MTD Lawn Mower L04 User Manual

L04  
FORM NO. 769-01545  
MTD Products Aktiengesellschaft • Saarbrücken • Germany  
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English  
Operating instructions  
Hand over the operating instructions  
together with the appliance when there mow, and remove all objects that  
is a change of ownership.  
Check the terrain the appliance is to  
Details on the rating plate  
These details are very important for  
identifying your appliance when you  
order spare parts or contact our  
aftersales service. The rating plate  
is found under the driver’s seat.  
Enter all the details on your  
could be caught and ejected.  
This helps you to prevent risks to  
persons and damage to the appliance.  
Do not mow on inclines steeper than  
15 %. Working on inclines is  
dangerous: the appliance can roll over  
or lose traction. Whenever possible,  
always start and brake the appliance  
gently on inclines. Keep the clutch  
engaged and drive slowly on downhill  
stretches. Never drive directly up or  
down inclines, but always across  
them.  
Replacement parts must comply with  
the requirements specified by the  
manufacturer. For this reason, use  
only original replacement parts or  
replacement parts approved by the  
manufacturer. All repair work must be  
conducted exclusively at a specialised  
garage.  
appliance’s rating plate in the  
following fields.  
Before working with the appliance  
Persons using the vehicle must not be  
under the influence of intoxicants, e.g.  
alcohol, narcotics, medication, etc.  
Always work with the appliance only  
during daylight or with adequate  
artificial lighting.  
Persons under sixteen years of age  
must not operate the vehicle (bylaws  
may stipulate a different minimum  
age).  
For your safety  
You are not permitted to use this  
appliance for transporting persons.  
Do not take passengers.  
Use the appliance properly  
Before starting work, familiarise  
yourself with all the installations and  
controls as well as their functions.  
This appliance has been designed  
– as a riding mower to mow the lawns  
of domestic and leisure gardens,  
– in accordance with the details and  
safety information given in these  
operating instructions.  
Before all work on this appliance  
Before all work on this appliance, you  
can prevent injury by observing the  
following:  
Store fuel in approved receptacles  
only, and never near sources of heat,  
e.g. ovens, hot water tanks, etc.  
– switch OFF the engine,  
The appliance must not be put to any  
other use. The user is liable for all  
damage caused to third parties and  
their property.  
– take out the ignition key,  
– wait until all moving parts have  
come to a complete stop and the  
engine has cooled down,  
– disconnect the spark plug terminal  
on the engine so that it cannot start  
by accident,  
Replace damaged exhausts, fuel tanks,  
and filler caps.  
Observe the regulations before  
attaching trailers and add-on  
equipment.  
Add-on equipment, trailers, ballast,  
and filled grass catchers affect the  
handling properties, in particular  
manoeuvrability, braking behaviour,  
and roll-over stability.  
The manufacturer is not liable for any  
damage incurred as a result of  
unauthorised changes to the appliance.  
– engage the locking brake.  
You are not permitted to use this  
appliance on public roadways nor  
for transporting persons.  
After working with the appliance  
Never leave the appliance until you  
have switched OFF the engine,  
engaged the locking brake, and  
removed the ignition key.  
When working with the appliance  
General safety information  
When working with or on the  
appliance, wear suitable working  
clothes (e.g. safety shoes, long  
trousers, tight-fitting garments,  
goggles).  
Before using the appliance for the first  
time, read and follow these operating  
instructions carefully.  
Safety devices  
Inform other users how the vehicle  
is used properly.  
Safety devices serve for your protection  
and must be fully functional at all times.  
You must not make any changes to the  
safety devices or circumvent their  
functions.  
Operate the appliance only when it  
is in perfect technical condition.  
Operate the appliance only when it  
is in good technical condition as  
stipulated and delivered by the  
manufacturer.  
Do not fuel the appliance when the  
engine is running or hot. Fuel the  
appliance outdoors only.  
Never use the appliance when the  
safety devices are defect.  
Keep these operating instructions in  
a safe place and within reach every  
time the appliance is used.  
Avoid naked flames and sparking,  
and do not smoke.  
Make sure that there are no persons,  
in particular children and animals,  
near the running appliance.  
1
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Operating instructions  
Always keep these symbols on the  
appliance in a legible state.  
Caution!  
The safety devices are the following.  
Read the operating  
instructions before  
starting the  
Deflector  
Fig 2  
Symbols in these instructions  
These instructions make use of the  
following symbol:  
appliance!  
The deflector protects you from  
injuries that can be caused by the  
cutters or ejected solid objects.  
The appliance must be operated only  
when the deflector is installed.  
Keep bystanders out  
of the danger zone!  
Caution! Danger!  
This points out dangers that are  
connected with the described activity  
and that can cause injury to persons  
and damage to property.  
Safety lock system  
The safety lock system allows you to  
start the engine only when  
– the driver is sitting on the seat,  
– the locking brake is engaged,  
i.e. at Park,  
Risk of injury from  
rotating cutters or  
parts!  
Directions  
When directions are described for the  
appliance (e.g. left, right) the view is  
always from the driver’s seat.  
Figures  
– the PTO switch is at OFF,  
The details in the figures may differ  
slightly from the purchased appliance.  
– both drive control levers are in the  
outer Neutral recesses.  
The safety lock system switches OFF  
the engine as soon as the operator  
leaves the seat without engaging the  
locking brake and/or turning the PTO  
switch to OFF.  
Note! To restart the engine you must  
turn the PTO switch back to OFF.  
The safety lock system switches OFF  
the engine when one or both drive  
control levers are not in the outer  
Neutral recesses when the locking  
brake is engaged.  
Disconnect the spark  
plug terminal before  
all work on the  
Preparing the appliance  
Battery  
cutters! Keep fingers  
and feet away from  
the cutters! Switch  
OFF the appliance  
and disconnect the  
spark plug terminal  
before adjusting,  
cleaning, or  
Danger!  
Risk of poisoning and injury from  
battery acid.  
Wear goggles and protective gloves.  
Avoid skin contact with battery acid.  
If battery acid should spray in your  
face or eyes, immediately rinse with  
cold water and consult a doctor. If you  
accidentally swallow battery acid,  
drink copious amounts of water and  
immediately consult a doctor. Keep  
batteries out of the reach of children.  
Never tip the battery: battery acid may  
spill out. Give unwanted battery acid  
to your dealer or a disposal company.  
Caution!  
Battery acid and vapours from  
battery acid can cause fire,  
explosions, and corrosion.  
Immediately clean appliance parts that  
have come into contact with battery  
acid. Battery acid is corrosive.  
Do not smoke, and keep burning  
and hot objects at a distance.  
Charge batteries only in well-  
ventilated and dry rooms.  
inspecting the  
appliance!  
The safety lock system prevents the  
appliance from reversing when the  
cutters are activated (PTO).  
Risk of injury from  
ejected grass or solid  
objects!  
The cutters are switched OFF  
automatically  
.
Note! As soon as both drive control  
levers are moved back to Neutral or  
Drive, the cutters (PTO) are switched  
back ON automatically.  
There must be no  
persons, and espe-  
cially no children or  
animals, near the  
running appliance!  
Symbols on the appliance  
On the appliance you will find various  
symbols on adhesive labels. These  
symbols are explained in the  
following.  
Working on inclines  
can be dangerous!  
15  
Caution!  
Risk of explosion!  
Work on the battery can cause short  
circuits.  
Danger of injury from  
battery acid!  
Do not place any tools or metal  
objects on the battery.  
Note the order of terminals when  
connecting and disconnecting the  
battery. Make sure that the ignition  
key has been removed.  
Remove the ignition  
key and observe the  
information in these  
instructions before all  
work on the appliance!  
2
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Operating instructions  
Disconnecting  
First connect the red cable (+),  
and then the black cable (–).  
Refill the battery afterwards with  
distilled water only.  
(Check every two months.)  
Keep the battery clean.  
Controls and indicators  
Fig 1  
A. cutting height segment  
B. cutting height lever  
C. right and left drive control lever  
D. ignition lock  
E. PTO switch  
F. gear release for hydrostatic drive  
(not shown)  
G. cup holder  
H. storage tray  
J. seat adjuster (not shown)  
K. tank cap  
L. composite indicator (optional)  
M. accelerator lever  
First disconnect the black cable  
(–), and then the red cable (+).  
Remove the battery from the  
appliance.  
Connecting  
First connect the red cable (+),  
and then the black cable (–).  
Fuelling and checking/topping up  
the oil level  
Fill the machine with petrol and oil as  
described in the provided engine  
handbook.  
Note!  
The battery’s positive terminal is  
marked with a plus sign (+).  
The battery’s negative terminal is  
marked with a minus sign (–).  
Always make sure that the battery’s  
vent line is correctly installed  
(unobstructed downwards flow).  
Note! The engine may have been  
filled with oil at the manufacturer’s –  
please check and if necessary refill.  
(The oil level must lie between the  
Full/Max and Add/Min marks.) Never  
fill the petrol tank to overflowing, but  
until the level reaches 1 cm below the  
filler’s lower edge.  
N. control lever for the locking brake  
When a “maintenance-free/sealed”  
battery (type 1) has been delivered  
(battery without vent plug)  
The battery is filled with battery acid  
and sealed at the manufacturer’s.  
The battery may have to be recharged.  
To do so, see the section on servicing  
the battery.  
Cutting height segment (A)  
Fig 1  
Each notch corresponds to approx.  
1.25 cm:  
lowest position: approx. 4 cm  
highest position: approx. 10 cm  
Seal the petrol tank securely.  
Risk of asphyxiation from carbon  
monoxide  
Run the IC engine outdoors only.  
Cutting height lever (B)  
Fig 1  
This lever adjusts the cutting height  
and is locked in place by the  
respective recesses.  
Risk of explosion and fire  
When an unfilled battery (type 2)  
is delivered  
(battery with vent plug)  
Fuel/petrol vapours are explosive,  
and fuel is highly flammable. Fill the  
engine with fuel before turning the  
ignition. Keep the petrol tank closed  
when the engine is running or is still  
hot. Refill with fuel only when the  
engine has been switched OFF and has  
cooled down. Avoid naked flames and  
sparking, and do not smoke. Fuel the  
appliance outdoors only. Do not start  
the engine when fuel has overflowed.  
Remove the appliance from the fuel-  
contaminated site and wait until the  
fuel has completely evaporated.  
To prevent the risk of fire, please keep  
the following parts free of grass and  
leaking oil: engine, exhaust, battery,  
fuel tank.  
Remove the vent plug for the  
battery cells.  
Right and left drive control lever  
(C)  
Fig 1  
These levers change the drive  
direction, control the speed, and stop  
the appliance (see detailed description  
in the section “Operation”).  
Note! Before the engine can be  
started, both control levers must be in  
the outer Neutral recesses.  
Slowly fill each cell with battery  
acid until the level is 1 cm below  
the filling aperture.  
Leave the battery for thirty  
minutes so that the lead can  
absorb the battery acid.  
Check the acid level,  
if necessary top up the acid level.  
Before using the battery for the  
first time, charge it with a battery  
charger (max charging current 6 A  
at 12 V) for 2–6 hours. After  
charging, first disconnect the  
mains plug to the charger and then  
take out the battery (see also the  
operating instructions for the  
charger).  
Ignition lock (D)  
Fig 5  
The ignition lock has three settings.  
1. O/  
2. ON/  
= OFF/engine stop.  
= electrical system  
Removing the transport safety plate  
on the cutters  
Fig 3  
Push the deflector back slightly, and  
remove the transport safety plate.  
The deflector closes automatically.  
switched ON or engine run mode.  
3. Start/ = starter confirmation:  
when the engine is running,  
release the key.  
Replace the vent plugs for the  
battery cells.  
Remove the blank plug for the  
battery’s vent. Attach the vent line  
so that it runs downwards through  
the appliance. Make sure that the  
line is unobstructed!  
Checking the tyre pressure  
Pressurise the front tyres to approx.  
2.3 bar and the rear tyres to approx.  
0.8 bar. See also the manufacturer’s  
recommendation on the tyre walls.  
(Fig 4)  
Install the battery in the appliance.  
3
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Operating instructions  
PTO switch (E)  
Fig 6  
This then also appears on the display  
(3). The battery or charger must be  
checked by qualified personnel.  
If necessary, consult a garage.  
Oil indicator  
When ON the indicator lamp (2) lights  
up.  
When the indicator lamp (2) lights up  
and the engine is running,  
immediately switch OFF the engine  
and check the oil level. If necessary,  
consult a garage.  
Note! Before engaging the locking  
brake, make sure that the two drive  
control levers are in the outer Neutral  
recesses, otherwise the engine is  
switched OFF. The locking brake  
must be engaged when the engine  
is started.  
The PTO switch actuates an electro-  
magnetic/mechanical clutch to switch  
ON and OFF the cutters.  
ON = pull the switch  
OFF = press the switch  
Note! Before the engine can be started  
the PTO switch must be switched  
OFF.  
Operation  
Observe also the instructions in the  
engine handbook!  
Danger!  
Risk of injury!  
Gear release for hydrostatic drive  
(F)  
Fig 23  
To push the appliance with the engine  
switched OFF, first pull up the two  
levers (near each rear wheel), and then  
press them down.  
To drive the appliance, pull up and  
press in the levers.  
Operating hour meter  
This shows the operating hours in  
hours and tenths of hours on the  
display (3).  
Note! When ON the battery voltage  
appears briefly before the operating  
hours are displayed (these are also  
counted at the ON position).  
PTO switch  
The indicator (5) lights up when the  
cutters (PTO) are not switched OFF  
when the engine is started (ON or  
Start).  
All persons, and especially children  
and animals, must never be near the  
appliance when it is mowing.  
They can suffer injury from ejected  
stones, etc. Children must never  
operate the appliance. Emptying  
a grass catcher can cause injury to  
yourself and others from ejected  
cuttings. Never empty a grass catcher  
when the cutters are running.  
When mowing on steep inclines the  
appliance can roll over causing injury.  
Never drive directly up or down an  
incline, but always along it.  
Never drive on inclines steeper than  
15 %. Do not turn on an incline.  
If absolutely necessary, then turn the  
appliance down the incline slowly and  
carefully. When mowing wet grass the  
appliance can lose traction on the  
ground and you can fall. Mow only  
when the grass is dry. Excessive speed  
can raise the risk of accident.  
Cup holder (G)  
Fig 1  
This holds a cup.  
Brake indicator  
Storage tray (H)  
Fig 1  
This holds diverse small items.  
The indicator (4) lights up when the  
locking brake is engaged when the  
engine is started (ON or Start).  
Seat adjuster (J)  
Fig 20  
After loosening the two wing nuts (1)  
you can adjust the seat (2) backwards  
and forwards along the slide rail (3).  
Accelerator lever (M)  
Figs 7 and 8b  
This lever controls the engine speed:  
fast  
slow = “  
=
Tank cap (K)  
Fig 1  
This is removed when the appliance is  
fuelled with regular unleaded petrol.  
Note! When powered fittings such as  
cutters or other add-on equipment is  
used, always operate the appliance  
with the accelerator lever at Fast  
(hare symbol).  
When mowing in border areas, keep  
at an adequate distance e.g. from steep  
inclines, trees, bushes, and hedges.  
Be particularly careful when  
Combined indicator (L) – optional  
Fig 9  
Depending on the design the  
combined indicator can comprise the  
following elements:  
1. battery indicator  
2. oil pressure  
3. operating hour meter  
4. PTO switch  
5. locking brake  
Choke control  
Figs 8a and 8b  
To start a cold engine, pull out the gas  
accelerator (Fig 8b) to Choke or the  
Choke button (Fig 8a) if your model  
features this.  
reversing. Check the terrain the  
appliance is to mow and remove all  
objects that can be caught and ejected.  
When the cutters hit a foreign body  
(e.g. a stone), immediately switch  
OFF the engine, inspect the device for  
damage, and consult a specialised  
garage when damage is apparent.  
Do not operate the appliance when the  
cutters are not installed. The altered  
axle load distribution can cause the  
appliance to roll over. Never attempt  
to stabilise the appliance by dangling  
one foot. When the tyres lose traction  
on an incline, switch OFF the PTO  
switch and slowly drive straight ahead  
down the incline.  
Control lever (N) for the locking  
brake  
Fig 1  
Engaging the locking brake  
Pull the lever into the top left recess  
until it engages.  
Disengaging the locking brake  
Pull the lever upwards and to the right,  
then slowly pull it down.  
Battery indicator  
When ON the indicator (1) lights up  
briefly and the battery voltage appears  
briefly on the display (3).  
When indicator (1) lights up and the  
engine is running, the battery is not  
adequately charged (battery voltage  
less than 10.5–12 V).  
4
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Operating instructions  
Risk of asphyxiation from carbon  
monoxide  
Run the IC engine outdoors only.  
Risk of explosion and fire  
Adjustments before driving the  
appliance  
Starting the engine  
Fig 10  
Sit on the driver’s seat.  
Caution!  
Do not make any adjustments when  
the engine is running or the  
appliance is moving  
Place both drive control levers  
into the outer Neutral recesses  
(1 and 3).  
Fuel/petrol vapours are explosive,  
and fuel is highly flammable. Fill the  
engine with fuel before turning the  
ignition. Keep the petrol tank closed  
when the engine is running or is still  
hot. Refill with fuel only when the  
engine has been switched OFF and has  
cooled down. Avoid naked flames and  
sparking, and do not smoke. Fuel the  
appliance outdoors only. Do not start  
the engine when fuel has overflowed.  
Remove the appliance from the fuel-  
contaminated site and wait until the  
fuel has completely evaporated.  
To prevent the risk of fire, please keep  
the following parts free of grass and  
leaking oil: engine, exhaust, battery,  
fuel tank.  
Park the appliance on a firm,  
horizontal surface and engage  
the locking brake.  
Turn the PTO switch (4) to OFF.  
Move up the cutters.  
Engage the locking brake.  
Do not operate the drive control  
levers.  
Perform all work when the engine  
is switched OFF.  
When working on moving parts:  
Move the accelerator lever (6)  
remove in addition the spark plug  
terminal from the spark plug.  
to “Fast/  
”.  
When the engine is cold, move  
the accelerator lever to  
the choke (5) if your model  
features this (a hot engine may  
not need the choke).  
or pull  
Adjusting the driver’s seat  
Fig 20  
Loosen the two wing nuts (1).  
Push the seat (2) along the slide  
rail (3) to the desired position.  
Retighten the wing nuts (1).  
Turn the ignition key clockwise  
to “Start/ ”. Once the engine  
is running, release the key. It will  
then return to ON/  
Note! Do not keep the ignition key at  
Start/ for longer than five seconds  
per start attempt. Wait about one  
minute before the next start attempt.  
.
Risk of injury from defect  
appliance  
Adjusting the drive control levers  
Fig 21  
If necessary the drive control levers  
can be adjusted higher or lower and  
to the side.  
Operate the appliance only when it is  
in perfect technical condition. Subject  
the appliance every time to a visual  
check before you operate it. Check for  
any damage in particular on the safety  
devices, the cutters and their mounts,  
the controls, and the screw unions, and  
make sure they all sit tightly. Replace  
any damaged parts before operating  
the appliance.  
Operating hours  
Observe the national and the  
municipal regulations governing the  
times the appliance may be used  
(if necessary ask your local authority).  
Slowly press in the choke button  
(if your appliance features this).  
Pull back on the accelerator lever  
until the engine runs quietly.  
Adjusting the height  
Remove the nuts (1).  
Remove the drive control lever  
(3), but without removing the  
Stopping the engine  
screws (2).  
Turn the ignition key  
Use the screws (2) to secure the  
drive control lever in the other  
pair of holes (6) in the mount (4).  
Again fasten (tighten) the nuts  
(1).  
anticlockwise to “O/ ”.  
Before leaving the appliance,  
engage the locking brake and  
withdraw the ignition key.  
Adjusting the sides  
Loosen (do not remove) the nuts  
(1).  
Driving the appliance  
Caution!  
Avoid abrupt engine starts, excessive  
speed, and flat-out braking.  
Move the drive control lever in  
the adjusting segment (5)  
backwards or forwards to the  
desired position.  
Before operating the appliance  
Check the following:  
all guards  
the engine’s oil level (see engine  
handbook)  
Be particularly careful when  
reversing. Never change direction  
(forwards to reverse and vice versa  
or zero or pivot turns) without first  
stopping the appliance. This appliance  
has no turning circle; instead the rear  
tyres serve as a pivot. A conventional  
appliance can turn in a circle, but this  
circle has a minimum diameter.  
Owing to its short length and the  
ability to turn about its own axis the  
appliance exhibits superior  
Retighten the nuts (1).  
the fuel tank level  
the tyre pressure (see section  
“Servicing”)  
Adjusting the cutter wheels  
Fig 28  
The cutter wheels should always be  
6–12 mm above the ground at their  
lowest cutter position. The cutter  
wheels are not designed to bear the  
weight of the cutters.  
side panels.  
Also check add-on equipment and  
the areas near air filters for soiling  
and cuttings.  
If necessary, arrange the wheels at  
equal distances.  
manoeuvrability.  
5
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Operating instructions  
Instead of a steering wheel this  
appliance features two control levers  
that serve to steer and drive the  
appliance. When the control levers  
are moved to the max positions,  
the wheels rotate at the speed set at  
the accelerator lever. The control lever  
positions between Neutral and  
Maximum are proportional to the  
speed set at the accelerator lever.  
In order to familiarise yourself with  
how to operate the appliance (approx.  
thirty minutes) you should start the  
appliance on flat terrain without  
spectators.  
Note! Before mowing with the  
appliance you should familiarise  
yourself with the appliance’s new  
controls. Start the appliance, move  
the accelerator lever to the middle  
position (mid engine speed), and leave  
the PTO switch switched OFF.  
Moving the control lever then causes  
the appliance to move at a slow speed  
only, and you can therefore familiarise  
yourself with the controls.  
Drive mode: straight ahead  
Fig 12  
Press both control levers steadily  
forwards. The more they are pressed  
forwards, the faster the appliance  
moves.  
2. Press the right control lever  
forwards, and at the same time  
pull back on the left control lever.  
Information on executing zero turns  
During a zero turn one wheel turns  
forwards and another backwards.  
Incorrectly executing a zero turn can  
cause damage to your lawn.  
Drive mode: left corner  
Fig 13  
Push both control levers forwards:  
the right control lever must be slightly  
ahead of the left control lever.  
Turning right or left: pivot turn  
Fig 11  
1. Always move both control levers  
to Neutral to stop the appliance.  
2. Depending on the direction,  
push one control lever forwards  
or back; the other control lever  
remains at Neutral.  
Note! During a pivot turn only one  
wheel turns. The stationary wheel then  
rubs against the ground and can cause  
damage to your lawn.  
Drive mode: right corner  
Fig 14  
Push both control levers forwards:  
the left control lever must be slightly  
ahead of the right control lever.  
Note on cornering The greater the  
distance between the two control  
levers the tighter the corner taken.  
Reverse mode: straight ahead  
Fig 15  
Pull back on both control levers  
steadily. The more they are pushed  
back, the faster the appliance moves.  
Slowing or stopping the  
appliance  
Slowly and steadily move both  
control levers to Neutral.  
Start the engine as specified.  
Let the engine heat up.  
Move the accelerator lever to the  
corresponding position.  
Mowing  
Reverse mode: left corner  
Fig 16  
Pull back on both control levers:  
the right control lever must be slightly  
further back than the left control lever.  
Do not change direction when the  
appliance is driving or coasting (see  
the section “Driving the appliance”).  
Disengage the locking brake.  
Pull both drive control levers (1)  
inwards into Neutral (Fig 11)  
Caution!  
Start the engine as specified.  
Move the accelerator lever to  
position  
.
Reverse mode: right corner  
Fig 17  
Pull back on both control levers:  
the left control lever must be slightly  
further back than the right control  
lever.  
Always keep both hands on the drive  
control levers. Never let go of the  
drive control levers when operating  
the appliance. Always move the drive  
control levers by hand to Neutral  
before slowing or stopping the  
appliance. Move the drive control  
levers slowly at all times. Abrupt or  
hasty movements or taking too sharp  
corners can lead to uncontrolled  
movements and the appliance can  
roll over causing serious injury.  
Be particularly careful when  
Switch ON the cutters (PTO).  
Lower the cutters.  
Disengage the locking brake.  
Pull both drive control levers (1)  
inwards into Neutral.  
Steadily press both control levers  
forwards. The more they are  
pressed forwards the faster the  
appliance moves.  
Turning clockwise around the axis:  
zero turn  
Fig 18  
1. Always move both control levers  
to Neutral to stop the appliance.  
2. Press the left control lever  
forwards, and at the same time  
pull back on the right control  
lever.  
Note! The safety lock system prevents  
the appliance from reversing when the  
cutters (PTO) are switched ON.  
The cutters are switched OFF  
automatically when both drive control  
levers are moved to Reverse. As soon  
as one or both drive control levers are  
moved back to Neutral or Drive the  
cutters (PTO) are automatically  
switched back ON.  
reversing.  
Just one more tip before you drive  
off  
To slow or stop the appliance move  
the two control levers slowly and  
steadily to Neutral (Fig 11).  
Turning anticlockwise around the  
axis: zero turn  
Fig 19  
1. Always move both control levers  
to Neutral to stop the appliance.  
6
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Operating instructions  
General  
Note! Never tow away the appliance.  
This can cause serious damage to the  
gears.  
Switch OFF the cutters before you  
drive the appliance.  
When adjusting the cutting height  
and drive speed make sure that the  
appliance is not overloaded.  
The length, type, and wetness of  
cuttings may necessitate adjustments  
to the cutting height and drive speed.  
Additional safety  
Long stretches  
Caution!  
Transport damage  
The use and type of transport media  
(e.g. transport vehicle, loading ramp,  
etc.) must comply with their  
respective design objectives (see the  
corresponding operating instructions).  
When transported the appliance must  
be secured against slipping.  
Tips on caring for your lawn  
A number of tips for a healthy and  
uniform lawn  
Mowing  
information on the drive  
Lawns consist of various grass types.  
Frequent mowing promotes the  
growth of grass, resulting in strong  
roots and a firm sward. Infrequent  
mowing promotes the growth of tall  
grasses and other wild-growing plants  
(e.g. clover, daisies). The normal  
height of a lawn is approx. 4–5 cm.  
Only one third of this height should be  
mown, i.e. 7–8 cm should be mown to  
the normal height. Wherever possible,  
do not mow the lawn to shorter than  
4 cm, otherwise dry spells can damage  
the sward. Tall grass (e.g. after  
a holiday) should be mown to the  
normal height over several stages.  
Mulching (with accessories)  
Various appliances can be used for  
mulching when fitted with the  
corresponding accessories. Ask your  
specialised dealer for accessories.  
When mown, the grass is cut into  
small pieces (approx. 1 cm), which  
remain lying. The lawn therefore  
retains many nutrients. For the optimal  
results the lawn must always be kept  
short (see also the section “Mowing”).  
When mulching, observe the  
When the appliance is driven  
straight ahead but veers to one  
side or when the appliance does  
not remain stationary but creeps  
at Neutral, switch OFF the  
appliance (do not use the  
Environmental hazard from leaking  
fuel  
Do not transport the appliance on its  
side.  
appliance any more) and contact  
a specialised garage.  
Prepare the transport vehicle.  
Attach the loading ramp to the  
transport vehicle.  
For the optimal mowing results  
Mow the first two lanes so that the  
cuttings fall at the centre of the sides.  
Push the appliance by hand on the  
loading ramp (see “Pushing the  
appliance”).  
Never let grass grow too long.  
Never mow grass too short.  
Mow over straight stretches.  
Do not mow at high speed,  
particularly when a mulching kit  
or grass catcher is installed.  
Engage the locking brake.  
Secure the appliance against  
slipping.  
Note! This appliance is designed to  
mow lawns. It must not be used to  
cut scrub, weeds, or too tall grass.  
Cleaning / servicing  
Danger!  
Accidentally starting the engine can  
cause injury.  
Protect yourself from injury.  
Before all work on the appliance:  
Parking the appliance  
Stop the appliance.  
Move both drive control levers  
to the outer Neutral recesses.  
Switch OFF the cutters (PTO).  
Raise the cutters.  
switch off the engine,  
engage the locking brake,  
take out the ignition key,  
wait until all moving parts have  
come to a complete stop and the  
engine has cooled down,  
disconnect the spark plug  
terminals on the engine so that it  
cannot start by accident.  
following instructions:  
Do not mow wet grass.  
Never mow more than 2 cm.  
Mow slowly.  
Use the max engine speed.  
Clean the cutters at regular  
intervals.  
Turn the ignition key  
anticlockwise to “O/ ”.  
Before leaving the appliance  
engage the locking brake.  
Remove the ignition key.  
Transporting  
Pushing the appliance  
Fig 23  
Push the appliance only when the  
engine is switched OFF.  
Additional precautions before all  
work on the cutters  
Drive the appliance only short  
distances when moving between sites.  
For larger distances use a transport  
vehicle.  
Danger!  
Danger of injury from sharp cutters  
Wear working gloves.  
Disengage the locking brake.  
Release both gears (left and  
right): pull out and up both levers  
(A) and then press them  
down (B).  
Note! Under the German Road Traffic  
Act the appliance is not permitted on  
public roadways.  
On appliances with more than one  
cutter set, the movement of one cutter  
set can lead to the movement of all  
others.  
Short stretches  
Danger!  
Before starting the engine, return both  
gear release levers.  
Objects can be caught and ejected by  
the rotating cutters and cause damage.  
7
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Operating instructions  
Removing the cutters  
Figs 24 and 25  
Danger!  
Risk of injury from sharp cutters  
Cleaning the appliance  
Caution!  
Risk of damage to the appliance  
Basic adjustments to  
(aligning) the cutters  
Note! Before aligning the cutters,  
check the appliance’s tyre pressure.  
Do not use high-pressure media to  
clean the appliance.  
Wear working gloves.  
Aligning the sides  
Fig 26  
When the cutters seem to mow  
irregularly, the sides can be aligned.  
Proceed as follows.  
Whenever possible, clean the  
appliance directly after mowing.  
Park the appliance on a firm and  
horizontal surface.  
The cutters can be correctly removed  
only when you proceed as follows:  
install the cutter wheels at the  
highest possible position,  
lower the cutters by moving the  
lever for raising the cutters to the  
lowest recess,  
Engage the locking brake.  
Park the appliance on a firm,  
horizontal surface.  
Cleaning the cutters  
Risk of injury  
Clean the cutters with care.  
Caution!  
Possible engine damage  
Do not tip the appliance through more  
than 30°: fuel can enter the  
combustion chamber and cause  
damage to the engine.  
Move the lever for raising the  
cutters to the topmost recess.  
Turn the cutters so that they form  
a right angle with the appliance.  
Measure the distance between the  
outer left cutter edge (cutter left)  
and the ground and the distance  
between the outer right cutter  
edge (cutter right) and the ground.  
These two measurements should  
be equal. If they are not, continue  
with the next step.  
insert a ½” square spanner into  
the recess (1) in the tensioning  
arm (2) (Fig 24),  
use the square spanner to press  
the tensioning arm in the direction  
of the arrow: this releases the  
tension on the V belt,  
remove the V belt from the PTO  
clutch (engine pulley),  
Raise the cutters to the topmost  
position.  
look into the cutters from the  
appliance’s right side, and locate  
the locking pins (4) on the right  
rear side of the cutters (Fig 25),  
pull out the pin to disconnect the  
cutters from the suspension (2)  
(Fig 25),  
Clean the cutter chamber with  
a (hand) brush or cloth.  
Remove grass residue from the  
deck and around the cutter  
spindles.  
Loosen (do not remove) the  
hexagon head bolt (1) from the  
right mounting plate on the  
cutters.  
Turn the adjusting segment (2)  
to align the cutters until the two  
measurements described above  
are equal.  
repeat these steps for the  
appliance’s left side;  
Cutters with cleaning nozzle  
(option)  
Fig 29  
Park the appliance on a horizontal  
surface free of loose stones, etc.,  
and engage the locking brake.  
1. Use a commercially available  
quick-release coupling to attach  
a water hose to the cleaning  
nozzle.  
Note! Keep a firm hold on the  
cutters so that they cannot fall  
on the ground.  
Retighten the hexagon head bolt  
(1) when the alignment is  
satisfactory.  
move the lever for raising the  
cutters to the topmost recess,  
let the cutters slide forwards to  
the front of the appliance, making  
sure that the cutters’ pick-up  
hooks are detached from the  
appliance’s front rail,  
Aligning front and rear  
Fig 27  
The front section of the cutters is fitted  
with a holding device (2) that can be  
adjusted to align the cutters’ front and  
rear sections. The cutters’ front  
section should be 3–6 mm lower than  
their rear section. If necessary, align  
the cutters as follows.  
2. Start the engine.  
3. Lower the mower unit and switch  
it ON for a few minutes.  
4. Switch OFF the mower unit and  
the engine.  
5. Remove the water hose. Repeat  
steps 1–5 on the second cleaning  
nozzle (when installed).  
After ending the cleaning procedure  
(steps 1–5):  
carefully draw out the cutters  
(from the right side) from  
underneath the appliance.  
Park the appliance on a firm,  
horizontal surface, move the lever  
for raising the cutters into the  
topmost recess (max position),  
and turn the cutters nearest to the  
ejector so that they are parallel to  
the appliance.  
Installing the cutters  
Fig 25  
Follow the above instructions in  
reverse order to install the cutters.  
An assistant can accelerate the  
procedure. Make sure that each  
suspension (2) is engaged in the  
recesses (3) on the cutter mount (1).  
raise the mower unit,  
start the engine, and switch ON  
the mower unit for a few minutes  
to dry it.  
8
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Operating instructions  
Once a season  
Measure the distance between the  
Apply grease type 251H EP  
through the nipples to lubricate  
the front wheels’ bearings and  
axles.  
cutters’ front edge and the ground  
and between the cutter’s rear edge  
and the ground. The measured  
distance from the front edge  
should be 3–6 mm lower than the  
distance from the rear edge. If this  
is not the case, continue with the  
next step.  
Lubricate the steering gear teeth  
with a multipurpose grease.  
Lubricate the steering assembly’s  
joints with a few drops of light  
oil.  
Every 25 operating hours  
Apply grease type 251H EP  
through the nipples to lubricate  
the cutters’ front wheels.  
Lubricate all rotating and bearing  
sites (control levers, cutter height  
adjuster, etc.) with a few drops of  
light oil.  
Every 50 operating hours  
Loosen the two locknuts (3),  
if installed.  
A specialised garage must remove  
soiling and grass residue from the  
drive gears.  
Clean the spark plug and adjust  
the electrode gap or replace the  
spark plug (see engine handbook).  
The cutters must be sharpened or  
replaced at a specialised garage.  
Steadily tighten the nuts (1) to  
raise the front side of the cutters;  
steadily loosen the nuts (1) to  
lower the front side of the cutters.  
When the sides are correctly  
aligned, retighten the locknuts (3),  
if installed.  
Every 2 months  
Pressurise the front tyres to  
approx. 2.3 bar and the rear tyres  
to approx. 0.8 bar. See also the  
manufacturer’s recommendation  
on the tyre walls.  
Take the appliance to a specialised  
garage for inspection and maintenance  
once a season. Observe also the  
instructions in the engine handbook  
for engine maintenance.  
Note! You must make sure that the  
hanger (4) is fully engaged to the stop  
in the cutters’ pick-up hook.  
For battery type 2 only:  
Fill the battery cells with distilled  
water until the level reaches 1 cm  
below the filling aperture.  
Storing  
Servicing  
When needed  
Cleaning the battery  
Clean the battery at regular intervals.  
Keep the battery terminals and cables  
clean. Grease the battery terminals  
with a little vaseline.  
Caution!  
Observe the maintenance regulations  
in the engine handbook. At the end of  
the season a specialised garage must  
inspect and service the appliance.  
Caution!  
Material damage to the appliance  
Keep the appliance only in clean and  
dry rooms when the engine is cold.  
For longer periods of inactivity,  
protect the vehicle in all events against  
rust, e.g. in winter. At the end of the  
season or when the vehicle will not be  
used for longer than a month:  
Environmental hazard from engine  
oil  
After changing the oil, give unwanted  
oil to an authorised disposal site or  
company.  
Environmental hazard from batteries  
Used batteries do not belong in  
household waste. Give unwanted  
batteries to your dealer or a disposal  
company. Remove the batteries before  
the appliance is scrapped.  
Charging the battery  
Use a voltmeter to check the battery  
voltage. When the voltage is lower  
than 12.6 V (dc), the battery must be  
charged in accordance with the table  
(max charging current 6 A at 12 V).  
clean the appliance and  
accessories,  
to protect metal parts from rust,  
wipe them all down with an oiled  
cloth or apply an oil spray,  
charge the battery,  
before winterising the appliance,  
remove and charge the battery and  
store this in a cool, dry place  
(protected against frost); recharge  
the battery every four to six  
weeks and before installing it in  
the appliance,  
Voltmeter  
reading  
Battery’s  
charged  
state  
Requisite  
charging time  
12.7 V  
12.4 V  
100 %  
75 %  
-
approx.  
90 min  
approx.  
180 min  
approx.  
280 min  
After 5 operating hours  
First engine oil change: see the  
engine handbook for further  
intervals.  
Quick oil drain (Fig 22) (option):  
this is used for draining off oil.  
12.2 V  
12.0 V  
50 %  
25 %  
drain off fuel (outdoors only) and  
put the engine out of operation as  
Note! Observe the information in the  
operating instructions for your battery  
charger  
Replacing fuses  
Every 10 operating hours  
Clean or replace the air filter  
(see engine handbook).  
described in the engine handbook,  
lubricate the appliance adequately  
at all points,  
Apply grease type 251H EP  
through the nipples to lubricate  
all cutter shafts, tension pulleys,  
and tension pulley receivers.  
This work must be performed at  
a specialised garage.  
Replace defect fuses with fuses of  
equal ratings only.  
pressurise the tyres to the  
respective values,  
keep the appliance in a clean, dry  
room.  
9
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Operating instructions  
Switch off the engine.  
Engage the parking / locking  
brake.  
Take out the ignition key.  
Wait until all moving parts have  
come to a complete stop and the  
engine has cooled down.  
Disconnect the spark plug terminals  
on the engine so that it cannot start  
by accident.  
Warranty  
The warranty rules issued by our  
company or the importer apply to  
every country.  
As part of the warranty, we remedy  
malfunctions on your vehicle free of  
charge provided that this malfunction  
is caused by a material or  
manufacturing defect. In the event of  
a warranty claim, please turn to your  
dealer or the nearest branch office.  
Information on the  
engine  
The manufacturer of the engine is  
liable for all engine-related problems  
with respect to output power, power  
measurement, specifications,  
warranties, and service. More detailed  
information can be found in the  
owner / operator handbook provided  
separately by the engine manufacturer.  
Malfunctions when your appliance is  
operating often have simple causes  
that you should know and be able to  
(partially) eliminate yourself. In cases  
of doubt your specialised garage will  
be pleased to assist you further.  
Assistance with  
malfunctions  
Danger!  
Accidentally starting the engine can  
cause injury.  
Protect yourself from injury, above all  
when working on the vehicle.  
Troubleshooting  
Remedy  
Problem  
Possible cause(s)  
Engine does not start Safety lock system activated  
To start the engine sit on the driver’s seat, move  
both drive control levers into the outer Neutral  
recesses, engage the locking brake, and switch OFF  
the PTO switch.  
Battery not connected correctly  
Connect the black cable to the (–) terminal and the  
red cable to the (+) terminal on the battery.  
Depleted or low battery  
Fuse has tripped  
Charge the battery.  
Replace the fuse. If the fuse trips repeatedly look for  
the cause (in most cases a short circuit).  
See the section “Starting the engine”.  
Starter turns, engine Choke and accelerator lever at wrong  
does not start  
positions  
No fuel supplied to the carburettor  
Defect or soiled spark plug  
No spark  
Petrol tank empty. Refill.  
Check the spark plug (see engine handbook).  
Ignition must be checked at a specialised garage.  
Smoke from engine Too much engine oil in the engine or engine Immediately switch OFF the appliance.  
defect  
Check the engine oil level.  
The engine must be checked at a specialised garage.  
Immediately switch OFF the appliance. Defect parts  
must be replaced at a specialised garage.  
Strong vibrations  
Damaged cutter shaft or defect cutters  
Cutters do not eject Low engine speed or too high drive speed  
grass, or cut ragged  
Raise the engine speed or lower the drive speed.  
10  
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MTD Handelsgesellschaft mbH  
MTD Denmark ApS  
MTD Hungária Kft  
Welser Straße 122  
4614 Marchtrenk  
Messingvej 22C  
8900 Randers  
Dózsa György út 1  
8248 Nemesvámos  
( 07 24 26 05 55  
( 87 11 91 00  
( 06 88 51 55 00  
07 24 26 05 54  
87 11 96 00  
06 88 50 55 20  
A. Verbeke NV  
MTD Trädgårdsmaskiner  
MTD International France  
Industriepark Nord  
Tavernierlaan 1  
8700 Tielt  
B.P. 453 Saint-Etienne du  
Rouvray  
76806 Cedex  
Sätunavägen 3  
52141 Falköping  
( 0 51 40 24 41  
( 02 32 91 94 32  
( 0 51 51 71 00  
0 51 40 37 75  
02 32 91 94 36  
0 51 57 11 41 4  
MTD Motorgeräte GmbH  
E.P.Barrus LTD  
MTD Schweiz AG  
Industriestraße 9–11  
73054 Eislingen / Fils  
Launton Road  
OX6 0UR Bicester, Oxfordshire  
Allmendstraße 14  
5612 Villmergen  
( 0 71 61 85 05 0  
( 0 18 69 36 36 36  
( 05 66 18 46 00  
0 71 61 85 05 70  
0 18 69 36 36 20  
05 66 18 46 09  
MTD Poland sp. z o.o.  
UL. Ogrodnicza 1  
84-252 Orle  
( 058 57 20 701  
058 57 20 699  
© 2005 MTD Products AG  
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