MTD Snow Blower K Style User Manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty  
Op e r a t O r s Ma n u a l  
600-Series Snow Thrower — K Style  
WARNING  
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL  
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.  
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.  
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019  
Printed In USA  
Form No. 769-04033  
(July 2, 2008)  
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Important Safe Operation Practices  
2
WARNING! This symbol points out important safety instructions which, if not followed,  
could endanger the personal safety and/or property of yourself and others. Read and follow  
all instructions in this manual before attempting to operate this machine. Failure to comply  
with these instructions may result in personal injury.  
When you see this symbol. HEED ITS WARNING!  
CALIFORNIA PROPOSITION 65  
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components  
contain or emit chemicals known to State of California to cause cancer and birth defects  
or other reproductive harm.  
DANGER: This machine was built to be operated according to the safe operation practices in  
this manual. As with any type of power equipment, carelessness or error on the part of the  
operator can result in serious injury. This machine is capable of amputating fingers, hands,  
toes and feet and throwing foreign objects. Failure to observe the following safety  
instructions could result in serious injury or death.  
Training  
Preparation  
1.  
Read, understand, and follow all instructions on the  
Thoroughly inspect the area where the equipment is to be used.  
Remove all doormats, newspapers, sleds, boards, wires and other  
foreign objects, which could be tripped over or thrown by the  
auger/impeller.  
machine and in the manual(s) before attempting to  
assemble and operate. Keep this manual in a safe place for  
future and regular reference and for ordering replacement  
parts.  
1.  
Always wear safety glasses or eye shields during operation  
and while performing an adjustment or repair to protect  
your eyes. Thrown objects which ricochet can cause serious  
injury to the eyes.  
2.  
3.  
Be familiar with all controls and their proper operation.  
Know how to stop the machine and disengage them  
quickly.  
Never allow children under 14 years of age to operate this  
machine. Children 14 and over should read and understand  
the instructions and safe operation practices in this manual  
and on the machine and be trained and supervised by an  
adult.  
2.  
Do not operate without wearing adequate winter outer  
garments. Do not wear jewelry, long scarves or other loose  
clothing, which could become entangled in moving parts.  
Wear footwear which will improve footing on slippery  
surfaces.  
4.  
5.  
Never allow adults to operate this machine without proper  
instruction.  
3.  
4.  
Use a grounded three-wire extension cord and receptacle  
for all machines with electric start engines.  
Thrown objects can cause serious personal injury. Plan  
your snow-throwing pattern to avoid discharge of material  
toward roads, bystanders and the like.  
Adjust collector housing height to clear gravel or crushed  
rock surfaces.  
5.  
6.  
Disengage all control levers before starting the engine.  
6.  
7.  
Keep bystanders, pets and children at least 75 feet from the  
machine while it is in operation. Stop machine if anyone  
enters the area.  
Never attempt to make any adjustments while engine is  
running, except where specifically recommended in the  
operator’s manual.  
Exercise caution to avoid slipping or falling, especially  
when operating in reverse.  
7.  
Let engine and machine adjust to outdoor temperature  
before starting to clear snow.  
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5.  
Never run an engine indoors or in a poorly ventilated area.  
Engine exhaust contains carbon monoxide, an odorless  
and deadly gas.  
Safe Handling of Gasoline  
To avoid personal injury or property damage use extreme care  
in handling gasoline. Gasoline is extremely flammable and the  
vapors are explosive. Serious personal injury can occur when  
gasoline is spilled on yourself or your clothes which can ignite.  
Wash your skin and change clothes immediately.  
6.  
7.  
Do not operate machine while under the influence of  
alcohol or drugs.  
Muffler and engine become hot and can cause a burn. Do  
not touch. Keep children away.  
a. Use only an approved gasoline container.  
8.  
9.  
Exercise extreme caution when operating on or crossing  
gravel surfaces. Stay alert for hidden hazards or traffic.  
b. Extinguish all cigarettes, cigars, pipes and other  
sources of ignition.  
Exercise caution when changing direction and while  
operating on slopes.  
c. Never fuel machine indoors.  
d. Never remove gas cap or add fuel while the engine is  
hot or running.  
10. Plan your snow-throwing pattern to avoid discharge  
towards windows, walls, cars etc. Thus, avoiding possible  
property damage or personal injury caused by a ricochet.  
e. Allow engine to cool at least two minutes before  
refueling.  
11. Never direct discharge at children, bystanders and pets or  
allow anyone in front of the machine.  
f.  
Never over fill fuel tank. Fill tank to no more than ½  
inch below bottom of filler neck to provide space for  
fuel expansion.  
12. Do not overload machine capacity by attempting to clear  
snow at too fast of a rate.  
g. Replace gasoline cap and tighten securely.  
13. Never operate this machine without good visibility or light.  
Always be sure of your footing and keep a firm hold on the  
handles. Walk, never run.  
h. If gasoline is spilled, wipe it off the engine and  
equipment. Move machine to another area. Wait 5  
minutes before starting the engine.  
14. Disengage power to the auger/impeller when transporting  
or not in use.  
i.  
Never store the machine or fuel container inside  
where there is an open flame, spark or pilot light  
(e.g. furnace, water heater, space heater, clothes  
dryer etc.).  
15. Never operate machine at high transport speeds on  
slippery surfaces. Look down and behind and use care  
when backing up.  
j.  
Allow machine to cool at least 5 minutes before  
storing.  
16. If the machine should start to vibrate abnormally, stop  
the engine, disconnect the spark plug wire and ground it  
against the engine. Inspect thoroughly for damage. Repair  
any damage before starting and operating.  
k. Never fill containers inside a vehicle or on a truck  
or trailer bed with a plastic liner. Always place  
containers on the ground away from your vehicle  
before filling.  
17. Disengage all control levers and stop engine before you  
leave the operating position (behind the handles). Wait  
until the auger/impeller comes to a complete stop before  
unclogging the chute assembly, making any adjustments,  
or inspections.  
l.  
If possible, remove gas-powered equipment from  
the truck or trailer and refuel it on the ground. If this  
is not possible, then refuel such equipment on a  
trailer with a portable container, rather than from a  
gasoline dispenser nozzle.  
18. Never put your hand in the discharge or collector  
openings. Always use the clean-out tool provided to  
unclog the discharge opening. Do not unclog chute  
assembly while engine is running. Shut off engine and  
remain behind handles until all moving parts have stopped  
before unclogging.  
m. Keep the nozzle in contact with the rim of the fuel  
tank or container opening at all times until fueling is  
complete. Do not use a nozzle lock-open device.  
Operation  
19. Use only attachments and accessories approved by the  
1.  
2.  
3.  
4.  
Do not put hands or feet near rotating parts, in the auger/  
impeller housing or chute assembly. Contact with the  
rotating parts can amputate hands and feet.  
manufacturer (e.g. wheel weights, tire chains, cabs etc.).  
20. When starting engine, pull cord slowly until resistance  
is felt, then pull rapidly. Rapid retraction of starter cord  
(kickback) will pull hand and arm toward engine faster than  
you can let go. Broken bones, fractures, bruises or sprains  
could result.  
The auger/impeller control lever is a safety device. Never  
bypass its operation. Doing so makes the machine unsafe  
and may cause personal injury.  
The control levers must operate easily in both directions  
and automatically return to the disengaged position when  
released.  
21. If situations occur which are not covered in this manual, use  
care and good judgment. Contact Customer Support for  
assistance and the name of your nearest servicing dealer.  
Never operate with a missing or damaged chute assembly.  
Keep all safety devices in place and working.  
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service dealer to ensure that all mechanical and safety  
systems are working properly and not worn excessively.  
Failure to do so can result in accidents, injuries or death.  
Clearing a Clogged Discharge Chute  
Hand contact with the rotating impeller inside the discharge  
chute is the most common cause of injury associated with snow  
throwers. Never use your hand to clean out the discharge chute.  
Do not modify engine  
To clear the chute:  
To avoid serious injury or death, do not modify engine in any  
way. Tampering with the governor setting can lead to a runaway  
engine and cause it to operate at unsafe speeds. Never tamper  
with factory setting of engine governor.  
1.  
2.  
SHUT THE ENGINE OFF!  
Wait 10 seconds to be sure the impeller blades have  
stopped rotating.  
3.  
Always use a clean-out tool, not your hands.  
Notice Regarding Emissions  
Engines which are certified to comply with California and federal  
EPA emission regulations for SORE (Small Off Road Equipment)  
are certified to operate on regular unleaded gasoline, and  
may include the following emission control systems: Engine  
Modification (EM), Oxidizing Catalyst (OC), Secondary Air  
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.  
Maintenance & Storage  
1.  
Never tamper with safety devices. Check their proper  
operation regularly. Refer to the maintenance and  
adjustment sections of this manual.  
2.  
Before cleaning, repairing, or inspecting machine  
disengage all control levers and stop the engine. Wait until  
the auger/impeller come to a complete stop. Disconnect  
the spark plug wire and ground against the engine to  
prevent unintended starting.  
Spark Arrestor  
WARNING! This machine is equipped with an  
internal combustion engine and should not be used  
on or near any unimproved forest-covered, brush  
covered or grass-covered land unless the engine’s  
exhaust system is equipped with a spark arrester  
meeting applicable local or state laws (if any).  
3.  
4.  
5.  
Check bolts and screws for proper tightness at frequent  
intervals to keep the machine in safe working condition.  
Also, visually inspect machine for any damage.  
Do not change the engine governor setting or over-speed  
the engine. The governor controls the maximum safe  
operating speed of the engine.  
If a spark arrester is used, it should be maintained in effective  
working order by the operator. In the State of California the  
above is required by law (Section 4442 of the California Public  
Resources Code). Other states may have similar laws. Federal laws  
apply on federal lands.  
A spark arrester for the muffler is available through your  
nearest engine authorized service dealer or contact the service  
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.  
Snow thrower shave plates and skid shoes are subject to  
wear and damage. For your safety protection, frequently  
check all components and replace with original equipment  
manufacturer’s (OEM) parts only. “Use of parts which do  
not meet the original equipment specifications may lead to  
improper performance and compromise safety!”  
6.  
Check control levers periodically to verify they engage  
and disengage properly and adjust, if necessary. Refer  
to the adjustment section in this operator’s manual for  
instructions.  
7.  
8.  
9.  
Maintain or replace safety and instruction labels, as  
necessary.  
Observe proper disposal laws and regulations for gas, oil,  
etc. to protect the environment.  
Prior to storing, run machine a few minutes to clear snow  
from machine and prevent freeze up of auger/impeller.  
10. Never store the machine or fuel container inside where  
there is an open flame, spark or pilot light such as a water  
heater, furnace, clothes dryer etc.  
11. Always refer to the operator’s manual for proper  
instructions on off-season storage.  
12. Check fuel line, tank, cap, and fittings frequently for cracks  
or leaks. Replace if necessary.  
13. Do not crank engine with spark plug removed.  
14. According to the Consumer Products Safety Commission  
(CPSC) and the U.S. Environmental Protection Agency (EPA),  
this product has an Average Useful Life of seven (7) years,  
or 60 hours of operation. At the end of the Average Useful  
Life have the machine inspected annually by an authorized  
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Safety Symbols  
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the  
machine before attempting to assemble and operate.  
Symbol  
Description  
READ THE OPERATOR’S MANUAL(S)  
Read, understand, and follow all instructions in the manual(s) before attempting to  
assemble and operate  
WARNING— ROTATING BLADES  
Keep hands out of inlet and discharge openings while machine is running. There are rotating  
blades inside  
WARNING— ROTATING BLADES  
Keep hands out of inlet and discharge openings while machine is running. There are rotating  
blades inside  
WARNING— ROTATING AUGER  
Do not put hands or feet near rotating parts, in the auger/impeller housing or chute  
assembly. Contact with the rotating parts can amputate hands and feet.  
WARNING—THROWN OBJECTS  
This machine may pick up and throw and objects which can cause serious personal injury.  
WARNING—GASOLINE IS FLAMMABLE  
Allow the engine to cool at least two minutes before refueling.  
WARNING— CARBON MONOXIDE  
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon  
monoxide, an odorless and deadly gas.  
WARNING— ELECTRICAL SHOCK  
Do not use the engine’s electric starter in the rain  
WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and  
follow the warnings and instructions in this manual and on the machine.  
SAVE THESE INSTRUCTIONS!  
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Assembly & Set-Up  
3
Contents of Carton  
One Snow Thrower  
Two Replacement Auger Shear Pins  
One Product Registration Card  
One Snow Thrower Operator’s  
Manual  
Assembly  
Handle  
1.  
Place the shift lever in the Forward-6 position  
2.  
Observe the lower rear area of the snow thrower to be sure  
both cables are aligned with roller guides before pivoting  
the handle upward. See Fig. 3-1.  
Figure 3-2  
Figure 3-1  
NOTE: Make certain the upper ends of each cable are  
seated properly in its bracket.  
3.  
Secure the handle by tightening the plastic knob located  
on both the left and right sides of the handle. Remove  
and discard any rubber bands, if present. They are for  
packaging purposes only.  
Chute Assembly  
1.  
Removewingnutandhexscrewfromchutecontrolassembly  
and clevis pin and cotter pin from chute support bracket.  
Position the chute assembly (forward-facing) over the  
chute base. See Fig. 3-2.  
Figure 3-3  
2.  
Place chute assembly onto chute base and secure chute  
control assembly to chute support bracket with clevis pin  
and cotter pin removed earlier. See See Fig. 3-3.  
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3.  
Finish securing chute control assembly to chute support  
bracket with wing nut and hex screw removed earlier.  
See Fig. 3-4.  
Set-Up  
Shear Pins  
A pair of replacement auger shear pins and bow tie cotter pins  
are included with your snow thrower. Store them in your snow  
thrower’s dash panel until needed. See Fig. 3-6.  
Figure 3-4  
4.  
Check that all cables are properly routed through the cable  
guide on top of the engine. See Fig. 3-5.  
Figure 3-6  
Chute Clean-Out Tool  
The chute clean-out tool is fastened to the top of the auger  
housing with a mounting clip and a cable tie at the factory. Cut  
the cable tie before operating the snow thrower. See Fig. 3-7.  
Chute Clean-out Tool  
Figure 3-5  
Figure 3-7  
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Fuel Recommendations  
Checking Oil Level  
Use automotive gasoline (unleaded or low leaded to minimize  
combustion chamber deposits) with a minimum of 87 octane.  
Gasoline with up to 10% ethanol or 15% MTBE (Methyl Tertiary  
Butyl Ether) can be used. Never use an oil/gasoline mixture or  
dirty gasoline. Avoid getting dirt, dust, or water in the fuel tank.  
DO NOT use E85 gasoline.  
CAUTION: The engine is shipped with oil in the  
engine. You must, however, check the oil level prior  
to operating the snow thrower. Running the engine  
with insufficient oil can cause serious engine  
damage and void the engine warranty.  
NOTE: Be sure to check the engine on a level surface with the  
engine stopped.  
Refuel in a well-ventilated area with the engine stopped.  
Do not smoke or allow flames or sparks in the area where  
the engine is refueled or where gasoline is stored.  
1.  
2.  
Remove the oil filler cap/dipstick and wipe the dipstick  
clean. See Fig. 3-9.  
Do not overfill the fuel tank. After refueling, make sure the  
tank cap is closed properly and securely.  
Insert the cap/dipstick into the oil filler neck, but do not  
screw it in.  
Be careful not to spill fuel when refueling. Spilled fuel or  
fuel vapor may ignite. If any fuel is spilled, make sure the  
area is dry before starting the engine.  
Avoid repeated or prolonged contact with skin or  
breathing of vapor.  
Adding Fuel  
WARNING! Use extreme care when handling  
gasoline. Gasoline is extremely flammable and the  
vapors are explosive. Never fuel the machine  
indoors or while the engine is hot or running.  
Extinguish cigarettes, cigars, pipes and other  
sources of ignition.  
Fill  
between  
high  
and low  
marks  
WARNING! Always keep hands and feet clear of  
equipment moving parts. Do not use a pressurized  
starting fluid. Vapors are flammable.  
1.  
2.  
Clean around fuel fill before removing cap to fuel.  
A fuel level indicator is located in the fuel tank. Fill tank  
until fuel reaches the fuel level indictor, Fig. 3-8. Be careful  
not to overfill.  
Figure 3-9  
3.  
4.  
Remove the oil filler cap/dipstick. If the level is low, slowly  
add oil until oil level registers between high (H) and low  
(L), Fig. 3-9. Refer to the Engine Maintenance section for  
correct oil viscosity and engine oil capacity.  
NOTE: Do not overfill. Overfilling with oil may result in  
engine smoking, hard starting or spark plug fouling.  
Replace and tighten cap/dipstick firmly before starting  
engine.  
Fuel Level Indicator  
Top View  
Tire Pressure  
Before operating, check tire pressure and reduce pressure in both  
tires to between 15 psi and 20 psi.  
NOTE: If the tire pressure is not equal in both tires, the machine  
may not travel in a straight path and the shave plate may wear  
unevenly.  
Figure 3-8  
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Auger Control  
Adjustments  
WARNING! Prior to operating your snow thrower,  
Skid Shoes  
carefully read and follow all instructions below.  
Perform all adjustments to verify your snow thrower  
is operating safely and properly.  
The snow thrower skid shoes are adjusted upward at the factory  
for shipping purposes. Adjust them downward, if desired, prior  
to operating the snow thrower.  
Check the adjustment of the auger control as follows:  
CAUTION: It is not recommended that you operate  
this snow thrower on gravel as it can easily pick up  
and throw loose gravel, causing personal injury or  
damage to the snow thrower and surrounding  
property.  
1.  
When the auger control is released and in the disengaged  
“up” position, the cable should have very little slack. It  
should NOT be tight.  
2.  
In a well-ventilated area, start the snow thrower engine.  
Refer to Starting the Engine on page 14. Make sure the  
throttle is set in the FAST position.  
For close snow removal on a smooth surface, raise skid  
shoes higher on the auger housing.  
3.  
4.  
While standing in the operator’s position (behind the snow  
thrower), engage the auger.  
Use a middle or lower position when the area to be cleared  
is uneven, such as a gravel driveway  
Allow the auger to remain engaged for approximately ten  
(10) seconds before releasing the auger control. Repeat this  
several times.  
NOTE: If you choose to operate the snow thrower on a gravel  
surface, keep the skid shoes in position for maximum clearance  
between the ground and the shave plate.  
5.  
6.  
With the throttle control in the FAST (rabbit) position and  
the auger control in the disengaged “up” position, walk to  
the front of the machine.  
To adjust the skid shoes:  
1.  
Loosen the four hex nuts (two on each side) and carriage  
bolts. Move skid shoes to desired position. See Fig. 3-10.  
Confirm that the auger has completely stopped rotating  
and shows NO signs of motion. If the auger shows ANY  
signs of rotating, immediately return to the operator’s  
position and shut off the engine. Wait for ALL moving parts  
to stop before re-adjusting the auger control.  
7.  
To readjust the control cable, loosen the upper hex nut on  
the auger cable bracket. See Fig. 3-11.  
Figure 3-10  
2.  
3.  
Make certain the entire bottom surface of skid shoe is  
against the ground to avoid uneven wear on the skid shoes.  
Retighten nuts and bolts securely.  
Chute Assembly  
Figure 3-11  
The distance snow is thrown can be adjusted by changing the  
angle of the chute assembly. To do so:  
8.  
Position the bracket upward to provide more slack (or  
downward to increase cable tension).  
1.  
2.  
Stop the engine by removing the ignition key and loosen  
the plastic knob found on the left side of the chute  
assembly.  
9.  
Retighten the upper hex nut.  
10. Repeat steps 2-6 above to verify proper adjustment has  
been achieved.  
Pivot the chute upward or downward before retightening  
the wing knob.  
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Controls and Features  
4
Shift Lever  
Drive Control  
Chute Directional Control  
Auger Control  
Gas Cap  
Chute Assembly  
Oil Fill  
Heated Grips*  
Clean Out  
Tool  
Recoil Starter  
Muꢀer  
Handle  
Primer  
Ignition  
Key  
Throttle  
Control  
Choke  
Control  
Electric Start  
Button  
Electric Starter Outlet  
Augers  
Oil Drain  
Skid Shoe  
Figure 4-1  
Snow thrower controls and features are described below and  
illustrated in Fig. 4-1.  
Choke Control  
The choke control is found on the rear of  
the engine and is activated by rotating the  
knob. Activating the choke control closes  
the choke plate on the carburetor and aids  
in starting the engine.  
Shift Lever  
The shift lever is located in the right side of the  
handle panel and is used to determine ground  
speed and direction of travel.  
Ignition Key  
Forward  
The ignition key is a safety device. It must  
be fully inserted in order for the engine to  
start. Remove the ignition key when the  
snow thrower is not in use.  
There are six forward (F) speeds. Position one (1) is  
the slowest and position six (6) is the fastest.  
Reverse  
There are two reverse (R) speeds. One (1) is the  
slower and two (2) is the faster.  
Note: Do not turn the ignition key in an  
attempt to start the engine. Doing so may  
cause it to break.  
11  
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Throttle Control  
Auger Control  
The throttle control is located on the rear of the engine. It  
regulates the speed of the engine and will shut off the engine  
when moved into the STOP position.  
Primer  
Pressing the primer forces fuel directly  
into the engine’s carburetor to aid in cold-  
weather starting.  
Oil Fill  
The auger control is located on the left handle. Squeeze the  
control grip against the handle to engage the augers and start  
snow throwing action. Release to stop.  
Engine oil level can be checked and oil added through the oil fill.  
Oil Drain  
Drive Control / Auger Clutch Lock  
Engine oil can be drained through the oil drain.  
Muffler  
Engine exhaust exists the engine via the muffler.  
Skid Shoes  
Position the skid shoes based on surface conditions. Adjust  
upward for hard-packed snow. Adjust downward when  
operating on gravel or crushed rock surfaces.  
Electric Starter Outlet  
Requires the use of a three-prong outdoor extension cord and a  
120V power source/wall outlet.  
Recoil Starter Handle  
This handle is used to manually start the engine.  
The drive control is located on the right handle. Squeeze the  
control grip against the handle to engage the wheel drive.  
Release to stop.  
Electric Starter Button  
Pressing the electric starter button engages the engine’s electric  
The drive control also locks the auger control so that you can  
operate the chute directional control without interrupting  
the snow throwing process. If the auger control is engaged  
simultaneously with the drive control, the operator can release  
the auger control (on the left handle) and the augers will remain  
engaged. Release both controls to stop the augers and wheel  
drive.  
starter when plugged into a 120V power source.  
Augers  
When engaged, the augers rotate and draw snow into the auger  
housing.  
Note: Always release the drive control before changing speeds.  
Failure to do so will result in increased wear on your machine’s  
drive system.  
Chute Assembly  
Snow drawn into the auger housing is discharged out the chute  
assembly.  
Gas Cap  
Unthread the gas cap to add gasoline to the fuel tank.  
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Chute Directional Control  
Chute Clean-Out Tool  
WARNING! Never use your hands to clear a  
clogged chute assembly. Shut off engine and remain  
behind handles until all moving parts have stopped  
before unclogging.  
ADJUSTABLE  
CHUTE TILT  
The chute clean-out tool is conveniently fastened to the rear of  
the auger housing with a mounting clip. Should snow and ice  
become lodged in the chute assembly during operation, proceed  
as follows to safely clean the chute assembly and chute opening:  
PUSH  
PUSH  
BUTTON  
BUTTON  
CHUTE  
ROTATE  
RIGHT  
CHUTE  
ROTATE  
LEFT  
1.  
2.  
3.  
Release both the Auger Control and the Drive Control.  
Stop the engine by removing the ignition key.  
Remove the clean-out tool from the clip which secures it to  
the rear of the auger housing.  
4.  
5.  
Use the shovel-shaped end of the clean-out tool to  
dislodge and scoop any snow and ice which has formed in  
and near the chute assembly.  
The chute directional control is located on the left side of the  
dash panel.  
To change the direction in which snow is thrown, squeeze  
the button on the joy-stick and pivot the joy-stick to the  
right or to the left.  
Refasten the clean-out tool to the mounting clip on the  
rear of the auger housing, reinsert the ignition key and  
start the snow thrower’s engine.  
While standing in the operator’s position (behind the snow  
thrower), engage the auger control for a few seconds to clear any  
remaining snow and ice from the chute assembly.  
Heated Grips*  
To activate the heated grips (*on select models), move the switch  
found on the rear of the dash panel into the ON position.  
se c t i O n 4 — cO n t r O l s a n d fe a t u r e s  
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Operation  
5
3.  
Plugtheextensioncordintotheelectricoutletlocatedonthe  
engine. Plug the other end of extension cord into a three-  
prong 120-volt, grounded, AC outlet in a well-ventilated  
area. See Fig. 5-2.  
Starting the Engine  
WARNING! Always keep hands and feet clear of  
moving parts. Do not use a pressurized starting  
fluid. Vapors are flammable.  
NOTE: Allow the engine to warm up for a few minutes after  
starting. The engine will not develop full power until it reaches  
operating temperatures.  
Electric Starter  
WARNING! The electric starter is equipped with a  
grounded three-wire power cord and plug, and is  
designed to operate on 120 volt AC household  
current. It must be used with a properly grounded  
three-prong receptacle at all times to avoid the  
possibility of electric shock. Follow all instructions  
carefully prior to operating the electric starter.  
DO NOT use electric starter in rain.  
1.  
2.  
Determine that your home’s wiring is a three-wire  
grounded system. Ask a licensed electrician if you are  
unsure. If you have a grounded three-prong receptacle,  
proceed as follows. If you do not have the proper house  
wiring, DO NOT use the electric starter under any  
conditions.  
Figure 5-2  
Insert ignition key fully into slot, Fig. 5-1. Make sure it snaps  
into place. DO NOT turn ignition key. The engine cannot  
start unless the key is inserted into ignition switch.  
4.  
5.  
Move throttle control to FAST (rabbit) position.  
Move choke to the ON position (cold engine start). If engine is  
warm, place choke in OFF position.  
6.  
Push primer three to five (3-5) times, making sure to cover  
vent hole when pushing. If engine is warm, push primer  
only once. Always cover vent hole when pushing. Cool  
weather may require priming to be repeated.  
7.  
Push starter button to start engine. Once the engine  
starts, immediately release starter button. Electric starter  
is equipped with thermal overload protection; system will  
temporarily shut-down to allow starter to cool if electric  
starter becomes overloaded.  
8.  
As the engine warms, slowly rotate the choke control to  
OFF position. If the engine falters, restart engine and run  
with choke at half-choke position for a short period of time,  
and then slowly rotate the choke into OFF position.  
9.  
After engine is running, disconnect power cord from  
electric starter. When disconnecting, always unplug the  
end at the wall outlet before unplugging the opposite end  
from the engine.  
Figure 5-1  
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Recoil Starter  
To Engage Drive  
CAUTION! Do not pull the starter handle while the  
engine running.  
1.  
With the throttle control in the Fast (rabbit) position, move  
shift lever into one of the six forward (F) positions or two  
reverse (R) positions. Select a speed appropriate for the  
snow conditions and a pace you’re comfortable with.  
2.  
Squeeze the drive control against the handle the snow  
thrower will move. Release it and drive motion will stop.  
WARNING: To avoid unsupervised engine  
operation, never leave the engine unattended while  
running. Turn the engine off after use and remove  
ignition key  
To Engage Augers  
1.  
To engage the augers and start throwing snow, squeeze  
the auger control against the left handle. Release to stop  
the augers.  
1.  
Insert ignition key fully into slot, Figure 5-5. Make sure it  
snaps into place. DO NOT turn ignition key. The engine  
cannot start unless the key is inserted into ignition switch.  
Replacing Shear Pins  
2.  
3.  
Move throttle control to FAST (rabbit) position.  
Move choke to the ON position (cold engine start). If engine The augers are secured to the spiral shaft with two shear pins  
is warm, place choke in OFF position.  
and cotter pins. If the auger should strike a foreign object or ice  
jam, the snow thrower is designed so that the pins may shear. If  
the augers will not turn, check to see if the pins have sheared.  
See Fig. 5-3.  
4.  
Push primer three to five (3-5) times, making sure to cover  
vent hole when pushing. If engine is warm, push primer  
only once. Always cover vent hole when pushing. Cool  
weather may require priming to be repeated.  
CAUTION: NEVER replace the auger shear pins with  
anything other than OEM Part No. 738-04124A  
replacement shear pins. Any damage to the auger  
gearbox or other components as a result of failing to  
do so will NOT be covered by your snow thrower’s  
warranty.  
5.  
Pull gently on the starter handle until it begins to  
resist, then pull quickly and forcefully to overcome the  
compression. Do not release the handle and allow it to  
snap back. Return rope SLOWLY to original position. If  
required, repeat this step.  
WARNING! Always turn off the snow thrower’s  
engine and remove the key prior to replacing shear  
pins.  
6.  
As the engine warms, slowly rotate the choke control to  
OFF position. If the engine falters, restart engine and run  
with choke at half-choke position for a short period of time,  
and then slowly rotate the choke into OFF position.  
Stopping the Engine  
WARNING: To avoid unsupervised engine  
operation, never leave the machine unattended  
with the engine running. Turn the engine off after  
use and remove ignition key  
Run engine for a few minutes before stopping to help dry off any  
moisture on the engine.  
1.  
2.  
Move throttle control to STOP position.  
Remove the ignition key. Removing the key will reduce the  
possibility of unauthorized starting of the engine while  
equipment is not in use. Keep the key in a safe place. The  
engine cannot start without the ignition key.  
3.  
Wipe any moisture away from the controls on the engine.  
Figure 5-3  
se c t i O n 5 — Op e r a t iO n  
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Maintenance & Adjustments  
6
Maintenance  
Lubrication  
Engine  
Gear Shaft  
Refer to the Engine Maintenance section.  
The gear (hex) shaft should be lubricated at least once a season  
or after every twenty-five (25) hours of operation.  
Shave Plate and Skid Shoes  
The shave plate and skid shoes on the bottom of the snow  
thrower are subject to wear. They should be checked periodically  
and replaced when necessary.  
1.  
2.  
Allow the engine to run until it is out of fuel.  
Carefully pivot the snow thrower up and forward so that it  
rests on the auger housing.  
3.  
4.  
Remove the frame cover from the underside of the snow  
thrower by removing four self-tapping screws which secure  
it. Refer to Fig 7-3.  
To remove skid shoes:  
1.  
Remove the four carriage bolts and hex flange nuts which  
secure them to the snow thrower.  
Apply a light coating of engine oil (or 3-in-1 oil) to the hex  
shaft. See Fig. 6-2.  
2.  
Reassemble new skid shoes with the four carriage bolts  
(two on each side) and hex flange nuts. Refer to Fig. 6-1.  
NOTE: When lubricating the hex shaft, be careful not to get  
any oil on the aluminum drive plate or the rubber friction  
wheel. Doing so will hinder the snow thrower’s drive  
system. Wipe off any excess or spilled oil.  
To remove shave plate:  
r
Figure 6-1  
3.  
4.  
Remove the carriage bolts and hex nuts which attach it to  
the snow thrower housing.  
Figure 6-2  
Reassemble new shave plate, making sure heads of carriage  
bolts are to the inside of housing. Tighten securely.  
Wheels  
At least once a season, remove both wheels. Clean and coat the  
axles with a multipurpose automotive grease before reinstalling  
wheels.  
Tire Pressure  
Before operating, check tire pressure and reduce pressure to  
between 15 psi and 20 psi.  
If the tire pressure is not equal in both tires, the unit may pull to  
one side or the other.  
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Auger Shaft  
Adjustments  
At least once a season, remove the shear pins from the auger  
shaft. Spray lubricant inside the shaft and around the spacers and  
the flange bearings found at either end of the shaft.  
See Fig. 6-3.  
Shift Cable  
If the full range of speeds (forward and reverse) cannot be  
achieved, refer to the figures to the right and adjust the shift  
cable as follows:  
1.  
2.  
Place the shift lever in the fastest forward speed position.  
Loosen the hex nut on the shift cable index bracket. See  
Fig. 6-4.  
Figure 6-3  
Figure 6-4  
3.  
4.  
Pivot the bracket downward to take up slack in the cable.  
Retighten the hex nut.  
Auger Control  
Refer to the Assembly and Set-up section for instructions on  
adjusting the auger control cable.  
Chute Assembly  
Refer to the Assembly and Set-up section for instructions on  
adjusting the skid shoes chute assembly.  
Skid Shoes  
Refer to the Assembly and Set-up section for instructions on  
adjusting the skid shoes.  
se c t i O n 6 — Ma i n t e n a n c e & ad j u s t M e n t s  
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Drive Control  
Chute Directional Control  
When the drive control is released and in the disengaged “up”  
position, the cable should have very little slack. It should NOT be  
tight.  
If the chute assembly does not have full range from left-to-right,  
the chute control cables can be adjusted to take up slack:  
1.  
Using a ½” wrench, loosen the upper and lower hex nuts  
NOTE: If excessive slack is present in the drive cable or if the snow  
thrower’s drive is disengaging intermittently during operation,  
the cable may be in need of adjustment.  
found on one cable adjuster.  
2.  
Grasp the metal cable housing and gently pull downward  
to take up slack (usually no more than 1⁄4-inch) in the cable  
before retightening both hex nuts.  
Check the adjustment of the drive control as follows:  
1.  
With the drive control released, push the snow thrower  
gently forward. The unit should roll freely.  
3.  
Repeat on the other cable adjuster until the chute  
assembly has full range from left-to-right. See Fig. 6-6.  
2.  
Engage the drive control and gently attempt to push the  
snow thrower forward. The wheels should not turn. The  
unit should not roll freely.  
3.  
4.  
With the drive control released, move the shift lever back  
and forth between the R2 position and the F6 position  
several times. There should be no resistance in the shift  
lever.  
If any of the above tests failed, the drive cable is in need of  
adjustment. Proceed as follows:  
Figure 6-6  
Off-Season Storage  
If the snow thrower will not be used for 30 days or longer, follow  
the storage instructions below.  
1.  
2.  
3.  
Lubricate the machine as instructed earlier in this section.  
Store in a clean, dry area.  
If storing the snow thrower in an unventilated area,  
rustproof the machine using a light oil or silicone to coat  
the snow thrower.  
Figure 6-5  
5.  
6.  
7.  
Loosen the lower hex nut on the drive cable bracket. See  
Fig. 6-5.  
4.  
Clean the exterior of the engine and the snow thrower.  
NOTE: Refer to the Engine Maintenance section for information  
on storing your engine.  
Position the bracket upward to provide more slack (or  
downward to increase cable tension).  
Retighten the upper hex nut.  
18  
se c t i O n 6 — Ma i n t e n a n c e & ad j u s t M e n t s  
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Engine Maintenance  
7
Periodic inspection and adjustment of the engine is essential if  
high level performance is to be maintained. Regular maintenance  
will also ensure a long service life. The required service intervals  
and the type of maintenance to be performed are described  
in the table below. Follow the hourly or calendar intervals,  
whichever occur first. More frequent service is required when  
operating in adverse conditions.  
WARNING! To prevent accidental start-up, shut off  
the engine and remove the ignition key before  
performing any type of engine maintenance.  
Maintenance Schedule  
Tasks  
First 5 Hrs. Each Use or  
Every Season Every Season Every Season  
or 25 Hrs. or 50 Hrs. or 100 Hrs.  
Service Dates  
Every 5 Hrs.  
Check engine oil  
Change engine oil  
Check spark plug  
Service spark plug  
Clean exhaust area  
6.  
7.  
Refill with the recommended oil and check the oil level,  
refer to Operation section for instructions.  
Changing Engine Oil  
NOTE: Check the oil level before each use and after every five  
hours of operation to be sure correct oil level is maintained. Refer  
to Checking Oil Level in the Operation section  
Reinstall the oil filler cap/dipstick securely.  
CAUTION: Thoroughly wash your hands with soap  
and water as soon as possible after handling  
used oil.  
1.  
Drain fuel from tank by running engine until the fuel tank is  
empty. Be sure fuel fill cap is secure.  
2.  
3.  
Place suitable oil collection container under oil drain plug.  
NOTE: Please dispose of used motor oil in a manner that is  
friendly to the environment. Take it to a recyling center or other  
collection center.  
Remove oil drain plug, Figure 7-1.  
Oil Recommendations  
When adding oil to the engine, refer to viscosity chart below.  
Engine oil capacity is 600 ml (approx. 20 oz.). Do not over-fill.  
Use a 4-stroke, or an equivalent high detergent, premium  
quality motor oil certified to meet or exceed U.S. automobile  
manufacturer’s requirements for service classification SG, SF.  
Motor oils classified SG, SF will show this designation on the  
container.  
Synthetic  
0W-30  
Oil Drain  
5W-30  
-40º -20º 0º 20º 40º  
-30º -20º -10º 0º  
Oil Plug  
Figure 7-1  
CAUTION: DO NOT use nondetergent oil or  
2-stroke engine oil. It could shorten the engine’s  
service life.  
4.  
5.  
Tip engine to drain oil into the container. Used oil must be  
disposed of at a proper collection center.  
Reinstall the drain plug and tighten it securely.  
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4.  
5.  
Check that the spark plug washer is in good condition  
and thread the spark plug in by hand to prevent cross-  
threading.  
Spark Plug  
WARNING! DO NOT check for spark with spark  
plug removed. DO NOT crank engine with spark  
plug removed.  
After the spark plug is seated, tighten with a spark plug  
wrench to compress the washer.  
NOTE: When installing a new spark plug, tighten 12-turn  
after the spark plug seats to compress the washer. When  
reinstalling a used spark plug, tighten 18- to 14-turn after  
the spark plug seats to compress the washer.  
WARNING! If the engine has been running, the  
muffler will be very hot. Be careful not to touch the  
muffler.  
CAUTION! The spark plug must be tightened  
securely. A loose spark plug can become very hot  
and can damage the engine.  
To ensure proper engine operation, the spark plug must be  
properly gapped and free of deposits.  
1.  
Remove the spark plug boot and use a spark plug wrench  
to remove the plug, Figure 7-2.  
Cleaning the Engine  
If the engine has been running, allow it to cool for at least half  
an hour before cleaning. Periodically remove dirt build-up from  
engine.  
Spark Plug  
CAUTION! Do not spray engine with water to clean  
because water could contaminate fuel. Using a  
garden hose or pressure washing equipment can  
also force water into the muffler opening. Water that  
passes through the muffler can enter the cylinder,  
causing damage.  
WARNING! Accumulation of debris around muffler  
could cause a fire. Inspect and clean before every  
use.  
Off-Season Storage  
Engines stored over 30 days need to be drained of fuel to  
prevent deterioration and gum from forming in fuel system  
or on essential carburetor parts. If the gasoline in your engine  
deteriorates during storage, you may need to have the  
carburetor, and other fuel system components, serviced or  
replaced.  
Spark Plug Boot  
Figure 7-2  
2.  
3.  
Visually inspect the spark plug. Discard the spark plug  
if there is apparent wear, or if the insulator is cracked or  
chipped. Clean the spark plug with a wire brush if it is to be  
reused.  
1.  
2.  
3.  
Remove all fuel from tank by running engine until it stops.  
Change the engine oil.  
Remove spark plug and pour approximately 1 oz. (30 ml)  
of clean engine oil into the cylinder. Pull the recoil starter  
several times to distribute the oil, and reinstall the spark  
plug.  
Measure the plug gap with a feeler gauge. Correct as  
necessary by bending side electrode, Figure 7-3. The gap  
should be set to .02-.03 inches (0.60-0.80 mm).  
4.  
Clean debris from around engine, and under, around, and  
behind muffler. Apply a light film of oil on any areas that  
are susceptible to rust.  
Electrode  
Store in a clean, dry and well ventilated area away from any  
appliance that operates with a flame or pilot light, such as a  
furnace, water heater, or clothes dryer. Avoid any area with  
a spark producing electric motor, or where power tools are  
operated.  
If possible, avoid storage areas with high humidity.  
.02-.03 in.  
(0.60-0.80 mm)  
Keep the engine level in storage. Tilting can cause fuel or  
oil leakage.  
Figure 7-3  
20  
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Service  
8
4.  
5.  
Carefully pivot the snow thrower up and forward so that it  
rests on the auger housing.  
Belt Replacement  
Auger Belt  
Remove the frame cover from the underside of the snow  
thrower by removing four self-tapping screws which secure  
it. See Fig 8-3.  
To remove and replace your snow thrower’s auger belt, proceed  
as follows:  
1.  
2.  
Allow the engine to run until it is out of fuel.  
Remove the plastic belt cover on the front of the engine by  
removing the two self-tapping screws. See Fig. 8-1.  
Figure 8-3  
6.  
Remove the belt as follows. See Fig. 8-4.  
a. Loosen and remove the shoulder screw which acts  
as a belt keeper.  
Figure 8-1  
b. Unhook the support bracket spring from the frame.  
3.  
Roll the auger belt off the engine pulley. See Fig. 8-2.  
Figure 8-4  
Figure 8-2  
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3.  
Remove the belt from around the auger pulley, and slip the  
belt between the support bracket and the auger pulley.  
See Fig. 8-5.  
Drive Belt  
To remove and replace your snow thrower’s drive belt, proceed  
as follows:  
1.  
2.  
Place a piece of plastic under the gas cap.  
Remove the plastic belt cover on the front of the engine by  
removing the two self-tapping screws. Refer to Fig. 8-1.  
3.  
Remove the belt as follows. See Fig. 8-6.:  
a. Roll the auger belt off the engine pulley.  
b. Use a wrench to pivot the idler pulley toward the  
right.  
c. Lift the drive belt off engine pulley  
Figure 8-5  
4.  
Reassemble auger belt by following instructions in reverse  
order.  
NOTE: Do not forget to reinstall the shoulder screw  
and reconnect the spring to the frame after installing a  
replacement auger belt.  
Figure 8-6  
4.  
5.  
Carefully pivot the snow thrower up and forward so that it  
rests on the auger housing.  
Remove the frame cover from the underside of the snow  
thrower by removing four self-tapping screws which secure  
it. Refer to Fig. 8-3.  
22  
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6.  
Slip the drive belt off the pulley and between friction  
wheel and friction wheel disc. See Fig. 8-7.  
Friction Wheel Removal  
If the snow thrower fails to drive with the drive control engaged,  
and performing the drive control cable adjustment fails to  
correct the problem, the friction wheel may need to be replaced.  
Follow the instructions below. Examine the friction wheel for  
signs of wear or cracking and replace if necessary:  
1.  
2.  
3.  
Allow the engine to run until it is out of fuel.  
Place the shift lever in third Forward (F3) position.  
Carefully pivot the snow thrower up and forward so that it  
rests on the auger housing.  
4.  
Remove the frame cover from the underside of the snow  
thrower by removing four self-tapping screws which secure  
it. Remove the right-hand wheel by removing the screw  
and bell washer which secure it to the axle. See Fig. 8-8.  
Figure 8-7  
7.  
Remove and replace belt in the reverse order.  
NOTE: Engaging the drive control will ease reassembly of  
the belt.  
Figure 8-8  
se c t i O n 8 — se r v i c e  
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5.  
Carefully remove the hex nut which secures the hex shaft  
to the snow thrower frame and lightly tap the shaft’s end to components. If you’re disassembling the friction wheel and  
Follow the previous steps in reverse order to reassemble  
dislodge the ball bearing from the right side of the frame.  
replacing only the rubber ring, proceed as follows:  
See Fig. 8-9.  
1.  
Remove the four screws which secure the friction wheel’s  
side plates together. See Fig. 8-11.  
NOTE: Be careful not to damage the threads on the shaft.  
Figure 8-11  
Figure 8-9  
6.  
Carefully position the hex shaft downward and to the left  
before carefully sliding the friction wheel assembly off the  
shaft. See Fig. 8-10.  
2.  
3.  
Remove the rubber ring from between the plates.  
Reassemble the side plates with a new rubber ring.  
NOTE: When reassembling the friction wheel assembly,  
make sure that the rubber ring is centered and seated  
properly between the side plates. Tighten each screw  
only one rotation before turning the wheel clockwise  
and proceeding with the next screw. Repeat this process  
several times to ensure the plates are secured with equal  
force (between 6 ft-lbs and 9 ft-lbs).  
NOTE: If you’re replacing the friction wheel assembly as a  
whole, discard the worn part and slide the new part onto  
the hex shaft.  
4.  
Slide the friction wheel assembly back onto the hex shaft  
and follow the steps above in reverse order to reassemble  
components.  
Figure 8-10  
24  
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Troubleshooting  
9
Problem  
Cause  
Remedy  
Engine fails to start  
1. Choke not in ON position.  
2. Spark plug wire disconnected.  
3. Fuel tank empty or stale fuel.  
4. Engine not primed.  
1. Move choke to ON position.  
2. Connect wire to spark plug.  
3. Fill tank with clean, fresh gasoline.  
4. Prime engine as instructed in “Operating  
Your Snow Thrower”.  
5. Faulty spark plug.  
5. Clean, adjust gap, or replace.  
6. Insert key fully into the switch.  
6. Safety key not in ignition on engine.  
Engine runs erratic  
1. Engine running on CHOKE.  
2. Stale fuel.  
1. Move choke lever to OFF position.  
2. Fill tank with clean, fresh gasoline.  
3. Drain fuel tank. Refill with fresh fuel.  
4. Contact an authorized Service Center.  
3. Water or dirt in fuel system.  
4. Carburetor out of adjustment.  
Engine overheats  
Excessive vibration  
1. Carburetor not adjusted properly.  
1. Loose parts or damaged auger.  
1. Contact an authorized Service Center.  
1. Stop engine immediately and disconnect  
spark plug wire. Tighten all bolts and nuts. If  
vibration continues, have unit serviced by an  
authorized Service Center.  
Loss of power  
1. Spark plug wire loose.  
1. Connect and tighten spark plug wire.  
2. Gas cap vent hole plugged.  
2. Remove ice and snow from gas cap. Be  
certain vent hole is clear.  
Unit fails to propel itself  
1. Drive control cable in need of adjustment.  
1. Adjust drive control cable. Refer to  
Maintenance and Adjustments section.  
2. Drive belt loose or damaged.  
3. Friction wheel worn.  
2. Replace drive belt. Refer to Service section  
3. Replace friction wheel. Refer to Service  
section.  
Unit fails to discharge snow  
1. Chute assembly clogged.  
1. Stop engine immediately and disconnect  
spark plug wire. Clean chute assembly and  
inside of auger housing with clean-out tool  
or a stick.  
2. Foreign object lodged in auger.  
2. Stop engine immediately and disconnect  
spark plug wire. Remove object from auger  
with clean-out tool or a stick.  
3. Auger control cable in need of adjustment.  
4. Auger belt loose or damaged.  
5. Shear pin(s) sheared.  
3. Refer to Auger Control Test.  
4. Refer to Maintenance section.  
5. Replace with new shear pin(s).  
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Replacement Parts  
10  
Component  
Part Number and Description  
929-0071  
Extention Cord, 110V  
954-04050  
754-0367  
Auger Drive Belt  
Wheel Drive Belt  
684-04153  
935-04054  
Friction Wheel Assembly  
Friction Wheel Rubber  
925-04213  
Lamp, 12.5V, 37.5W  
738-04124A  
714-04040  
Shear Pin, 1.50  
Bow-tie Cotter Pin  
784-5580  
731-06439  
790-00091  
731-05984  
Slide Shoe, Standard (Steel)  
Slide Shoe, Standard (Polymer)  
Slide Shoe, Deluxe (Steel)  
Slide Shoe, Deluxe (Polymer)  
731-2643  
Chute Clean-out Tool  
790-00117  
790-00120  
790-00121  
790-00118  
Shave Plate, 22”  
Shave Plate, 24”  
Shave Plate, 26”  
Shave Plate, 28”  
951-10630  
951-10292  
Key  
Spark Plug  
Phone (800) 800-7310 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready).  
26  
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Notes  
10  
27  
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28  
se c t i O n 11— nO t e s  
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se c t i O n 11 — nO t e s  
29  
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MTD CONSUMER GROUP INC (MTD), the California Air Resources Board (CARB)  
and the United States Environment Protection Agency (U. S. EPA)  
Emission Control System Warranty Statement  
(Owner’s Defect Warranty Rights and Obligations)  
EMISSION CONTROL SYSTEM COVERAGE IS APPLICABLE TO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 2005 AND THERE-  
AFTER, WHICH ARE USED IN CALIFORNIA, AND TO CERTIFIED MODEL YEAR 2005 AND LATER ENGINES WHICH ARE PURCHASED AND  
USED ELSEWHERE IN THE UNITED STATES.  
California and elsewhere in the United States Emission Control Defects Warranty Coverage  
The California Air Resources Board (CARB), U. S. EPA and MTD are pleased to explain the emissions control system warranty on your model year  
2006 and later small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the States anti-smog  
standards. Elsewhere in the United States, new non-road, spark-ignition engines certified for model 2005 and later, must meet similar standards set  
forth by the U. S. EPA. MTD must warranty the emission control system on your engine for the period of time listed below, provided there has been  
no abuse, neglect or improper maintenance of your small off-road engine.  
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, and catalytic converter, fuel  
tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components.  
Where a warrantable condition exists, MTD will repair your small off-road engine at no cost to your including diagnosis, parts and labor.  
MANUFACTURER’S WARRANTY COVERAGE:  
This emissions control system is warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or  
replaced by MTD.  
OWNER’S WARRANTY RESPONSIBILITIES:  
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. MTD  
recommends that you retain all your receipts covering maintenances on your small off-road engine, but MTD can not deny warranty solely for the  
lack of receipts or for your failure to ensure the performance to all scheduled maintenance.  
As the small off-road engine owner, you should however be aware that MTD may deny your warranty coverage if your small off-road engine or part  
has failed due to abuse, neglect, improper maintenance or unapproved modifications.  
You are responsible for presenting your small off-road engine to an Authorized MTD Service Dealer as soon as a problem exists. The warranted  
repairs should be completed in a reasonable amount of time, not to exceed 30 days.  
If you have any questions regarding your warranty rights and responsibilities, you should contact a MTD Service Representative at 1-800-800-7310  
and address is MTD CONSUMER GROUP, P.O. Box 361131, Cleveland OH, 44136-0019.  
DEFECTS WARRANTY REqUIREMENTS FOR 1995 AND LATER SMALL OFF-ROAD ENGINES:  
This section applies to 1995 and later small off-road engines. The warranty period begins on the date the engine or equipment is delivered to an  
ultimate purchaser.  
(a) General Emissions Warranty Coverage  
MTD must warrant to the ultimate purchaser and each subsequent purchaser that the engine is:  
(1) Designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board pursuant to its authority in  
Chapters 1 and 2,Part 5, Division 26 of the Health and Safety Code; and  
(2) Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as  
described in the engine manufacturer’s application for certification for a period of two years.  
(b) The warranty on emissions-related parts will be interpreted as follows:  
(1) Any warranted part that is not scheduled for replacement as required maintenance in the written instructions required by Subsection (c)  
must be warranted for the warranty period defined in Subsection (a)(2). If any such part fails during the period of warranty coverage, it must be  
repaired or replaced by MTD according to Subsection (4) below. Any such part repaired or replaced under the warranty must be warranted for  
the remaining warranty period.  
(2) Any warranted part that is scheduled only for regular inspection in the written instructions required by Subsection (c) must be warranted for  
the warranty period defined in Subsection (a)(2). A statement in such written instructions to the effect of “repair or replace as necessary” will  
not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty  
period.  
(3) Any warranted part that which is scheduled for replacement as required maintenance in the written instructions required by Subsection (c)  
must be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled  
replacement, the part must be repaired or replaced by MTD according to Subsection (4) below. Any such part repaired or replaced under  
warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part.  
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(4) Repair or replacement of any warranted part under the warranty provisions of this article must be performed at no charge to the owner at a  
warranty station.  
(5) Notwithstanding the provisions of Subsection (4) above, warranty services or repairs must be provided at all MTD distribution centers that  
are franchised to service the subject engines.  
(6) The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective, provided that  
such diagnostic work is performed at a warranty station.  
(7) The engine manufacturer is liable for damages to other engine components proximately caused by a failure under warranty of any warranted  
part.  
(8) Throughout the engine’s warranty period defined in Subsection (a)(2), MTD will maintain a supply of warranted parts sufficient to meet the  
expected demand for such parts.  
(9) Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the  
owner. Such use will not reduce the warranty obligations of MTD.  
(10) Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or  
modified parts shall be grounds for disallowing a warranty claim made in accordance with this article. The engine manufacturer shall not be  
liable under this article to warrant failures of warranted parts caused by the use of non-exempted add-on or modified part.  
(c) MTD will include a copy of the following emission warranty parts list with each new engine, using those portions of the list applicable to the  
engine.  
(1) Fuel Metering System  
Cold start enrichment system (soft choke)  
Carburetor and internal parts  
Fuel Pump  
Fuel Tank  
(2) Air Induction System  
Air cleaner  
• Intake manifold  
(3) Ignition System  
Spark plug(s)  
Magneto Ignition System  
(4) Exhaust System  
Catalytic converter  
SAI (Reed valve)  
(5) Miscellaneous Items Used in Above System  
Vacuum, temperature , position, time sensitive valves and switches  
Connectors and assemblies  
(6) Evaporative control  
Fuel Hose certified for ARB evaporative emission of 2006.  
Fuel Hose Clamps  
Tethered fuel cap  
Carbon canister  
Vapor lines  
GDOC-100174 Rev. B  
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MANUFACTURER’S LIMITED WARRANTY FOR  
The limited warranty set forth below is given by MTD LLC with  
c. Service completed by someone other than an authorized service  
dealer.  
respect to new merchandise purchased and used in the United States  
and/or its territories and possessions, and by MTD Products Limited  
with respect to new merchandise purchased and used in Canada and/  
or its territories and possessions (either entity respectively, “MTD”).  
d. MTD does not extend any warranty for products sold or exported  
outside of the United States and/or Canada, and their respective  
possessions and territories, except those sold through MTD’s  
authorized channels of export distribution.  
“MTD” warrants this product (excluding its Normal Wear Parts and  
Attachments as described below) against defects in material and  
workmanship for a period of two (2) years commencing on the date  
of original purchase and will, at its option, repair or replace, free of  
charge, any part found to be defective in materials or workmanship.  
This limited warranty shall only apply if this product has been  
operated and maintained in accordance with the Operator’s Manual  
furnished with the product, and has not been subject to misuse,  
abuse, commercial use, neglect, accident, improper maintenance,  
alteration, vandalism, theft, fire, water, or damage because of other  
peril or natural disaster. Damage resulting from the installation or use  
of any part, accessory or attachment not approved by MTD for use  
with the product(s) covered by this manual will void your warranty as  
to any resulting damage.  
e. Replacement parts that are not genuine MTD parts.  
f. Transportation charges and service calls.  
g. MTD does not warrant this product for commercial use.  
No implied warranty, including any implied warranty of  
merchantability of fitness for a particular purpose, applies after  
the applicable period of express written warranty above as to the  
parts as identified. No other express warranty, whether written or  
oral, except as mentioned above, given by any person or entity,  
including a dealer or retailer, with respect to any product, shall  
bind MTD. During the period of the warranty, the exclusive remedy  
is repair or replacement of the product as set forth above.  
The provisions as set forth in this warranty provide the sole and  
exclusive remedy arising from the sale. MTD shall not be liable  
for incidental or consequential loss or damage including, without  
limitation, expenses incurred for substitute or replacement lawn  
care services or for rental expenses to temporarily replace a  
warranted product.  
Normal Wear Parts are warranted to be free from defects in material  
and workmanship for a period of thirty (30) days from the date of  
purchase. Normal wear parts include, but are not limited to items  
such as: batteries, belts, blades, blade adapters, tines, grass bags,  
wheels, rider deck wheels, seats, snow thrower skid shoes, friction  
wheels, shave plates, auger spiral rubber, engine oil, air filters, spark  
plugs and tires.  
Some states do not allow the exclusion or limitation of incidental  
or consequential damages, or limitations on how long an implied  
warranty lasts, so the above exclusions or limitations may not apply  
to you.  
Attachments MTD warrants attachments for this product against  
defects in material and workmanship for a period of one (1) year,  
commencing on the date of the attachment’s original purchase or  
lease. Attachments include, but are not limited to items such as:  
grass collectors and mulch kits.  
In no event shall recovery of any kind be greater than the amount of  
the purchase price of the product sold. Alteration of safety features of  
the product shall void this warranty. You assume the risk and liability  
for loss, damage, or injury to you and your property and/or to others  
and their property arising out of the misuse or inability to use the  
product.  
HOW TO OBTAIN SERVICE: Warranty service is available, WITH  
PROOF OF PURCHASE, through your local authorized service dealer.  
To locate the dealer in your area:  
In the U.S.A.  
This limited warranty shall not extend to anyone other than the  
original purchaser or to the person for whom it was purchased as a  
gift.  
Check your Yellow Pages, or contact MTD LLC at P.O. Box 361131,  
Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-220-  
.
HOW STATE LAW RELATES TO THIS WARRANTY: This limited  
warranty gives you specific legal rights, and you may also have other  
rights which vary from state to state.  
In Canada  
Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800-  
IMPORTANT: Owner must present Original Proof of Purchase to  
obtain warranty coverage.  
This limited warranty does not provide coverage in the following  
cases:  
a. Log splitter pumps, valves, and cylinders have a separate one-  
year warranty.  
b. Routine maintenance items such as lubricants, filters, blade  
sharpening, tune-ups, brake adjustments, clutch adjustments,  
deck adjustments, and normal deterioration of the exterior finish  
due to use or exposure.  
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683  
MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238  
GDOC-100016 REV. B  
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