PS624E SERIES ELECTRIC:
Models covered by this manual:
PS624E
A MIDDLEBY COMPANY
PS628E
PS824E
August 1, 2009
Parts Manual
with Wiring Diagrams
for domestic and standard import ovens
Serial # Code
First 4 digits - order of production
Fifth digit - model specific
Sixth and Seventh digit - month of production
Eighth and Ninth digit - year of production
Table of Contents: Page 2
email: [email protected]
1-847-741-3300 fax 1-847-741-4406 (Parts Department)
©2009 Middleby Marshall Inc.
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MODEL PS624E SINGLE OVEN DIMENSIONS
3
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MODEL PS624E DOUBLE OVEN DIMENSIONS
4
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MODEL PS624E TRIPLE OVEN DIMENSIONS
5
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PS624E SERIES OVEN SPECIFICATIONS
Conveyor Belt Width
18.00" (457 mm)
Heating Zone Length
24.00" (610 mm)
Baking Area Square Feet
3.0 sq. ft. (0.28 m2)
Overall Dimension – Standard Single Oven
* w/Legs and two 8" Exit Trays Installed
*64.00" (1625 mm) L ×
36.00" (914 mm) W ×
43.69" (1110 mm) H ×
Overall Dimension – Double Oven
Overall Dimension – Triple Oven
*64.00" (1625 mm) L ×
36.00" (914 mm) W ×
64.00" (1625 mm) H ×
*64.00" (1626 mm) L ×
36.00" (914 mm) W ×
69.25" (1759 mm) H ×
Weight of Single Oven
Shipping Weight
370 lb (93.3 kg)
499 lb (163.3 kg)
61.1 ft3 (1.73 m3)
14.4kW (17.4 kW optional)
600°F (316°C)
Shipping Cube
Operating Range
Maximum Operating Temperature
Warm-up Time
20 min.
Belt Speed Limits
0:30 - 12:00
PS624E SERIES ELECTRICAL SPECIFICATIONS
DOMESTIC OVENS
VOLTAGE PHASE
HZ
kW
WIRING
BREAKER
SIZE
POWER
CORD
POWER
PLUG
SPECIFICATION
208
240
480
3
3
60
50-60
14.4 STD
17.4 OPT
4-WIRE / L1,L2,L3 & GROUND
4-WIRE / L1,L2,L3 & GROUND
50 A
60 A
6 GA, 4-WIRE
4 GA, 4-WIRE
NEMA 15-50P
NEMA 15-60P
3
3
60
60
14.4 STD
17.4 OPT
4-WIRE / L1,L2,L3 & GROUND
4-WIRE / L1,L2,L3 & GROUND
50 A
60 A
6 GA, 4-WIRE
4 GA, 4-WIRE
NEMA 15-50P
NEMA 15-60P
3
60
17.4 STD
5-WIRE / L1,L2,L3,N & GROUND
30 A
8 GA, 5-WIRE
NS
INTERNATIONAL OVENS
VOLTAGE PHASE HZ
kW
WIRING
BREAKER
SIZE
POWER
CORD
POWER
PLUG
SPECIFICATION
208
3
3
50-60
50-60
17.4 STD
14.4 OPT
4-WIRE / L1,L2,L3 & GROUND
4-WIRE / L1,L2,L3 & GROUND
60 A
50 A
4 GA, 4-WIRE - NS
6 GA, 4-WIRE - NS
NS
NS
230-240
3
3
50-60
50-60
17.4 STD
14.4 OPT
4-WIRE / L1,L2,L3 & GROUND
4-WIRE / L1,L2,L3 & GROUND
60 A
50 A
4 GA, 4-WIRE - NS
6 GA, 4-WIRE - NS
NS
NS
380 CE
3
3
50-60
50-60
17.4 STD
17.4 STD
5-WIRE / L1,L2,L3,N & GROUND
5-WIRE / L1,L2,L3,N & GROUND
40 A
35 A
6 GA, 5-WIRE
8 GA, 5-WIRE
NS
NS
400-416
STD = Standard
OPT = Optional
NS = Not Supplied
NOTE
Wiring Diagrams are contained on pages 24-27 of this Manual and are also located inside the left
side control box door. Additional electrical information is provided on the oven’s serial plate.
This Manual Must Be Kept For Future Reference
6
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PS624E SERIES OVEN KEY SPARE PARTS KIT
Replacement parts can be purchased from your Middleby Marshall Authorized Parts
Distributor. Keeping these key parts on hand can prevent long downtime for your oven.
ITEM PARTNO.
DESCRIPTION
QUANTITY
1
2
3
4
5
6
7
8
44549
59558
60520-2
58131
60185
31504
44696
44697
48635
62044
60952
44914
44568
97525
61079
60134
60976
61571
61132
61030
33983
33812-8
45019
60058
47321
60542
58500
61185
61186
45036
59206
60947
Contactor, 230V, Coil 85A
Motor, Blower
1
1
2
1
1
1
3
3
2
1
1
1
Thermocouple, Type “J” 2.00" (Temperature Control)
Filter, RFI (380 VAC versions ONLY)
Photoeye Sensor
Transformer, 230V (P), 120V (S) 200V
Switch, Rotary and Mounting Adapter
Block, Contact
Breaker, Circuit 240V 0.3A
Switch, Air .08" WC
Relay, DPDT 240VAC Coil
Controller, PS555EL 208/240V
Controller, PS555EL 380/480V
Fan, Cooling 230V
Assy, Blower Scroll PS624E
Element,Htg 208V 7.2 KW PS624
Element,Htg 208V & 416V 8.7 KW PS624E
Element,Htg 240V 7.2 KW PS624
Element,Htg 240V 8.7 KW PS624E
Element,Htg 380V 8.7 KW
Control, Electric Hi-Limit 240V
Thermocouple, Type “J” shielded 2.50 × 60
Breaker, Circuit 480VAC 63A 3Pole
Inverter, Lenze 1/3 HP
Control, Combo 4-20mA, Burst
CNTRL, Conv Digital Hardened
Motor, Conveyor Drive (w/o Sensor)
Relay, Time Delay DSQUD3
Power Supply, 24 VDC 40W
Breaker, Circuit 240V 3A
9
10
11
12
13
14
15
16
16
16
16
16
17
18
19
20
21
22
23
24
25
26
27
28
1 Each
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
Breaker, Circuit 240V 10A
Thermostat, Snap Disc Man Reset
1
2
3
4
5
6
7
8
9
10
11
18
12, 13
14
15
21
16
22
17
19
20
23
24
25
26
27
28
7
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Figure 1. Front Oven Panels
15
1
2
16
14
3
18
20
17
4
5
6
12
19
13
9
7
8
10
11
ITEM
1
QTY
1
PN
DESCRIPTION
60038
59835
59980
60874
59884
61144
59644
60717
61135
59816
60841
61032
60850
60166
61161
B301A8855
59882
2000227
54945
31613
ASSY,CTRLTOP/PEMLH
PNL,OUTER TOP
2
1
3
1
PNL,CONTROL TOP LH
ASSY,CTRL FRT RH
ASSY,PNL CTRL FRT LH
4
1
5
1
6
1
ASSY,PHOTOEYESENSOR
PANEL, FRONT (OUTER)
LBL,MMWOWLOGOPLASTIC
ASSY,CONV 48" SINGLE BELT
ASSY,CONV 48" SPLIT BELT
BOX,CHAINCVR
7
1
8
1
9
1
9
1
10
11
12
13
14
15, 16
17
18
19
20
1
1
LABEL,CTRL DOOR RH
1
WLDMT,CTRL DOOR RH PS624E
PLUG,WINDOW HEYCO 1305
COVER,PHOTOEYE
1
1
AR
1
SCR,MS PH TRHD 8-32X3/8 18-8
WLDMT,DOOR LH PS624
SCR,MS PHL TRHD 10-32X1/2 18-8
PLATE,SWITCHPANEL
AR
1
1
LABEL,OPERATINGINSTRUCTIONS
8
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Figure 2. Back Oven Panels
6
14
13
10
15, 16
9
1
12
2
3
4
5
11
7
8
ITEM
QTY
1
PN
DESCRIPTION
1
2
59992
59991
59698
4 A6153
59868
WLDMT, CTRL RR FIX RH
WLDMT, CTRL RR DOOR RH
WLDMT, BACKPANEL
SCR, MS HH 1/4-20X1/2 18-8
COVER, ELEC INLET
GUARD,FAN
1
3
1
4
1
5
1
6
2
27470-0004
59869
7
4
ASSY, CTRL BACK LH
WLDMT, DOOR LH
8
1
59882
9
1
58212
GUARD, FINGER, COOLING FAN
BUMPER,WINDOW
10
11
12
13
14
15
16
1
30927
1
59886
WLDMT, PNL CTRL BTM LH
ASSY, CTRL BTM RH PS624
SCR, MS PHL TRHD 10-32X1/2 18-8
SCR, 10-32X3/8 18-8 SL TRUS S
SCR, 10-32X3/8 18-8 SL TRUS S
NUT, KEPS 10-32 ZP
1
59986
AR
AR
2
2000227
21256-0008
21256-0008
2001371
2
9
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Figure 3 – Sheet 1. View of Right-Hand Control Compartment
1
2
3
4
5
6
7
18
20
17
8
9
10
11
12
16
13
14
15
19
DESCRIPTION
ITEM
QTY
PN
1
2
1
59973
59972
59676
60958
59991
97525
59992
31504
45036
48635
33983
60947
35145
59986
WLDMT,BRACEMTRMTG(UPR)
BRACKET,MOTORMTGUPR
1
3
2
SHEAVE,POLY-V6-GRV2.36D
BUSHING, TAPER LOCK 1/2" BORE
CONTROL RR DOOR RH PS624/PS824
COOLINGFAN
4
2
5
1
6
1
7
1
PANEL, RIGHT REAR (FIXED)
8
1
TRANSFORMER,230V(P)/120V(S)200VA
BREAKER,CIRCUIT 240V 3A (CONTROL CIRCUIT)
BREAKER,CIRCUIT 240V 0.3A (CONVEYOR MTR)
CONTROL,ELEC HI-LIMIT 240V
THERMOSTAT,MANUALRESET
SWITCH,PUSHBUTTON RESET
ASSY,CONTROLBOTTOMRH
CONVEYORGEARMOTOR
9
2
10
11
12
13
14
15
16
17
18
19
20
1 or 2
1
1
1
1
1
1
1
2
1
1
3002757
60027
WLDMT,MTRBRACELWR
59971
BRACKET,MOTORMTGLWR
59558
MOTOR,1/4 HP 230V/60/3
28021-0047
33812-8
SWITCH,INTLCK 10A NO2P
THERMOCOUPLEPROBE(HI-LIMIT)
10
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Figure 3 – Sheet 2. View of Right-Hand Control Compartment
16
1
17
2
3
4
15
5
6
14
13
12
11
10
9
8
7
ITEM
1
QTY
PN
DESCRIPTION
CONTROL,CONVEYORSPEED
TEMPERATURE CONTROLLER KIT
1 or 2
60542
47321
—
2
1
3
1 or 2
DISPLAY, CONVEYOR SPEED (INCLUDED WITH ITEM 1)
PLATE,COVER
4
1
3
1
1
2
1
1
1
1
1
1
1
1
1
54945
44697
61185
61186
33363
60952
60166
28021-0047
61162
61368
61161
60874
59980
60850
5
BLOCK,CONTACT
6
RELAY,TIMEDELAYDSQUD3
POWER SUPPLY, 24VDC 40W
END STOP
7
8
9
RELAY,DPDT 240VAC COIL, 10 A
PLUG,WINDOW HEYCO 1305
SWITCH,INTLCK 10A NO2P
SPROCKET, 20T 1/4" PITCH
PLATE,MOTORMOUNTCOVER
COVER,PHOTOEYE
10
11
12
13
14
15
16
17
ASSY,CTRL FRT RH PS624/PS824
PANEL,CTRL TOP RH
WELDMENT,CTRL DOOR RH PS624E
11
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Figure 4 – Sheet 1. Left-Hand Control Compartment Components
1
12
11
10
14
15
2
9
8
16
17
18
13
7
6
5
4
3
ITEM
1
QTY
2
P/N
DESCRIPTION
AIRSWITCH
62044
61144
2
1
PHOTOEYESENSORASSEMBLY
INTERLOCK SWITCH
END STOP
3
1
28021-0047
33363
44914
44568
58212
44549
45019
58131
60058
59206
97525
60947
62141
62138
62140
62137
62139
4
4
5
1
CONTROLLER, SCR POWER, FOR 208-240V APPLICATIONS
CONTROLLER, SCR POWER, FOR 380-480V APPLICATIONS
FANGUARD
5
1
6
1
7
1
CONTACTOR, 230V AC COIL 85A
BREAKER, CKT 480VAC 63A POLE
FILTER, RFI 50A1400V 3/50/60 Hz
INVERTER 1/3 HP
8
1
9
1
10
11
12
13
14
15
16
17
18
2
2
BREAKER, CIRCUIT 240V 10A
COOLINGFAN
1
1
THERMOSTAT,MANUALRESET
TUBE, AIR SWITCH, 4-1/2"
2
1
CONNECTOR, PLASTIC “Y”
1
TUBE, AIR SWITCH, 8-1/2"
1
ADAPTER,PLASTICTHREADED
NUT, PANEL MOUNT, 5/16-24
1
12
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Figure 4 – Sheet 2. Left-Hand Control Compartment - Back
1
5, 6, 7
2
3
4
ITEM
QTY
1
P/N
DESCRIPTION
1
2
3
4
5
6
7
59866
WLDMT, CTRL BACK, LH
GUARD,FAN
1
27470-0004
27480-0001
31589
2
BLOCK, POWER DIST, 2 POLES, 600V
GROUND LUG
1
1
37157
SCREW,METRICM6X2OMM
NUT, METRIC HEX M6
WASHER,FLAT1/4
2
37158
2
2001767
13
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Figure 5a. End Plugs – PS624 & PS824
1
3
5
6
4
2
Figure 5b. End Plugs – PS628
3
4
1
6
5
7
2
PS624 & PS824
QTY
PS628
QTY
ITEM
PN
61362
DESCRIPTION
1
1
2
3
3
4
5
6
7
2
ASSY, END PLUG UPPER
ASSY, END PLUG UPPER
ASSY, END PLUG LOWER
EYEBROW
2
2
61928
2
2
59740
61228
2
8
61927
EYEBROW
8
8
36452
NUT, WING-PLASTIC 1/4-20
ASSY, END PLUG MOUNTING
8
48640
16
–
16
4
21296-0005
61924
SCR, HX WSHHD, 12-14X3/4 SS BSD
STANDOFF,1/4-20MALE/FEMALE
14
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Figure 6. Photoeye Sensor
1
2
3
4
7
6
5
9
8
ITEM
QTY
1
PN
DESCRIPTION
1
2
3
4
5
6
7
8
9
61148
ASSY,COVER,PHOTOEYE/PEM
PLUG, HOLE 1.125 DIA.
2
3102533
1412l8805
61146
2
SCR, THM 6-32X1-1/4
1
BRKT, SENSOR, ALLEN-BRADLEY TOP
BRKT, SENSOR, ALLEN-BRADLEY BTM
SENSOR, ALLEN-BRADLEY 42BT
NUT, KEPS 10-32 ZP
1
61145
1
60185
4
2001371
2001327
61147
2
NUT, KEPS 6-32 ZPS
1
PLASTIC, 3.25 X 2.5 X 0.063
15
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Figure 7. Heating Elements
2
3
1
ITEM
QTY
PN
60134
60976
61571
61132
61030
DESCRIPTION
1
2
2
2
2
2
ELEMENT,HTG 208V 7.2 KW
ELEMENT,HTG 208V 8.7 KW
ELEMENT, HTG 240V 7.2KW
ELEMENT,HTG 240V 8.7KW
ELEMENT, HTG 380V 8.7KW
2
3
8
8
21426-0005
59939
WASHER,LOCK SS #10
SPACER,THREADED 1/4-20 X .625
16
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Figure 8. Blower Bearing Assembly
3
1
2
4
5
6
7
8
9
ITEM
QTY
PN
DESCRIPTION
1
2
3
4
5
6
7
8
9
4
4
4
1
1
4
4
1
1
2000245
21426-0005
59939
SCR,MS HH 10-32X5/8 SST
WASHER,LOCK SS #10
SPACER,THREADED 1/4-20 X .625
PLATE,BLWR BRG MTG PS624
ASSY,BRG/SHAFTHOLDERPRELOAD
WASHER,LOCK SS 1/4
59938
61745
21426-0002
A3333
SCR,MS HXHD 1/4-20X3/4 18-8
SHEAVE, POLY-V10-GRV2.36D
BUSHING,TAPER LOCK 1/2" BORE
59670
60958
17
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Figure 9. Upper and Lower Blower Panels
1
2
3
4
8
9
10
11
12
13
5
14
6
7
15
16
19
17
18
18
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Parts List for Upper and Lower Blower Panels
ITEM
QTY
QTY
PN
DESCRIPTION
UPPER LOWER
1
2
2
2
2
2
60949
59937
BELT,POLY-V4PJ696
ASSY,BLWRBRG
3
2
2
21426-0002 WASHER,LOCK SS 1/4
4
2
2
A6153
60043
59669
59626
59989
61865
59988
44661
60520-2
61231
59511
61077
61078
60083
2000620
2001371
18A1S19
SCR,MS HH 1/4-20X1/2 18-8
WLDMT,BLWRCOVER
5
1
1
6
2
2
SEAL, SHAFT 1/2" PTFE
RETAINER,SHAFTSEAL
PROBE,AIR SENSE LWR
PLATE, CVR SENSOR
7
2
2
8
NA
1
1
9
1
10
11
12
13
14
15
16
17
18
19
20
1
NA
8
PROBE,AIR SENSE UPR
SCR,REG HWH 8-32X3/8 NP
TC, TYPE J GRD JUNCT 2.00 X 60
TAPE,FIBERGLASS44X1X0.0625
WLDMT, BLWR INSUL
8
2
2
1
1
1
1
2
2
HOUSING,BLWR CCW
2
2
WHEEL,BLWR 4.75D X 2.5W
RING,BLWR INLET
2
2
6
6
SCR,”AB”SLT HWH 6X1/4 ZPS
NUT,KEPS 10-32 ZP
2
2
8
8
SCR,MS HXHD 1/4-20X1 ZP (NOT SHOWN)
BLOWER HOUSING MOUNTING SCREWS
19
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Figure 10. Single Conveyor
2
1
3
4
5
19
12
14
6
7
18
17
16
13
8
9
10
11
ITEM
QTY
PN
DESCRIPTION
1
2
2
4
4
1
8
2
1
2
2
2
2
1
1
1
1
1
1
2
2
45377
BALLBEARING(FLANGEMOUNTED)
HEX HEAD SCREW, 1/4-20X3/4 18-8
NUT,KEPS 1/4-20 ZP
A3333
3
2001414
48781
4
DRIVESHAFT
5
22229-0003
48707
CONVEYOR BELT SPROCKET
CRUMB PAN (VENTED)
CONVEYORFRAME
6
7
59817
8
35000-1008
37000-0413
22034-0003
35900-0020
IDLER ADJUSTING SCREW
IDLER BRACKET
9
10
11
12
13
14
15
16
17
18
19
FLANGED BUSHING
SHAFTSUPPORTBRACKET
221 59-0003 SPROCKET, 20 TEETH 5/8" BORE
48779
50046
50057
50060
50061
50062
60737
IDLER SHAFT
CHAIN,ROLLER 20 IN.
CONVEYOR BELT (NOT SHOWN)
LINK,MASTERLEFT
LINK,MASTERRIGHT
LINK,MASTERCENTER
COVER,BEARING
20
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Figure 11. Split Conveyor
12
20
18
19
14
17
15
23
10
13
25
24
22
14
21
4
5
7
8
1
9
2
3
6
ITEM
QTY
PN
DESCRIPTION
1
2
2
2
2
1
8
1
2
1
2
1
1
1
1
1
1
4
4
2
2
2
—
2
2
2
35000-1008
35900-0020
37000-0413
22034-0003
48778
IDLER ADJUSTING SCREW
SHAFTSUPPORTBRACKET
IDLER BRACKET
2
3
4
FLANGED BUSHING
5
SHAFT, FRONT BELT IDLER
CONVEYOR BELT SPROCKET
SHAFT,IDLER, INNER
6
22229-0003
46701
7
8
21415-0001
48777
WASHER,FLATBRONZE
SHAFT,BACK BELT IDLER
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
45377
BALLBEARING(FLANGEMOUNTED)
SHAFT,DRIVESPLIT-BELTFRONT
SHAFT,DRIVE,INNER
48849
48835
48837
SHAFT,DRIVESPLIT-BELTBACK
SPROCKET, 20 TEETH 5/8" BORE
22159-0003
35900-0023
59817
BUSHING,SPROCKET, FRONT DRIVE
CONVEYORFRAME
A3333
HEX HEAD SCREW, 1/4-20X3/4 18-8
NUT,KEPS 1/4-20 ZP
2001414
50046
CHAIN, ROLLER 20 IN.
50054
CONVEYOR BELT 1/2"P X 9" X 108
CRUMB PAN (VENTED)
48707
60075
CRUMB PAN (SOLID) - OPTION
COVER,BEARING
60737
36542
LINK,MASTER – LEFT
36543
LINK,MASTER-RIGHT
21
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PS624 SERIES OVEN INSTALLATION
REQUIRED KITS AND COMPONENTS
TYPE
OF
INSTALLATION
PS624
PS624
PS624
PS624
Counter
InstallationKit
P/N 61329
SingleOven
InstallationKit
P/N 61227
DoubleOven
InstallationKit
P/N 61286
SingleOven
InstallationKit
P/N 612287
61326 (CE)
61326 (CE)
61327 (CE)
Single Oven
Double Oven
Triple Oven
1
1
1
1
Base Installation Components
SINGLE/DOUBLE INSTALLATION
TRIPLE INSTALLATION
7
9
7
9
5
3
6
8
4
2
1
13
12
11
3
10
4
2
1
5
14
17
15
16
22
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Parts List for Series PS624E Oven Installation Components
ITEM
SINGLE/DOUBLE
INSTALLQTY
TRIPLE
INSTALLQTY
PN
DESCRIPTION
1
2
32
32
32
2
16
16
16
2
2000531
21422-0001
21416-0001
22290-0009
22290-0010
37900-0024
59835
SCR, CAP HX HD, 3/8-16X1 NP
WASHER, LOCK, SPLIT 3/8 ZP
WASHER, FLAT, SS 3/8
3
4
CASTER,SWVLW/BRAKE,FLATPLATE
CASTER,SWVL,FLATPLATE
WLDMT, LEG/TOP PLATE, 15.00"
PNL, OUTER, TOP
5
2
2
6
4
0
7
1
1
8
1
0
61226
SHELF, SUPPORT
9
1
1
61243
ASSY,BASE
10
11
12
13
14
15
16
17
1
1
61832
SCREW, HEX, 5/16-18 1-1/2"
CLIP, SPRING, 5/16" OPENING (REF ONLY)
WASHER, FLAT, 5/16 X 3/4 X 1/16
NUT, HEX FLANGE, LOCKING, 5/16-18
DEVICE,RESTRAINING
1
1
61833
2
2
B301A8847
31239
1
1
1
1
22450-0228
61339
1
1
OWNER’SOPERATINGANDINSTALLATIONMANUAL
AUTHORIZEDSERVICEAGENCYLISTING
LEGS, 6", FOR CE OVENS
1
1
1002040
22450-0028
50040
4
4
2/4
6
WLDMT,EXITTRAY(NOTSHOWN)
23
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REVIEW COPY 3
24
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25
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REVIEW COPY 3
26
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27
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FINGER CONFIGURATION
A D B
B D C
A=
B =
C =
D =
61493
60568
60570
60567
60568
61374
61493
60568
61374
61365
PLATE, OUTER W/60 LT HOLES
PLATE, INNER/COL L7
WLDMT, MNF L7INVPRF BFW/SLD PLT
PLATE, OUTER L7
PLATE, INNER/COL L7
NOTES:
WLDMT, MANF L7 INV PERF BAF
PLATE, OUTER W/60 LT HOLES
PLATE, INNER/COL L7
Right to left is mirror image of above finger configuration
ControlT/CAveraging:
Top:
Right Exit
WLDMT, MANF L7 INV PERF BAF
SPACER, FINGER
Bottom:Left & Right Entrance
Hertz Settings: Top134
Bottom 134
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