Metrologic Instruments Scanner MS9500 Voyager User Manual

METROLOGIC INSTRUMENTS, INC.  
MS9500 Voyager® Series  
Single-Line Hand-Held Laser Scanner  
Installation and User’s Guide  
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LOCATIONS  
CORPORATE HEADQUARTERS  
NORTH AMERICA  
EUROPEAN, MIDDLE EAST & AFRICAN  
HEADQUARTERS  
USA, NEW JERSEY  
GERMANY, MUNICH  
Metrologic Instruments, Inc.  
Tel: 1-800-ID-METRO Fax: 856-228-6673  
Metrologic Instruments GmbH  
Tel: 49-89-89019-0 Fax: 49-89-89019-200  
SOUTH AMERICA, BRAZIL SÃO PAULO  
Metrologic do Brasil Ltda.  
Tel: 55-11-5182-8226 Fax: 55-11-5182-8315  
GERMANY, MUNICH  
Metrologic Instruments GmbH  
Tel: 49-89-89019-0 Fax: 49-89-89019-200  
SOUTH AMERICA, OUTSIDE BRAZIL SÃO PAULO  
Metrologic South America  
Tel: 55-11-5182-7273 Fax: 55-11-5182-7198  
ITALY, BOLOGNA  
Metrologic Instruments Italia srl  
Tel: +39 0 51 6511978 Fax: +39 0 51 6521337  
ASIA, SINGAPORE  
FRANCE, PARIS  
Metrologic Asia (Pte) Ltd  
Tel: 65-6842-7155 Fax: 65-6842-7166  
Metrologic Eria France SA  
Tel: +33 (0) 1 48.63.78.78  
Fax: +33 (0) 1 48.63.24.94  
CHINA, SUZHOU  
Metro Technologies Co., Ltd.  
Tel: 86-512-62572511 Fax: 86-512-62571517  
SPAIN, MADRID  
Metrologic Eria Ibérica, SL  
Tel: +34 913 272 400 Fax: +34 913 273 829  
Metro Sales Office  
Tel: 86-512-67622550 Fax: 86-512-67622560  
Metrologic Europe Repair Center (MERC)  
Metrologic Eria Ibérica, SL  
Tel: +34 913 751 249 Fax: +34 913 270 437  
JAPAN, TOKYO  
Metrologic Japan Co., Ltd.  
Tel: 81-03-3839-8511 Fax: 81-03-3839-8519  
UNITED KINGDOM, BASINGSTOKE  
Metrologic Instruments UK Limited  
Tel: +44 (0) 1256 365900  
Fax: +44 (0) 1256 365955  
RUSSIA, MOSCOW  
Metrologic Russia  
Tel: +7 095 730 7424 Fax: +7 095 730 7425  
Copyright  
© 2004 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored  
in any form or by any means without prior written consent, except by reviewer, who may quote brief passages in a review,  
or provided for in the Copyright Act of 1976.  
Products and brand names mentioned in this document are trademarks of their respective companies.  
ii  
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TABLE OF CONTENTS  
Introduction........................................................................................................... 1  
Scanner and Accessories..................................................................................... 2  
Operation Test...................................................................................................... 4  
Installing the Scanner to the Host System  
MS9520-00/9/11/14/41 AND MS9540-00/9/11/14/41......................................... 5  
Keyboard Wedge MS9520-47 and MS9540-47................................................ 6  
Stand Alone Keyboard ..................................................................................... 7  
Integrated USB  
Full Speed MS9520-40 and MS9540-40 ...................................................... 8  
Low Speed POS MS9520-39 and MS9540-39............................................. 8  
Low Speed HID MS9520-38 and MS9540-38 .............................................. 8  
Installation Notes for External USB Interface ................................................... 8  
The PowerLink Cable  
Disconnecting................................................................................................... 9  
Connecting ....................................................................................................... 9  
The MS9540 VoyagerCG® Series  
How to Use CodeGate® and the Manual Activation Mode.............................. 10  
Three Modes of Operation ............................................................................. 10  
Stand Kits  
Parts............................................................................................................... 11  
Assembly........................................................................................................ 12  
Scanner Parts..................................................................................................... 15  
Audible Indicators............................................................................................... 16  
Visual Indicators................................................................................................. 17  
Failure Modes..................................................................................................... 18  
Programming Modes.......................................................................................... 19  
Upgrading the Flash ROM Firmware.................................................................. 22  
Labels................................................................................................................. 23  
Maintenance....................................................................................................... 23  
Depth of Field..................................................................................................... 24  
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TABLE OF CONTENTS  
IR Activation ....................................................................................................... 25  
Applications and Protocols................................................................................. 26  
Troubleshooting Guide....................................................................................... 27  
RS232 Demonstration Program ......................................................................... 30  
Design Specifications  
Operational..................................................................................................... 31  
Mechanical ..................................................................................................... 32  
Electrical......................................................................................................... 32  
Environmental ................................................................................................ 32  
Default Settings.................................................................................................. 33  
Scanner and Cable Terminations  
Scanner Pinout Connections.......................................................................... 38  
Cable Connector Configurations .................................................................... 40  
Limited Warranty ................................................................................................ 42  
Laser and Product Safety................................................................................... 43  
Patents............................................................................................................... 45  
Index................................................................................................................... 46  
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INTRODUCTION  
The Voyager® MS9500 Series single-line hand-held scanners include both the  
MS9520 and MS9540.  
The VoyagerCG® MS9540 features Metrologic’s patented CodeGate®  
technology. CodeGate is an intuitive scanning system that is ideal for all  
scanning applications, including menu-scanning, point-of-sale, document  
processing, and inventory control.  
CodeGate works hand-in-hand with Metrologic’s patented automatic-triggering  
scheme. Simply present a bar code to the scanner; the high-visibility  
650-nanometer laser is automatically activated allowing the user to easily select  
the bar code to be scanned. Press the CodeGate button and the data is  
transmitted to the host system.  
Equipped with both ‘in-stand’ and ‘out-of-stand’ operation, Voyager can be used  
as both a hand-held and fixed projection scanner. Voyager automatically senses  
when it is placed in the stand and de-activates the CodeGate button.  
If the advantage of CodeGate technology is unnecessary in your application,  
then the MS9520 is the Voyager of choice. The MS9520 is packed with all of the  
same features as the MS9540, with the exception of CodeGate.  
Metrologic has included many standard features such as: user programmable  
Flash ROM, PowerLink user-replaceable cables, MetroSet®2 and MetroSelect®  
configuration, EMI rating of Class B, data editing (parsing) capability using  
Bits ‘n’ Pieces®, and a 5-year limited warranty.  
VOYAGER  
VOYAGERCG  
INTERFACE  
MS9520 – 00  
MS9520 – 9  
MS9520 – 11  
MS9520 – 14  
MS9520 – 38  
MS9520 – 39  
MS9520 – 40  
MS9520 – 41  
MS9540 – 00  
MS9540 – 9  
MS9540 – 11  
MS9540 – 14  
MS9540 – 38  
MS9540 – 39  
MS9540 – 40  
MS9540 – 41  
Laser Emulation RS232 Transmit/Receive  
OCIA  
IBM 468X/469X, RS232-TXD, RXD, RTS, CTS  
RS232 - TXD, RXD, RTS, CTS, DTR, DSR  
Low Speed USB, HID  
Low Speed USB, POS  
Full Speed USB  
RS232/Light Pen Emulation  
Keyboard Wedge, Stand-Alone Keyboard and  
RS232 Transmit/Receive  
MS9520 – 47  
MS9540 – 47  
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SCANNER AND ACCESSORIES  
BASIC KIT  
Description  
Part #  
MS9500  
Voyager Series Scanner  
00-02544  
00-02410  
MetroSelect Single-Line Configuration Guide*  
MS9500 Voyager Series Single-Line Hand Held Laser  
Scanner Installation and User’s Guide*  
OPTIONAL ACCESSORIES  
Description  
Part #  
AC to DC Power Transformer- Regulated 5.2VDC @ 650 mA output.  
45-45593  
120V United States  
45-45591  
45-45592  
46-46803  
46-46931  
220V-240V Continental European  
220V-240V United Kingdom  
220V-240V Australia  
220V-240V China  
PowerLink Cable with built in power jack  
2.1m (7') straight cord, short strain relief  
54-54xxx  
53-53xxx  
PowerLink Cable with built in power jack  
2.7m (9') coiled cord, long strain relief  
xxx specifies connection to the host  
53-53002  
53-53020  
Keyboard Wedge PowerLink Cable with Adapter Cable  
Stand Alone Keyboard Wedge PowerLink Cable  
Other items may be ordered for the specific protocol being used. To order additional items,  
contact the dealer, distributor or call Metrologic’s Customer Service Department at  
1-800-ID-METRO or 1-800-436-3876.  
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SCANNER AND ACCESSORIES  
OPTIONAL ACCESSORIES  
Part #  
Description  
USB Power/Communication Cable,  
3 m (10’) coiled cord, long strain relief, gray  
53-53213  
USB Power/Communication Cable,  
5 m (10’) coiled cord, long strain relief, gray  
53-53214  
Not for use with Low Speed USB scanners.  
Use with Full Speed USB scanners only.  
MX009-2**  
MVC**  
MX009 USB Converter Cable  
Metrologic Voltage Converter Cable  
+12VDC to +5.2VDC or -12VDC to +5.2VDC  
** Contact a Metrologic customer service representative for additional  
information on the MVC and MX009 converter cable series and the host  
connections available.  
46-46128  
46-46351  
Free-Standing Stand with Accessories  
Hard Mount Accessory Kit (used with kit #46-46128)  
Wall Mount Hanger Accessory Kit  
46-46433 OR  
46-46508  
Other items may be ordered for the specific protocol being used. To order additional items,  
contact the dealer, distributor or call Metrologic’s Customer Service Department at  
1-800-ID-METRO or 1-800-436-3876.  
3
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OPERATIONAL TEST  
1. Connect the 10-pin RJ45 male  
connector into the jack on the  
Voyager or VoyagerCG. You  
will hear a ‘click’ when the  
connection is made.  
2. Connect the L-shaped plug  
of the power supply into the  
power jack on the PowerLink  
cable.  
3. Connect the power supply into  
an AC outlet. Make sure the  
AC input requirements of the  
power supply match the AC  
outlet.  
Figure 1.  
4. When the Voyager is ready to  
scan, the green LED will turn  
on, the red LED will flash and  
the scanner will beep once.  
Figure 2.  
5. Place a bar code in front of  
the scanning window. The  
scanner will beep once and  
flash the red LED if the bar  
code was successfully  
Figure 3.  
decoded and transmitted  
(default mode only). For the  
MS9540, press the CodeGate  
button to transmit the data.  
All Voyager’s are shipped configured with a set of factory defaults. Refer to  
the MetroSelect Configuration Guide or MetroSet®2’s help files for  
instructions on how to configure the scanner.  
Caution:  
To maintain compliance with applicable standards, all circuits connected to the scanner must  
meet the requirements for SELV (Safety Extra Low Voltage) according to EN 60950.  
To maintain compliance with standard CSA C22.2 No. 950/UL 1950 and norm EN 60950, the  
power source should meet applicable performance requirements for a limited power source.  
4
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INSTALLING THE SCANNER TO THE HOST SYSTEM  
MS9520-00/9/11/14/41 AND MS9540-00/9/11/14/41  
1. Turn off the host system.  
2. Connect the 10-pin RJ45 male  
connector into the jack on the  
Voyager or VoyagerCG. You will  
hear a ‘click’ when the connection  
is made.  
If the scanner is receiving  
power from the host system,  
skip to step #5.  
3. Connect the L-shaped plug of the  
power supply into the power jack  
on the PowerLink cable.  
4. Make sure the AC input  
requirements of the power supply  
match the AC outlet. Connect the  
power supply into an AC outlet. The  
outlet should be near the equipment  
and easily accessible.  
Figure 4.  
5. Connect the PowerLink cable to the  
proper port on the host system.  
6. Turn on the host system.  
Plugging the scanner into a port on the host system does not  
guarantee that scanned information will be communicated properly to  
the host system. All Voyager’s are shipped configured with a set of  
factory defaults. Please refer to the MetroSelect Single-Line  
Configuration Guide or MetroSet2’s help files for instructions on  
changing the scanner’s configuration. It is important to check that the  
scanner and host system are using the same communication protocol.  
All MS9520-00/MS9540-00 scanners leave the factory with the Laser  
Emulation Mode enabled. If you recall defaults while re-configuring  
your scanner the Laser Emulation Mode will no longer be enabled.  
Refer to the MS9520/9540-00 Laser Emulation Mode section of the  
MetroSelect Single-Line Configuration Guide for information on  
enabling the Laser Emulation Mode.  
Caution:  
To maintain compliance with applicable standards, all circuits connected to the scanner must  
meet the requirements for SELV (Safety Extra Low Voltage) according to EN 60950.  
To maintain compliance with standard CSA C22.2 No. 950/UL 1950 and norm EN 60950, the  
power source should meet applicable performance requirements for a limited power source.  
5
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INSTALLING THE SCANNER TO THE HOST SYSTEM  
KEYBOARD WEDGE MS9520-47 AND MS9540-47  
1. Turn off the PC.  
2. Connect the 10-pin RJ45 male  
connector into the jack on the  
Voyager or the VoyagerCG. You  
will hear a ‘click’ when the  
connection is made.  
3. Connect the L-shaped plug of the  
power supply into the power jack  
on the PowerLink cable.  
If the scanner is receiving  
power from the host system,  
skip to step #5.  
4. Make sure the AC input  
requirements of the power supply  
match the AC outlet. Connect the  
power supply into an AC outlet.  
The outlet should be near the  
equipment and easily accessible.  
5. Disconnect the keyboard from the  
PC.  
6. Connect the PowerLink cable to the  
keyboard and the PC’s keyboard port.  
If necessary use the supplied adapter  
cable (5-pin male DIN to 6-pin female  
mini DIN adapter).  
Figure 5.  
7. Power up the PC.  
Powering the MS9520-47/MS9540-47 directly from the computer can  
sometimes cause interference with the operation of the scanner or the  
computer. Not all computers supply the same current through the  
keyboard port, explaining why a scanner may work on one computer  
and not another. Contact a Metrologic Customer Service  
Representative if you require an external power supply.  
Caution:  
To maintain compliance with applicable standards, all circuits connected to the scanner must  
meet the requirements for SELV (Safety Extra Low Voltage) according to EN 60950.  
To maintain compliance with standard CSA C22.2 No. 950/UL 1950 and norm EN 60950, the  
power source should meet applicable performance requirements for a limited power source.  
6
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INSTALLING THE SCANNER TO THE HOST SYSTEM  
STAND ALONE KEYBOARD  
1. Turn off the host system.  
2. Connect the 10-pin RJ45 male  
connector into the jack on the  
Voyager or VoyagerCG. You will  
hear a ‘click’ when the connection is  
made.  
If the scanner is receiving  
power from the host system,  
skip to step #5.  
3. Connect the L-shaped plug of the  
power supply into the power jack on  
the PowerLink cable.  
4. Make sure the AC input  
requirements of the power supply  
match the AC outlet. Connect the  
power supply into an AC outlet.  
The outlet should be near the  
equipment and easily accessible.  
Figure 6.  
5. Connect the PowerLink cable to the  
keyboard port on the host system.  
6. Turn on the host system.  
Powering the MS9520-47/MS9540-47 directly from the computer can  
sometimes cause interference with the operation of the scanner or the  
computer. Not all computers supply the same current through the  
keyboard port, explaining why a scanner would work on one computer and  
not another. Contact a Metrologic Customer Service Representative if you  
require an external power supply.  
Caution:  
To maintain compliance with applicable standards, all circuits connected to the scanner must  
meet the requirements for SELV (Safety Extra Low Voltage) according to EN 60950.  
To maintain compliance with standard CSA C22.2 No. 950/UL 1950 and norm EN 60950, the  
power source should meet applicable performance requirements for a limited power source.  
7
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INSTALLING THE SCANNER TO THE HOST SYSTEM  
INTEGRATED USB: FULL SPEED MS9520-40 AND MS9540-40  
LOW SPEED POS MS9520-39 AND MS9540-39  
LOW SPEED HID MS9520-38 AND MS9540-38  
1. Turn off the host system.  
2. Connect the 10-pin RJ45 male  
connector of the USB cable into the  
jack on the Voyager or VoyagerCG.  
You will hear a ‘click’ when the  
connection is made.  
3. Connect the other end of the USB  
cable to the host USB port.  
4. Turn on the host system.  
Plugging the scanner into a port on the host  
system does not guarantee that scanned  
information will be communicated properly to  
the host system. All Voyager’s are shipped  
already configured with a set of factory  
defaults. Please refer to the MetroSelect  
Figure 7.  
Configuration Guide or MetroSet2’s help files  
for instructions on changing the scanner’s  
configuration. It is important to check that  
the scanner and host system are using the  
same communication protocol.  
Caution:  
To maintain compliance with applicable standards, all circuits connected to the scanner must  
meet the requirements for SELV (Safety Extra Low Voltage) according to EN 60950.  
To maintain compliance with standard CSA C22.2 No. 950/UL 1950 and norm EN 60950, the  
power source should meet applicable performance requirements for a limited power source.  
INSTALLATION NOTES FOR EXTERNAL USB INTERFACE  
Metrologic’s MX009 USB cable is a device that converts serial RS232 formatted  
data to either USB Keyboard or USB Point-of Sale communication protocol.  
Please refer to the MX009 USB Converter Cable Configuration Guide  
(MLPN 00-02574) supplied with your MX009 cable for detailed installation and  
configuration guidelines.  
8
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THE POWERLINK CABLE  
DISCONNECTING THE POWERLINK CABLE  
Before removing the cable from the scanner, Metrologic recommends that the  
power on the host system is off and the power supply has been disconnected  
from the PowerLink cable.  
Figure 8.  
1. Locate the small ‘pin-hole’ on the top of the unit near the bottom of the  
Voyager logo.  
2. Bend an ordinary paperclip into the shape shown above.  
3. Insert the paperclip (or other small metallic pin) into the small ‘pin-hole’.  
4. You will here a faint ‘click’. Pull gently on the strain-relief of the PowerLink  
cable and it will slide out of the scanner.  
CONNECTING THE POWERLINK CABLE  
Important: If the PowerLink cable is not fully latched the unit can power  
intermittently.  
Figure 9a.  
Figure 9b.  
9
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THE MS9540 VOYAGERCG® SERIES  
HOW TO USE CODEGATE AND THE MANUAL ACTIVATION MODE  
®
CODEGATE  
MANUAL ACTIVATION MODE*  
*
This feature is not a default setting.  
Refer to the MetroSelect Configuration  
Guide for instructions on enabling the  
Manual Activation Mode.  
Figure 10a.  
Figure 10b.  
THREE MODES OF OPERATION  
Auto Trigger, In-Stand  
Auto-triggers while in the stand  
Bar code is automatically decoded and transmitted  
CodeGate, Out-of-Stand  
CodeGate activates when removed from the stand  
Bar code data is transmitted when the button is pressed  
Manual Activation Mode*, Out-of-Stand  
Button activates laser  
Bar code data is scanned and transmitted while button is held down  
10  
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STAND KITS  
c.  
Free Standing Kits #46-46128  
a.  
Contains:  
a. Stand (MLPN 36-00454)................................Qty 1  
b. Apron (MLPN 50-50440) ...............................Qty 1  
c. Screw, M3 x 6 mm (MLPN 18-18670)............Qty 2  
d. Washer, #5 x .5 OD (MLPN 18-18671)..........Qty 2  
e. Stand Anchor (MLPN 50-50449) ...................Qty 1  
f. M3 x 20 mm Set Screw (MLPN 18-18672).....Qty 1  
d.  
b.  
e.  
f.  
Figure 13.  
Optional Hard Mount Accessory Kit #46-46351  
a.  
This kit, used in conjunction with the stand kit  
(#46-46128), can be used to hard mount (bolt)  
the MS9500 to the countertop.  
Contains:  
b.  
a. Screw, #8 Round Head (MLPN 18-18057) ....Qty 4  
b. Base (MLPN 36-36080).................................Qty 1  
Figure 14.  
Optional Wall Mount Hanger Accessory  
Kit #46-46433  
Contains:  
a. Screw #8 Round Head (MLPN 18-18057) .....Qty.2  
b. Wall Mount Hanger (MLPN 18-18057)...........Qty.1  
Figure 15.  
Optional Wall Mount Hanger Kit #46-46508  
Contains:  
a. Wall Mount Hanger ( MLPN 36-00611 )........Qty. 1  
b. Wall Mount Base (MLPN 36-00812) ...........Qty. 1  
c. 4.8 x 13 mm, Self Tapping Screw .............Qty. 2  
(MLPN 18-18233)  
d. Double-Sided Adhesive Tape.....................Qty. 1  
(MLPN 36-00821)  
e. #8 Wood Screw (MLPN 18-18057) ..............Qty. 2  
Figure 16.  
11  
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ASSEMBLING THE STAND  
There are two options for assembling the stand. The first option is a self-  
supporting stand that can be moved freely about on the countertop. The second  
option is used if the stand will be bolted or hard-mounted to the countertop.  
Stand Option 1: Self-Supported Stand Kit #46-46128  
Apron  
Step 1  
Slide the apron (MLPN 50-50440)  
over the stand (MLPN 36-00454).  
Stand  
Figure 17.  
Step 2  
Apron  
Tab  
Stand  
Position the stand so that it sits  
under the tab on the apron.  
Then secure the apron to the  
stand using the two M3 x 6 mm  
screws (MLPN 18-18670) and the  
two #5 washers (MLPN 18-18671)  
provided.  
#5 Washer  
M3 x 6 mm  
Screw  
Figure 18.  
Stand Option 2: Hard-Mount Accessory Kit #46-46351  
2.00 in  
Step 1  
Drill four #39 holes in the countertop.  
2.00 in  
Figure 19.  
#8 Wood  
Screw  
Step 2  
Secure the base (MLPN 36-36080)  
to the countertop with the four #8 wood  
screws (MLPN 18-18057) provided.  
Base  
Figure 20.  
12  
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ASSEMBLING THE STAND  
Stand Option 2: Hard-Mount Kits #46-46128, #46-46351 and  
MS951 Stand Replacements  
Anchor from  
Step 3  
Kit #46-46128  
Screw the stand anchor (MLPN 50-50449)  
onto the base assembly until it sits flush.  
Base Assembly from  
Kit #46-46351 or  
MS951 Stand Base  
Figure 21.  
Step 4  
Remove the logo plate on the stand by  
gently using an exacto knife to release  
the plate hook.  
Figure 22.  
Step 5  
Position the stand over the base  
assembly.  
Figure 23.  
Figure 24.  
Figure 25.  
Step 6  
Secure the stand to the base assembly  
by installing and tightening the M3 set  
screw (MLPN 18-18672) under the logo  
plate as shown.  
Step 7  
Snap the logo plate back into place.  
13  
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ASSEMBLING THE STAND  
Wall Mount, Option 1:  
For Kit #46-46433 or #46-46508  
Step 1  
Drill two #39 pilot holes 3.00” apart.  
Step 2  
Attach the Wall Mount Hanger to the wall  
with the two #8 wood screws provided.  
Figure 26.  
Wall Mount, Option 2:  
Kit #46-46508  
Step 1  
Attach the Wall Mount Base to the Wall  
Mount Hanger with the two 4.8 x 13 mm  
self-tapping screws.  
Step 2  
Remove one side of the protective  
backing from the double-sided adhesive  
tape.  
Figure 27.  
Step 3  
Attach the tape to the back of the Wall  
Mount Hanger as shown.  
Step 4  
Remove the protective backing from the  
double-sided adhesive tape and apply  
hook to the wall.  
Figure 28.  
14  
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SCANNER PARTS  
Yellow LED*  
CodeGate Button*  
Red LED**  
Green LED**  
MS9500 Top View  
Output Window  
Cable Connection  
MS9500 Side View  
*
This feature is not available on the MS9520.  
** In some custom units the standard green LED has been  
replaced with a blue LED and the red LED has been replaced  
with a white LED.  
Figure 29.  
15  
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AUDIBLE INDICATORS  
When the Voyager is in operation, it provides audible feedback. These sounds  
indicate the status of the scanner. Eight settings are available for the tone of the  
beep (normal, 6 alternate tones and no tone). To change the beeper tone, refer  
to the MetroSelect Single-Line Configuration Guide or MetroSet2’s help files.  
One Beep  
When the scanner first receives power, the green* LED will  
turn on, then the red* LED will flash and the scanner will  
beep once. The red LED will remain on for the duration of  
the beep. The scanner is ready to scan.  
When the scanner successfully reads a bar code, the red  
LED will flash and the scanner beeps once (if programmed  
to do so). If the scanner does not beep once and the red  
light does not flash, then the bar code has not been  
successfully read.  
Razzberry Tone  
This tone is a failure indicator. Refer to “Failure  
Modes" page 18.  
Two Beeps – On Power Up  
When a Flash ROM upgrade is needed, the scanner will  
beep twice followed by alternating flashes of the green and  
red LEDs.  
Three Beeps - During Operation  
When entering configuration mode, the red LED will flash  
while the scanner simultaneously beeps three times. The  
red and green LEDs will continue to flash while in this  
mode. Upon exiting configuration mode, the scanner will  
beep three times, and the LEDs will stop flashing.  
When configured, 3 beeps can also indicate a  
communications timeout during normal scanning mode.  
When using one-code-programming, the scanner will beep  
three times (the current selected tone), followed by a short  
pause then by a high tone and a low tone. This tells the  
user that the single configuration bar code has successfully  
configured the scanner.  
Three Beeps - On Power Up  
This is a failure indicator. Refer to “Failure Modes” on  
page 18.  
*
In some custom units the standard green LED has been replaced with a blue LED and  
the red LED has been replaced with a white LED.  
16  
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VISUAL INDICATORS  
The MS9540 has three LED indicators (green, red and yellow) located on the  
head of the scanner. The MS9520 has two LED indicators (green* and red*)  
located on the head of the scanner. When the scanner is on, the flashing or  
stationary activity of the LEDs indicates the status of the current scan and the  
scanner.  
Green*, Red* & Yellow (MS9540’s Only) LEDs are off  
The LEDs will not be illuminated if the scanner is not  
receiving power from the host or transformer.  
The scanner is in stand-by mode, and CodeGate is  
enabled. Present a bar code to the scanner and the  
green LED will turn on when the laser turns on.  
Steady Yellow (MS9540’s Only)  
The CodeGate button is not active. If a bar code is in the  
scan field, the laser will turn on. The bar code will be  
decoded and transmitted to the host automatically.  
Steady Green  
When the laser is active, the green LED is illuminated.  
The green LED will remain illuminated until the laser is  
deactivated (default mode only).  
Steady Green and Single Red Flash  
When the scanner successfully reads a bar code, the red  
LED will flash and the scanner will beep once. If the red LED  
does not flash or the scanner does not beep once, then the  
bar code has not been successfully read (default mode only).  
Steady Green and Steady Red  
After a successful scan, the scanner transmits the data to  
the host device. Some communication modes require that  
the host inform the scanner when data is ready to be  
received. If the host is not ready to accept the information,  
the scanner’s red LED will remain on until the data can be  
transmitted.  
Alternating Flashing of Green and Red  
This indicates the scanner is program mode. A razzberry  
tone indicates that an invalid bar code has been scanned  
while in this mode.  
The scanner needs a Flash ROM upgrade if the red and  
green LEDs flash alternately and the unit beeps three times  
during startup.  
Steady Red, Green off  
This indicates the scanner may be waiting for  
communication from the host.  
*
In some custom units the standard green LED has been replaced with a blue LED and  
the red LED has been replaced with a white LED.  
17  
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FAILURE MODES  
Flashing Green* and one Razzberry Tone  
This indicates the scanner has experienced a laser sub-  
system failure. Return the unit for repair to an authorized  
service center.  
Flashing Red* and Green* with Two Razzberry Tones  
This indicates the scanner has experienced a scanning  
mechanism failure. Return the unit for repair to an  
authorized service center.  
Continuous Razzberry Tone with all LEDs off  
If, upon power, the scanner emits a continuous razzberry  
tone, then the scanner has an experienced an electronic  
failure. Return the unit for repair to an authorized service  
center.  
Three Beeps – on power up  
If the scanner beeps 3 times on power up then the non-  
volatile memory (NovRAM) that holds the scanner  
configuration has failed. If the scanner does not respond  
after reprogramming, return the scanner for repair to an  
authorized service center.  
*
In some custom units the standard green LED has been replaced with a blue LED and  
the red LED has been replaced with a white LED.  
18  
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PROGRAMMING MODES  
The MS9500 Voyager has 3 modes of programming.  
¾ Bar Codes  
Voyager or Voyager CG can be configured by scanning the bar codes  
located in the MetroSelect® Single-Line Configuration Guide (MLPN 00-  
02544). Please refer to this guide for instructions. This manual can be  
downloaded for FREE from Metrologic’s website (www.metrologic.com).  
¾ MetroSet®2  
This user-friendly Windows-based configuration program allows you to  
simply ‘point-and-click’ at the desired scanner options. This program can be  
set-up disks can be ordered by calling 1-800-ID-METRO.  
¾ Serial Programming  
This mode of programming is ideal for OEM applications. This mode gives  
the end-user the ability to send a series of commands using the serial port of  
the host system. The commands are equivalent to the numerical values of  
the bar codes located in the MetroSelect Single-Line Configuration Guide  
(MLPN 00-02544).  
How does Serial Programming work?  
1. Each command sent to the scanner is the ASCII representation of each  
numeral in the configuration bar code. The entire numeric string is framed  
with an ASCII [stx] and an ASCII [etx].  
EXAMPLE #1:  
Command for Disabling Codabar  
Command = [stx]100104[etx]  
String Sent to Scanner = 02h 31h 30h 30h 31h 30h 34h 03h  
(All values are hexadecimal).  
2. If the command sent to the scanner is valid, the scanner will respond with an  
[ack].  
3. If the command sent to the scanner in invalid, the scanner will respond with  
a [nak].  
NOTE: If this occurs, the end-user must start over at the very beginning of  
the configuration sequence. Re-transmitting the invalid command  
will not work, the user must start over.  
19  
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PROGRAMMING MODES  
4. During programming, the motor and laser turn off. YOU CANNOT SCAN A  
BAR CODE WHILE IN SERIAL PROGRAM MODE.  
5. There is a 20 second window between commands. If a 20 second timeout  
occurs, the scanner will send a [nak] and you must start over.  
6. To enter serial program mode, send the following command  
[stx]999999[etx].  
7. To exit serial program mode, send the following command [stx]999999[etx],  
the scanner will respond with an [ack] followed by 3 beeps.  
8. This mode uses the current Baud Rate, Parity, Stop Bits and Data Bits  
settings that are configured in the scanner. The default settings of the  
scanner are 9600, Space, 2, 7 respectively. If a command is sent to the  
scanner to change any of these settings, the change will NOT take effect  
until after serial program mode is exited.  
EXAMPLE #2:  
The following example will set the scanner to the factory default settings,  
Disable Scanning of Code 128 bar codes, change the beeper tone, and add  
a “G” as a programmable prefix.  
HOST  
SCANNER  
FEATURE  
COMMAND  
ASCII REPRESENTATION  
RESPONSE  
Enter Program Mode [stx]999999[etx]  
02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h  
02h 39h 39h 39h 39h 39h 38h 03h [ack] or 06h  
02h 31h 30h 30h 31h 31h 33h 03h [ack] or 06h  
02h 33h 31h 38h 35h 36h 35h 03h [ack] or 06h  
02h 39h 30h 33h 35h 30h 30h 03h [ack] or 06h  
Load Defaults  
Disable Code 128  
Alternate Tone 1  
Prog. Prefix #1  
Code Byte 0  
[stx]999998[etx]  
[stx]100113[etx]  
[stx]318565[etx]  
[stx]903500[etx]  
[stx]0[etx]  
02h 30h 03h  
02h 37h 03h  
02h 31h 03h  
[ack] or 06h  
[ack] or 06h  
[ack] or 06h  
Code Byte 7  
[stx]7[etx]  
Code Byte 1  
[stx]1[etx]  
Exit Program Mode [stx]999999[etx]  
The scanner will beep three times!  
02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h  
The commands sent to the scanner do not include the small superscripted  
‘3’ that you see in front of each bar code string in the MetroSelect manual.  
THE ‘3’ SHOULD NOT BE SENT. IT IS A CODE TYPE DESIGNATION  
ONLY!  
As you will note for commands requiring additional bar codes to be scanned  
(such as prefixes, suffixes, timeouts, etc.), simply send the code bytes in the  
same order that you would normally scan the bar codes.  
20  
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PROGRAMMING MODES  
EXAMPLE #3:  
The following example shows the events that occur when an invalid bar code  
is sent. This sample will load the factory default settings and then set the  
baud rate to 19200.  
HOST  
SCANNER  
RESPONSE  
FEATURE  
COMMAND  
ASCII REPRESENTATION  
Enter Program Mode [stx]999999[etx] 02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h  
Load Defaults [stx]99999:[etx] 02h 39h 39h 39h 39h 39h 3Ah 03h [nak] or 15h  
Invalid command was sent, you must start over!  
Enter Program Mode [stx]999999[etx] 02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h  
Load Defaults  
[stx]999998[etx] 02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h  
[stx]415870[etx] 02h 34h 31h 35h 38h 37h 30h 03h [ack] or 06h  
[stx]999999[etx] 02h 39h 39h 39h 39h 39h 39h 03h [ack] or 06h  
19200 Baud Rate  
Exit Program Mode  
The scanner will beep three times!  
This example illustrates two important points.  
First, if an invalid command is sent from the host, the scanner responds with  
a [nak] and the end-user must start over from the beginning.  
Second, if a command is sent to change the Baud Rate, the new baud rate  
does not take effect until after the end-user exits program mode.  
ABBREVIATED ASCII TABLE  
Character  
Hex Value  
02h  
Decimal Value  
[STX]  
2
[ETX]  
03h  
3
[ACK]  
06h  
6
[NAK]  
15h  
21  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
0
1
2
3
4
5
6
7
8
9
30h  
31h  
32h  
33h  
34h  
35h  
36h  
37h  
38h  
39h  
21  
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UPGRADING THE FLASH ROM FIRMWARE  
The MetroSet2 program is a functional component of Metrologic’s new line of  
Flash- based scanners. This program allows the user of a Metrologic scanner to  
quickly upgrade to a new or custom version of software. It requires the use of a  
personal computer running under Windows 95 or greater and the use of a  
communication port. The user merely connects the scanner to a communications  
port of the PC, launches the MetroSet2 program, and blasts off to new software  
upgrades.  
Each MS9500, regardless of the version number or communication protocol, can  
be upgraded. In other words, all RS232 (-41), keyboard wedge (-47), light pen  
(-41), laser emulation (-00), OCIA (-9), IBM 468X/469X (-11), low speed HID  
USB (-38), low speed POS USB (-39) and integrated full speed USB (-40) units  
can be upgraded. To upgrade all units, a power supply and PowerLink cable  
(MLPN 54-54012) are required.  
The upgrades and custom software versions will be supplied by Metrologic in  
files called Motorola S-record files. These files contain all the information needed  
to upgrade the scanner. Simply add this file to the working directory or retrieve  
from its current location.  
The program guides the user with its simplistic one click approach. The user  
must first select the file; once selected and verified the file is ready to be used in  
the upgrade. Press the button to upgrade the scanner, the unit will go into a  
“flash mode” – both the green* and red* LEDs will be on. The user can follow the  
progress of the upgrade by watching the screen for details. When the upgrade is  
complete, the scanner will respond with its normal one beep on power up. If two  
beeps occur, the scanner did not upgrade properly. Contact a Metrologic service  
representative for additional assistance.  
MetroSet2 incorporates all functions that were previously in Meteor.  
*
In some custom units the standard green LED has been replaced with a blue LED and  
the red LED has been replaced with a white LED.  
22  
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LABELS  
Each scanner has a label on the back of the unit. This label has the model  
number, date of manufacture, serial number, CE and caution information.  
The following is an example of this label:  
EVITER TOUTE EXPOSITION-Lumiere laser emis par cette overture  
AVOID EXPOSURE –Laser light is emitted from this aperture  
Patent Information-See Manual  
FCC and ICES-003 Information-See Manual  
Warranty VOID if case opened.  
Contains no user serviceable components.  
Complies with 21CFR 1040.10 & 1040.11  
NACH EN60825-1:1994/A11:1996  
5V  
Figure 30.  
MAINTENANCE  
Smudges and dirt can interfere with the proper scanning of a bar code.  
Therefore, the output window will need occasional cleaning.  
1. Spray glass cleaner onto lint free, non-abrasive cleaning cloth.  
2. Gently wipe the scanner window.  
23  
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DEPTH OF FIELD  
Figure 31.  
Minimum Bar Code Element Width  
A
B
C
-
D
-
E
F
-
G
.25  
10  
H
J
K
-
mm  
.13  
5.2  
.15  
5.7  
.19  
7.5  
.33  
13  
.53  
21  
mils  
-
-
-
-
24  
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IR ACTIVATION  
Figure 32.  
25  
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APPLICATIONS AND PROTOCOLS  
The model number on each scanner includes the scanner number and factory  
default communications protocol.  
Scanner  
Version Identifier  
Communication Protocol(s)  
00  
Laser Emulation and RS232 Transmit/Receive  
9
OCIA and RS232 Transmit/Receive  
IBM 468X/469X, RS232 - TXD, RXD, RTS, CTS  
RS232 - TXD, RXD, RTS, CTS, DTR, DSR  
Low Speed POS USB  
11  
14  
38  
39  
40  
41  
MS9520  
MS9540  
Low Speed HID USB  
Full Speed Integrated USB  
RS232/Light Pen Emulation  
Keyboard Wedge, Stand-Alone Keyboard and  
RS232 Transmit/Receive  
47  
The MS9520/9540 Keyboard Wedge Series (-47) is designed for keyboard  
emulation only. Many RS232 programmable functions available in other  
Metrologic scanners are also available as keyboard wedge functions.  
The following are the most important selectable options specific to  
keyboard wedge:  
Keyboard Type  
**AT (includes IBM® PS2 models 50, 55, 60, 80)  
XT  
IBM PS2 (includes models 30, 70, 8556)  
Keyboard Country Type  
**USA  
Belgium  
French  
German  
Italian  
Japanese  
Spanish  
Swiss  
United Kingdom  
** Indicates a default setting (see pages 33-37 for additional information). Refer  
to the MetroSelect Single-Line Configuration Guide (MLPN 00-02544) or  
MetroSet2’s help files for information on how to change the default settings.  
26  
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TROUBLESHOOTING GUIDE  
The following guide is for reference purposes only. Contact a Metrologic  
representative at 1-800-ID-Metro or 1-800-436-3876 to preserve the limited  
warranty terms.  
Symptoms  
Possible Causes  
Solution  
All Interfaces  
Check the transformer, the outlet  
and power strip. Make sure the  
cable is plugged into the unit.  
No power is being  
supplied to the unit.  
The unit has no  
LEDs, beep or  
laser.  
No power is being  
supplied to the unit  
from host.  
Some host systems cannot supply  
enough current to power Voyager.  
A power supply may be needed.  
At power up the  
unit beeps 2 times There is a ROM  
A flash ROM upgrade is required.  
and alternately  
failure.  
flashes the LEDs.  
At power up the  
There is a non-  
unit beeps 3 times. volatile RAM failure.  
At power up there  
There is a RAM or  
is a continuous  
ROM failure.  
razz tone.  
Contact a Metrologic service  
representative.  
At power up there  
is a razz tone and  
the green* LED  
flashes.  
There is a VLD  
failure.  
At power up there  
is a razz tone and  
both LEDs flash.  
There is a scanning  
mechanism failure.  
The unit scans,  
communicates  
and beeps twice.  
The same symbol  
timeout is set too  
short.  
Adjust the same symbol timeout  
for a longer time.  
The unit powers  
up, but does not  
beep.  
The beeper may be  
disabled or no tone Enable beeper and select a tone.  
has been selected.  
UPC/EAN, Code 39, interleaved 2  
The unit is trying to  
The unit powers  
up, but does not  
scan and/or beep.  
of 5, Code 93, Code 128 and  
scan a particular  
Codabar are enabled by default.  
symbology that is  
Verify that the type of bar code  
not enabled.  
being read has been selected.  
*
In some custom units the standard green LED has been replaced with a blue LED  
and the red LED has been replaced with a white LED.  
27  
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TROUBLESHOOTING GUIDE  
Symptoms  
Possible Causes  
Solution  
The bar code being  
scanned does not  
satisfy the  
programmed criteria  
for character length  
lock or minimum  
length.  
Verify that the bar code being  
scanned falls into the  
programmed criteria.  
The unit powers  
up, but does not  
scan and/or  
beep.  
The scanner defaults to a  
minimum of 3 character bar code.  
The unit scans a  
bar code, but  
locks up after the  
first scan and the  
red* LED stays  
on.  
The unit is configured If the unit is setup to support  
to support some form  
of host handshaking  
but is not receiving  
the signal.  
ACK/NAK, RTS/CTS, XON/XOFF  
or D/E, verify that the host cable  
and host are supporting the  
handshaking properly.  
The unit scans,  
but the data  
transmitted to the host system’s  
host is incorrect. requirements.  
The unit’s data format Verify that the unit’s data format  
does not match the  
matches that required by the host.  
Make sure that the unit is  
connected to the proper host port.  
The print quality of  
the bar code is  
suspect.  
Check the print mode. The type of  
printer could be the problem.  
Change the print settings.  
The aspect ratio of  
the bar code is out of  
tolerance.  
i.e. Change to econo mode or  
high speed.  
The unit beeps  
at some bar  
codes but NOT  
for others of the  
same bar code  
symbology.  
The bar code may  
have been printed  
incorrectly.  
Check if it is a check  
digit/character/or border problem.  
The unit is not  
configured correctly  
for the type of bar  
code being scanned.  
The minimum symbol  
length setting does  
not work with the bar  
code.  
Check if the correct minimum  
symbol length is set.  
The unit scans  
the bar code but configuration is not  
there is no data. correct.  
The unit’s  
Make sure the scanner is  
configured for the appropriate  
mode.  
*
In some custom units the standard green LED has been replaced with a blue LED  
and the red LED has been replaced with a white LED.  
28  
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TROUBLESHOOTING GUIDE  
Symptoms  
Possible Causes  
Solution  
Make sure that the proper PC type  
AT, PS2 or XT is selected. Verify  
the correct country code and data  
format is selected. Adjust the  
The unit scans  
but the data is  
not correct.  
The unit’s  
configuration is not  
correct.  
inter-character delay symptom.  
Increase the interscan code delay  
setting. Adjust whether the F0  
break is transmitted.  
It may be necessary to try this in  
both settings.  
The unit is  
transmitting  
each character  
twice.  
The unit’s  
configuration is not  
correct.  
Enable the Caps Lock detect  
feature of the scanner to detect  
whether the PC is operating in  
Caps Lock.  
Alpha  
characters show  
as lower case.  
The computer is in  
Caps Lock mode.  
Everything  
These characters  
works except for may not be supported Try operating the scanner in Alt  
a couple of  
characters.  
by that country’s key  
look up table.  
mode.  
Check to make sure that the baud  
rate and parity of the scanner and  
the communication port match  
and that the program is looking for  
“RS232” data.  
The com port at the  
host is not working or  
not configured  
The unit  
powers-up OK  
and scans OK  
but does not  
communicate  
properly to the  
host.  
properly.  
The cable is not  
connected to the  
proper com port.  
Check to make sure that the unit  
is connected to the correct com  
port on the host device.  
The host is  
receiving data  
but the data  
does not look  
correct.  
The scanner and host  
may not be  
configured for the  
same interface  
parameters.  
Check that the scanner and the  
host are configured for the same  
interface parameters.  
Inter-character delay  
needs to be added to  
the transmitted  
output.  
Add some inter-character delay to  
the transmitted output by using  
the MetroSelect Single-Line  
Configuration Guide.  
Characters are  
being dropped.  
29  
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RS232 DEMONSTRATION PROGRAM  
If an RS232 scanner is not communicating with your IBM compatible PC, key in  
the following BASIC program to test that the communication port and scanner are  
working.  
This program is for demonstration purposes only. It is only intended to prove that  
cabling is correct, the COM port is working, and the scanner is working. If the bar  
code data displays on the screen while using this program, it only demonstrates  
that the hardware interface and scanner are working. At this point, investigate  
whether the application software and the scanner configuration match.  
If the application does not support RS232 scanners, a software wedge program  
that will take RS232 data and place it into a keyboard buffer may be needed.  
This program tells the PC to ignore RTS-CTS, Data Set Ready (DSR) and Data  
Carrier Detect (DCD) signals. If the demonstration program works and yours still  
does not, jumper RTS to CTS and Data Terminal Reading (DTR) to DCD and  
DSR on the back of your PC.  
10  
20  
30  
35  
40  
50  
CLS  
ON ERROR GOTO 100  
OPEN “COM1:9600,S,7,1,CSO,DSO,CD0,LF” AS#1  
PRINT “SCAN A FEW BAR CODES”  
LINE INPUT #1, BARCODE$  
PRINT BARCODE$  
60  
K$ = INKEY$: IF K$ = CHR$(27) THEN GOTO 32766  
GOTO 40  
PRINT “ERROR NO.”; ERR ;“PRESS ANY KEY TO TERMINATE.”  
KK$ = INKEY$: IF K$ = “”THEN GOTO 110  
70  
100  
110  
32766 CLOSE: SYSTEM  
32767 END  
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DESIGN SPECIFICATIONS  
MS9500 Series Specifications  
OPERATIONAL  
Light Source Visible Laser Diode 650 nm  
Laser Power: Less than 1 mW (peak)  
0 mm - 203 mm (0" - 8") for  
Depth of Scan Field:  
@
0.330 mm (13 mil) bar code default setting  
Scan Speed: 72 scan lines per second  
Scan Pattern: Single scan line  
Minimum Bar Width: 0.127 mm (5.0 mil)  
Long Range: 0 mm – 279 mm ± 51 mm (0" – 11" ± 2")  
Short Range: 0 mm – 102 mm ± 25 mm (0" – 4" ± 1")  
Infrared Activation:  
Decode Capability  
Autodiscriminates all standard bar codes for others call  
a Metrologic service representative  
RS232, PC Keyboard Wedge, Stand-Alone Keyboard,  
OCIA, IBM 468X/469X, Light Pen Emulation, Laser  
Emulation, RS232 with DSR, Low Speed USB POS or  
HID, Full Speed USB  
System Interfaces  
Print Contrast: 35% minimum reflectance difference  
Number Characters Up to 80 data characters (Maximum number will vary  
Read: based on symbology & density)  
Roll, Pitch, Yaw: 42°, 68°, 52°  
Beeper Operation: 7 tones or no beep  
Green* LED = laser on, ready to scan  
Red* LED = good read  
Visual Indicators:  
Default Settings  
Yellow LED (MS9540 Only) =  
ON, CodeGate button is inactive  
OFF, CodeGate button is active  
*
In some custom units the standard green LED has been replaced with a blue LED  
and the red LED has been replaced with a white LED.  
Specifications subject to change without notice.  
.
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DESIGN SPECIFICATIONS  
MS9500 Series Specifications  
MECHANICAL  
Length: 198 mm (7.8”)  
Width: Handle - 45 mm (1.8”), Head - 78 mm (3.1”)  
Depth: 40 mm (1.6”)  
Weight: 149 g (5.25 oz)  
ELECTRICAL  
Input Voltage: 5VDC ± 0.25V  
Power: Operating = 0.825 W, Standby = 0.600 W  
Operating = 165 mA @ 5VDC,  
Current:  
Standby = 120 mA @ 5VDC  
DC Transformers: Class 2; 5.2V @ 650 mA  
Laser Class: CDRH: Class II; EN60825-1:1994/A11:1996 Class 1  
EMC: FCC Class B  
ENVIRONMENTAL  
Operating = 0°C to 40° (32° to 104°F)  
Temperature:  
Storage = -40°C to 60°C (-40°F to 140°F)  
Humidity: 5% to 95% relative humidity, non-condensing  
Light Levels: Up to 4842 Lux (450 footcandles)  
Shock: Designed to withstand 1.5 m (5’) drops  
Contaminants: Sealed to resist airborne particulate contaminants  
Ventilation: None required  
Specifications subject to change without notice.  
32  
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DEFAULT SETTINGS  
Many functions of the scanner can be “configured” or enabled/disabled. The  
scanner is shipped from the factory configured to a set of default conditions. All  
default parameters of the scanner have an asterisk ( * ) marked in the default  
column. If an asterisk is not in the default column then the default setting is off or  
disabled. Every interface does not support every parameter. A check  
mark ( ) will appear in the interface column if it supports the parameter listed.  
9
Light IBM  
Pen 46xx  
Laser  
Emulation  
Parameter  
Default OCIA RS232  
KBW USB  
Normal Scan Mode  
*
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Continuous Scan Mode  
Blinky Scan  
Continuous Blinky Scan  
Custom (one shot) Scan  
Manual Activation Mode  
Long-Range In-Stand  
Short-Range In-Stand  
Long-Range Out-of-Stand  
Short-Range Out-of-Stand  
CodeGate Active In-Stand  
CodeGate Inactive In-Stand  
*
*
*
*
CodeGate Active  
Out-of Stand  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
CodeGate Inactive  
Out-of Stand  
UPC/EAN  
*
*
*
*
*
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Code 128  
Code 93  
Codabar  
Interleaved 2 of 5 (ITF)  
MOD 10 check on ITF  
Code 11  
Code 39  
*
Full ASCII Code 39  
33  
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DEFAULT SETTINGS  
Light IBM  
Pen 46xx  
Laser  
Emulation  
Parameter  
Default OCIA RS232  
KBW USB  
Mod 43 Check on Code 39  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
MSI-Plessy 10/10  
Check Digit  
MSI-Plessy Mod 10  
Check Digit  
*
9
9
9
9
9
9
9
Paraf Support ITF  
ITF Symbol Lengths  
Minimum Symbol Length  
Symbol Length Lock  
Bars High as Code 39  
Spaces High as Code 39  
Bars High as Scanned  
Spaces High as Scanned  
DTS/SIEMENS  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Variable  
3
None  
*
9
9
9
9
DTS/NIXDORF  
*
NCR F  
NCR S  
Poll light pen source  
Beeper tone  
9
9
9
9
9
9
9
9
9
9
9
9
Normal  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Before  
transmit  
Beep/transmit sequence  
Communication timeout  
Razzberry tone on timeout  
Three beeps on timeout  
None  
Same symbol rescan timeout:  
250 msecs  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Same symbol rescan timeout:  
375 msecs  
Same symbol rescan timeout:  
500 msecs  
Same symbol rescan timeout:  
625 msecs  
34  
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DEFAULT SETTINGS  
Light IBM  
Pen 46xx  
Laser  
Emulation  
Parameter  
Default OCIA RS232  
KBW USB  
Same symbol rescan timeout:  
750 msecs  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Same symbol rescan timeout:  
875 msecs  
*
Same symbol rescan timeout:  
1000 msecs  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
No Same symbol timeout  
Infinite Same symbol timeout  
Inter-character delay  
1 msecs  
Program able in 1 msec steps 10 msecs  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
(max 255 msecs)  
in KBW  
Number of scan buffers  
(maximum)  
4
Transmit UPC-A check digit  
Transmit UPC-E check digit  
Expand UPC-E  
*
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Convert UPC-A to EAN-13  
Transmit lead zero on UPC-E  
Transmit UPC-A number  
system  
*
*
*
Transmit UPC-A  
Manufacturer ID#  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Transmit UPC –A Item ID#  
Transmit Codabar Start/Stop  
Characters  
CLSI Editing (Enable)  
Transmit Mod 43 Check digit  
on Code 39  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Transit Mod 10/ITF  
Transmit MSI-Plessy  
Parity  
Space  
9600  
Baud Rate  
8 Data Bits  
7 Data Bits  
*
Stop Bits  
2
35  
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DEFAULT SETTINGS  
Light IBM  
Pen 46xx  
Laser  
Emulation  
Parameter  
Default OCIA RS232  
KBW USB  
Transmit Sanyo ID  
Characters  
9
9
Nixdorf ID  
9
9
9
9
9
9
9
9
9
LRC Enabled  
UPC Prefix  
UPC Suffix  
Carriage Return  
*
*
9
9
Line Feed-Disabled by  
default in KBW  
9
Tab Prefix  
9
9
9
9
9
9
9
9
9
9
9
9
9
Tab Suffix  
“DE” Disable Command  
“FL” Laser  
Enable Command  
DTR Handshaking support  
RTS/CTS Handshaking  
Character  
*
Message RTS/CTS  
XON/XOFF Handshaking  
ACK/NAK  
as  
code  
39  
as  
code  
39  
as  
code 39  
Two Digit Supplements  
Five Digit Supplements  
Bookland  
9
9
9
9
9
9
9
9
9
as  
code 39  
9
as  
code  
39  
as  
code 39  
9
9
9
9
9
9
9
9
9
9
9
9
9
977 (2 digit) Supplemental  
Requirement  
9
9
9
9
9
9
Supplements are not  
Required  
*
*
Two Digit Redundancy  
Five digit Redundancy  
9
9
9
9
9
9
9
9
9
9
9
9
9
9
36  
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DEFAULT SETTINGS  
Light IBM  
Pen 46xx  
Laser  
Emulation  
Parameter  
Default OCIA RS232  
KBW USB  
100 msec to Find Supplement  
Programmable in 100 msec  
steps  
*
9
9
9
9
9
9
9
(max 800 msec)  
as  
code  
39  
as  
code 39  
Coupon Code 128  
9
9
9
9
9
9
9
9
9
9
† Programmable Code  
Lengths  
7 avail  
3 avail  
9
9
9
9
† Code Selects with  
programmable Code  
Length Locks  
9
9
9
9
9
Programmable Prefix  
characters  
10 avail  
10 avail  
9
9
9
9
Suffix characters  
Prefixes for Individual  
Code types  
9
9
9
9
Editing  
9
9
9
9
9
9
9
Inter Scan-Code delay  
programmable  
(100 µsec steps)  
800  
µsec  
9
Function/control Key Support  
Minimum Element width  
Programmable in 5.6 µsec  
steps  
1 msec  
† These options are mutually exclusive. One can not be used in conjunction with the other.  
37  
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SCANNER AND CABLE TERMINATIONS  
Scanner Pinout Connections  
MS9520/40-41  
RS232C and Light Pen Emulation  
The MS9520 and MS9540  
scanner interfaces terminate to  
a 10-pin modular jack. The  
serial # label indicates the  
interface enabled when the  
scanner is shipped from the  
factory.  
Pin  
Function  
1
2
3
4
5
Ground  
RS232 Transmit Output  
RS232 Receive Input  
RTS Output  
CTS Input  
6
7
DTR Input/LTPN Source  
Reserved  
8
LTPN Data  
9
+5VDC  
10  
Shield Ground  
MS9520/40-47 Keyboard Wedge and Stand-  
Alone Keyboard  
Pin  
Function  
1
2
3
Ground  
RS232 Transmit Output  
RS232 Receive Input  
PC Data  
4
5
6
PC Clock  
KB Clock  
1
10  
7
PC +5V  
8
KB Data  
9
+5VDC  
10  
Shield Ground  
MS9520/40-11 IBM 468X/469X  
Pin  
Function  
1
2
3
Ground  
RS232 Transmit Output  
RS232 Receive Input  
RTS Output  
4
5
CTS Input  
6
DTR Input  
7
8
9
IBM B-Transmit  
IBM A+ Receive  
+5VDC  
10  
Shield Ground  
38  
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SCANNER AND CABLE TERMINATIONS  
MS9520/40-9 OCIA  
Pin  
1
Function  
1
10  
Ground  
2
3
4
RS232 Transmit Output  
RS232 Receive Input  
RDATA  
5
6
RDATA Return  
Clock In  
7
Clock Out  
8
9
Clock in Return/Clock out Rtrn  
+5VDC  
10  
Shield Ground  
MS9520/40-00 Laser Emulation  
Pin Function  
1
2
3
Ground  
RS232 Transmit Output  
RS232 Receive Input  
Flip Sense/Start of Scan  
Output  
Proximity Detect/Trigger  
Emulation Output  
4
5
6
7
8
Scan/Laser Enable Input  
Reserved  
Data Out  
9
+5VDC  
10  
Shield Ground  
MS9520/40 Full Speed (-40) &  
Low Speed (-38, -39) USB  
MS9520/40-14 RS232  
Pin  
1
2
3
4
Function  
Ground  
RS232 Transmit Output  
RS232 Receive Input  
RTS Output  
Pin  
1
2
3
4
Function  
Ground  
N/C  
N/C  
N/C  
5
CTS Input  
5
N/C  
6
DTR Input  
6
D+  
7
Reserved  
7
PC +5V/V_USB  
8
DSR Out  
8
D-  
9
+5VDC  
9
N/C  
10  
Shield Ground  
10  
Drain Wire  
39  
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SCANNER AND CABLE TERMINATIONS  
Cable Connector Configurations (Host End)  
“Standard” PowerLink Cable  
53-53xxx coiled or 54-54xxx straight  
Pin  
1
Function  
Shield Ground  
9
5
2
RS232 Transmit Output  
RS232 Receive Input  
3
4
DTR Input/Light Pen Source  
Power/Signal Ground  
5
Light Pen Data  
(DSR Out for -14 interfaces)  
6
6
1
CTS Input  
9-Pin D-Type Connector  
7
8
9
RTS Output  
+5VDC  
Stand Alone Keyboard PowerLink  
Cable 53-53020  
Pin  
Function  
1
2
3
4
5
6
PC Data  
NC  
2
1
4
3
6
5
Power Ground  
+5VDC PC Power to KB  
PC Clock  
6-Pin Male Mini-DIN Connector  
NC  
USB Power/Communication Cable  
53-53213 or 53-530214  
Pin  
1
Function  
PC +5V/V_USB  
1
2
D-  
4
3
D+  
4
Ground  
USB Type A Locking with Power  
Shield Shield  
40  
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SCANNER AND CABLE TERMINATIONS  
Cable Connector Configuration (Host End)  
Keyboard Wedge PowerLink Cable  
53-53002 or 54-54002  
Pin  
1
Function  
Keyboard Clock  
2
4
5
1
3
2
Keyboard Data  
No Connect  
3
4
Power Ground  
+5 Volts DC  
5-Pin DIN, Female  
5
Pin  
1
Function  
PC Data  
2
1
2
No Connect  
Power Ground  
4
3
6
5
3
4
5
6
+5 Volts DC  
PC Clock  
No Connect  
6-Pin DIN, Male  
Metrologic will supply an adapter cable with a 5-pin DIN male connector on one  
end and a 6-pin mini DIN female connector on the other. According to the  
termination required, connect the appropriate end of the adapter cable to the  
PowerLink cable, leaving the necessary termination exposed for connecting to  
the keyboard and the keyboard port on the PC.  
Keyboard Wedge Adapter Cable  
Pin  
1
Function  
2
PC Clock  
PC Data  
4
5
2
3
1
3
No Connect  
Power Ground  
+5 Volts DC  
4
5-Pin DIN, Male  
5
Pin  
1
Function  
Keyboard Data  
No Connect  
1
2
2
3
4
5
6
3
Power Ground  
4
5
6
+5 Volts DC  
Keyboard Clock  
No Connect  
6-pin Mini DIN, Female  
41  
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LIMITED WARRANTY  
The MS9500 series scanners are manufactured by Metrologic at its Blackwood, New  
Jersey, USA facility. The MS9500 series scanners have a five (5) year limited warranty  
from the date of manufacture. Metrologic warrants and represents that all MS9500 series  
scanners are free of all defects in material, workmanship and design, and have been  
produced and labeled in compliance with all applicable US Federal, state and local laws,  
regulations and ordinances pertaining to their production and labeling.  
This warranty is limited to repair, replacement of Product or refund of Product price at the  
sole discretion of Metrologic. Faulty equipment must be returned to the Metrologic facility in  
Blackwood, New Jersey, USA or Puchheim, Germany. To do this, contact Metrologic’s  
Customer Service/Repair Department to obtain a Returned Material Authorization (RMA)  
number.  
In the event that it is determined that the equipment failure is covered under the  
warranty, Metrologic shall, as its sole option, repair the Product or replace the Product  
with a functionally equivalent unit and return such repaired or replaced Product without  
charge for service or return freight, whether distributor, dealer/reseller, or retail  
consumer, or refund an amount equal to the original purchase price.  
This limited warranty does not extend to any Product which, in the sole judgement of  
Metrologic, has been subjected to abuse, misuse, neglect improper installation, or  
accident, nor any damage due to use or misuse produced from integration of the Product  
into any mechanical, electrical or computer system. The warranty is void if the case of  
Product is opened by anyone other than Metrologic’s repair department or authorized  
repair centers.  
THIS LIMITED WARRANTY, EXCEPT AS TO TITLE, IS IN LIEU OF ALL OTHER  
WARRANTIES OR GUARANTEES, EITHER EXPRESS OR IMPLIED, AND  
SPECIFICALLY EXCLUDES, WITHOUT LIMITATION, WARRANTIES OF  
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE UNDER THE  
UNIFORM COMMERCIAL CODE, OR ARISING OUT OF CUSTOM OR CONDUCT.  
THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE AND IN LIEU  
OF ANY OTHER RIGHTS OR REMEDIES. IN NO EVENT SHALL METROLOGIC BE  
LIABLE FOR ANY INDIRECT OR CONSEQUENTIAL DAMAGES, INCIDENTAL  
DAMAGE, DAMAGES TO PERSON OR PROPERTY, OR EFFECT ON BUSINESS OR  
PROPERTY, OR OTHER DAMAGES OR EXPENSES DUE DIRECTLY OR  
INDIRECTLY TO THE PRODUCT, EXCEPT AS STATED IN THIS WARRANTY. IN NO  
EVENT SHALL ANY LIABILITY OF METROLOGIC EXCEED THE ACTUAL AMOUNT  
PAID TO METROLOGIC FOR THE PRODUCT. METROLOGIC RESERVES THE  
RIGHT TO MAKE ANY CHANGES TO THE PRODUCT DESCRIBED HEREIN.  
North America Headquarters  
Metrologic Instruments, Inc.  
90 Coles Road  
Customer Service: 1-800-ID-METRO  
Tel: 856-228-8100  
Blackwood, NJ 08012-4683  
Fax: 856-228-6673  
Germany  
Metrologic Instruments GmbH  
Dornierstrasse 2  
Tel: 49-89-89019-0  
Fax: 49-89-89019-200  
82178 Puchheim b.  
Munich, Germany  
42  
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LASER AND PRODUCT SAFETY  
Notice  
This equipment has been tested and found to comply with the limits for a Class B  
digital device, pursuant to Part 15 of the FCC rules. These limits are designed to  
provide reasonable protection against harmful interference in a residential  
installation. This equipment generates, uses and can radiate radio frequency  
and, if not installed and used in accordance with the instruction, may cause  
harmful interference to radio communications. However, there is no guarantee  
that interference will not occur in a particular installation. If this equipment does  
cause harmful interference to radio or television reception, which can be  
determined by turning the equipment off and on, the user is encouraged to try to  
correct the interference by one or more of the following measures:  
Reorient or relocate the receiving antenna  
Increase the separation between the equipment and receiver  
Connect the equipment into an outlet on a circuit different from that to  
which the receiver is connected  
Consult the dealer or an experienced radio TV technician for help  
Changes or modifications not expressly approved by the party responsible for  
compliance could void the user’s authority to operate the equipment.  
Notice  
This Class B digital apparatus complies with Canadian ICES-003.  
Remarque  
Cet appareil numerique de la class B est conforme à la norme NMB-003 du  
Canada.  
43  
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LASER AND PRODUCT SAFETY  
Caution  
Caution  
Use of controls or adjustments or performance of procedures other than those specified  
herein may result in hazardous laser light exposure. Under no circumstances should the  
customer attempt to service the laser scanner. Never attempt to look at the laser beam, even  
if the scanner appears to be nonfunctional. Never open the scanner in an attempt to look  
into the device. Doing so could result in hazardous laser light exposure. The use of optical  
instruments with the laser equipment will increase eye hazard.  
Atención  
La modificación de los procedimientos, o la utilización de controles o ajustes distintos de  
los especificados aquí, pueden provocar una luz de láser peligrosa. Bajo ninguna  
circunstancia el usuario deberá realizar el mantenimiento del láser del escáner. Ni intentar  
mirar al haz del láser incluso cuando este no esté operativo. Tampoco deberá abrir el  
escáner para examinar el aparato. El hacerlo puede conllevar una exposición peligrosa a la  
luz de láser. El uso de instrumentos ópticos con el equipo láser puede incrementar el  
riesgo para la vista.  
Attention  
L'emploi de commandes, réglages ou procédés autres que ceux décrits ici peut entraîner  
de graves irradiations. Le client ne doit en aucun cas essayer d'entretenir lui-même le  
scanner ou le laser. Ne regardez jamais directement le rayon laser, même si vous croyez  
que le scanner est inactif. N'ouvrez jamais le scanner pour regarder dans l'appareil. Ce  
faisant, vous vous exposez à une rayonnement laser qú êst hazardous. L'emploi  
d'appareils optiques avec cet équipement laser augmente le risque d'endommagement de  
la vision.  
Achtung  
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder  
Verfahren kann eine gefährliche Laserstrahlung hervorrufen. Der Kunde sollte unter keinen  
Umständen versuchen, den Laser-Scanner selbst zu warten. Sehen Sie niemals in den  
Laserstrahl, selbst wenn Sie glauben, daß der Scanner nicht aktiv ist. Öffnen Sie niemals  
den Scanner, um in das Gerät hineinzusehen. Wenn Sie dies tun, können Sie sich einer  
gefährlichen Laserstrahlung aussetzen. Der Einsatz optischer Geräte mit dieser  
Laserausrüstung erhöht das Risiko einer Sehschädigung.  
Attenzione  
L’utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel  
presente Manuale può provocare delle esposizioni a raggi laser rischiose. Il cliente non  
deve assolutamente tentare di riparare egli stesso lo scanner laser. Non guardate mai il  
raggio laser, anche se credete che lo scanner non sia attivo. Non aprite mai lo scanner per  
guardare dentro l’apparecchio. Facendolo potete esporVi ad una esposizione laser  
rischiosa. L’uso di apparecchi ottici, equipaggiati con raggi laser, aumenta il rischio di  
danni alla vista.  
44  
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PATENTS  
Patent Information  
This METROLOGIC product may be covered by one or more of the following US  
Patents:  
US Patent No. 4,958,984; 5,081,342; 5,260,553; 5,340,971; 5,340,973;  
5,424,525; 5,468,951; 5,484,992; 5,525,789; 5,528,024; 5,591,953; 5,616,908;  
5,627,359; 5,661,292; 5,777,315; 5,789,730; 5,789,731; 5,811,780; 5,825,012;  
5,828,048; 5,883,375; 5,886,337; 5,895,907; 5,925,870; 5,925,871; 5,939,698;  
6,029,894; 6,189,793; 6,209,789; 6,227,450; 6,283,375; D408,532;  
No license right or sublicense is granted, either expressly or by implication,  
estoppel, or otherwise, under any METROLOGIC or third party intellectual  
property rights (whether or not such third party rights are licensed to  
METROLOGIC), including any third party patent listed above, except for an  
implied license only for the normal intended use of the specific equipment,  
circuits, and devices represented by or contained in the METROLOGIC products  
that are physically transferred to the user, and only to the extent of  
METROLOGIC’s license rights and subject to any conditions, covenants and  
restrictions therein.  
Other worldwide patents pending.  
45  
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INDEX  
A
G
AC Input/Outlet......................5, 6, 7  
Accessories...................................2  
Adapter..........................................2  
Approvals ....................................23  
Audible ..................................16–18  
Green LED............ 4, 16–18, 27–29  
H
Host ......... 1, 2, 4–8, 16–18, 19, 21,  
27–29  
B
I
Beep...............4, 16–18, 20, 21, 22,  
27–29, 34  
Indicators  
Audible .............................. 16–18  
LED ............. 4, 15, 16–18, 27–29  
Installation............................. 42, 43  
Interfaces.......................... 1, 38–41  
IBM 46xx ........................... 33–37  
Keyboard Wedge............... 33–37  
Laser Emulation ................ 33–37  
Light Pen........................... 33–37  
OCIA.................................. 33–37  
RS232 ............................... 33–37  
USB................................... 33–37  
C
Cable.........2–3, 4–8, 27–29, 38–41  
Adapter......................................2  
Communication.......2–3, 4–8, 22,  
29, 33, 38–41  
Pin Assignments................38–41  
PowerLink.......1, 2–3, 4–7, 9, 22,  
38–41  
USB .......................................3, 8  
Caution..................................23, 44  
CDRH ....................................4–8  
CE..........................................4–8  
Compliance............................4–8  
SELV......................................4–8  
CDRH..........................................32  
CE ...............................................44  
CodeGate....................1, 10, 17, 33  
Communication .....................27–29  
Compliance .....................42, 43, 44  
Configuration........1, 19, 30, 33–37,  
38–41  
K
Keyboard Wedge .................. 1, 2, 6  
Stand Alone............................... 7  
L
LABELS......................................... 23  
Laser Emulation.................... 33–37  
LED....................................... 27–29  
Light Levels................................. 32  
Light Pen....... 1, 2, 5, 22, 26, 33–37  
Converter...................................3, 8  
Current ..........................6, 7, 27, 32  
Customer Service................2, 3, 42  
M
Maintenance ............................... 23  
Meteor......................................... 22  
MVC.............................................. 3  
MX009........................................... 8  
D
Default.....4, 5, 8, 20, 21, 26, 33–37  
Depth of Field........................24, 25  
Disclaimer....................................42  
N
Notices........................................ 43  
F
O
Failure Indicator(s) ....16–18, 27–29  
Failure Modes........................16–18  
OCIA..................................... 1, 2, 5  
Output window ............................ 15  
46  
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INDEX  
P
T
Parameter..............................33–37  
Parts........................................2, 15  
Pin Assignments....................38–41  
Port................................................6  
Power Supply ............4–8, 9, 22, 27  
PowerLink............................4–7, 41  
Programming.........4, 19, 20, 26, 29  
Termination................................... 6  
Terminations......................... 38–41  
Tones.................................... 16–18  
Transformers............................... 32  
Troubleshooting .................... 27–29  
U
USB  
R
Cable......................................... 3  
Full Speed................................. 1  
Full Speed POS......................... 8  
Low Speed HID ..................... 1, 8  
Low Speed POS.................... 1, 8  
MX009....................................... 8  
Razzberry tone............................34  
Razzberry Tone.....................16–18  
Red LED..........4, 16–18, 22, 27–29  
Repair..........................................42  
RMA ............................................42  
RS232 .................1, 2, 5, 26, 29, 30  
V
S
Ventilation................................... 32  
Voltage........................................ 32  
Service ....................................3, 42  
Specifications ..............................32  
Stand.........................................2, 3  
W
Warranty ..................................... 42  
Window................................. 15, 23  
Y
Yellow LED ........................... 16–18  
47  
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NOTES  
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March 2004  
Printed in the USA  
0 0 - 0 2 4 1 0 E  
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