Mercury Thermostat PR0091 User Manual

Mercury 6-5 Stat – Installation & User Guide  
Mercury 6-5  
5 Channel  
Thermostat  
Installation Guide  
For Product: -  
PR0091  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
The Mercury Range  
From Resource Data Management  
This documentation refers to the Mercury 6-5 - 5 Channel Thermostat  
Description  
The Mercury 5 Channel Thermostat has 5 thermostat functions. They can be configured for independent use,  
where each function is controlled by an individual probe or the controller can be configured to operate  
selected thermostats from one temperature probe. Each channel can be individually configured for heating or  
cooling applications with a selection of parameters. There is a 7-day timer with two on and off’s. Included in  
the controller is a frost detect parameter. This over-rides the timer function, when the timer is off, to begin  
heating should the channel probe reach the frost detect value. The controller has the ability to use any of the  
channels to operate as a timer. Each input can also accept over-ride commands as detailed later in the user  
guide. Note:- the over-ride commands work only on channels selected as a thermostat, it has no effect if a  
channel is set to operate as a timer.  
The 5 Channel Thermostat can operate stand-alone or it can be networked through either an "IP" network  
module or a Mercury IP Hub. The 5 Channel Thermostat supports PT1000 or NTC2000 or NTC2k25  
temperature probes (note all 6 inputs are either PT1000 or NTC2000 or NTC2k25)  
Configuration  
There is one type of controller within the 5 Channel Thermostat (Type 1)  
Display value Type M  
1
5 Channel Thermostat  
Network  
The controllers are capable of connecting to a TCP/IP local area network or controlling in standalone mode  
with no network output.  
To connect to a network you must add the correct communications module.  
IP Futura module - (Part No PR0016)  
Mercury IP Hub - (Part No PR0018)  
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switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Connections  
All connections are made to the back of the controller. The diagram below shows the connection detail. Inputs  
and outputs are assigned according to the chosen configuration. See Specification for further details on  
connections.  
!
Do not connect an earth.  
Input/Output Allocation Tables  
An over-ride can be achieved by switching in a fixed value resistor in parallel with the probe inputs as shown  
in the table below.  
5 Ch Thermostat Description  
Alarm Action  
(Switched Resistor)*  
Input 1  
Input 2  
Input 3  
Input 4  
Input 5  
Relay 1  
Relay 2  
Relay 3  
Relay 4  
Relay 5  
Probe 1 and Over-ride 1  
Yes  
Yes  
Yes  
Yes  
Yes  
N/A  
N/A  
N/A  
N/A  
N/A  
Over-ride signal 1  
Over-ride signal 2  
Over-ride signal 3  
Over-ride signal 4  
Over-ride signal 5  
Probe 2 and Over-ride 2  
Probe 3 and Over-ride 3  
Probe 4 and Over-ride 4  
Probe 5 and Over-ride 5  
Thermostat Channel 1  
Thermostat Channel 2  
Thermostat Channel 3  
Thermostat Channel 4  
Thermostat Channel 5  
* For PT1000 probes use 820 Ohm  
For NTC2000 and NTC2k25 probes use 590 Ohm  
Ensure that all power is  
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installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Setting up the controller  
Access to the controller can be achieved several ways  
Through the front mounted buttons  
Direct access by PC or palm top into the rear comms port. This requires a software package available  
on the RDM website  
Through the RDM Data Director or Data Manager.  
Set-up Mode  
Set-up through front buttons  
ENTER  
UP  
DOWN  
To enter set-up mode, hold the Enter and Down buttons together for approximately 3 seconds until the  
message “Ent” appears on the display. Now press the Enter button again to enter the function menu. IO will  
be displayed. Scroll up or down to go through the list.  
Set-up Function Menu  
Display Option  
Explained in Paragraph  
IO  
View Input/Output States  
Set/view Parameters  
PArA  
Unit  
TyPE  
rtc  
Set Probe type and units ( oC or oF)  
Set/View Controller Type  
Set/view Clock (rtc = Real Time Clock) Real Time Clock  
nEt  
Set/view network configuration  
View software version  
Probe offset  
SoFt  
OFSt  
ESC  
Escape back to normal operation  
Ensure that all power is  
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installing or maintaining  
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Mercury 6-5 Stat – Installation & User Guide  
Recommended set-up method  
If you are not connecting to a network and want to set up the controller through the buttons we recommend  
you use the following order from the function menu.  
rtc. Real time clock (This will automatically synchronise on network systems)  
a. Use the up or down buttons to scroll through the display until the display reads “rtc”  
b. Press enter. The display will show “t-1”. press enter again  
c. Scroll hours up or down (0 – 23) press enter  
d. Use up button to select “t-2”, press enter  
e. Scroll minutes up or down (0 – 59) press enter  
f. Repeat for t-3  
g. Repeat for t -4  
h. Repeat for t -5  
i. Repeat for t -6  
(seconds 0 – 59)  
(Days up to 31)  
(months up to 12)  
(Year up to 99)  
j. Use up button to display “ESC”, press enter to display “rtc”  
Time clock is now set  
type. view controller type  
The controller Type is preset at the factory and cannot be changed.  
a. From the function menu scroll to select type, press enter  
b. View the type number 1  
c. Press enter.  
d. Scroll to select “ESC”  
e. Press enter  
PArA. Set/view parameters (This can be achieved at the network front end)  
a. From the function menu scroll to select PArA  
b. Pressing Enter while PArA is displayed will enter the parameter menu. The first parameter option  
will be displayed as P-01. Pressing the Up or Down button will present the other parameter  
options P-02, P-03 etc. See the parameter list below to find what parameter number corresponds  
to which actual parameter. Pressing the Enter button will show the current value of the selected  
parameter. Press Up or Down to modify the value and press Enter again to save the value. The  
parameter list number will be displayed again. Two other options are present in the parameter  
menu – dFLt and ESC. Selecting ESC will exit setup mode. Selecting dFLt will reset all  
parameters back to the default values for the current type of controller.  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Parameter Tables:  
Parameter table for 5 Channel Thermostat  
Number Parameter  
Range oC ( oF )  
Step  
0.1  
0.1  
1
Units  
Deg  
Deg  
Default  
15.0  
5.0  
P-01  
P-02  
P-03  
Stat1 Temp Cut-In  
Stat1 Diff  
Stat1 Select  
-49 to 30oC (-56.2 to 86)  
0 to 10oC (32 to 50)  
0 = Off  
2
1 = Timer  
2 = Probe 1  
3 = Probe 2  
4 = Probe 3  
5 = Probe 4  
6 = Probe 5  
P-04  
Stat1 Type  
0 = Cooling  
1 = Heating  
1
1
P-06  
P-07  
P-08  
P-09  
P-10  
Stat1 Frost Detect  
Stat1 High Temp Alarm  
Stat1 Low Temp Alarm  
Stat1 Alm Delay  
-42 to 128oC (-43 to 262)  
-42 to 128oC (-43 to 262)  
-42 to 128oC (-43 to 262)  
00:00 to 99:00  
0.1  
0.1  
0.1  
01:00  
1
Deg  
Deg  
Deg  
mm:ss  
0.0  
25.0  
0.0  
20:00  
0
Stat1 Rly Inv  
0 = Off  
1 = On  
P-11  
P-12  
P-13  
Stat2 Temp Cut-In  
Stat2 Diff  
Stat2 Select  
-49 to 30oC (-56.2 to 86)  
0 to 10oC (32 to 50)  
0.1  
0.1  
1
Deg  
Deg  
15.0  
5.0  
3
0 = Off  
1 = Timer  
2 = Probe 1  
3 = Probe 2  
4 = Probe 3  
5 = Probe 4  
6 = Probe 5  
P-14  
Stat2 Type  
0 = Cooling  
1 = Heating  
1
1
P-16  
P-17  
P-18  
P-19  
P-20  
Stat2 Frost Detect  
Stat2 High Temp Alarm  
Stat2 Low Temp Alarm  
Stat2 Alm Delay  
-42 to 128oC (-43 to 262)  
-42 to 128oC (-43 to 262)  
-42 to 128oC (-43 to 262)  
00:00 to 99:00  
0.1  
0.1  
0.1  
01:00  
1
Deg  
Deg  
Deg  
mm:ss  
0.0  
25.0  
0.0  
20:00  
0
Stat2 Rly Inv  
0 = Off  
1 = On  
P-21  
P-22  
P-23  
Stat3 Temp Cut-In  
Stat3 Diff  
Stat3 Select  
-49 to 30oC (-56.2 to 86)  
0 to 10oC (32 to 50)  
0.1  
0.1  
1
Deg  
Deg  
15.0  
5.0  
4
0 = Off  
1 = Timer  
2 = Probe 1  
3 = Probe 2  
4 = Probe 3  
5 = Probe 4  
6 = Probe 5  
P-24  
Stat3 Type  
0 = Cooling  
1 = Heating  
1
1
P-26  
P-27  
P-28  
P-29  
P-30  
Stat3 Frost Detect  
Stat3 High Temp Alarm  
Stat3 Low Temp Alarm  
Stat3 Alm Delay  
-42 to 128oC (-43 to 262)  
-42 to 128oC (-43 to 262)  
-42 to 128oC (-43 to 262)  
00:00 to 99:00  
0 = Off  
1 = On  
0.1  
0.1  
0.1  
01:00  
1
Deg  
Deg  
Deg  
mm:ss  
0.0  
25.0  
0.0  
20:00  
0
Stat3 Rly Inv  
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Mercury 6-5 Stat – Installation & User Guide  
Parameter table for 5 Channel Thermostat Continued.......  
Number Parameter  
Range oC ( oF )  
Step Units  
Default  
15.0  
5.0  
P-31  
P-32  
P-33  
Stat4 Temp Cut-In  
Stat4 Diff  
Stat4 Select  
-49 to 30oC (-56.2 to 86)  
0 to 10oC (32 to 50)  
0.1  
0.1  
1
Deg  
Deg  
0 = Off  
5
1 = Timer  
2 = Probe 1  
3 = Probe 2  
4 = Probe 3  
5 = Probe 4  
6 = Probe 5  
P-34  
Stat4 Type  
0 = Cooling  
1 = Heating  
1
1
P-36  
P-37  
P-38  
P-39  
P-40  
Stat4 Frost Detect  
Stat4 High Temp Alarm  
Stat4 Low Temp Alarm  
Stat4 Alm Delay  
-42 to 128oC (-43 to 262)  
-42 to 128oC (-43 to 262)  
-42 to 128oC (-43 to 262)  
00:00 to 99:00  
0.1  
0.1  
0.1  
Deg  
Deg  
Deg  
0.0  
25.0  
0.0  
20:00  
0
01:00 mm:ss  
1
Stat4 Rly Inv  
0 = Off  
1 = On  
P-41  
P-42  
P-43  
Stat5 Temp Cut-In  
Stat5 Diff  
Stat5 Select  
-49 to 30oC (-56.2 to 86)  
0 to 10oC (32 to 50)  
0.1  
0.1  
1
Deg  
Deg  
15.0  
5.0  
1
0 = Off  
1 = Timer  
2 = Probe 1  
3 = Probe 2  
4 = Probe 3  
5 = Probe 4  
6 = Probe 5  
P-44  
Stat5 Type  
0 = Cooling  
1 = Heating  
1
1
P-46  
P-47  
P-48  
P-49  
P-50  
Stat5 Frost Detect  
Stat5 High Temp Alarm  
Stat5 Low Temp Alarm  
Stat5 Alm Delay  
-42 to 128oC (-43 to 262)  
-42 to 128oC (-43 to 262)  
-42 to 128oC (-43 to 262)  
00:00 to 99:00  
0 = Off  
1 = On  
0.1  
0.1  
0.1  
Deg  
Deg  
Deg  
0.0  
25.0  
0.0  
20:00  
0
01:00 mm:ss  
1
Stat5 Rly Inv  
P-70  
Timer Mode  
0 = Local  
1
0
1 = Remote  
P71  
P72  
P73  
P74  
P75  
P76  
P77  
P78  
Sunday On Time 1  
Sunday Off Time 1  
Sunday On Time 2  
Sunday Off Time 2  
Monday On Time 1  
Monday Off Time 1  
Monday On Time 2  
Monday Off Time 2  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:01 hh:mm 08:00  
00:01 hh:mm 20:00  
00:01 hh:mm 08:00  
00:01 hh:mm 20:00  
00:01 hh:mm 08:00  
00:01 hh:mm 20:00  
00:01 hh:mm 08:00  
00:01 hh:mm 20:00  
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Mercury 6-5 Stat – Installation & User Guide  
Parameter table for 5 Channel Thermostat Continued.......  
Number Parameter  
Tuesday On Time 1  
Range  
Step  
Units  
Default  
P79  
P80  
P81  
P82  
P83  
P84  
P85  
P86  
P87  
P88  
P89  
P90  
P91  
P92  
P93  
P94  
P95  
P96  
P97  
P98  
dFLt  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
00:01  
hh:mm 08:00  
hh:mm 20:00  
hh:mm 08:00  
hh:mm 20:00  
hh:mm 08:00  
hh:mm 20:00  
hh:mm 08:00  
hh:mm 20:00  
hh:mm 08:00  
hh:mm 20:00  
hh:mm 08:00  
hh:mm 20:00  
hh:mm 08:00  
hh:mm 20:00  
hh:mm 08:00  
hh:mm 20:00  
hh:mm 08:00  
hh:mm 20:00  
hh:mm 08:00  
hh:mm 20:00  
Tuesday Off Time 1  
Tuesday On Time 2  
Tuesday Off Time 2  
Wednesday On Time 1 00:00 to 23:59  
Wednesday Off Time 1 00:00 to 23:59  
Wednesday On Time 2 00:00 to 23:59  
Wednesday Off Time 2 00:00 to 23:59  
Thursday On Time 1  
Thursday Off Time 1  
Thursday On Time 2  
Thursday Off Time 2  
Friday On Time 1  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
00:00 to 23:59  
Friday Off Time 1  
Friday On Time 2  
Friday Off Time 2  
Saturday On Time 1  
Saturday Off Time 1  
Saturday On Time 2  
Saturday Off Time 2  
Factory Defaults  
Units and Probe Type  
Change the probe type to: -  
0 = PTC1000 oC  
1 = PTC1000 oF  
2 = NTC2000 oC  
3 = NTC2000 oF  
4 = NTC2k25 oC  
5 = NTC2k25 oF  
Range -42 oC to +128 oC  
Range -43 oF to +262 oF  
Range -37 oC to +54 oC  
Range -34oF to +129 oF  
Range -37 oC to +54 oC  
Range -34oF to +129 oF  
Probe Fault  
If a probe fault occurs then the controller will pulse its associated relay(s) on for 5 minutes then off for 5  
minutes.  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Network Configuration  
The final section to set-up is the network address. In all instances, this must be done before the controller is  
plugged into the site network. The controllers have an auto-initialise function, which will automatically log the  
device onto the site network. If the wrong address has been entered onto the network, you will have to reset  
the controller address by setting the address to 00-0, and then re-enter the correct address. (You may have to  
deregister the wrong address from the home system as well).  
To set the controller onto a network you must first connect the controller to a communications module. This is  
either a: -  
IP Futura or  
Mercury Hub  
IP Futura module  
In an IP system there are two options  
IP-L  
IP-r  
IP-L allows you to fix an IP address into the controller, which you would use when you are connecting the  
controllers onto a customer’s local area network. This would allow the customer to view each controller using  
Internet Explorer  
IP-r allows you to give each controller on the system a unique number. This number is then allocated a  
dynamic IP address by the system DHCP server (such as the RDM Data Director)  
IP-L  
To configure the communication module for IP-L, set all three rotary switches to zero. The module should  
then be connected to the controller.  
1. nEt. From the function menu you can now select nEt  
Press enter and the display will show “IP-L”, press enter  
You can now set the address using the table below  
Display  
IP-1  
IP-2  
IP-3  
IP-4  
nL  
Option  
IP Address byte 1  
IP Address byte 2  
IP Address byte 3  
IP Address byte 4  
Network Mask Length  
Gateway Address byte 1  
Gateway Address byte 2  
Gateway Address byte 3  
Gateway Address byte 4  
gt-1  
gt-2  
gt-3  
gt-4  
ESC  
Exit network menu. N.B. this option must be selected  
to save any changes made in this menu  
IP-r  
To configure the communication module for IP-r, set the three rotary switches to give each controller a unique  
identifier. The module should then be connected to the controller and the network.  
The green network LED on the controller will flash until it has been logged on to the network. The Green  
network LED will remain permanently on while it is on-line.  
Please refer to the Mercury Hub user guide, which can be obtained from the RDM website, for information  
regarding connecting a controller to a network.  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Over-ride Operation  
The 5 Channel Thermostat can operate either from its internal channel time settings or from a network Data  
Manager GP Timer channel (P70 sets the mode either local or remote). If the 5 Channel Thermostat is set up  
to use the remote timing channels it reverts to local mode if network communications are lost for more than 5  
minutes. An over-ride occurs when a resistor is switched in across the input which has to be overridden,  
however when the over-ride signal is removed the channel returns too normal operation.  
Thermostat Over-ride: -  
When a channel is configured for thermostat operation the following will occur when an over-ride is present on  
the channel input. In the example below channel 1 is set as a thermostat in a heating application, the relay  
inverse feature is disabled, the controller timer is set to local operation and is off. When the timer is in the off  
period the channel will not be enabled for heating and the thermostat relay remains off, providing the probe  
temperature is not below the frost detect set point. As shown in the diagram an over-ride is applied to channel  
1, this will enable the channel. The thermostat relay does not immediately turn on, it only does so when the  
temperature drops below the cut-in set point. The controller will continue normal temperature control until the  
over-ride is removed or the next scheduled off occurs in the local timer schedule. When the timer is in the on  
period, the over-ride has no effect. Note:- An over-ride should be removed as soon as it is not required on an  
input.  
Over-ride  
Activated  
Diff  
Cut-in Set  
Point  
On  
Off  
Frost  
Detect  
Time  
Thermostat Relay Status  
Ch 1 Probe Temperature  
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installing or maintaining  
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Mercury 6-5 Stat – Installation & User Guide  
Normal Operation  
During normal operation, the controller will display "on". If the 5 Channel Thermostat is on a network and on-  
line, the green network LED will be on. If any alarms are generated the red LED will light. The yellow LED has  
no function and will not light.  
Frost Detect  
The frost detect parameter is used to provide heating in an instance where the timer status is off. Each  
thermostat channel has its own frost detect value that can be configured. Once the temperature drops below  
the frost detect value the controller channel will heat to the frost detect value plus the channels diff parameter.  
For example the 5 Channel Thermostat is used to heat a room, the channel configured has a diff of 5oC, a  
frost detect value of 0oC and the timer is off. The channel will switch its associated relay on when the  
temperature drops below 0oC. The room will begin to heat and the relay is on, it will stay on until the  
temperature rises above 5oC. At this point the relay will be turned off. The relay will be turned on again if the  
room temperature drops below 0oC.  
Invert  
The 5 Channel Thermostat has a channel setting to invert the output, if this option is used, the output is off  
when the timer is on and the output is on when the timer is off.  
Network  
The Network green LED flashes if the controller goes off-line.  
Probe Offset  
Each probe can be offset by up to ±10 oC to compensate for long cable runs.  
Channel Off  
It is possible to turn channels off if they are not in use.  
Channel Timer  
It is possible to use each channel as a timer. The channel will follow the controller’s internal timer schedule or  
a remote GP timer for on and off times.  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Thermostat Cooling/Heating Operation  
The diagrams below outline the operation of a channel when it is configured for heating or cooling  
applications. In this instance the 5 Channel Thermostat’s local timer is on.  
Cooling Thermostat graph  
Heating Thermostat graph  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Viewing  
Apart from setting up the controller, you can also view the status of the inputs and outputs.  
1. IO. View Inputs / Outputs and States  
a. From the function menu, select “IO”, press enter  
b. You can now scroll through the IO tables as set out below. The tables you view will depend  
on the controller type configuration.  
Input/Output table for 5 Channel Thermostat  
Number IO  
Range  
Step  
0.1  
0.1  
0.1  
0.1  
0.1  
Units  
Deg  
Deg  
Deg  
Deg  
Deg  
I-01  
Probe 1  
-42 to 128 oC  
-42 to 128 oC  
-42 to 128 oC  
-42 to 128 oC  
-42 to 128 oC  
0 (Off), 1 (On)  
0 (Off), 1 (On)  
0 (Off), 1 (On)  
0 (Off), 1 (On)  
0 (Off), 1 (On)  
0 (Off), 1 (On)  
0 (Off), 1 (On)  
0 (Off), 1 (On)  
0 (Off), 1 (On)  
0 (Off), 1 (On)  
0 (Off), 1 (On)  
I-02  
Probe 2  
I-03  
Probe 3  
I-04  
Probe 4  
I-05  
Probe 5  
I-06  
I-07  
I-08  
I-09  
Over-ride 1  
Over-ride 2  
Over-ride 3  
Over-ride 4  
Over-ride 5  
Relay 1  
Relay 2  
Relay 3  
Relay 4  
Relay 5  
I-10  
O-01  
O-02  
O-03  
O-04  
O-05  
O-06  
Timer  
Display Messages  
The following messages can appear on the Mercury display.  
Display  
System status  
on  
Controller On  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Network Alarms  
The table below shows the text and associated type number that is sent to the system "front end". The type  
number is normally used to provide different alarm actions.  
Alarm text  
Type  
Probe 1 Faulty  
Probe 2 Faulty  
Probe 3 Faulty  
Probe 4 Faulty  
Probe 5 Faulty  
6
6
6
6
6
Channel 1 Over Temperature  
Channel 2 Over Temperature  
Channel 3 Over Temperature  
Channel 4 Over Temperature  
Channel 5 Over Temperature  
4
4
4
4
4
Channel 1 Under Temperature  
Channel 2 Under Temperature  
Channel 3 Under Temperature  
Channel 4 Under Temperature  
Channel 5 Under Temperature  
5
5
5
5
5
Channel 1 Over-ride  
Channel 2 Over-ride  
Channel 3 Over-ride  
Channel 4 Over-ride  
Channel 5 Over-ride  
16  
16  
16  
16  
16  
GP Timer Set-up  
It is possible to set the 5 Channel Thermostat for remote operation (P70 = 1). A GP Timer must be set up to  
control the timer on/off periods of the 5 Channel Thermostat. For GP Timer set up please refer to the Data  
Manager user guide found on the RDM website. The following settings should be followed in the GP setup.  
Output Type  
Output Mask  
This should be set to “General”.  
This should match the “Controller Name”.  
Output Channel –  
This should be set to “5”. This will allow the GP Timer to control the state of the timer.  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Specification  
General  
Power requirements:  
Supply Voltage Range:  
Supply Frequency:  
100 - 240 Vac ±10%  
50 - 60 Hz ±10%  
Maximum supply current:  
Typical supply current:  
<1 Amp (With no relay loads)  
<0.5 Amp  
Operating temperature range: +50C to +500C  
Operating Humidity:  
Storage temperature range:  
Environmental:  
80% maximum  
-200C to +650C  
Indoor use at altitudes up to 2000m, Pollution Degree 1,  
Installation Category II.  
Voltage fluctuations not to exceed ±10% of nominal voltage  
110mm (W) x 60mm (H) x 100mm (D)  
150 Grams  
Size:  
Weight:  
Safety:  
EN61010  
EMC:  
Ventilation:  
Class 2 Insulation:  
EN61326; 1997 +Amdt. A1; 1998  
There is no requirement for forced cooling ventilation  
No protective Earth is required and none should be fitted.  
The host equipment must provide a suitable external over-current protection device such as: -  
Fuse:  
Or MCB:  
6.3A 240 Vac Antisurge (T) HRC conforming to IEC 60127  
8A, 240 VAC Type C conforming to BS EN 60898  
The host equipment must provide adequate protection against contact to hazardous live parts.  
Relays  
Max current relay 1:  
Max Voltage relay 1:  
Exclusive common  
6A (non inductive)  
260Vac (external supply)  
Max current relay 2:  
Max Voltage relay 2:  
Shared common with relay 3  
4A (non inductive)  
260Vac (external supply)  
Relays 2 and 3 share a common  
supply line and the loads can  
have a combined total of 8A.  
Relay 2 or 3 can switch a maximum  
of 6A provided the other is at 2A or.  
lower.  
Max current relay 3:  
Max Voltage relay 3:  
4A (non inductive)  
260Vac (external supply)  
Shared common with relay 2  
Max current relay 4:  
3A (non inductive)  
Max Voltage relay 4:  
260Vac (Internal supply)  
Common connected to Input "live"  
Max current relay 5:  
3A (non inductive)  
Max Voltage relay 5:  
260Vac (Internal supply)  
Common connected to Input "live"  
For compliance with the LVD, relays 2 and 3 common must be at the same potential as the supply voltage.  
Warning:  
!
Relays 4 and 5 outputs have hazardous voltages (Supply input voltage potential).  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Inputs:  
Input resistance:  
Input type  
3.01K Ohms (for PTC or NTC type probes)  
PT1000  
NTC2000  
NTC2k25  
Comms:  
RS232 with flow control  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Installation:  
Panel Cut-out:  
72mm  
17mm  
34mm  
93mm  
2 holes: 3.5mm dia.  
Fixing:  
The controller can be fixed either by 2 X M3 screws from the rear or by the plastic retaining device (PR0329),  
obtainable from RDM.  
Clearances:  
The controller must have 5mm clearance above the top and below bottom, and 25mm clearance from the  
sides. Clearance at the rear is dependant on the wiring.  
There is no requirement for forced cooling ventilation  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Wiring:  
!
Relay 4 and 5 N/O are fed from the supply input  
Note:  
Suitable mechanical restraints on the wiring to the controller may be required; dependant on cable types, to  
prevent undue stress or distortion on the controller connectors.  
Over-ride input Resistors:  
Supply Neutral  
Example of 820-Ohm resistor fitted on Input 2  
Not Used  
Supply Live, Relay 4&5 Common  
Relay 5 N/O  
Relay 4 N/O  
Relay 2&3 Common  
Relay 3 N/O  
Relay 2 N/O  
Relay 1 Common  
Relay 1 N/O  
Connect to remote switch  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Fuse:  
The host equipment must provide a suitable external over-current protection device such as: -  
Fuse:  
Or MCB:  
6.3A, 240 Vac Antisurge (T) HRC conforming to IEC 60127 (Relay 4 & 5 fully loaded)  
8A, 240 Vac Type C conforming to BS EN 60898 (Relay 4 & 5 fully loaded)  
Cleaning:  
Do not wet the controller when cleaning. Clean the front by wiping with slightly damped lint free cloth.  
Please note: The specifications of the product detailed on this set up guide may change without  
notice. RDM Ltd shall not be liable for errors or for incidental or consequential damages, directly or  
indirectly, in connection with the furnishing, performance or misuse of this product or document.  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
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Mercury 6-5 Stat – Installation & User Guide  
Revision History  
Revision  
Date  
27/10/2006  
01/03/2007  
05/03/2007  
Changes  
1.0  
1.1  
1.2  
First Issue  
General Tidy Up  
Removal of over-ride description (for when a channel is configured as a  
timer).  
Ensure that all power is  
switched off before  
installing or maintaining  
this product  
Revision 1.2  
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