engines or trade accessories. These items are covered  
by the manufacturer’s warranty, if any.  
Support  
Need fast answers to the  
tough welding questions?  
Contact your distributor.  
The expertise of the  
distributor and Miller is  
there to help you, every  
step of the way.  
3. Equipment that has been modified by any party other than  
Miller, or equipment that has been improperly installed,  
improperly operated or misused based upon industry  
standards, or equipment which has not had reasonable and  
necessary maintenance, or equipment which has been  
used for operation outside of the specifications for the  
equipment.  
1. 5 Years Parts — 3 Years Labor  
*
Original main power rectifiers  
2. 3 Years — Parts and Labor  
*
*
*
*
*
*
*
*
Transformer/Rectifier Power Sources  
Plasma Arc Cutting Power Sources  
Process Controllers  
Semi-Automatic and Automatic Wire Feeders  
Inverter Power Sources (Unless Otherwise Stated)  
Water Coolant Systems (Integrated)  
Intellitig  
Engine Driven Welding Generators  
(NOTE: Engines are warranted separately by the  
engine manufacturer.)  
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND  
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS  
TRAINED AND EXPERIENCED IN THE USE AND  
MAINTENANCE OF WELDING EQUIPMENT.  
In the event of a warranty claim covered by this warranty, the  
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)  
replacement; or, where authorized in writing by Miller in  
appropriate cases, (3) the reasonable cost of repair or  
replacement at an authorized Miller service station; or (4)  
payment of or credit for the purchase price (less reasonable  
depreciation based upon actual use) upon return of the goods at  
customer’s risk and expense. Miller’s option of repair or  
replacement will be F.O.B., Factory at Appleton, Wisconsin, or  
F.O.B. at a Miller authorized service facility as determined by  
Miller. Therefore no compensation or reimbursement for  
transportation costs of any kind will be allowed.  
3. 1 Year — Parts and Labor Unless Specified  
*
Motor Driven Guns (w/exception of Spoolmate  
Spoolguns)  
Positioners and Controllers  
Automatic Motion Devices  
RFCS Foot Controls  
Induction Heating Power Sources, Coolers, and  
Electronic  
Controls/Recorders  
*
*
*
*
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES  
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE  
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR  
DIRECT,  
INDIRECT,  
SPECIAL,  
INCIDENTAL  
OR  
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF  
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY  
OTHER LEGAL THEORY.  
*
*
*
*
*
*
*
*
*
*
Water Coolant Systems (Non-Integrated)  
Flowgauge and Flowmeter Regulators (No Labor)  
HF Units  
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND  
Grids  
ANY  
IMPLIED  
WARRANTY,  
GUARANTY  
OR  
REPRESENTATION AS TO PERFORMANCE, AND ANY  
REMEDY FOR BREACH OF CONTRACT TORT OR ANY  
OTHER LEGAL THEORY WHICH, BUT FOR THIS  
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION  
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,  
Spot Welders  
Load Banks  
Arc Stud Power Sources & Arc Stud Guns  
Racks  
Running Gear/Trailers  
Plasma Cutting Torches (except APT & SAF  
Models)  
Field Options  
INCLUDING  
ANY  
IMPLIED  
WARRANTY  
OF  
MERCHANTABILITY OR FITNESS FOR PARTICULAR  
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT  
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED  
BY MILLER.  
*
(NOTE: Field options are covered under True Blue®  
for the remaining warranty period of the product they  
are installed in, or for a minimum of one year —  
whichever is greater.)  
Bernard-Branded Mig Guns (No Labor)  
Weldcraft-Branded TIG Torches (No Labor)  
Subarc Wire Drive Assemblies  
Some states in the U.S.A. do not allow limitations of how long an  
implied warranty lasts, or the exclusion of incidental, indirect,  
special or consequential damages, so the above limitation or  
exclusion may not apply to you. This warranty provides specific  
legal rights, and other rights may be available, but may vary from  
state to state.  
*
*
*
In Canada, legislation in some provinces provides for certain  
additional warranties or remedies other than as stated herein,  
and to the extent that they may not be waived, the limitations and  
exclusions set out above may not apply. This Limited Warranty  
provides specific legal rights, and other rights may be available,  
4. 6 Months — Batteries  
5. 90 Days — Parts  
*
MIG Guns/TIG Torches and Subarc (SAW) Guns  
but may vary from province to province.  
miller_warr 200601  
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Owner’s Record  
Please complete and retain with your personal records.  
Model Name  
Purchase Date  
Distributor  
Address  
Serial/Style Number  
(Date which equipment was delivered to original customer.)  
City  
State  
Zip  
For Service  
Contact a DISTRIBUTOR or SERVICE AGENCY near you.  
Always provide Model Name and Serial/Style Number.  
Contact your Distributor for:  
Welding Supplies and Consumables  
Options and Accessories  
Personal Safety Equipment  
Service and Repair  
Miller Electric Mfg. Co.  
An Illinois Tool Works Company  
1635 West Spencer Street  
Appleton, WI 54914 USA  
Replacement Parts  
Training (Schools, Videos, Books)  
International HeadquartersUSA  
USA Phone: 920-735-4505 Auto-Attended  
USA & Canada FAX: 920-735-4134  
International FAX: 920-735-4125  
Technical Manuals (Servicing Information  
and Parts)  
Circuit Diagrams  
European Headquarters −  
United Kingdom  
Phone: 44 (0) 1204-593493  
FAX: 44 (0) 1204-598066  
Welding Process Handbooks  
To locate a Distributor or Service Agency visit  
www.MillerWelds.com  
Contact the Delivering Carrier to:  
File a claim for loss or damage during  
shipment.  
For assistance in filing or settling claims, contact  
your distributor and/or equipment manufacturer’s  
Transportation Department.  
PRINTED IN USA  
© 2006 Miller Electric Mfg. Co.200601  
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