McCulloch Chainsaw ELP 3000 User Manual

46 / 49cc  
GASOLINE POWERED  
ANTI-VIBRATION (AV) CHAIN SAWS  
(†)SERIAL  
NUMBER  
PREFIX  
McCulloch products are identified by a model number (in this instance  
600465) followed by a suffix number (00). Suffix numbers denote  
variations in parts or assemblies used in the manufacture of this  
product.  
Illustrated Parts Lists (IPLs) contain a PART NUMBER, DESCRIPTION,  
UNITS per assembly and STOCKING CODE for each part.  
Stocking Codes are:  
MODEL  
BAR &  
CHAIN  
ENGINE  
SIZE  
MODEL NAME  
MS1846AV  
NUMBER  
-
18  
20  
18  
20  
18  
20  
16  
46cc  
46cc  
49cc  
49cc  
46cc  
46cc  
46cc  
46cc  
46cc  
46cc  
49cc  
49cc  
49cc  
49cc  
49cc  
55cc  
46cc  
46cc  
49cc  
49cc  
MS2046AV  
-
-
M1849AV  
-
-
MS2049  
-
-
A - Dealer stocked. Fast to medium moving part.  
B - Distributor stocked. Medium to slow moving part.  
C - Factory stocked. Slow moving part.  
MAC 4600  
11- / 22-  
600465-00  
600465-01  
600465-02  
600465-07  
600465-09  
600465-12  
600498-01  
600498-02  
600498-03  
600498-08  
600498-13  
600555-00  
-
MAC 4600  
11- / 22-  
MAC 4600  
11- / 22-  
MAC 4600  
11-  
11-  
11-  
11-  
11- / 22-  
11-  
11-  
11-  
22-  
-
MAC 4600  
NOTE:  
(-)  
The following explains symbols and footnotes in this IPL:  
MAC 4600  
A dash preceding a PART NUMBER indicates that it is  
a new part number, different from the one listed in the  
previous IPL for this unit.  
MAC 4900  
MAC 4900  
20  
MAC 4900  
One or more dots (. Spring, Starter) preceding a part  
DESCRIPTION indicates the part is included in the kit  
or assembly described directly above the dot(s).  
(.)  
MAC 4900  
MAC 4900  
MAC 5500  
If four dashes appear in place of a PART NUMBER, the  
part is not available individually but is included in  
the next higher assembly or subassembly.  
(-- --)  
PM1846AV  
18  
20  
18  
20  
PM2046AV  
-
-
PM1849AV  
-
-
¿¡  
Circled numbers preceding a DESCRIPTION  
footnote the part or assembly to additional information  
on the page.  
PM2049AV  
-
-
PROMAC 4700  
PROMAC 5000  
PROMAC 5500  
SILVER EAGLE 2818  
SILVER EAGLE 3020  
TIMBERBEAR 20  
TIMEBERBEAR  
22-  
22-  
22-  
600465-03  
600498-20  
600555-02  
An asterisk denotes that choices follow or precede.  
(*)  
55cc  
Serial Number Prefix 21- denotes CARB approved unit  
-- all parts are interchangeable with Serial Number  
Prefix 11-.  
(†)  
-
-
20  
49cc  
55cc  
The policy of McCulloch is one of continual improvement in design,  
manufacturing and engineering advancement wherever possible to  
assure still finer power tools. Hence, specifications, equipment colors,  
design and manufacturer’s suggested list prices are subject to change  
without notice. McCulloch reserves the right to make such changes  
without prior notification or obligation to backfit or supply backfit  
components for units previously shipped from the factory.  
22-  
600555-01  
MARCH 2003  
ILLUSTRATED PARTS LIST  
P.O. Box 31567  
Tucson, Arizona 85751-1567 • U.S.A.  
© McCulloch 2003  
P/N 211594-03  
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GENERAL ASSEMBLY  
ITEM STK PART  
FIGURE 1  
UNITS  
PER ASY  
UNITS  
PER ASY  
ITEM STK PART  
NO. CODE NUMBER  
NO. CODE NUMBER  
DESCRIPTION  
DESCRIPTION  
1
2
-
FIGURE 2  
FIGURE 4  
FIGURE 5  
FIGURE 3  
FIGURE 3  
300730  
322199  
300259  
322859  
322883  
322647  
300869  
301417  
322860  
224242-02  
322861  
111107  
218480  
225062  
322867  
301112  
-- --  
Powerhead Asy  
Chain Brake Asy  
Rear Handle Asy  
Bar Information  
Chain Information  
Fuel/Oil Tank Asy (Black)  
. Valve, Duckbill  
. Filter, Foam  
1
1
1
1
1
1
2
2
1
4
1
1
1
1
1
1
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
A
B
C
A
A
C
C
C
C
C
A
C
A
C
C
C
217935  
111068  
322671  
300292  
218005  
111117  
300296  
301419  
111110  
111109  
300922  
322659  
111099  
302416  
323344  
325172  
Screw, 10-24x.5 Torx  
Screw, 10-14x1.38 Torx  
Handle, Front  
1
-
1
1
2
2
2
2
1
2
1
1
1
2
1
1
1
3
-
4
-
Retainer, Nut  
5
-
Nut, Sq 10-24  
6
B
A
A
C
B
B
A
A
A
A
A
B
C
A
B
A
-
Screw, 10-14x1 Plast  
Screw, 10-24x.5 PnHdTorx  
Top Cover Asy (Black)  
Screw, 10-14x2  
7
8
9
. Retainer, Vent  
. Spacer  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
*41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
Screw, 10-14 Torx Hd  
Air Cleaner Asy  
. Hose, Pulse  
. Pickup, Fuel  
Cover, Air Cleaner (Black)  
Screw, k10-24x.625 PnHdTorx  
Isolator Asy  
. Isolator Asy Handle  
. Hose, Fuel  
. Primer, Remote  
. Hose, Primer  
Cable Asy, AV Spring  
Plate, Flange  
. Bolt, Bar 5/16-18, Shoulder  
. Hose, Oil  
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
3
. Pickup, Oil  
Hose, Fuel/Oil  
11600465-00  
11600465-02  
11600465-09  
11600498-01  
11600498-03  
11600498-13  
11600465-01  
Fuel Cap Asy  
11600465-07  
11600465-12  
11600498-02  
11600498-08  
. Gasket  
A
-
A
B
A
-
300917  
-- --  
Oil Cap Asy  
. Gasket, Oil Cap  
O-Ring, .013  
111142  
322658  
520001-33  
-- --  
Washer, Bar Bolt  
Bar Adj Screw Nut & Ring  
. Nut, Bar Adjusting  
Plate, Bar  
11600465-03  
11600465-08  
11600498-04  
11600498-09  
C
C
C
C
B
C
C
A
C
A
B
C
C
C
-
322873  
111143  
301612  
322880  
300728  
323339  
301615  
217937  
322665  
223357  
105976  
322666  
300226  
301914  
-- --  
Screw, 6-19 x .375  
Plate, Bar Guide  
Lever, Choke  
Rod, Choke  
Plug, Pulse Hose  
Plate, Flange  
Screw, 10-24x1 Torx  
Precleaner Asy  
Screw, 8-16 Plast  
Washer, #8 Plain  
Boot, Intake  
Starter Asy (Yellow)  
. Housing/Rope Guide Asy  
.. Housing, Starter (Yellow)  
.. Rope Guide  
-
-
-- --  
-- --  
. Tube, Rope Guide  
. Spring, Starter Rewind  
. Pulley, Starter  
. Pawl, Starter  
A
B
B
C
C
C
C
A
A
A
B
C
300475  
300228  
300229  
300230  
300231  
300232  
300233  
300234  
87851  
. Plate, Starter  
. Spring, Friction  
. Spacer, Starter  
. Screw, Shoulder  
. Rope, Starter 45”  
. Handle, Starter  
. Bushing, Starter  
. Spacer, 10x.135  
Screw, 10-14x.625 Torx  
223944  
111157  
111111  
3
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POWERHEAD ASSEMBLY  
FIGURE 2  
48  
49  
50  
47  
43  
42  
41  
55  
51  
52  
40  
53  
54  
39  
57  
56  
38  
33  
75  
37  
28  
34  
36  
25  
27  
24  
26  
45  
46  
23  
44  
32  
69  
31  
70  
30  
29  
20  
72  
19  
71  
66  
16  
17  
12  
65  
67  
62  
3
64  
18  
2
––23
––24
14  
––58  
58––––59  
––60  
23––  
11  
63  
68  
10  
3
4
8
58  
9
7
13  
6
61  
60  
15  
59  
59  
––2  
––2––––3  
––4  
21  
60  
––36  
––37  
––38  
––39  
––40  
––41  
––42  
––42  
––62  
––63  
62––  
––6  
––7  
––5––  
––8  
––66  
––67  
66–––68  
––69  
35––  
62  
––10  
––11  
––12  
––13  
––14  
––15  
1––  
––9  
––70  
74  
73  
22  
4
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POWERHEAD ASSEMBLY  
ITEM STK PART  
FIGURE 2  
UNITS  
PER ASY  
ITEM STK PART  
NO. CODE NUMBER  
UNITS  
NO. CODE NUMBER  
DESCRIPTION  
DESCRIPTION  
PER ASY  
1
2
A
A
A
C
B
-
301912  
-- --  
Kit, Oil Pump Asy  
. Pump Asy, Oil  
1
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
66  
67  
68  
69  
70  
70  
71  
72  
73  
74  
75  
C
C
A
-
322654  
111105  
216635  
-- --  
Spring, Garter  
1
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
Screw, 10-24, Carb Clamp  
Washer, Special #10  
3
322182  
322635  
301913  
-- --  
.. Fitting  
4
.. Screw, Adj  
C’shaft/ConRod/Bearing Asy  
. Bearing, Ball  
. Seal, Crankshaft  
Key, Wdf #206  
Crankcase/Fitting Asy  
. Fitting, Pulse Line  
Clamp, Wire, Hose 1/4”  
Conduit, Flex  
Piston Asy, 46cc  
Piston Asy, 49cc  
. Pin, Piston  
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
4
4
4
4
1
5
. Kit, Gear/Plunger Asy  
.. Piston/Gear Asy  
.. Spring, Comp  
C
A
A
-
215946  
300222  
102164  
-- --  
6
7
-
-- --  
-- --  
8
-
.. O-ring  
.. Washer  
O-Ring, 1.625x.06  
Washer, Felt  
9
A
B
A
B
C
C
B
C
C
C
A
A
A
A
A
B
A
A
A
A
A
A
C
B
B
A
C
C
C
-
110582  
111162  
323435  
322864  
322662  
322884  
323126  
111108  
322856  
111104  
301338  
300726-01  
9228-310210  
322848  
110961  
301759  
223884  
102556  
95266  
-
-- --  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
*20  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
C
B
-
323395-01  
323433  
-- --  
Connector, Oil Pump  
Gear, Worm  
-
-- --  
Washer  
-
-- --  
Seal, Felt  
-
-- --  
. Bearing, Piston Pin  
. Ring, Retaining  
. Ring, Piston, 46cc  
. Ring, Piston, 49cc  
Retainer, Nut  
Screw, #8 Plast  
-
-- --  
Washer, Clutch Drum  
Bearing, 10x13x13mm  
Drum/Sprocket Asy, .325x8T  
Clutch Asy, Old, Threaded  
Clutch Asy, New, No Thread  
Flywheel  
-
-- --  
-
-- --  
A
A
C
A
B
300292  
218005  
111095  
216683  
301926  
Nut, 10-24 Sq  
Screw, 10-24x2.75 Torx  
Washer, #10 Special  
Short Block Asy  
Nut, Hex 5/16-24  
Ignition Asy  
. Kit, Spark Plug Wire  
.. Connector, Spark  
.. Boot, Spark Plug  
.. Grommet, H/T Lead  
.. Grommet, S/Plug Wire  
Screw, Tr 10-24x.75 Torx  
Contact, Ground  
Spacer, Nut 10-24x.834  
Stud, 10-24x1.105  
Spark Plug, RDJ8J  
Baffle, Muffler Gasket  
Muffler Asy  
11600465-00  
11600465-02  
11600465-07  
11600498-01  
11600498-03  
11600498-08  
11600465-01  
11600465-03  
11600465-08  
11600498-02  
11600498-04  
11600498-08  
215533-01  
110995  
217936  
322881  
322854  
322855  
92879  
322853  
300923  
300720  
-- --  
11600465-09  
11600498-13  
11600465-00  
11600465-02  
11600465-07  
11600465-09  
11600498-01  
11600498-03  
11600498-08  
11600498-13  
11600465-12  
11600465-01  
11600465-03  
11600465-08  
11600465-12  
11600498-02  
11600498-04  
11600498-09  
. Screw, Muffler  
. Body Asy, Muffler  
. Screw, 10-24x.5 Tr Torx  
. Baffle, Muffler  
A
-
B
-
217935  
-- --  
300719  
-- --  
. Screen, Spark Arrester  
. Body, Muffler, Outer  
. Lock Plate  
. Nut, 10-24 Hex Lock  
Eyelet, Boot  
Flange, Boot  
B
A
C
C
B
C
C
C
A
C
-
301609  
216649  
322655  
322649  
219881  
322648  
322656  
322650  
323536  
322879  
FIGURE 6  
322652  
322653  
Not used  
Screw, 10-24x.62 TrHdTorx  
Boot, Carburetor  
Eyelet, Carburetor  
Flange, Carburetor  
Gasket, Carburetor  
Boot, Carburetor  
Carburetor Asy  
C
C
Bracket, Carburetor  
Boot, Intake  
BAR AND CHAIN INFORMATION  
CHAIN  
FIGURE 3  
BAR AND CHAIN  
BAR PART  
CHAIN  
SERVICE TOOLS  
FILE AND GUIDE PART No.  
SIZE  
NUMBER  
PART NUMBER  
SPECIFICATIONS  
FILE PART No.  
16”  
18”  
20”  
323219-33  
323215-33  
323217-33  
323218-33  
323214-33  
323216-33  
PMG320GLX  
301944-33  
219161-33  
5
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CHAIN BRAKE ASSEMBLY  
UNITS  
FIGURE 4  
ITEM STK PART  
NO. CODE NUMBER  
––1  
––2 ––3  
––3––––4  
––6 ––5  
––7  
––8  
––9  
DESCRIPTION  
PER ASY  
1
2
A
C
-
300723  
110737  
-- --  
Chain Brake, Inertia (Yellow)  
. Clip, “U”  
. Latch Asy, Chain Brake  
.. Pin, Brake Band  
.. Pin, Latch  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
2
2
1
2
3
4
-
-- --  
5
-
-- --  
––10  
––11  
6
-
-- --  
. Slider  
. Pivot, Latch  
. Screw, Band Anchor  
. Flat, Brake  
Washer, “D”  
. Waher, Spring  
. Lever Pivot  
. Pin, Spring Hook  
. Band, Brake  
. Ring, Retaining  
. Spring, Chain Brake  
. Stop, Chain  
1––  
7
-
-- --  
––12  
––13  
––14  
––15  
––16  
––17  
––18  
23  
8
C
-
322886  
-- --  
9
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
-
-- --  
10  
-
-- --  
-
-- --  
-
-- --  
6
19  
22  
11  
C
C
B
B
B
B
C
A
B
A
323537  
218079  
217440  
218641  
111226  
301614  
111169  
218315  
219058  
322885  
12  
21  
20  
Screw, 10-24x.62 TrHdTorx  
Spike  
3
5
7
. Screw  
Nut, 10-24  
4
21  
15  
16  
2
Label, Safety  
8
Nut, Bar 5/16-18  
1
14  
13  
17  
18  
REAR HANDLE ASSEMBLY  
UNITS  
FIGURE 5  
––2  
––3  
––4  
––5  
––6  
––7  
––8  
ITEM STK PART  
NO. CODE NUMBER  
DESCRIPTION  
Handle/Trigger Asy  
PER ASY  
1
C
A
A
A
C
C
C
C
C
C
C
C
B
B
B
B
C
A
A
A
A
A
C
301916  
300727  
300297  
111180  
322870  
322869  
322875  
322876  
322874  
322878  
322670  
301397  
224245  
62451  
322851  
111069  
322881  
322852  
111113  
111180  
300299  
301417  
323344  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
1
1
1
1
2
. Cable, Throttle  
3
. Washer, .19idx.68od  
. Screw, 8-16x.5 Torx  
. Release, Trigger  
4
5
––9  
––12  
1––  
6
. Trigger  
. Spring, Trigger  
––10 ––13  
––11 ––14  
––12 ––––15  
––19 ––16  
––20 ––17  
––21 ––18  
––22  
7
8
. Spring, High Idle  
. Latch, High Idle  
9
11  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
. Grommet, Throttle  
. Frame, Rear  
8
9
. Cover Asy, Handle  
.. Button, Stop Switch  
.. Contact, Ignition Switch  
.. Wire Asy  
2
3
––23  
6
10  
16  
5
13  
17  
.. Screw, 8-16x.375 Plast  
.. Contact, Ground  
.. Wire, Ground Asy  
. Screw, Rear Frame Cover  
. Screw, 8-16x.5 Torx  
. Screw, 8-16x1 Torx Plast  
. Isolator Asy, Handle  
. Safety Cable Asy  
18  
4
7
14  
15  
23  
22  
16  
12  
21  
20  
19  
6
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CARBURETOR ASSEMBLY  
FIGURE 6  
2
3
6
7
5
4
11  
14  
8
9
10  
15 16  
12  
13  
14  
20  
17  
18  
36  
35  
26  
25  
24  
23  
19  
33  
32  
34  
22  
31  
21  
30  
29  
28  
27  
ITEM STK PART  
NO. CODE NUMBER  
UNITS  
PER ASY  
ITEM STK PART  
NO. CODE NUMBER  
UNITS  
PER ASY  
DESCRIPTION  
DESCRIPTION  
-
1
B
322657-04  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
Carburetor, Walbro WT463  
. Screw, Pump Cover  
. Cover, Fuel Pump  
. Screw, Idle Adjustment  
. Spring  
. Gasket, Fuel Pump  
. Diaphragm, Fuel Pump  
. Screen Fuel Inlet  
. Shaft Asy, Throttle  
. Spring, Throttle Return  
. Shutter, Throttle  
. Shaft Asy, Choke  
. Shutter, Choke  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
-- --  
. Gasket, Metering Diaphragm  
. Pin, Metering Lever  
. Lever, Metering  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
4
2
3
. Spring, Metering Lever  
. Screw, Metering Lever Pin  
. Valve, Inlet Needle  
. Plug, Welch  
4
5
6
7
. Plug, Welch  
8
. Nozzle Asy, Check Valve  
. O-ring, High Needle  
. Washer, High Needle  
. Needle, Idle  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
. Spring, Idle Needle  
. Needle, High  
. Spring, High Needle  
. Limiter Cap, High Speed  
. Limiter Cap, Low Speed  
. Retainer, Limiter  
. Screw, Shutter and Choke  
. Ring, Shaft Retainer  
. Lever, Throttle  
. Spring, Choke Friction  
. Ball, Choke Friction  
. Plug  
. Ring, Screen Retainer  
. Screen, Check Valve  
. Seat Asy, Check Valve  
. Screw, Metering Cover  
325520 Kit, Carburetor Repair,Walbro (A1137WT)  
301042 Kit, Gasket/Diaphragm , Walbro (B1110WT)  
. Cover, Metering Diaphragm  
. Diaphragm Asy, Metering  
1
1
7
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P.O. Box 31567 • Tucson Arizona 85751-1567 • U.S.A.  
• MANUFACTURING • SALES • SERVICE •  
FOR WARRANTY OR SERVICE, CONTACT THE NEAREST McCULLOCH AUTHORIZED SERVICE CENTER  
LISTED UNDER ‘SAWS’ IN YOUR TELEPHONE DIRECTORY YELLOW PAGES.  
IF FURTHER ASSISTANCE IS REQUIRED, CALL THIS TOLL-FREE HOT LINE.  
PLEASE REFERENCE YOUR MODEL AND SERIAL NUMBER.  
1-800-521-8559  
MONDAY - FRIDAY - 6:00 AM - 4:30 PM (MST)  
USE ONLY  
GENUINE  
McCULLOCH  
REPLACEMENT  
PARTS  
ENGINE SPECIFICATIONS  
Displacement, cc (ci) . . . . . . . . . .46cc (2.8ci)  
TORQUE SPECIFICATIONS  
FASTENER  
PART NO.  
FIG/ TORQUE  
ITEM (IN/LBS) LOCTITE  
DESCRIPTION  
. . . . . . . . . . . . . . . . . . . . . . . . . .49cc (3.0ci)  
C’Case to Fuel/Oil Tank 217937  
1/36  
55-60  
262  
242  
242  
242  
-- --  
262  
133A  
262  
242  
262  
Bore, cc (ci) . . . . . . . . . . . . . . . . .46cc, 1.69 in. (43mm)  
. . . . . . . . . . . . . . . . . . . . . . . . . .49cc - 1.74 in. (44mm)  
Spark Plug . . . . . . . . . . . . . . . . . .92879-00  
Flywheel Nut  
110961  
217936  
322854  
92879-00  
217935  
216682  
219881  
111105  
111095  
3/22 175-185  
Ignition Screw  
Ign. Spacer Nut  
Spark Plug  
3/29  
3/31  
45-50  
45-50  
Spark Plug Gap . . . . . . . . . . . . . .0.025 in. (0.635mm)  
Starter Rope Length . . . . . . . . . . .41 in. (104cm)  
Max RPM (w/bar &chain) . . . . . .11,500  
3/33 110-120  
Muffler Screws  
Muffler Nuts  
3/33  
3/43  
3/46  
3/56  
3/73  
45-50  
50-55  
45-50  
25-30  
70-80  
Clutch Engagement Speed . . . . . .3,500-3,800 RPM  
Fuel Mix . . . . . . . . . . . . . . . . . . . .40:1  
Carb Boot Flange  
Carburetor Flange  
C’Case to Cylinder  
Fuel Tank Capacity . . . . . . . . . . . ..11.8 fl. oz (349ml)  
Oil Tank Capacity . . . . . . . . . . . . ..22.7 fl. oz (671ml)  
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