McCulloch Portable Generator FG7000MA User Manual

SERVICE SPARE PARTS LIST  
13HP FG7000MA  
REVISED  
DATE  
SPECIFY MODEL NO. WHEN ORDERING PARTS  
DATE  
13 HP GENERATOR  
27-Feb-06  
JENN FENG MODEL NO.  
FG7000MAUD-C  
MCCULLOCH MODEL NO. FG7000MA  
1 / 13  
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SERVICE SPARE PARTS LIST  
13HP FG7000MA  
REVISED  
DATE  
SPECIFY MODEL NO. WHEN ORDERING PARTS  
ALTERNATOR  
DATE  
27-Feb-06  
MODEL NO.  
7265-EC7004  
No.  
Parts No.  
Description  
Q
No.  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
Parts No.  
7219-EG7001  
7014-EG7001  
7NAZ-08  
Description  
SCREW  
Q
1
1
1
1
2
1
2
1
2
1
1
2
4
1
2
7NAZ-08  
NUT  
4
1
1
1
4
1
1
4
4
1
1
1
4
1
7040-EG7001  
7169-EG7001  
7275-EG7001  
7204-EG7001  
7155-EG7001  
7067-EG7001  
7WSC-08-QJ  
7SACZ-08-30  
7002-EG7001  
7267-EG7001  
7067-EG7002  
7191-EG7001  
7WSZ-08  
FLANGE  
WASHER  
3
FAN  
NUT  
4
ROTOR  
LIST 1  
CAPACITOR  
SCREW  
5
DIODE  
7SVAZ-05-20  
7003-EG7001  
7SVAZ-05-20  
7102-EG7001  
7SVAZ-05-20  
6
BEARING  
ALTERNATOR COVER  
SCREW  
7
DRIVE END BRACKET  
SPRING WASHER  
SCREW  
8
CAPACITOR PLATE  
SCREW  
9
10  
11  
12  
13  
14  
ENCLOSING BAND  
STATOR  
7041-FG7002-HUCONNECTOR-MALE  
7041-FG7001-HUCONNECTOR-FEMALE  
NON DRIVE END BRACKET  
SCREW  
SPRING WASHER  
7059-EG7001  
7WFZ-08-16  
WIRE PROTECTOR  
FLAT WASHER  
7153-FG7001  
7153-FG7002  
35 µf CAPACITOR  
32 µf CAPACITOR  
3 / 13  
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SERVICE SPARE PARTS LIST  
13HP FG7000MA  
REVISED  
DATE  
SPECIFY MODEL NO. WHEN ORDERING PARTS  
DATE  
CONTROL PANEL GROUP  
27-Feb-06  
MODEL NO.  
7228-FG7006  
No. Parts No.  
Description  
CONTROL BOX  
SCREW  
Q
No.  
Parts No.  
7NAZ-04  
Description  
NYLON NUT  
WASHER  
Q
6
4
4
1
1
1
1
1
1
1
1
1
2
7017-FG6001  
7SVAZ-05-20  
7022-FG6003  
7077-AT1401  
7SGAZ-04-12  
7028-FG6008  
7030-AT1403  
7029-FG7051  
7141-FG5701  
7141-FG5702  
7WFZ-04-09  
1
4
1
3
6
1
2
1
2
1
6
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
7WSZ-05  
3
SWITCH  
7NGZ-05  
NYLON NUT  
STARTER RELAY  
4
DUSTPROOF COVER  
SCREW  
7022-FG6002  
5
7010-FG6015-QJ ELECTRICAL WIRE  
7010-FG6016-QJ ELECTRICAL WIRE  
7010-FG6014-QJ ELECTRICAL WIRE  
6
CONTROL PANEL COVER  
CIRCUIT BREAKER  
CIRCUIT BREAKER  
120V DUPLEX SOCKET  
240V DUPLEX SOCKET  
WASHER  
7
8
7010-FG6020  
ELECTRICAL WIRE  
9
7041-FG7001-HU CONNECTOR-FEMALE  
7041-FG7002-HU CONNECTOR-MALE  
6272-TH0101  
10  
11  
CIRCUIT BREAKER  
4 / 13  
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SERVICE SPARE PARTS LIST  
13HP FG7000MA  
SPECIFY MODEL NO. WHEN ORDERING PARTS  
ENGINE  
DATE  
REVISED  
DATE  
27-Feb-06  
MODEL NO.  
7099-EG7008  
A1  
A3  
A4  
A13  
A11  
A2  
A8  
A10  
A6  
A5  
A12  
A7  
A9  
No.  
Parts No. Description  
Q
No.  
A8  
Parts No. Description  
Q
1
1
1
1
1
1
1
A1  
A2  
A3  
A4  
A5  
A6  
A7  
0QJ188FPH01 CRANKCASE ASSEMBLY  
0QJ188FPH02 CYLINDER HEAD ASSEMBLY  
0QJ188FPH03 CAMSHAFT & VALVES  
0QJ182QDP03 CRANKSHAFT ASSEMBLY  
0QJ188FPH04 CONNECTING ROD & PISTON  
0QJ182QDP05 GOVERNOR COMPONENTS  
0QJ182QDP06 IGNITION SYSTEM  
1
1
1
1
1
1
1
0QJ182QDP07 STARTER ASS'Y & BLOWER HSG.  
0QJ182QDP08 ENGINE CONTROL ASSEMBLY  
0QJ188FPH05 CARBURETOR ASSEMBLY  
0QJ182QDP10 AIR FILTER ASSEMBLY  
A9  
A10  
A11  
A12  
A13  
0QJ182QDP11 MUFFLER ASSEMBLY  
0QJ188FPH06 AUTO CHOKE VALVE ASSEMBLY  
5 / 13  
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SPARE PARTS LIST  
13HP FG7000MA  
A1  
CRANKCASE ASSEMBLY  
No. Parts No.  
Description  
Q
1
2
3
4
5
6
7
014206Q01F000 BUSH, LOCATING  
026203J01F000 OIL DRAIN SEAL  
026202J01F000 OIL DRAIN PLUG  
026208G03F000 DOWEL PIN  
2
2
2
2
4
1
1
1
1
2
1
7
2
1
1
2
1
1
1
1
1
2
1
0B01070601262 BOLT M6x12  
026350Q01F000 FLOAT ASSEMBLY-LOW OIL LEVEL  
015230J03F000 NUT  
014000Q10F000 COVER, CRANKCASE  
0B12016620750 BEARING 6207  
026132K07F000 SEAL-OIL FILL PLUG  
026131K07F000 OIL FILL PLUG  
0B01070804062 BOLT M8x40  
026133Q01F000 OIL SEAL-CRANKSHAFT  
014216K07F000 OIL LEVEL DIPSTICK  
026201Q01F000 GASKET-CRANKCASE COVER  
0B12016620250 BEARING 6202  
026001Q05F000 CRANK CASE ASSEMBLY  
014202Q01F000 PIN  
8 & 16  
9
10  
11  
12  
13  
14  
15 & 23  
17  
18  
19  
20  
21  
22  
026450Q01F000 LOW OIL SWITCH  
014220Q01F000 CLIP, CORD  
026125Q01F000 SEAL GASKET, RUBBER  
0B01070602562 BOLT M6X25  
026229Q01F000 OIL SEAL  
A2  
CYLINDER HEAD ASSEMBLY  
No. Parts No.  
Description  
Q
1
030730Q01F000 CYLINDER HEAD ASSY  
1
CYLINDER HEAD ASSEMBLY INCLUDES VALVE SEATS AND GUIDES.  
SEATS (16 & 17) AND GUIDES (14 & 15) CAN NOT BE PURCHASED  
SEPARATELY!  
2
3
030504Q01F000 BOLT, CYLINDER HEAD  
030700Q01F000 COVER-ROCKER ARM  
4
1
4
030522Q01F000 SPACER, SEAL  
030538Q01F920 CLAMP  
1
1
1
1
2
5
6
030502Q01F920 BOLT  
7
030503Q02F000 GASKET-CYLINDER HEAD  
030520Q01F910 BOLT, INTAKE PIPE  
8
9
020301Q01F000 CYLINDER COWLING  
0B01070601262 BOLT M6x12  
1
1
10  
11  
12  
13  
18  
030715Q01F000 GASKET-INTAKE PIPE TO HEAD  
030506Q01F910 SPARK PLUG  
1
1
030702Q01F000 GASKET-ROCKER ARM COVER  
0B04070600062 NUT M6  
1
2
REVISION  
DATE  
27-Feb-06  
6 / 13  
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SPARE PARTS LIST  
13HP FG7000MA  
CAMSHAFT & VALVES  
A3  
No. Parts No.  
Description  
Q
1
0030201Q01F000 EXHAUST VALVE  
1
2
3
030105Q01F000 LOWER RETAINER  
1
2
1
1
2
2
2
2
1
2
1
1
2
1
1
1
1
2
1
1
1
1
030101Q01F930 VALVE SPRING  
030106Q01F000 EXHAUST VALVE SPRING RETAINER  
030214Q01F000 VALVE ROTATOR  
030303Q01F000 PIVOT BOLT  
4
5
6
7
030301Q01F000 VALVE ROCKER ARM  
030313Q01F000 ROCKER ARM PIVOT  
030302Q01F930 PIVOT ADJUSTING NUT  
030203Q01F000 INTAKE VALVE SPRING RETAINER  
030230Q01F000 PUSH ROD  
8
9
10  
11  
12  
13  
14  
030231Q01F000 PUSH ROD GUIDE PLATE  
030103Q01F000 INTAKE VALVE  
030312Q01F000 VALVE LIFTER  
030605Q01F000 SPRING  
030608Q01F000 PIN I  
030611Q01F000 FLY WEIGHT 1  
030612Q01F000 FLY WEIGHT 2  
030607Q01F000 PIN IV  
15-23  
030609Q01F000 PIN II  
030401Q02F000 CAMSHAFT  
030600Q01F000 DECOMPRESS LIFTER  
030613Q01F000 PIN III  
CAN'T BUY NO. 15-23 SOLELY. (PLS PURCHASE NO. 24)  
030400Q02F000 CAMSHAFT COMP.  
24  
1
CRANKSHAFT ASSEMBLY  
A4  
No. Parts No.  
Description  
Q
1
2
3
015239Q01F000  
015230Q01F910  
015116Q01F000  
BALANCE SHAFT  
1
1
1
NUT, FLYWHEEL  
WOODRUFF KEY, FLYWHEEL  
015201Q03F000  
015207Q01F000  
015237Q01F000  
0B12016620750  
CRANKSHAFT  
1
1
1
1
CRANKSHAFT GEAR 1  
CRANKSHAFT GEAR 2  
BEARING 6207  
4-7  
REVISION  
DATE  
7 / 13  
27-Feb-06  
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SPARE PARTS LIST  
13HP FG7000MA  
CONNECTING ROD &  
PISTON  
A5  
No. Parts No.  
Description  
Q
1
015100Q02FF10 PISTON  
015103Q02F000 RING 1ST  
015104Q02F000 RING 2ND  
1
1
1
2-3  
CAN'T BUY NO. 2-3 SOLELY. (PLS PURCHASE NO. 4)  
4
5
6
7
015300Q02F000 RING SET COMPLETE (ref. 2, 3, 4)  
015130Q02F000 PIN, PISTON  
1
1
2
1
015106Q01F930 CIRCLIP  
015130Q01F000 CONNECTING ROD COMPLETE  
CAN'T BUY NO. 8-10 SOLELY. (PLS PURCHASE NO. 7)  
8
9
015131Q01F000 CONNECTING ROD  
1
1
2
015132Q01F000 CONNECTING ROD CAP  
015133Q01F930 CONNECTING ROD BOLT  
10  
GOVERNOR  
COMPONENTS  
A6  
No. Parts No.  
Description  
Q
1
2
017594Q01F920 GOVERNOR LINK  
017593Q01F000 ANTI-RATTLE SPRING  
017581Q01F920 GOVERNOR LEVER  
1
1
1
3
4
017592Q01F000 GOVERNOR SPRING  
0B04070600062 NUT M6  
1
1
1
1
3
3
5
6
017584Q01F930 WASHER  
7
017582Q01F000 GOVERNOR SHAFT & FORK  
017588Q01F000 GOVERNOR WEIGHT  
017591Q01F000 GOVERNOR WEIGHT PIN  
8
9
12  
13  
14  
026146L01F000 CLIP  
1
1
1
017585Q01F000 WASHER  
017583Q01F000 PLUNGER  
CAN'T BUY NO. 8, 9, 12-14 SOLELY. (PURCHASE NO. 11)  
11  
017587Q01F000 GOVERNOR GEAR COMPLETE  
017586L01F000 WASHER  
1
1
1
1
10  
15  
16  
017590Q01F930 CLIP  
017589Q01F920 BOLT, SQUARE HEAD  
REVISION  
DATE  
27-Feb-06  
8 / 13  
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SPARE PARTS LIST  
13HP FG7000MA  
IGNITION SYSTEM  
A7  
No.  
Parts No.  
Description  
Q
1
2
034301Q01F000  
034351Q01F000  
FLYWHEEL  
1
1
1
IGNITION MODULE W/ LEAD & WIRE  
SPARK PLUG  
NOT SHOWN 030506Q01F910  
STARTER ASSEMBLY &  
BLOWER HOUSING  
A8  
No.  
Parts No.  
Description  
Q
1
2
017159Q01F000  
017160Q01F000  
017152Q01F000  
017155Q01F000  
017162Q01F000  
017180Q01F000  
017157Q01F000  
017158Q01F000  
017404Q01F000  
017165Q01F000  
017170Q10F000  
HANDLE  
1
1
1
1
2
1
1
2
1
1
1
PULL ROPE  
REWIND SPRING  
REWIND PULLEY  
SPRING, PAWL  
SCREW  
3
4
5
6
11  
12  
13  
14  
15  
GUIDE PAN  
PAWL  
FRICTION SPRING  
WASHER  
STARTER COVER  
CAN'T BUY NO. 1-6, 11-15 SOLELY. (PURCHASE NO. 18)  
18  
7
017163Q10F000  
0B01090601264  
017445Q01F000  
020401Q01F000  
017179Q01F000  
0B01090608064  
034500K14F000  
STARTER COMPLETE (ref. 1-6, 11-15)  
BOLT M6X12  
1
5
1
1
1
3
1
8
STARTER CUP  
9
COOLING FAN  
10  
16  
17  
BLOWER HOUSING  
BOLT  
ENGINE ON/OFF SWITCH  
ENGINE CONTROL  
ASSEMBLY  
A9  
No.  
Parts No.  
Description  
Q
1
017450Q03F000  
SPEED ADJUSTMENT BASE ASSEMB 1  
2
3
017555K07F000  
0B02000503563  
SPRING  
SCREW M5x35  
1
1
REVISION  
DATE  
27-Feb-06  
9 / 13  
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SPARE PARTS LIST  
13HP FG7000MA  
CARBURETOR ASSEMBLY  
A10  
No. Parts No.  
Description  
Q
1
032600Q02F000  
CARBURETOR ASSY  
1
CAN'T BUY NO. 3-4 SOLELY. (PLS PURCHASE NO. 1)  
3
032623H03F000  
032624Q03F000  
032103Q02F000  
032707K14F000  
032725Q03F000  
032716K14F000  
CLIP  
4
1
1
1
1
1
4
2
5
HOSE ΦΦ8.5×145  
CARBURETOR MOUNTING GASKET  
FUEL FILTER, INLINE  
HOSE ΦΦ12×65  
6
7
FUEL SHUTOFF VALVE  
AIR FILTER ASSEMBLY  
A11  
No. Parts No.  
Description  
Q
1
037000Q03F000  
AIR CLEANER ASSEMBLY COMPLETE  
1
CAN'T BUY NO. 4-5, 7-9 SOLELY. (PLS PURCHASE NO. 1)  
4
5
037101Q03F000  
0B04070500053  
037122Q01F000  
037114Q01F000  
037121Q01F000  
037112Q01F00A  
037112Q01F00B  
037102Q01F000  
037105Q01F000  
0B04070600053  
AIR CLEANER COVER  
NUT M5  
1
6
1
1
1
2
2
1
1
1
7
FILTER SUPPORT GRID  
SEAL GASKET  
8
9
BASE-FILTER BOX  
CLIP WIRE  
2
3
CLIP LEVER  
6
ELEMENT-AIR FILTER  
AIR CLEANER SUPPORT BRACE  
NUT M6  
10  
11  
REVISION  
DATE  
27-Feb-06  
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SPARE PARTS LIST  
13HP FG7000MA  
MUFFLER ASSEMBLY  
A12  
No. Parts No.  
Description  
Q
7082-FG6001  
EXHAUST GASKET  
1
1
2
3
4
5
6
7
8
9
7WSC-08-QJ  
030521Q01F000  
7296-ES8001  
7082-FG6002  
7NHC-08-QJ  
WASHER M8  
2
2
1
1
5
1
1
1
BOLT  
EXHAUST PIPE  
MUFFLER GASKET  
NUT M8  
7301-FG6001  
7104-ES8001  
036100Q03F000  
MUFFLER  
MUFFLER COVER  
MUFFLER WITH COVER  
AUTO CHOKE VALVE  
ASSEMBLY  
A13  
No. Parts No.  
Description  
Q
1
2
3
030713Q01F000  
BREATH TUBE  
1
1
1
030718Q01F000  
032850Q01F000  
RUBBER GROMMET  
AUTO CHOKE VALVE ASSEMBLY  
CAN'T BUY NO. 4-13, 15 SOLELY. ( PLS PURCHASE NO. 3 )  
4
5
032851Q01F000  
032853Q01F000  
032852Q01F000  
032861Q01F000  
030548Q02F000  
032854Q01F000  
032860Q01F000  
032855Q01F000  
032855Q01F00B  
032856Q01F000  
032870Q01F000  
032910Q03F000  
037113Q01F000  
CLIP  
1
4
2
1
1
1
1
1
1
1
1
1
2
HOSE CLAMP  
6
HOSE ΦΦ8×135  
VALVE  
7
8
BAKELITE BASE  
RUBBER GROMMET  
VALVE ASSEMBLY  
CHOKE VALVE LINK  
CHOKE VALVE LINK  
RUBBER GROMMET  
VACUUM BODY  
CHOKE PULL ROD  
MOUNTING GASKET  
9
10  
11  
12  
13  
15  
14  
REVISION  
DATE  
27-Feb-06  
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SERVICE SPARE PARTS LIST  
13HP FG7000MA  
REVISED  
DATE  
SPECIFY MODEL NO. WHEN ORDERING PARTS  
DATE  
STARTER RECOIL ASSEMBLY  
27-Feb-06  
MODEL NO.  
7228-FG6046  
No. Parts No.  
Description  
STARTER ASSY, RECOIL  
Q
1
No. Parts No.  
Description  
Q
2
1
1
1
1
3
1
7228-FG6046  
7
8
017162Q01F000 SPRING, RATCHET  
017157Q01F000 RATCHET, SPRING  
CAN'T BUY NO. 2-12 SOLELY. (PLS PURCHASE NO. 1)  
017170Q10F000 CASE COMP, RECOIL  
2
3
4
5
6
1
1
2
1
1
10 017159Q01F000 GRIP, STARTER  
11 017160Q01F000 ROPE, RECOIL STARTER  
12 017180Q01F000 SCREW, CENTER  
13 0B01090608064 BOLT  
017155Q01F000 PULLEY, RECOIL STARTER  
017158Q01F000 RATCHET, STARTER  
017404Q01F000 SPRING, FRICTION  
017152Q01F000 SPRING, STARTER RETURN  
12 / 13  
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SERVICE SPARE PARTS LIST  
13HP FG7000MA  
REVISED  
DATE  
SPECIFY MODEL NO. WHEN ORDERING PARTS  
DATE  
WHEEL AND HANDLE ASS'Y  
7228-FG6018  
27-Feb-06  
MODEL NO.  
A1  
A3  
A4  
A2  
No. Parts No. Description  
A1 7228-FG6053 HANDLE ASS'Y  
A2 7228-FG6054 SUPPORT LEG  
Q
1
No. Parts No. Description  
A3 7228-FG6055 WHEEL ASS'Y, (L)  
A4 7228-FG6056 WHEEL ASS'Y, (R)  
Q
1
1
1
13 / 13  
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