Miller Electric Welder 150 S User Manual

Issued Feb. 2008 • Index No. DC/27.0  
Stick Welding  
®
Power Source  
Maxstar 150 S  
Light Industrial Applications  
Process  
Stick (SMAW)  
Input Power 1-Phase Power  
Maintenance Repair  
Shipboard Installation/Repair  
Farm/Ranch  
Amperage Range 115 VAC: 20100 A (DC)  
Quick  
Specs  
230 VAC: 20150 A (DC)  
Max. Open-Circuit Voltage 90  
Weight 13.2 lb (6.0 kg)  
Hobbyist  
®
The Power of Blue.  
Designed Exclusively for  
STICK WELDING  
Inverter-based, DC power  
source has a simple-to-use  
operator interface providing  
only the necessary controls in  
a compact machine.  
Auto-Line provides state-of-the-art  
flexibility to the end user. The  
Auto-Line circuitry automatically  
connects to 115–230 VAC, single-  
phase power without removing the  
covers to relink the power source.  
No longer is there a concern if you  
have the correct machine for the  
shop or job site.  
Adaptive Hot Startfor Stick arc  
starts automatically increases the  
output amperage at the start of a  
weld should the start require it.  
Prevents the electrode from  
sticking and creating an inclusion.  
Improved!  
New Case and  
MVP Plugs!  
Miller’s exclusive  
multi-voltage  
Low OCV Stick is a simple design  
that reduces the open-circuit  
voltage to 12–16 volts when the  
welding power source is not in use.  
This circuit design is now built into  
the Maxstar 150 S eliminating the  
need for add-on voltage reducers.  
plug (MVP)  
allows connection  
to 115 or 230 V  
receptacles  
without tools—  
choose the plug that fits the receptacle  
and connect it to the power cord.  
Best in class Stick arc  
characteristics for those  
demanding jobs.  
Portable in the shop or at the job  
siteat 13.2 lb the shoulder strap  
allows the end user to easily move  
from location to location.  
Power Factor Corrected (PFC)  
for optimum performance  
especially on 115 Vreduces  
nuisance breaker tripping.  
Maxstar® 150 S with X-CASE(#907 134-01-2) comes complete with:  
Maxstar 150 S (Stick only)  
Thermal overload protection with  
indicator light helps prevent  
machine damage if the duty cycle is  
exceeded or airflow is blocked.  
10 ft (3 m) MVP power cord  
MVPplugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)  
X-CASEprovides protection in transport and storage  
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector  
10 ft (3 m) work clamp with 25 mm Dinse connector  
Shoulder strap  
Fan-On-Demandpower source  
cooling system operates only when  
needed, reducing noise, energy use  
and the amount of contaminants  
pulled through the machine.  
Single amperage range allows  
operator to accurately set amperage  
on both 115 or 230 V primary power.  
Power source is warranted for 3 years, parts and labor.  
Original main power rectifiers are warranted for 5 years.  
Miller Electric Mfg. Co.  
An Illinois Tool Works Company  
1635 West Spencer Street  
Appleton, WI 54914 USA  
International Headquarters Web Site  
Phone: 920-735-4505  
USA FAX: 920-735-4134  
Canadian FAX: 920-735-4169  
International FAX: 920-735-4125  
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