| MFS 50-125   INSTALLATION AND MAINTENANCE INSTRUCTIONS   PUB DATE: 03/02   504 766   INDUSTRIAL WASHER-   EXTRACTORS   Download from Www.Somanuals.com. All Manuals Search And Download.   2. WARNINGS AND SYMBOLS   TO MINIMIZE THE RISK OF FIRE, INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES OF PERSONS   OR PROPERTY DAMAGE, PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS:   2.1. PERSONAL SAFETY RULES   GENERALLY   – This manual version is the translation of the original English version. Without the original version, these   instructions are incomplete. Before installation, operation and maintenance of the machine read carefully the   complete instructions supplied with the machine, i.e. this „Installation and maintenance instructions“, „User´s   manual“ and „Programming manual“ and keep the manuals in a handy place.   – Do not bypass the safety instructions stated in manuals and warnings on the labels. Basic safety instructions stated   in chapters „2. WARNINGS AND SYMBOLS“ of the supplied manuals should be printed and located near the   machine for the operator's use. The labels must be readable and permanently located on the machine!   – Follow all valid local safety instructions and laws !   – Do not use the machine with its parts damaged, missing parts or opened covers !   – Do not store any flammable materials near the machine. Storing of chemicals near the machine or operating dry   cleaning machines in bad technical conditions can cause a health damage or the machine parts corrosion.   – Do not tamper with the machine controls.   – The washer must not be operated when the finger protection rubbers are removed or damaged.   – The washer extractor is intended to be permanently connected to fixed wiring.   – The machine must be connected to the power, ground, water, ventilation and steam supply according to the   installation manual, in compliance with the local standards done by qualified technicians with proper authorization.   The valid standards for connecting to the local power network (TT / TN / IT, ...) must be followed. In the standard   execution, the washer may not be suitable for connecting to an IT supply system.   – If your electrical supply has a neutral wire and this wire is not used by the machine and thus not connected to the   machine, make sure the neutral wire is properly isolated by a qualified technician.   – If you have a machine with frequency inverter do not change the parameters of the inverter. Doing so can cause   serious injury, fire, machine damage, etc.   – Instructions and warnings included in this manual do not cover all possible conditions and situations that can   occur at installation, maintenance or operations of the machine. They must be understand in common sense.   Caution and carefulness are factors that can not be achieved by the design of machine. These factors are conditioned   by qualification and competence of personnel who install, operate and maintain the machine.   – In case of a problem or situations that you can not solve by yourselves, contact your qualified serviceman,   manufacturer or the dealer. Always state the model and serial number of your machine from the completed last   page of the manual.   FOR MAINTENANCE   – When the main switch is off, the inlet terminals of the switch are still under current!   – Do not bypass any safety devices or their parts. Any interference to the machine function and design are   prohibited and the manufacturer does not bear any responsibilities in such cases!   – Before maintenance activities always disconnect the machine power supply!   – Do not repair or replace any machine parts and do not perform machine service work if it is not recommended in   the maintenance instructions. All other service activities should be provided by qualified service workers.   – Do not repair or adjust the machine belt drives while in operation. Turn off the main switch!   – Original or identical parts must be used for replacement in this machine. After servicing replace and secure all   panels in the original way. Take these measures for continued protection against electrical shock, injury, fire   and/or property damage.   – Once in 3 months, check the earthing and the emergency function.   – Keep the machine top clean and free of flammable materials. Do not wash or spray the machine by water.   – For the steam heated version:   In case of steam leakage, shut-off the main valve of steam supply and call the maintenance worker.   INSTALLATION AND SERVICE CAN BE DONE BY A SERVICE COMPANY WITH PROPER   AUTHORIZATION FROM THE MANUFACTURER.   The machine warranty can be cancelled if the instructions of this manual are not followed.   2.2. SYMBOLS ON THE MACHINE   Danger, read and follow written instructions   Caution, high power voltage, electrical devices   Press push button in case of emergency   2 INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   2.3. IMPORTANT INFORMATION BEFORE INSTALLATION   FOR TRANSPORTATION AND STORAGE   IN CASE OF TRANSPORTATION AND STORAGE, WATCH COMPONENTS PROTRUDING FROM THE   CONTOUR LINE OF MACHINE (DOOR LOCKS ETC.), TO AVOID INJURIES.   –Never push, pull or exert pressure on components protruding from the machine contour line (controls,   door locks etc.).   –Make sure that these components are secured so as to avoid damages during machine manipulation and   installation.   –In case of the machine transportation by the customer, follow the manufacturer's instructions for   transportation, handling and storage of the product. In case of transportation of machine by the customer   the manufacturer is not responsible for possible damage of machine in the course of transportation. In   case of storage the machine in a free area it must be protected against mechanical damage and weather   condition factors.   –The ambient temperature of transportation and storage must be between -25°C / -13°F to +55°C / 131°F.   Relative humidity must be between 30% to 90% without condensation. In case of storage the machine in a   free area it must be protected against mechanical damage and weather condition factors.   FOR INSTALLATION   ELECTRICAL CONNECTION, EARTHING AND VENTING OF THE MACHINE, WATER INLETS AND   DRAINAGE MUST BE PERFORMED BY QUALIFIED PERSONNEL WITH A PROPER AUTHORIZATION   ACCORDING THE INSTALLATION MANUAL IN COMPLIANCE WITH LOCAL STANDARDS   (APPLICABLE ALSO FOR STEAM CONNECTION ON STEAM HEATED MACHINES).   –Do not install the machine at places exposed to climatic effects or excessive humidity. The machine is not   designed to accept environment with sprayed water.   –Any changes in the machine installations must be approved by dealer or manufacturer. Otherwise the   dealer/manufacturer is not responsible for possible injuries or damages. Interference and changes in the   machine construction are not allowed and the manufacturer refuses any responsibilities in such cases.   – Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation.   MACHINE INFORMATION   –This manual comprises information for the soft - mount machine series with a load of dry linen 22, 33, 40,   55 kg (50, 80, 100 and 125 lbs). Verify the type of your machine according to your order and the name   plate located on the machine rear and find corresponding information in the manual.   –The machines are controlled by electronic or card programmers. Find the programming instructions by a   type of programmer in the programming manual. The version with an electronic programmer is either   2 - motor or 1 - motor with a frequency controlled drive.   –Machine 22 kg / 50 lbs capacity has 5 soap hoppers filled from front or 3 soap hoppers filled from top of   machine (frequency drive and electronic programmer only).   –Heating is provided by electrical heating elements or by steam from your steam system.   –Water inlets can use warm, cold soft and possibly also cold hard water. A machine can be equipped   with recycled discharging, dosing pumps for liquid soaps and machines of 22 kg/ 50 lbs capacity   with a modification for wet cleaning by your order.   –Electric construction of the machine is 1 - phase 220 V, 3 - phase 220 V or 3 - phase 380 - 415 V (see   name plate - fig. 3.5, pos. 12).   –The machine workmanship which fulfils The European Agreement requirements is stated in the name   plate by the symbol „CE“.   –All machines types are produced according the EMC-directive (Electro-Magnetic-Compatibility). They can   be used in restricted surroundings only (comply minimally with class A requirements). For safety reasons   there must be kept the necessary precaution distances with sensitive electrical or electronic device(s).   –The product fulfils the technical requirements for a product to be assessed by the law no. 22 / 1997 Sb. of   Czech Republic.   –Models with electronic programmers and 5 soap hoppers, 2 - motor and feeding voltage 3 x 208 - 240 V   (models with frequency drive 3 x 208 - 230 V), 3 x 440 V and 3 x 480 V with „CSA“ mark in the name plate   are approved by the „Canadian Standards Association“ testing - certificate no. LR 107387-4.   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   3 Download from Www.Somanuals.com. All Manuals Search And Download.   3. TECHNICAL SPECIFICATION   3.1. MACHINES WITH 22kg / 50lbs CAPACITY   1-Motor version   2-Motor version   CAPACITY:   22kg / 50lbs   DIMENSIONS   PACKING DIMENSIONS:   width   1100 mm / 43,3“   depth   height   transportation capacity   1260 mm / 49,6“   1920 mm / 75,6“   2,66 m3 / 99,90 ft3   MACHINE DIMENSIONS:   * width   depth   height   1000 mm / 39,36“   1160 mm / 45,66“   3 soap hoppers: 1503 mm / 59,2“   5 soap hoppers: 1640 mm / 64,57“   DIMENSIONS OF INNER DRUM:   diameter   depth   drum capacity   door opening   750 mm / 29,5“   498 mm / 19,7“   220 dm3 / 58 gal   410 mm / 16,10“   WEIGHT   WEIGHT:   Net weight   Gross weight   740 kg / 1631 lbs   830 kg / 1829 lbs   677 kg / 1493 lbs   717 kg / 1581 lbs   ELETRICAL DATA   Permitted deviations of feeding voltage for machines   (with and without load):   ±10%, with a maximal standard deviation of the   frequency 1%   3x380-415V+N 50/60Hz   - applicable for el. heating   Electrical system of the machine:   3x380-415V 50Hz   3x380V 60Hz   1x220-240V 50/60Hz   - not applicable for el. heating   3x220-240V 50/60Hz   - applicable for el. heating   3x380-480V 50/60Hz   3x440-480V 60Hz   3x220-240V 50Hz   3x208-240V 60Hz   TOTAL INPUT OF THE MACHINE WITH:   380-440V 208-240 V /   3AC:   480V:   18,9 kW   3,6 kW   3,6 kW   19,1 kW   3,6 kW   3,6 kW   electric heating 18 kW   no heating   steam heating   NOMINAL OUTPUT OF THE MOTOR AT RPM:   washing / distribution   21,6 kW   3,6 kW   3,6 kW   400 V   3 kW   400 V: 0,55 / 0,65 kW   230/480V: 0,73/0,9 kW   400 V: 1,8 / 2,2 kW   spinning low / high   3 kW   230/480V: 2,2 / 2,6 kW   INPUT PROTECTION FOR ONE MACHINE:   with electric heating 18 kW (230V 3AC)   with electric heating 18 kW (400V 3AC)   without electric heating (230V)   63 A   32 A   20 A   20 A   63 A   32 A   20 A   20 A   without electric heating (400V)   Overload protection of the motor:   eletronic protection on   the frequency invertor   overcurrent relay   tab. 3.1   4 INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   1-Motor version   2-Motor version   CAPACITY:   22kg / 50lbs   WASHING FUNCTION   RPM OF THE DRUM:   washing   distribution   low spinning   high spinning   7 - 50 rpm   90 rpm   42 rpm   90 rpm   435 rpm   860 rpm   310   301 - 860 rpm   max. 310   G - factor of spinning   HEATING   TYPES OF HEATING:   steam   100 % electric 18 kW   100 % hot water max 90°C / 194°F   ATTACHMENT   OF WATER INLETS:   water pressure   water inlet   0,3 - 0,6 MPa / 44 - 87 PSI   3/4“   OF WATER DRAINAGE:   dimension   capacity   OF STEAM HEATING:   steam attachment   ∅ 76 mm / ∅ 3“   150 dm3/min   3/4“   / 40 US gal/min   0,3 - 0,8 MPa / 44 - 116 PSI   steam pressure   Connections to external liquid soap supply system   1 connection for manifold   (1 - 5, 6 - 10, ... connections) to liquid soap supply   system   Soap hoppers:   3 / 5   5 CONSUMPTION   Mean water consumption:   depends on selected programme cca 550 dm3 /   145 US gal   STEAM CONSUMPTION:   depends on selected programme   Maximum steam consumption   22 kg. cycle-1 / 48,51 lbs. cycle-1   0,024 kg.s-1 (88 kg.h-1) / 0,054 lbs.s-1 (194 lbs.h-1)   WORKING CONDITIONS   ambient temperature   mean ambient temperature in 24 hrs   relative humidity   from +5°C / 41°F to +40°C / 104°F   to +35°C / 95°F   30% ÷ 95% without condensation   to 1000 m   height above sea level   ANCHORING   Bolt:   4 pcs M10   max. static loading (with linen and water)   max. dynamic loading   831kg / 1833lbs   (alternative stress when extracting)   frequency of dynamic loading   ± 140 kg / ± 309lbs   14,5 Hz   NOISE   Mean noise level at max. loading:   70,6 dB (A)   maximum dimensions including protruding parts   * tab. 3.1 continuation   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   5 Download from Www.Somanuals.com. All Manuals Search And Download.   3.2. MACHINES 33kg / 80lbs CAPACITY   1-Motor version   2-Motor version   33kg / 75lbs   CAPACITY:   DIMENSIONS   PACKING DIMENSIONS:   width   1430 mm / 56,3“   depth   height   transportation capacity   1475 mm / 58,1“   2105 mm / 82,87“   4,4 m3 / 156 ft3   MACHINE DIMENSIONS:   * width   depth   height   1195 mm / 47,04“   1330 mm / 52,4“   1905 mm / 75“   DIMENSIONS OF INNER DRUM:   diameter   914 mm/ 36“   depth   drum capacity   door opening   510 mm / 20“   335 dm3 / 88 gal   540 mm / 21,3“   WEIGHT   WEIGHT:   netto   brutto   1230 kg / 2712 lbs   1370 kg / 3020 lbs   1366 kg / 3012 lbs   1466 kg / 3233 lbs   ELETRICAL DATA   Permitted deviations of feeding voltage for   machines:   ±10%, with a maximal standard deviation of the   frequency 1%   Electrical system of the machine:   3x380-480V 50/60Hz   3x200-240V 50/60Hz   3x380-415V 50Hz   3x380V 60Hz   3x440-480V 60Hz   3x220-240V 50Hz   3x208-240V 60Hz   380-440V 208-240 V /   TOTAL INPUT OF THE MACHINE WITH:   3AC:   480V:   24,9 kW   3,6 kW   3,6 kW   25,1 kW   3,6 kW   3,6 kW   electric heating 24 kW   no heating   steam heating   28,8 kW   4,8 kW   4,8 kW   NOMINAL OUTPUT OF THE MOTOR AT RPM:   washing / distribution   4 kW   4 kW   400 V: 0,55 / 0,65 kW   230/480V: 0,65/0,75kW   400 V: 1,8 / 2,2 kW   spinning low / high   230/480V: 2,2 / 2,6 kW   INPUT PROTECTION FOR ONE MACHINE:   with electric heating 24 kW (230 V)   80 A   80 A   with electric heating 24 kW (400 V)   50 A   50 A   without electric heating (400V / 50 Hz, 480V / 60 Hz)   without electric heating (230 V)   20 A   30 A   20 A   20 A   eletronic protection on   the frequency invertor   Overload protection of the motor:   overcurrent relay   tab. 3.2   6 INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   1-Motor version   2-Motor version   CAPACITY:   33kg / 75lbs   WASHING FUNCTION   RPM OF THE DRUM:   washing   distribution   low spinning   high spinning   7 - 50 rpm   90 rpm   36 rpm   59 rpm   435 rpm   845 rpm   365   301 - 830 rpm   max. 365   G - factor of spinning   HEATING   Types of heating:   steam   100 % electric 24 kW   100 % hot water max 90°C / 194°F   ATTACHMENT   OF WATER INLETS:   water pressure   0,3 - 0,6 MPa / 44 - 87 PSI   water inlet   1“   OF WATER DRAINAGE:   dimension   capacity   2 x ∅76 mm / 2 x ∅ 3“   300 dm3/min   / 80 US gal/min   OF STEAM HEATING:   steam attachment   steam pressure   COMPRESSED AIR:   3/4“   0,3 - 0,8 MPa / 44 - 116 PSI   air connection   air pressure   Connections to external liquid soap supply system   * G 1/4“   * 0,3 - 0,8 MPa / 44 - 116 PSI   1 connection for manifold   (1 - 5, 6 - 10, ... connections) to liquid soap supply   system   Soap hoppers:   5 CONSUMPTION   Mean water consumption:   depends on selected programme cca 900 dm3 /   240 US gal   STEAM CONSUMPTION:   depends on selected programme   Maximum steam consumption   33 kg. cycle-1 / 72,77 lbs. cycle-1   -1   0,046 kg.s-1 (165 kg.h-1) / 0,101 lbs.s (364 lbs.h-1)   WORKING CONDITIONS   ambient temperature   mean ambient temperature in 24 hrs   relative humidity   from +5°C / 41°F to +40°C / 104°F   to +35°C / 95°F   30% ÷ 95% without condensation   to 1000 m   height above sea level   ANCHORING   Bolt:   4 pcs M16   max. static loading (with linen and water)   max. dynamic loading   1597kg / 3521lbs   (alternative stress when extracting)   frequency of dynamic loading   ± 280kg / ± 618lbs   14 Hz   NOISE   Equivalent noise level at spinning cycle LAeq   : 80,8 dBA   Level of acoustic output LP,A   : 84,7 dB (P,A)   maximum dimensions including protruding parts   * it is valid for machines, which have water valves with air operated control   tab. 3.2 continuation   * * 504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   7 Download from Www.Somanuals.com. All Manuals Search And Download.   3.3. MACHINES 40kg / 100lbs CAPACITY   1-Motor version   2-Motor version   40kg / 95lbs   CAPACITY:   DIMENSIONS   PACKING DIMENSIONS:   width   1430 mm / 56,3“   depth   height   transportation capacity   1570 mm / 61,8“   2105 mm / 82,87“   4,7 m3 / 166 ft3   MACHINE DIMENSIONS:   * width   depth   height   1195 mm / 47,04“   1430 mm / 56,3“   1905 mm / 75“   DIMENSIONS OF INNER DRUM:   diameter   914 mm/ 36“   depth   drum capacity   door opening   610 mm / 24“   400 dm3 / 106 gal   540 mm / 21,3“   WEIGHT   WEIGHT:   netto   brutto   1560 kg / 3439 lbs   1700 kg / 3748 lbs   1560 kg / 3440 lbs   1666 kg / 3674 lbs   ELETRICAL DATA   Permitted deviations of feeding voltage for   machines:   ±10%, with a maximal standard deviation of the   frequency 1%   Electrical system of the machine:   3x380-480V 50/60Hz   3x200-240V 50/60Hz   3x380-415V 50Hz   3x380V 60Hz   3x440-480V 60Hz   3x220-240V 50Hz   3x208-240V 60Hz   380-440V 208-240 V /   TOTAL INPUT OF THE MACHINE WITH:   3AC:   480V:   37,4 kW   7,3 kW   7,3 kW   37,5 kW   7,3 kW   7,3 kW   electric heating 36 kW   no heating   steam heating   44,7 kW   8,7 kW   8,7 kW   NOMINAL OUTPUT OF THE MOTOR AT RPM:   washing / distribution   7,5 kW   7,5 kW   400 V: 0,9 / 1 kW   230/480V: 1 / 1,1 kW   400 V: 4 / 5,2 kW   spinning low / high   230/480V: 4,5 / 5,8 kW   INPUT PROTECTION FOR ONE MACHINE:   with electric heating 36 kW (3x230 V)   with electric heating 36 kW (3x400 V)   without electric heating (3x400V/50Hz, 3x480V/60Hz)   without electric heating (3x230 V)   120 A   80 A   30 A   40 A   120 A   63 A   25 A   30 A   eletronic protection on   the frequency invertor   Overload protection of the motor:   overcurrent relay   tab. 3.3   8 INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   1-Motor version   2-Motor version   CAPACITY:   40kg / 95lbs   WASHING FUNCTION   RPM OF THE DRUM:   washing   distribution   low spinning   high spinning   7 - 50 rpm   90 rpm   40 rpm   64 rpm   430 rpm   830 rpm   351,00   301 - 830 rpm   max. 351   G - factor of spinning   HEATING   Types of heating:   steam   100 % electric 36 kW   100 % hot water 90°C / 194°F   ATTACHMENT   OF WATER INLETS:   water pressure   0,3 - 0,6 MPa / 44 - 87 PSI   water inlet   1“   OF WATER DRAINAGE:   dimension   capacity   2 x ∅76 mm / 2 x ∅ 3“   300 dm3/min   / 80 US gal/min   OF STEAM HEATING:   steam attachment   steam pressure   COMPRESSED AIR:   3/4“   0,3 - 0,8 MPa / 44 - 116 PSI   * * air connection   air pressure   G 1/4“   0,3 - 0,8 MPa / 44 - 116 PSI   Connections to external liquid soap supply system   1 connection for manifold   (1 - 5, 6 - 10, ... connections) to liquid soap supply   system   Soap hoppers:   5 CONSUMPTION   Mean water consumption:   depends on selected programme cca 1195   dm3 / 315 US gal   STEAM CONSUMPTION:   depends on selected programme   Maximum steam consumption   40 kg. cycle-1 / 88,2 lbs. cycle-1   0,055 kg.s (200 kg.h ) / 0,123 lbs.s (441 lbs.h )   -1   -1   -1   -1   WORKING CONDITIONS   ambient temperature   mean ambient temperature in 24 hrs   relative humidity   from +5°C / 41°F to +40°C / 104°F   to +35°C / 95°F   30% ÷ 95% without condensation   to 1000 m   height above sea level   ANCHORING   Bolt:   4 pcs M16   max. static loading (with linen and water)   max. dynamic loading   (alternative stress when extracting)   frequency of dynamic loading   Noise   1746kg / 3850lbs   ± 300kg / 662lbs   14 Hz   Equivalent noise level at spinning cycle LAeq   Level of acoustic output LP,A   maximum dimensions including protruding parts   : 77,0 dBA   86,8 dB (P,A)   : * it is valid for machines, which have water valves with air operated control   tab. 3.3 continuation   * * 504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   9 Download from Www.Somanuals.com. All Manuals Search And Download.   3.4. MACHINES 55kg / 125lbs CAPACITY   1-Motor version   2-Motor version   55kg / 125lbs   CAPACITY:   DIMENSIONS   PACKING DIMENSIONS:   width   depth   1430 mm / 56,3“   1750 mm / 68,9“   2105 mm / 82,87“   5,3 m3 / 187 ft3   height   transportation capacity   MACHINE DIMENSIONS:   * width   depth   height   1195 mm / 47,04“   1610 mm / 63,4“   1905 mm / 75“   DIMENSIONS OF INNER DRUM:   diameter   914 mm/ 36“   depth   drum capacity   door opening   790 mm / 31,1“   518 dm3 / 137 gal   540 mm / 21,3“   WEIGHT   WEIGHT:   netto   brutto   1630 kg / 3594 lbs   1770 kg / 3902 lbs   1626 kg / 3585 lbs   1766 kg / 3894 lbs   ELETRICAL DATA   Permitted deviations of feeding voltage for machines:   ±10%, with a maximal standard deviation of the   frequency 1%   Electrical system of the machine:   3x380-480V 50/60Hz   3x200-240V 50/60Hz   3x380-415V 50Hz   3x380V 60Hz   3x440-480V 60Hz   3x220-240V 50Hz   3x208-240V 60Hz   380-440V 208-240 V /   TOTAL INPUT OF THE MACHINE WITH:   3AC:   480V:   56 kW   8,2 kW   8,2 kW   55,8 kW   8,2 kW   8,2 kW   electric heating 54 kW   no heating   steam heating   62,7 kW   8,7 kW   8,7 kW   NOMINAL OUTPUT OF THE MOTOR AT RPM:   washing / distribution   7,5 kW   7,5 kW   400 V: 1,2 / 1,1 kW   230/480V: 1,4/ 1,2kW   400 V: 5,8 / 4,5 kW   230V: 6,5 / 5 kW   spinning low / high   480V: 6,5 / 5,5 kW   INPUT PROTECTION FOR ONE MACHINE:   with electric heating 54 kW (3x230V/60Hz)   with electric heating 54 kW (3x400V/50Hz)   without electric heating (3x400V/ 50 Hz, 3x480 V/ 60 Hz)   with steam heating (3x230 V/60 Hz)   160 A   100 A   32 A   40 A   40 A   32 A   160 A   100 A   25 A   30 A   30 A   25 A   without electric heating (3x230 V / 60 Hz)   with steam heating (3x400 V/50 Hz)   Overload protection of the motor:   eletronic protection   on the frequency   invertor   overcurrent relay   tab. 3.4   10   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   1-Motor version   2-Motor version   CAPACITY:   55kg / 125lbs   WASHING FUNCTION   RPM OF THE DRUM:   washing   distribution   low spinning   high spinning   7 - 50 rpm   90 rpm   40 rpm   64 rpm   430 rpm   830 rpm   351   301 - 830 rpm   max. 351   G - factor of spinning   HEATING   Types of heating:   steam   100 % electric 54 kW   100 % hot water 90°C / 194°F   ATTACHMENT   OF WATER INLETS:   water pressure   0,3 - 0,6 MPa / 44 - 87 PSI   water inlet   1“   OF WATER DRAINAGE:   dimension   capacity   2 x ∅76 mm / 2 x ∅ 3“   300 dm3/min   / 80 US gal/min   OF STEAM HEATING:   steam attachment   steam pressure   COMPRESSED AIR:   3/4“   0,3 - 0,8 MPa / 44 - 116 PSI   air connection   air pressure   G 1/4“   0,3 - 0,8 MPa / 44 - 116 PSI   1 connection for manifold   Connections to external liquid soap supply system   (1 - 5, 6 - 10, ... connections) to liquid soap supply   system   Soap hoppers:   5 CONSUMPTION   Mean water consumption:   depends on selected programme cca 1500 dm3   / 400 US gal   STEAM CONSUMPTION:   depends on selected programme   Maximum steam consumption   Working conditions   55 kg. cycle-1 / 121,3 lbs. cycle-1   -1   0,076 kg.s-1 (275 kg.h-1) / 0,168 lbs.s (606 lbs.h-1)   ambient temperature   mean ambient temperature in 24 hrs   relative humidity   from +5°C / 41°F to +40°C / 104°F   to +35°C / 95°F   30% ÷ 95% without condensation   to 1000 m   height above sea level   ANCHORING   Bolt:   4 pcs M16   max. static loading (with linen and water)   max. dynamic loading   1951kg / 4302lbs   (alternative stress when extracting)   frequency of dynamic loading   ± 320kg / 706lbs   14 Hz   NOISE   Equivalent noise level at spinning cycle LAeq   : 77,0 dBA   Level of acoustic output LP,A   : 86,8 dB (P,A)   maximum dimensions including protruding parts   * it is valid for machines, which have water valves with air operated control   tab. 3.4 continuation   * * 504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   11   Download from Www.Somanuals.com. All Manuals Search And Download.   3.5. DIMENSIONS AND CONNECTIONS OF THE MACHINE   33/40/55 kg 80/100/125 lbs   22 kg / 50 lbs - „5 soaphoppers“   22 kg / 50 lbs - „3 soaphoppers“   Fig. 3.5.   12   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   1. Front panel with operating elements   2. Electric switchboard cover   3. Tub ventilation   11. Plug of hole for external dosing hose   12. Name plate   13. Steam inlet   4. Lubrication   14. External protective clamp   15. Draining outlet   16. Soap hopper ventilation   17. Frequency invertor cover   18. Compressed air supply   19. Soap hoppers   5. Bushing of external dosing pumps electric connection   6. Main power supply bushing   7. Main switch   8. Hard cold water inlet   9. Hot water inlet   10. Soft cold water inlet   Machine   capacity:   22 kg/ 50 lbs   3 soap hoppers   985 mm   22 kg/ 50 lbs   33 kg   80 lbs   1195 mm   47,04“   40 kg   100 lbs   1195 mm   47,04“   55 kg   125 lbs   1195 mm   47,04“   5 soap hoppers   1000 mm   A 38,78“   39,36“   1361 mm   53,58“   1905 mm   75“   116 mm   4,56“   1055 mm   41,54“   1330 mm   52,4“   1222 mm   48,11“   1361 mm   1361 mm   - - - A1   B 53,58“   53,58“   * * 1503 mm   59,2“   1640 mm   64,57“   1905 mm   75“   116 mm   4,56“   1055 mm   41,54“   1430 mm   56,3“   1905 mm   75“   116 mm   4,56“   1055 mm   41,54“   1610 mm   63,39“   B1   C - 867 mm   34,13“   867 mm   34,13“   1160 mm   45,66“   917 mm   36,1“   1025 mm   D 40,35“   917 mm   36,1“   1322 mm   52,05“   1502 mm   59,13“   E 25 mm   300 mm   11,8“   50 mm   1,97“   300 mm   300 mm   - - F 1“   11,8“   11,8“   45 mm   1,77“   50 mm   1,97“   50 mm   1,97“   G two motors: 1437 mm /   1233 mm   48,54“   1617 mm   63,66“   1617 mm   63,66“   1617 mm   63,66“   56,57“   H one motor: 1233 mm / 48,54“   173 mm   6,79“   - - - - I 401 mm   15,8“   1417 mm   55,8“   317 mm   12,5“   235 mm   9,25“   80 mm   3,15“   124 mm   4,9“   1382 mm   54,41“   two motors: 87 mm / 3,43“   one motor: 168 mm / 6,61“   1388 mm   730 mm   28,74“   1567 mm   61,69“   422 mm   16,61“   80 mm   3,15“   80 mm   3,15“   70 mm   2,75“   1782 mm   70,16“   1672 mm   65,82“   160 mm   6,3“   730 mm   28,74“   1567 mm   61,69“   422 mm   16,61“   80 mm   3,15“   80 mm   3,15“   70 mm   2,75“   1782 mm   70,16“   1672 mm   65,82“   160 mm   6,3“   730 mm   28,74“   1567 mm   61,69“   422 mm   16,61“   80 mm   3,15“   80 mm   3,15“   70 mm   2,75“   1782 mm   70,16“   1672 mm   65,82“   160 mm   6,3“   J K L 54,63“   362 mm   14,25“   - M N O P P Q R S T 160 mm   6,3“   104 mm   4,09“   1522 mm   59,9“   - - * 130 mm   5,1“   1272 mm   50,1“   591 mm   23,27“   176 mm   6,93“   200 mm   7,87“   130 mm   5,1“   1264 mm   49,76“   591 mm   23,3“   176 mm   6,93“   200 mm   7,87“   282 mm   11,08“   1565 mm   61,6“   1565 mm   61,6“   1565 mm   61,6“   65 mm   2,56“   768 mm   30,24“   205 mm   8,07“   213 mm   8,39“   420 mm   16,54“   175 mm   6,89“   65 mm   2,56“   768 mm   30,24“   205 mm   8,07“   213 mm   8,39“   275 mm   10,83“   175 mm   6,89“   65 mm   2,56“   768 mm   30,24“   205 mm   8,07“   213 mm   8,39“   275 mm   10,83“   175 mm   6,89“   U V W X Y Z 282 mm   11,08“   - - 130 mm   5,14“   77 mm   3,03“   530 mm   20,87“   130 mm   5,14“   77 mm   3,03“   530 mm   20,87“   195 mm   7,68“   700 mm   27,56“   195 mm   7,68“   700 mm   27,56“   195 mm   7,68“   700 mm   27,56“   – it is valid for machines, which have water valves with air operated control   * 504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   13   Download from Www.Somanuals.com. All Manuals Search And Download.   4. INSTALLATION   4.1. HANDLING, TRANSPORT AND STORAGE   TRANSPORT AND STORAGE   WARNING !   ! FORKS OF HIGH LIFTING TRUCK MUST HAVE SUFFICIENT LENGTH (SEE FIG. 4.1.A).   Use a lift truck or a manual skid cart for handling with the machine in transporting package.   – The ambient temperature of transportation and storage must be between -25°C / -13°F and +55°C / 131°F.   The machine may not be installed within the reach of spraying water. Avoid severe climatic conditions and   excessive humidity. When steamed up due to the temperature to the temperature changes, water must   not run over the walls and covers of the machine nor to cover the floor under and around it.   –If possible, leave the machine in the transporting package or at least let it set on the transporting wooden   skid until the time of final installation on the foundation according the chapter 4.3. of this manual.   22 kg   1100 mm   50 lbs   44“   33/40/55 kg   1500 mm   80/100/125 lbs   59“   Fig. 4.1 A Minimum length „X“ of lift truck forks for individual machine types including package   HANDLING DURING INSTALLATION   All activities can be done only by a worker, which knows all information about the machine. Machine is   delivered to the customer in a wooden packing and protected with polyethylene film. The machine is   attached to the skid by means of four bolts M16 (for machine 22 kg / 50 lbs capacity: M12).   To remove the machine to its final location follow these precautions:   –All passages and spaces the machine has to be transported through at installation should be reasonably   dimensioned to meet the height and width of the machine including the package.   –Never push, pull or press the components protruding from the contour line of machine (front part,   filling door, control elements, belt cover, water inlet and outlet pipes etc.).   MAKE SURE THAT THESE COMPONENTS ARE SECURED SO AS TO AVOID THEIR DAMAGE   DURING HANDLING AND INSTALLATION OF THE MACHINE.   –Make sure that the filling door are secured to avoid its opening during the handling.   –Lift the machine up by lift truck using a transport skid to which the machine has been attached.   UNPACKING   After unpacking, check if the machine has not been damaged and if all the accessories are included   according to your order. Verify the type of your machine by a name plate located on the machine rear and   find corresponding information in the manual. The accessories and the manual is located inside of the drum,   which can be opened according to chapter 6.1.   Before the machine locating to its place, remove the packaging, loosen four nuts and lift the machine   carefully up - take care not to damage the machine components located in its lower part. The lift truck forks   must be at least 10 cm longer than the length of the washing machine frame (tab. 4.1.).   22 kg   1100 mm   50 lbs   44“   33 kg   1222 mm   80 lbs   48“   40 kg   1322 mm   100 lbs   52“   55 kg   1502 mm   125 lbs   59“   Tab. 4.1. Minimum length „X“ of a lift truck forks for individual machine types without packing   14   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   4.2. SPACE REQUIREMENTS   REQUIRED MACHINE WORKING CONDITIONS:   See chapter „3. TECHNICAL SPECIFICATION“.   The machine may not be installed within the reach of directly spraying water. Do not install the machine   where it will be exposed to weather condition and excessive humidity. When steamed up due to   temperature changing, water must not run over the machine walls and covers, nor to cover the floor under   and around it.   SIZE OF A LAUNDRY ROOM   IGNORING THE REQUIREMENT FOR SPACES BETWEEN MACHINES AND WALLS CAN MAKE   SERVICE AND MAINTENANCE WORK DIFFICULT.   Total space requirements for the system installation are usually determinate by a detailed plan of the   building. The machine dimensions are stated in the chapter „3. TECHNICAL SPECIFICATION“.   Leave at least 1 m / 3,3 ft of a space between the machine rear and the wall for the maintenance access.   Between the lateral sides of each machine leave a minimum space of 0,7 m / 2,3 ft (see fig. 4.3. A, dimension   „I“). Above the machine must be minimum 0,7 m / 2,3 ft of free space for the maintenance access.   The waste piping or outlet channel must be dimensioned to the discharged water quantity and a number of   washing machines.   4.3. MACHINE POSITIONING   CARRYING CAPACITY OF THE FLOOR   WARNING !   ! IT IS RECOMMENDED TO CONSULT STATIC REQUIREMENTS WITH A STATIC A ENGINEER TO   MEET THE REQUIREMENTS OF PERMISSIBLE LOADING, VIBRATIONS AND A NOISE LEVEL IN   THE BUILDING.   THE MANUFACTURER DOES NOT RECOMMEND TO INSTALL THE WASHING MACHINE IN A   ROOM WITH A CELLAR OR ON A FLOOR HAVING ROOMS BENEATH.   ! WARNING !   IN CASE OF INSTALLATION IN A ROOM WITH A CELLAR OR ON A FLOOR HAVING ROOMS   BENEATH:   THE INSTALLATION MUST BE APPROVED BY A STATIC ENGINEER TO MEET THE   REQUIREMENTS OF PERMISSIBLE LOADING, VIBRATIONS AND A NOISE LEVEL IN THE   BUILDING. THE MANUFACTURER IS NOT RESPONSIBLE FOR SUCH EFFECTS.   22 kg   50 lbs   831   1832   ±140   ±309   14,50   33 kg   80 lbs   1597   3521   ±280   ±617   14,00   40 kg   100 lbs 125 lbs   1746   3850   ±300   55 kg   MODEL   kg   lbs   kg   lbs   Hz   Maximum static load of the floor   (with linen and water)   1951   4302   ±320   ±706   14,00   Maximum dinamic load of the floor   (alternative stress when extracting)   ±662   14,00   Dynamic load frequency of the floor   Tab. 4.3. A   FASTENING THE MACHINE   THE MACHINE WILL BE FIRMLY FIXED TO THE FLOOR AND MUST RELIABLY REST IN ALL FOUR   FOOTINGS OF THE MACHINE !   The machine is to be located on a levelled concrete floor to comply with static and dynamic stress of the   machine. Check the position of the machine base frame by a water level. The manufacturer is not   responsible for consequences caused by a wrong installation. It is expected to use anchoring bolts for fixing   the machine to the floor. There is also possible to use a suitable outlet channel for the waste water   (fig.4.3.A), unless the machine is connected to a drain pipeline.   WARNING !   ! THE NUTS OF THE ANCHORING BOLTS HAVE TO BE TIGHTENED BY MEANS OF A TORQUE -   LIMITING RANGE (SEE TAB. 4.3.B). DO NOT TIGHTEN NUTS OF ANCHORING BOLTS BEFORE THE   CONCRETE BASE AROUND THE BOLTS IS COMPLETELY CURED. FOR CSA-NRTL/C APPROVED   MACHINES FOLLOWING IS APPLICABLE: TO REDUCE THE RISK OF FIRE, THIS APPLIANCE   MUST BE BOLTED TO AN UNCOVERED CONCRETE FLOOR.   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   15   Download from Www.Somanuals.com. All Manuals Search And Download.   22 kg / 50 lbs   M10 x 160 mm   49 Nm / 36 lbf.ft   33 kg / 80 lbs   40 kg /100 lbs   M16 x 160 mm   210 Nm / 155 lbf.ft   55 kg / 125 lbs   BOLT   TIGHTENING MOMENT   Tab.4.3.B   Fig.4.3.A Distances between washing machines, walls and between other machines   and optional design of the waste channel   1. Machine line of contour   2. Machine footing   3. Waste sump   4. Anchoring bolt   5. Draining elbow   6. Cover of waste sump   16   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   22 kg   50 lbs   774 mm   30,47“   33 kg   80 lbs   970 mm   38,19“   40 kg   100 lbs   1070mm   42,13“   55 kg   125 lbs   1250 mm   49,21“   22 kg   50 lbs   200 mm   8“   33 kg   80 lbs   300 mm   12“   40 kg   100 lbs   300 mm   12“   55 kg   125 lbs   300 mm   12“   X 1 X1   0 886 mm   34,88“   930 mm   36,61“   930 mm   36,61“   930 mm   36,61“   250 mm   9“   250 mm   9“   250 mm   9“   250 mm   9“   X 2 X1   1 1066 mm   42“   1175 mm   46¼“   1175mm   46¼“   1175 mm   46¼“   100 mm   4“   200 mm   8“   200 mm   8“   200 mm   8“   X 3 X1   2 750 mm   29,5“   830 mm   32,7“   830 mm   32,7“   830 mm   32,7“   232 mm   9,15“   250 mm   9“   250 mm   9“   250 mm   9“   X 4 X1   3 50 mm   1,95“   130 mm   5,12“   130 mm   5,12“   130 mm   5,12“   300 mm   12“   750 mm   29½“   750 mm   29½“   750 mm   29½“   X 5 X1   4 75 mm   2,97“   77mm   3,03“   77mm   3,03“   77mm   3,03“   100 mm   4“   150 mm   6“   150 mm   6“   150 mm   6“   X 6 X1   5 40 mm   1,6“   60 mm   2,36“   60 mm   2,36“   60 mm   2,36“   150 mm   6“   180 mm   7“   180 mm   7“   180 mm   7“   X 7 X1   6 150 mm   6“   160 mm   6,3“   160 mm   6,3“   160 mm   6,3“   180 mm   7“   200 mm   8“   200 mm   8“   200 mm   8“   X 8 X1   7 196 mm   8“   350 mm   14“   350 mm   14“   350 mm   14“   X 9 *) hole optimalized for new floor, drilled hole can be smallish dimension   Tab.4.3.C   4.4. CONNECTIONS   CONNECTION OF WATER SUPPLIES   WATER HARDNESS   It is advisable to contact the water supplier for information concerning the properties of the water in your   area. Good wash results are dependent also on the water hardness. For medium to very hard water,   consideration should be made to make the water softer.   Only in some cases is the use of hard water desirable, such as adding softener in the linen.   The soap supplier can help you with making the right decisions concerning hard water, soft water, washing   programs, type of soap and other related items to have the best wash results.   dH -   Germany   fH -   France   0 - 12°   gr/gal   USA   0 - 3   Characteristics   mmol / dm3   England   0 - 8,75°   soft   0 - 1,25   0 - 7°   medium   hard   very hard   1,25 - 2,5   2,5 - 3,75   above 3,75   7 - 14°   14 - 21°   above 21°   12 - 25°   25 - 37°   above 37°   8,75 - 17,5°   17,5 - 26,3°   above 26,3°   3 - 7   7 - 15   above 15   Tab.4.4.A   HOT WATER   When the machine is provided with a hot water inlet, we advise connecting this inlet to a hot water supply   that is set to 70°C / 158°F. The hot water supply needs to be large enough to provide the required hot   water for the washers.   WATER CONNECTION   Most machines are made with 2 or 3 water inlets. One is always marked with „soft water“. If more inlets are   present, they are marked with „Hot water“ or „Hard water“. For connection dimensions see fig. 3.5. Always   use the flexible hose delivered with the machine, if not present, contact your dealer. In each case do not   use a fixed connection to the water supply.   For the proper function of the machine, it is necessary to keep the water pressure within the limits stated in   the technical data. It is also necessary to connect all available water inlets to a water supply. If a hard water   supply is not present, connect it with soft water. If no hot water supply is present, contact your dealer for the   proper required action.   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   17   Download from Www.Somanuals.com. All Manuals Search And Download.   Inlet valves 1“ (machine 22 kg / 50 lbs capacity: 3/4“) for cold and hot water are delivered with the machine.   For these valves use inlet pressure hoses with gaskets. Mount shut - off valves 1“ (machine 22 kg / 50 lbs   capacity: 3/4“) to the water supply pipes, it will make the maintenance and cleaning of filters delivered with   a machine easy.   For connection of the machine to water inlet shut-off valves we recommend to use enclosed flexible hoses   (960mm / 38“ long) with couplings 1“ (machine 22 kg / 50 lbs capacity.: 3/4“).   If you connect the water inlet without using flexible hoses, install connections to the connecting points; this   will make possible to dismantle valves / filters in case of failure.   WATER DRAIN CONNECTION   The washer is equipped with 2 drain pipes (machine 22 kg / 50 lbs : only 1) of 75 mm (3“) diameter, located   in the machine rear wall. These must be connected to the waste sump.   The waste sump must be located lower than the drain pipes because the water discharges from the   machines by gravity. Do not reduce the diameter of the machine drain pipes.   To connect the machine drainage to a waste sump, you can use the elbow 75 mm /3“ which is a part of the   delivery. Secure the elbow with a clamp. Cover the waste sump with a proper cover.   22 kg / 50 lbs   150,00   33 kg / 80 lbs   300,00   40 kg / 100 lbs   300,00   55 kg/125 lbs   300,00   dm3 /min   US galons / min   40,00   80,00   80,00   80,00   Tab. 4.4.B Capacity of discharged water   STEAM CONNECTION   The washing machine with a steam heating is equipped with an outer thread G 3/4“ in the machine rear part   for connecting to the laundry steam line. For dimensions of connection points see fig.3.5. The value of inlet   steam pressure must correspond to the range stated in chapter „2. Technical specification“. Any other   pressure values can cause an improper or insufficient function of the machine.   WARNING !   ! STOP THE MAIN STEAM INLET AND LET THE PARTS COOL DOWN AFTER THE CONNECTION TO   AVOID POSSIBLE INJURIES.   WARNING !   ! BEFORE EVERY STEAM VALVE IT IS NECESSARY TO INSERT THE FILTER WITH PERMEABILITY   UP TO 300 MICROMETERS. POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE   THE STEAM VALVE AND CAUSE ITS LEAKAGE.   Attach the steam filter which is a part of the delivery to the machine connecting point. The supply piping   must be clean without dirt particles and rust residues. Impurities in supply line may cause failures of steam   valves.   WHEN CONNECTING THE PIPES DO NOT TWIST THE FILTER GASKET. THE ASSEMBLY SHUT BE   MADE BY CLAMPING THE FILTER AT THE SIDE OF CONNECTING PIPE.   To enable a possible dismantling of the steam valve, equipped the attaching point with a connector.   VENTING   WARNING !   ! WATCH FOR A STEAM ESCAPE FROM THE MACHINE VENTING (FIG. 3.5, POS. 3 AND 16),   DANGER !   DO NOT COVER THE MACHINE VENTING; IT SERVES AS A STEAM OUTLET, MACHINE VENTING   AND ALLOWS A PROPER MEASURING OF THE LEVEL!   You can connect the machine venting pipe to the laundry central duct for exhausting the steam out of the   building. For placing of connection points see fig.3.5. The piping material must withstand a temperature of   80°C / 176°F. You can attach a rubber elbow delivered with machine by using of a clamp (tape). The central   duct for multiple venting must be dimensioned for the total cross section of venting pipes of all machines.   A calibration of the machine's „zero“ level must be made after the duct attachment.   18   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   ELECTRICAL CONNECTION   The machine has been designed for connecting to the electrical network according the specification of your   order. Before connection check the voltage values and the frequency stated in the machine label (fig.3.5,   pos.12), if they correspond to your power network. The way of the connection is described in fig. 4.4.A.   If the machine is not equipped with a main switch then supply disconnecting devices need to be provided in   the installation for all electrical supplies connected to the machine, in accordance with EN 60204-1   standard, point 5.3.   WARNING !   ! THE MACHINE MUST BE CONNECTED TO THE POWER, GROUND, WATER, VENTILATION AND STEAM   SUPPLY ACCORDING TO THE INSTALLATION MANUAL, IN COMPLIANCE WITH THE LOCAL STANDARDS   DONE BY QUALIFIED TECHNICIANS WITH PROPER AUTHORIZATION. THE VALID STANDARDS FOR   CONNECTING TO THE LOCAL POWER NETWORK (TT / TN / IT, ...) MUST BE FOLLOWED. IN THE STANDARD   EXECUTION, THE WASHER MAY NOT BE SUITABLE FOR CONNECTING TO AN IT SUPPLY SYSTEM.   1. Earth leakage trip   2. Laundry electrical switchboard   3. Power supply protection   4. Washing machine   5. Phase conductors   6. Protective conductor   7. Main switch inlet terminal switchboard   8. Neutral conductor   Fig.4.4.A Machine connection to electrical network (with an earth leakage trip)   INLET CONDUCTORS AND POWER SUPPLY PROTECTION   Inlet conductors of the machine connection to the electrical network must have copper cores. The inlet   conductors cross section depends on the voltage and the machine heating type, i.e. total electrical input.   The inlet cable protection against a short-circuit fault and overloading must be performed by circuit breakers   or fuses in the laundry switchboard. Minimal cross section of the supply conductors recommended by the   manufacturer as well as the values of fuses are stated in tables 4.4.C. For the corresponding current see table   in chapter „3.Technical specifications“.   Recommended   phase conductor   section (mm2)   Protection   conductor section   (mm2)   Power supply   protection (A)   20 - 25   30 - 32   50   60 - 80   100 -120   160   2,5   4 10   16   25   35   2,5   4 10   16   16   25   Tab.4.4.C Manufacturer´s recommended minimal conductor section   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   19   Download from Www.Somanuals.com. All Manuals Search And Download.   PROTECTION WITH EARTH LEAKAGE TRIPS   To increase the safety of the operating personnel and / or servicemen during the maintenance work   and operation with electric devices it is recommended to mount in front of the supply cable in the laundry   switchboard an earth leakage trip according to fig. 4.4.A, preferably with an actuating current 30 mA.   The main contacts of the earth leakage trip must comply with the specified power input of the machine.   Specification of the earth leakage trip for individual machine types is illustrated in tab. 4.4.D.   Machine   Voltage   Heating type   electric 18 kW   steam   Max. current (A)   33,50   3AC   400V   20,00   63,00   22 kg / 50 lbs   electric 18 kW   3AC   230V   steam   20,00   electric 24 kW   steam   electric 24 kW   steam   electric 36 kW   steam   45,00   20,00   75,00   30,00   80,00   30,00   3AC   400V   33 kg / 80 lbs   40 kg/ 100 lbs   55 kg / 125 lbs   3AC   230V   3AC   400V   3AC   230V   steam   40,00   electric 54 kW   steam   92,00   30,00   3AC   400V   3AC   230V   steam   40,00   Tab.4.4.D   The machine control circuits are supplied by a dividing transformer; the earth leakage trip is determined for   strong electric circuits i.e. motors, heating elements, motor contactors, circuit breaker, main switch etc., see   the inner connecting diagram list „A“ supplied with the machine.   SUPPLY CABLE CONNECTION TO THE MACHINE   CABLE PREPARATION   Use a cable or cord with copper conductors for the connection. Adapt the conductor ends according the fig. 4.4.B.   WARNING !   ! THE PROTECTIVE CONDUCTOR MUST BE LONGER SO THAT WHEN THE CABLE IS PULLED OUT   ACCIDENTALLY, THIS CONDUCTOR IS DISCONNECTED AS THE LAST ONE!   WARNING !   ! THE WASHER EXTRACTOR IS INTENDED TO BE PERMANENTLY CONNECTED TO FIXED WIRING.   When using the cable (hard copper conductors), strip individual cores in such way to avoid the protrusion of   a stripped part from the terminal when the conductor is connected into the device (6) - dimension X. When   using a cord (stranded copper conductors), the individual cores can be stripped in the same way as in the   case of a cable, or you can use moulded tubes (6).   To avoid a contact to a part under tension after the conductor connection even when the main switch is off,   use tubes with an insulated neck on the conductors ends.   1. Protection conductor   2. Phase conductor   3. Phase conductor   4. Phase conductor   5. Neutral conductor   6. Moulded tube   7. The stripped length of conductors   Fig. 4.4.B Adaptation of conductor ends of supplying cable   20   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   CONNECTING POINT   The cable can be attached to the machine from a cable channel (from below). If the cable is attached from   above, it is recommended to make a sag on the cable in front of the entry into the cable bushing (fig.4.4.C,   pos.4). In this way an ingress of condensed water into the bushing or the machine can be avoided. When   the cable is pushed through the bushing (2), tighten the sealing nut of the bushing. By this way the rubber   ring in the bush is pressed, thus securing the cable mechanically and against water. If the mechanical   securing is insufficient, use the securing clamp (3) which is not a part of the delivery.   The supply cable is connected to the main switch of the machine (1). The phase terminals are marked by U,   V, W (L1,L2,L3). Connect the protection conductor directly to the protection terminal located on the   switchboard bottom. The terminal has been marked as PE.   TWO MOTOR VERSION:   CHECK IF THE DRUM ROTATES (FROM THE FRONT VIEW) IN COUNTERCLOCKWISE DIRECTION   DURING EXTRACTION. IF IT ROTATES IN OPPOSITE DIRECTION, DISCONNECT TWO PHASES,   SWITCH THEM OVER AND CHECK AGAIN THE ROTATION DIRECTION.   1. Main switch   2. Bushing   3. Clamp   4. Sag of inlet cable   Fig.4.4.C Connection of main power inlet   MACHINE PROTECTIVE CONNECTION   From the safety reasons it is necessary to connect the washing machine to the laundry protection system.   The external protective terminal (M8), located on the left rear part of the machine frame (fig.3.5, pos.14) and   identified by an earthing mark (5) serves for this purpose. The protection conductor enabling this connection   is not a part of the delivery.   THE PROTECTION CONDUCTOR'S CROSS SECTION MUST AT LEAST CORRESPOND TO FIGURES   GIVEN IN TABLES 4.4. C - D.   However, we recommend for the supply cable with 2,5 mm2 cross section to select a larger conductor   section i.e. 4 mm2.   IF THE MACHINE PROTECTIVE CONNECTION IS NOT ALLOWED BY YOUR NATIONAL (LOCAL)   STANDARDS, YOU MUST EARTH THE MACHINES ACCORDING TO YOUR VALID STANDARDS.   1. Washing machine (rear view)   2. Laundry protective connection   3. Washing machine external protective terminal   4. Protective conductor - washing machine connection   5. Earthing mark   Fig. 4.4. D   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   21   Download from Www.Somanuals.com. All Manuals Search And Download.   CONNECTION TO LIQUID SOAP SUPPLY SYSTEM   It is possible to connect external liquid soap supply system to the machine. Connect the hoses of liquid soap   supplies on inlets of dosing pumps. Connect outlets on vertical inlets of external liquid soap mixer (fig.4.4.E,   pos.2). After removing the black plug, put the hose of external liquid soap dosing (7), coming from the mixer,   through the hole in the machine rear side (6). Provide the opening, where the hose is coming through, with   rubber bushing (5). Connect the hose of liquid soap external dosing to the tube of mixer of water system (9)   inside the washing machine, and secure with the clamp (8). Mixer of the machine water system is accessible   after removing the rear or side cover. Connect the water supply (1) to inlet of electrical water valve, which is   connected to inlet of liquid soap external mixer. External mixer of liquid soap can be used for 1 - 5 supply   inlets of liquid soap. When you need to connect more supply inlets of liquid soap, use another mixer (3).   Connect the mixers in series.   33 kg / 80 lbs   40 kg / 100 lbs   55 kg / 125 lbs   22 kg / 50 lbs   1. Water supply   5. Bushing   2. External mixer of liquid soap   3. Second external mixer of liquid soap   (extension)   6. Hole for hose of external dosing (put through)   7. Hose of external dosing   8. Clamp   4. Rear panel   9. Mixer of the machine water system   Fig.4.4.E   CHECK IF THE HOSE IS TIGHTEN BY CLAMP!   ANY LEAKAGE OF CHEMICALS MAY CAUSE THE PARTS CORROSION INSIDE OF THE MACHINE.   WARNING !   ! PLACE EXTERNAL MIXER (MIXERS) NEAR THE MACHINE, NEVER INSIDE THE MACHINE.   WARNING !   ! ALWAYS INSTALL EXTERNAL MIXER (MIXERS) IN SUCH A WAY, SO THAT POSSIBLE ESCAPE   OF CHEMICALS COULD NOT CAUSE INJURY OF PERSONS OR DAMAGE OF PROPERTY.   WARNING !   ! DISCONNECT THE MACHINE POWER INLET BEFORE INSTALLATION.   THE INLET TERMINALS ARE UNDER CURRENT EVEN WHEN THE MAIN SWITCH IS OFF.   ! WARNING !   ELECTRICAL CONNECTION AND MACHINE INLETS MUST BE CARRIED OUT BY AUTHORIZED   WORKERS ACCORDING TO INSTALLATION MANUAL INSTRUCTIONS AND IN ACCORDANCE   WITH VALID LOCAL STANDARDS.   ! WARNING !   AFTER THE HOSE IS CONNECTED, PUT ALL MACHINE COVERS BACK TO THEIR PLACES   OTHERWISE YOU JEOPARDIZE INJURIES.   The liquid soap pump system supply needs to be connected to an external electrical source. Only authorised   workers with a valid qualification must execute the electrical connection of the machine according to the valid   local standards. Do not connect the pump system in the machine. The liquid soap signals are available in   the machine on a connector for connecting liquid soap pump. The last terminal is the common line of the signals.   The following terminals are the signals that will be active depending of the programmed wash programme.   These signals have a potential of max. 250V AC 50/60 Hz. Use a cable that is sufficcient for their function   22   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   and pass it in the appropriate opening in the machine. Connect these signal terminals like the manufacturer   of the liquid soap system requires. The liquid soap system may draw maximum 0,1A out the control circuit   of the washer-extractor.   WATER RECYCLED DRAINAGE CONNECTION   Valid only for machines equipped with recycled drainage by the manufacturer or for machines after modification.   Attach connecting hoses to the discharging valve of 76 mm / 3“ diameter, located on the right side (from rear   view). The hoses go to your recycling tank located below the drainage valve. The tank must be dimensioned   for a total weight of given water volume and made up of materials which resist the temperature of 80°C / 176°F   and washing soaps effects. The quantity of water for one machine and a washing cycle differs according to   applicated programmes and creates an average about 550 - 1500 dm3 / 145 - 400 US gallons.   THE QUANTITY OF WATER DEPENDS ON THE PROGRAMME YOU HAVE CHOSEN AND ON WATER   LEVELS BEING SET UP IN INDIVIDUAL WASHING STEPS.   4.5. PUTTING THE MACHINE INTO SERVICE   Before you put the machine into service, remove the three striking colour transport braces securing the vibrating   machine components during the transport. One brace (fig. 3.11. A, B, pos. 1) is located in the front part   of the machine, accessible after the front lower cover removal. The two braces (2) are placed in the rear machine   part, accessible after the rear cover removal. After you have removed the braces, mount the covers back to   their places.   WARNING !   ! THE TRANSPORT BRACES MUST BE REMOVED PRIOR PUTTING YOUR MACHINE INTO SERVICE.   OTHERWISE YOUR WASHING MACHINE CAN BE SERIOUSLY DAMAGED!   YOU MUST DO:   1. A check of the transport braces removal.   2. Removal of the cabinet protective foil.   3. A check if the waste sump is ready for water drainage.   4. A check of the protective connection (earthing) - „PE“ or „PEN“.   5. A careful reading of the operation manual before the machine start and following the instructions stated.   6. A check of the drum rotation direction during extracting according to the extracting label (fig.4.5, pos.3)   on 2-motor versions.   7. A check of the vibration switch function during extracting and the emergency function.   8. Initialization for calibration of „zero“ level (on the microprocessor version), according to instructions of the   „Programming manual - electronic programmer“ delivered with the machine.   22 kg / 50 lbs machine   33/40/55 kg - 80/100/125 lbs   machines   Fig.4.5. A Transport braces   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   23   Download from Www.Somanuals.com. All Manuals Search And Download.   5. MAINTENANCE   WARNING !   ! ALWAYS FOLLOW SAFETY INSTRUCTIONS! DO NOT BYPASS ANY SAFETY DEVICES OR THEIR   PARTS. ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED!   USE THE PROPER CHEMICAL AGENTS WHICH AVOID CALCIUM SEDIMENTS ON HEATING ELEMENTS   AND OTHER MACHINE PARTS. DISCUSS THIS ISSUE WITH YOUR SUPPLIER OF WASHING PRODUCTS.   THE MANUFACTURER OF THE MACHINE IS NOT RESPONSIBLE FOR THE DAMAGE OF HEATING   ELEMENTS AND OTHER MACHINE PARTS DUE TO CALCIUM SEDIMENTS.   DO NOT OPERATE THE MACHINE WITH BROKEN / MISSING PARTS OR OPENED COVERS!   BEFORE MAINTENANCE WORK DISCONNECT THE MACHINE POWER SUPPLY!   WHEN THE MAIN SWITCH IS TURNED OFF THE INLET TERMINALS OF THE MACHINE MAIN SWITCH   ARE STILL UNDER CURRENT!   THAT IS THE WAY TO AVOID INJURIES.   When replacing any parts of the machine, exchange them with original parts obtained from your dealer or   ordered through the spare parts manual!   5.1. INTRODUCTION   Due to the quality construction and reliable parts and materials of the machine the preventive maintenance   has been limited to the minimum.   When the machine is still under warranty, call your dealer's service to perform the interference stated in   chapter 5.3 - 5.5 to avoid the warranty cancellation.   The technical service of your dealer is ready to eliminate serious failures of your machine.   5.2. DAILY   Check daily:   1. Water and possible steam inlets for leakage.   2. Drain valve for leakage during a washing process and for its proper opening   (the valve is in open position without electric current).   3. Clean the machine cabinet to remove any traces of washing soaps.   4. Soap hoppers must be cleaned at the end of each working day.   5. Clean up the door gaskets to remove sediments and dirt.   Do not use solvents or acids to clean the rubber door gasket !   Do not use oil or grease on rubber !   After the machine has been cleaned up leave the door opened to provide the machine venting and to prolong   the door gasket life service. We recommend to shut off all main inlets of electric power and steam (the laundry   main valves and switches).   5.3. MONTHLY OR AFTER 200 WORKING HOURS   1. Lubrication according to chapter 5.8.   2. Check of leakproof of external liquid soap supply system.   Check if all hose joints, screw joints and all connections of the whole system of external liquid   soap are leakproof.   5.4. EVERY 3 MONTHS OR AFTER 500 WORKING HOURS   1. Make sure the machine is disconnected from main power supply by the laundry switch or circuit breaker   and that the other workers are well informed about the machine maintenance activity.   2. Check the tightness of the bolts according to chapter 5.6.   3. Check visually the pipes and hoses connections inside of the machine for leakage.   4. Make sure that the control components are protected against moisture and dust during the clean up.   Wipe and clean up the machine inside.   5. Lubrication according to chapter 5.8.   6. Tightening the contacts of heating elements terminals on machines with electric heating.   7. Put the covers back and switch on the power supply by the main laundry switch or circuit breaker.   8. If there is the earth leakage trip installed in the inlet circuit of the laundry electric switch board, test it   according to chapter 5.15.   5.5. EVERY 6 MONTHS OR AFTER 1000 WORKING HOURS   1. Clean the filters with water and steam inlets by chapter 5.10.   2. Remove the rear machine cover and check the condition and tightness of the V-belts (chapter 5.9.).   24   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   BEFORE REMOVING TOP OR BACK PANEL OF THE MACHINE, SWITCH POWER OFF AND WAIT   ! FOR AT LEAST 10 MINUTES. BEFORE STARTING INSPECTION OF FREQUENCY INVERTER,   CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS + AND -. THIS VOLTAGE   MUST BE BELOW 30VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION.   3. Clean and remove dirt and dust from:   –the cooling fin of the inverter   –the motor cooling fins   –the internal ventilator of the inverter (if present)   –the external ventilator (if present)   –the external air relieves of the machine   –check if ventilator in coolfins of inverter (if present) is functional   –check if external ventilator (if present) is functional   5.6. SAFETY VIBRATION SWITCH   FUNCTION DESCRIPTION   The vibration switch is an important safety element which must - if correctly adjusted - stop the machine if   excessive vibrations and shaking occur due to an unbalance caused by improper distribution of linen in the   washing drum. Because this component is very important, it is recommended that at the first installation and   then once in a year the vibration switch was verified by a qualified worker.   The unit contain the vibration switch (fig.5.6, pos.5) with a flexible controlling element which is attached to a   holder (7) by nuts (6) and this entire assembly is bolted to the bottom of the switchboard (4). The switch   controlling element is inserted into the rubber bushing (3) located into the limiter (2) which is bolted to the   drum front face (1). The switch attached to the switchboard is a part of the machine skeleton which is   attached to the frame and the limiter with the bushing is a part of the assembly that vibrates. The vibration   switch sensibility is given by a mutual adjusting of these two components which controls the unbalance level   of linen in the drum.   Reaction of the machine and the control system after the vibration switch is operated, has been described   in manuals „Programming manual - Electronic programmer“ or „Programming manual - Card programmer“.   VERIFYING OF THE FUNCTION   Perform the verifying as follows:   1. Open the control panel cover.   2. Start extraction mode.   3. After reaching of the maximum RPM, carefully switch over the vibration switch by moving the flexible   control element manually.   WARNING !   ! DO THIS CAREFULLY TO AVOID INJURIES BY VIBRATING AND FIRM PARTS OF THE MACHINE!   AFTER YOU HAVE CHECKED THE FUNCTION, MOUNT ALL PANEL COVERS BACK TO ORIGINAL PLACE !   SENSIBILITY ADJUSTMENT   1. By moving the limiter (2) up or down, you will adjust the centre of rubber bushing to the control element   axis of vibration switch.   2. By moving the vibration switch on the holder (7) to the left, you will increase the sensibility and to the   right you decrease it. To reach the maximal permitted unbalance value it is necessary to keep the   distance of 100mm / 3,93“ between the limiter (2) and the vibration switch (5) - see the side view.   3. Moving the holder (7) with the switch left or right you will centre the switch control element in the rubber   bushing of the limiter.   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   25   Download from Www.Somanuals.com. All Manuals Search And Download.   Side view   1. Front face of the drum   2. Limiter   Front view   4. Switchboard bottom   5. Vibration switch   6. Adjusting nut   7. Vibration switch holder   3. Rubber bushing   Fig.5.6.   5.7. TIGHTENING MOMENTS   WARNING !   ! REGULARLY, ONCE IN THREE MONTHS OR EVERY 500 WORKING HOURS (WHICH EVER COMES   FIRST) INSPECT THE TIGHTNESS OF THE BOLTS !   If anyone of the bolts has been damaged, exchange it with the bolt of the same strength value marked on its   head. The best way is to order the original part according the „Spare parts manual“.   WARNING !   ! REPLACE THE DAMAGED BOLT WITH A ONE OF THE SAME STRENGTH VALUE MARKED ON ITS   HEAD! IGNORING OF THE BOLT QUALITY AND MECHANICAL STRENGTH CAN CAUSE SERIOUS   BODILY INJURIES !   Tighten the loosened bolts using the torque value stated in the following table:   Tightening Moments values of bolts and nuts for 22 kg / 50 lbs machine (fig. 5.7. A)   Tightening Moments   (Nm)   Tightening Moments   (lbf.ft)   Bolt (nut)   Dimension   Number of pcs.   A B C D E F M12 x 40   M 8 x 40   M12 x 35   M 8 x 30   M10 x 30   M12 x 35   nut KM13   16   24   3 12   10   2 78,00   11,00   36,00   11,00   20,00   36,00   420,00   58,00   8,10   27,00   8,10   15,00   27,00   310,00   G 1 Tab.5.7.A   Fig. 5.7. A Machines 22 kg / 50 lbs   26   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   MARKING OF THE BOLTS   A B C D E F Bolts of hub flange   Bolts fixing the rear wall of external drum to the inner drum covering over a tyre   Bolts fixing the plate of motors to the outer face   Bolts fixing the external drum to the front face   Bolts fixing the support and damper holders to the rear wall of outer drum   Bolts fixing the plate of motors to the damper holders   Housing fixing the drum pulley to the shaft   G Tightening Moments values of bolts and nuts for 33/40/55 kg 80/100/125 lbs machines (fig. 5.7. B)   Bolt   (nut)   Tightening   Moments (Nm)   Tightening   Moments (lbf.ft)   Dimension   Number of pcs.   A B M20 x 65   M12 x 30   33 kg TYPE: nut KM13   M12 x 35   M30 x 80   24 (12)   600,00   70,00   450,00   70,00   800,00   25,00   443,00   52,00   332,00   52,00   590,00   18,50   8 1 6 1 4 C D E M12 x 38   Tab.5.7.B   Fig. 5.7. B Machines 33/40/55 kg 80/100/125 lbs   MARKING OF THE BOLTS   A B C D E Bolts of hub flange   Bolts fixing the pulley to the nut of fixing housing   Bolts fixing the motors plate to the external drum   Bolts fixing the inner drum to the shaft   Bolts fixing the door brackets   A spanner for the jam nut KM 13 is not a part of the delivery or accessories.   5.8. LUBRICATION   WARNING !   ! DO THE LUBRICATION WORK ONLY WHEN THE MAIN SWITCH IS OFF AND ALL COMPONENTS   HAVE BEEN STOPPED!   (IF NOT STATED OTHERWISE IN FOLLOWING INSTRUCTION).   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   27   Download from Www.Somanuals.com. All Manuals Search And Download.   Every time you use a grease gun especially for greasing bearings and seals, do it slowly - not faster than 5   strokes in 1 minute. The grease gun can create a high pressure which would cause the seal deformation   and consequent leakage. Never operate the grease gun faster even if the grease contain air gaps.   Overlubrication can cause the same damage as an insufficient lubrication.   Always make sure that your grease gun is in perfect condition.   If you substitute the lubricant by another type make sure that these two kinds are compatible, otherwise   there is a risk of a bearing failure. For example lithium lubricants are compatible with calcareous lubricants   but not with s odium ones.   NEVER MIX PETROLEUM LUBRICANTS WITH SILICONE LUBRICANTS!   LUBRICATION POINTS, QUANTITY AND LUBRICATION PERIODS   ONLY FOR MACHINES 33/40/55 kg 80/100/125 lbs:   ‰ LUBRICANT:   Use a multipurpose lithium lubricant containing high-pressure additives of consistency NLGI 2.   SKF - LGEP 2   ESSO - BEACON EP 2   ‰ LUBRICATORS:   For main bearings and seals (fig.5.8) there are located on the rear machine cabinet. Press the lubricant in   slowly and let the drum rotate with the same speed as during washing.   ‰ QUANTITY OF LUBRICANT:   2 cm3 (2 strokes) -once in a month or every 200 working hours, which ever comes first.   1. Rubber seal lubricator   2. Front bearing lubricator   3. Rear bearing lubricator   Fig.5.8. Lubrication places of 33/40/55 kg - 80/100/125 lbs machine for bearing house   (placed on rear of machine)   FOR ALL MACHINES 22-55 kg / 50-125 lbs   Once in 6 months or when needed, grease spring suspension eyes (fig.5.12, pos. 6), guiding rods (3), the   door handle casing (fig.5.11.A, pos.2) and the casings in the door brackets (2).   The motor bearings are maintenance-free (do not lubricate).   The hub and pulley seating of machines 22 kg / 50 lbs are maintenance-free.   5.9. DRIVING MECHANISM   On a new machine and after a belt replacement, make an inspection of the belt tightness:   1. After first 24 hrs of operation   2. After first 80 hrs of operation   3. Every 6 months or every 1000 operation hours - which ever come first.   INSPECTION OF THE BELT TIGHTNESS   WARNING !   ! BEFORE YOU START, TURN OFF THE MAIN SWITCH TO AVOID POSSIBLE INJURIES!   The belts are accessible after the rear or side cover dismantling. If the belts are too tight the bearing   seatings are under stress and their life service has been shortened.   If the belts are too loose they can be slipping on the pulley and cause a noisy operation.   In the case of need, tighten the belts. Change the belts if worn out or damaged.   In table 5.9 is indicated testing force of belt tensioning which can be measured by tension meter. Procedure   for approximate belt tensioning with belt deflection 20mm / 0,8“ : For machine 22/33kg 50/80lbs, apply a load   of 5,5kg / 12,1lbs to the middle of the belt. For machine 40/55kg 100/125lbs apply a load of 7kg / 15,4lbs to the middle   of the belt.   22 kg / 50 lbs, 33 kg / 80 lbs   40 kg / 100 lbs, 55 kg/125 lbs   Force F measured by device   200 N   300 N   Tab. 5.9.   28   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   BELT REPLACEMENT   NEVER USE A CROWBAR TO TAKE OFF THE BELTS OVER THE PULLEY GROOVES.   Loosen the bolts of tightening pulley on the drum rear wall and the adjusting screw for taking the belts off.   TWO - MOTOR VERSION:   Belts between motor for washing and motor for extracting are to be removed after loosing the bolts that   fasten the motor for extracting and after loosing the tightening bolts.   Always change a complete set of the belts for one transmission. Always the same type of the changed belts   in the set is required. If the pulleys are damaged, replace them.   After the belt replacement, check the pulley alignment, the tightness of belts, bolts and nuts.   Keep the belts and pulleys clean and free of oil, lubricants, water etc.   PULLEY ALIGNMENT   A precondition for the reliable operation and long service life of the belts is a proper pulley alignment.   Do the inspection of the alignment by means of a ruler (fig. 5.9., pos. 4) with placing it on the pulley faces.   If all points (A, B, C, D) are touching the ruler the pulleys are aligned.   1. Main housing with the pulley   2. Drum   3. Drive motor   4. Ruler   Fig.5.9.   5.10. WATER AND STEAM FILTERS   Machines are equipped with filters on water and steam inlets (if the machine has steam heating). It is   necessary to clean up the filters occasionally to avoid a prolongation of filling the machine with water.   Intervals of cleaning depends on the quantity of foreign particles in the water line.   CLEANING THE FILTER   1. Stop the water (steam) inlet to the machine.   WARNING !   ! BEFORE YOU START THE FILTER CLEANING CHECK IF THE INLET OF HOT WATER (STEAM) TO   THE MACHINE IS CLOSED AND COLD !   2. Unscrew the filter plug (fig.5.10., pos.4) and remove   the filter sieve (2).   3. Clean the sieve with running water or   with compressed air.   4. Put the sieve (2) and gasket (3) back to the   filter body (1) and tighten the plug (4).   1. Filter body   2. Filter sieve   3. Gasket   4. Plug   Fig. 5.10.   5.11. THRUST OF DOOR SEAL   If there is a water leakage around the door it is necessary to find out if the problem has been caused due to   the door shift out of its position or if the door seal thrust should be adjusted. In some cases the door seal   has to be replaced.   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   29   Download from Www.Somanuals.com. All Manuals Search And Download.   ADJUSTING ON THE SIDE OF THE DOOR HANDLE   ONLY FOR MACHINE 33/40/55 kg 80/100/125 lbs   1. Unscrew the bolt (fig. 5.11.B, detail „B“, pos. 1) securing the casing of the door handle (2).   2. Unscrew the casing (2) from the door bearer (3) always by a whole turn that the groove in the casing   thread (2) appears bellow the securing bolt (1).   3. To make the casing turning (2) easier, use the semicircle notches (4) between the casing (2) and the   handle pin (5), in which you insert cylindrical object (a bolt etc.). By turning the handle, the casing (2) will   also move.   4. After the door thrust has been adjusted, tighten up the securing bolt (1) to the groove in the casing (2)   thread.   Fig.5.11.A Machines 22 kg / 50 lbs   1. Handle bolt   2. Handle sleeve   3. Door carrier beam   4. Semicircle cuts   5. Handle pin   6. Hinge bolt   7. Hinge   8. Elimination washer   9. Door   Fig.5.11.B Machines 33/40/55 kg 80/100/125 lbs   ADJUSTING ON THE SIDE OF THE DOOR HINGE   For machines 22kg / 50lbs (fig.5.11. A), and if the adjusting described above is not sufficient, for machines   33/40/55 kg 80/100/125 lbs (fig.5.11.B):   1. Loosen two bolts (6) fastening the top door hinge (7).   BE CAREFUL TO AVOID POSSIBLE FALLING OF THE DOOR WITH LOOSENED HINGE TO THE   FLOOR. RISK OF INJURIES!   2. Take off the elimination washer (8).   3. Tighten the two bolts (6) fastening the top door hinge.   4. Do the same with the bottom hinge.   5. Check if the door hinge has not moved, closing and opening of the door must be smooth.   30   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   If the thrust adjusting has not been sufficient, exchange the door seal.   5.12. SPRING UNIT   Spring units (fig.5.12., pos.1) are to be adjusted in the case that you found out the suspended machine part   is not in a horizontal position (without linen and water) or after the spring unit has been replaced.   ! WARNING !   MAIN SWITCH MUST BE OFF!   The spring unit adjusting is achieved by turning the nuts (2) with the same number of turns always simultaneously   on the opposite guiding rods (3) of spring unit. The adjustment is correct when a same gap in all four corners   of the suspended machine part has been achieved (for machines 33/40/55 kg 80/100/125 lbs the X = 55 mm /   2,16“) between the plate edge (4) of the vibrating part and the frame top surface (5).   1. Spring unit   2. Adjusting nuts   3. Guiding rods   4. Suspended part   5. Machine frame   6. Spring suspension eyes   Fig.5.12.   5.13. OVERLOAD MOTOR CURRENT PROTECTION   Two motor machine has overload motor current protection by overcurrent relay.   All current protections have been set to the value (according to a machine type) stated on the power   electrical scheme delivered with machine. It is not recommended to change the setting of the current   protector. Check only the setting correctness of the current protectors.   If a current protector was exchanged, set it up as follows:   1. Turn off the electrical supply of the machine by main switch !   2. Unlock the machine cover (fig.3.5, pos.2) 22kg / 50 lbs (on machines 33/40/55 kg 80/100/125 lbs remove   the switchboard cover - fig.3.5, pos.2), and open it.   3. Check the marking from the current protector label and check the machine voltage. Find the correct   Amper value of the current protector for FA1, FA 2 in the power electrical scheme of machine.   4. Open the relay transparent cover (fig.5.13, pos.2).   5. Set up the regulator (1) correct value (with a screwdriver) that it will be facing to the arrow (the value is   stated in the electric chart of power circuits and is delivered with the machine).   6. Set up the changing switch (4) to the „H“ position (see the picture).   7. Shut the transparent cover.   8. Shut the switchboard cover (lock it up).   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   31   Download from Www.Somanuals.com. All Manuals Search And Download.   Fig.5.13. Overcurrent relay   5.14. VALUES OF FUSES   Values of fuses you can find on electrical scheme delivered with machine.   Marking   FU1, FU2   FU3   Destined for:   transformer - primary winding   control circuits   FU5   clutch of 2-motor version   pumps   external dosing   Tab.5.14.   5.15. EARTH LEAKAGE TRIPS   If the laundry is equipped with the earth leakage trip in the inlet circuit of the electric switchboard it is   necessary to test it regularly. The earth leakage trip is a very sensitive device and it provides a safety for   operators avoiding a risk of an electric shock while the machine is in operation.   WARNING !   ! A QUALIFIED WORKER MUST PERFORM A TEST OF THE EARTH LEAKAGE TRIP FUNCTION AT LEAST   ONCE IN 3 MONTHS.   THE TEST PROCEDURE:   Press the test push button of the earth leakage trip while it is under tension. The earth leakage trip must go off !   32   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   6. TROUBLE SHOOTING AIDS   6.1. DOOR BLOCKING   DESCRIPTION OF DOOR LOCK FUNCTION   The door lock has been designed as a compact unit. Its function is to secure the door against opening   during the washing cycle. Unlocking after a cycle completion will be made by:   ‰ a signal from the programmer (microprocessor version)   ‰ a manual pressing of the lock push button (card version)   The lock has been blocked also during the failure situations e.g. electric network black out, before and after   the machine installation and you can unlock it in case of emergency according to the procedure hereafter   described.   LOCK WITHOUT TENSION BEFORE THE PROGRAMME START   It is possible to open and shut the washing machine door any time. The lock will not be blocked, coils with   the latch are not active.   MAIN SWITCH AND EMERGENCY STOP BUTTON ARE SWITCHED ON   DOOR SHUTTING   ‰ microprocessor version:   The lock is secured by a blocking latch after the door is shut and the programme has been started. In this   moment the door is not openable.   ‰ card version:   The lock is blocked after the door has been shut, a card inserted to the programmer and the Start button on   the programmer keyboard has been pressed.   DOOR OPENING   The door can be opened after the lock is unblocked and when the blocking latch moves to the non active   position.   This situation occurs when:   ‰ microprocessor version   at the end of a programme or when pressing the Stop button and the following function described in the   „Programming manual - Electronic programmer“.   ‰ card version   When the door illuminated push button is pressed at the end of a programme or when the card is pulled out   of the programmer after a safety delay.   CURRENT FAILURE DURING OPERATION   When the power supply has been interrupted during a washing cycle the door lock stays in a blocked   position and the door is not openable.   UNBLOCKING OF THE DOOR LOCK IN CASE OF EMERGENCY   If the power blackout takes too long, you can make an emergency unblocking of the door lock.   The emergency door opening has been described as follows:   WARNING !   ! BEFORE THE EMERGENCY DOOR OPENING TURN OFF THE MACHINE MAIN SWITCH!   DO NOT OPEN THE DOOR IF WATER IN THE DRUM!   IF THE WASHING BATH IS TOO HOT DO NOT OPEN THE DOOR. RISK OF BURN AND SCALD   INJURIES!   DO NOT OPEN THE DOOR IF THE DRUM HAS NOT BEEN COMPLETELY STOPPED!   Use a tool e.g. screwdriver (1), a piece of wire etc. which is not a part of delivery with maximum diameter   ∅ 5,5 mm / 0,21“. For machine 22kg / 50lbs insert the tool into the hole in the lock cover (4) and push   moderatly. For machine 33/40/55kg / 80/100/125lbs insert the tool through the finger protection hole into the   lock cover, fig.6.1., pos. 5 and push moderately. By this the latch mechanism (2) is lifted up and the lock is   unblocked. The lock stays unblocked even after the tool removal and you can open the door if the drum is   not rotating or if the machine does not contain a (hot) washing bath.   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   33   Download from Www.Somanuals.com. All Manuals Search And Download.   Front view: machine 22 kg / 50 lbs   Top view: machines 33/40/55 kg - 80/100/125 lbs   Fig.6.1   6.2. TOO LONG FILLING TIME   ‰ Low water pressure:   -more machines have been filling up in the same time.   The inlet valve filter clogged:   WARNING !   ! STOP THE HOT WATER INLET TO THE MACHINE AND WAIT FOR COMPONENTS TO COOL DOWN!   shut the main water inlet, take off the inlet valve filters, clean and put them back.   ‰ A damaged hose:   -replace the hose or its gasket.   ‰ Defective inlet valve:   -change the valve.   ‰ Water escaping:   -check the inlet pipeline, hoses, valves, filters, tapes, clamps, their connections and eliminate possible   leakage.   6.3. TOO LONG HEATING TIME   ‰ Electrical heating elements clogged or defective:   - exchange heating elements for new ones.   ‰ Insufficient steam supply:   - to many steam-heated machines connected.   - leakage of the steam system.   - too high level of condensation in the steam system.   ‰ Clogged steam filter or hot (cold) water filter:   WARNING !   ! STOP THE HOT WATER INLET TO THE MACHINE AND WAIT FOR COMPONENTS TO COOL DOWN!   -dismantle the sieve (fig.5.9, pos.2) from the filter body (1), clean the sieve and put it back with the gasket (3).   ‰ Defective steam or hot water valve:   -exchange the valve   34   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   6.4. TOO LONG DRAINAGE TIME   ‰ Clogged drainage:   -clean the outlet.   ‰ Defected drainage valve:   -clean the drainage valve or exchange it.   ‰ Too small waste sump dimensions:   -check the waste sump diameters and enlarge it accordingly.   6.5. PROGRAMMER PROBLEMS   See the chapter „Troubleshooting“ in the programming manual according to your machine type:   „Programming manual - Electronic programmer“   „Programming manual - Card programmer'   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   35   Download from Www.Somanuals.com. All Manuals Search And Download.   7. LIST OF RECOMMENDED SPARE PARTS   Find more detailed information in the spare parts catalogue for individual machines at your dealer.   PRI 340 055 051   101 344   101 345   Drain valve 3“   2-way inlet valve 3/4“   3-way inlet valve 3/4“   FOR MACHINES 22 kg / 50 lbs CAPACITY   PRI 340 200 056   PRI 610 034 077   PRI 610 011 077   PRI 401 020 021   345 805 363 032   345 805 163 032   PRI 610 012 077   223 107 001 214   PRI 607 000 085   PRI 607 000 070   272 111 002 137   100 035   1-way valve 3/4“ 0,3-10bar   Microswitch U83161.1   Microswitch 83161.3   Fuse 1,6 A   Fuse 2,5 A   Fuse 1A   Coil H24-F-HS221311 205 VDC 100% ED   Door seal   V-belt XPZ 1320   V-belt SPZ 2187-LW   V-belt SPZ 2187-LW   V-belt XPZ 2160   2-motor version   2-motor version-50Hz   2-motor version-60Hz   1-motor version   PRI 345 000 046   PRI 345 000 047   Contactor LC1D 0901   Contactor LC1D 1201 M7   1-motor version   2-motor version   FOR MACHINE 33 kg / 80 lbs CAPACITY   PRI 340 030 056   F02 117 002 114   F02 117 002 224   PRI 401 020 021   345 805 363 032   345 805 163 032   F02 117 001 814   F02 107 003 214   PRI 607 000 660   PRI 607 000 065   PRI 345 006 011   PRI 345 000 047   347 000 001 810   1-way inlet valve 220V 50Hz / 230V 60Hz   Microswitch 83.161.3 modification 1   Microswitch 83.161.3 modification 2   Fuse 1,6 A   Fuse 2,5 A   Fuse 1A   Coil-modification   Door seal   V-belt XPZ 987 Lp   2-motor version   V-belt XPZ 2280 Lp   Contactor LC1D1801 M7   Contactor LC1D1201 M7   Contactor LC1D1810 M7   1-motor version-200V   2-motor version + 1 motor version-400V   2-motor version   FOR MACHINE 40 / 55 kg – 100 / 125 lbs CAPACITY   F02 117 002 114   F02 117 002 224   F02 117 001 814   F02 107 003 214   272 111 001 000   PRI 607 000 095   PRI 607 000 096   503 526   Microswitch 83.161.3 modification 1   Microswitch 83.161.3 modification 2   Coil - modification   Door seal   V-belt XPZ 1000 Lp   V-belt XPA 2650 Lp   V-belt XPZ 1000 Lp   V-belt SPA 2582   2-motor version   2-motor version   2-motor version   1-motor version   PRI 345 002 019   PRI 345 000 047   PRI 345 006 011   347 000 001 810   PRI 401 020 021   345 805 363 032   345 805 163 032   Contactor LC1-D3201 M7   Contactor LC1-D1201 M7   Contactor LC1-D1810 M7   Contactor LC1-D1810 M7   Fuse 1,6 A   1-motor version – 230V   2-motor version   2-motor version + 1 motor version – 400V   2-motor version   Fuse 2,5 A   Fuse 1A   36   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   FOR MACHINES WITH ELECTRIC HEATING   PRI 342 000 032   PRI 342 000 031   PRI 345 001 019   PRI 345 006 011   PRI 345 002 019   Heating element 6000W 220V   Heating element 4000W 220V   Contactor LC1 D4011 M7   Contactor LC1 D1801 M7   Contactor LC1 D3201 M7   FOR MACHINES WITH ELECTRONIC PROGRAMMER, MCB EC, MCB FC   PRI 401 020 021   345 805 363 032   345 805 163 032   100 521   100 629   PRI 340 015 019   100 052   Fuse 1,6 A   Fuse 2,5 A   Fuse 1A   Grey keyboard MCB FC   Black keyboard MCB FC   Thermostat sensor 22 kg / 50 lbs   Black keyboard MCB EC   Grey keyboard MCB EC   Thermostat sensor 33 / 55 kg / 80 / 125 lbs   PRI 348 000 123   503 839   FOR MACHINES WITH CARD PROGRAMMER   PRI 401 020 021   345 805 363 032   345 805 163 032   PRI 340 019 019   503 839   Fuse 1,6 A   Fuse 2,5 A   Fuse 1A   Thermostat sensor 22 kg / 50 lbs   Thermostat sensor 33 / 40 / 55 kg / 80 / 100 / 125 lbs   Level switch   PRI 340 000 074   MACHINES WITH STEAM HEATING   514 162   514 166   514 167   Steam valve ¾“ with coil   Steam valve ¾“, without coil, valid for export USA   Coil, valid for export USA   504 766   PUBLICATION DATE 03/02   INSTALLATION AND MAINTENANCE MANUAL   37   Download from Www.Somanuals.com. All Manuals Search And Download.   8. PUTTING THE MACHINE OUT OF SERVICE   If the machine is out of service, possibly replaced, follow the instructions.   8.1. DISCONNECTING THE MACHINE   1. Switch off the external electric power inlet to the machine.   2. Turn off the main switch on the machine rear.   3. Shut the external water or steam inlet to the machine.   4. Make sure that the external electric power steam inlets are shut off. Disconnect all electric, water or steam inlets.   5. Insulate the external electric power inlet conductors.   6. Equip the machine with a sign „Out of service“.   7. Unscrew nuts (bolts) fixing the machine to the floor.   8. During transportation follow the instructions stated in chapters „2. Warnings and symbols“, paragraphs   „Transportation and storage“ and chapter „4.1. Handling, transportation and storage“.   In case the machine will never be used again, dismantle carefully the door with the hinge (chapter 5.12.).   BE CAREFUL, FALLING DOOR AND GLASS CAN CAUSE INJURIES!   8.2. MACHINE LIQUIDATION   For the machine liquidation after finishing its usage period, respect the following instructions :   8.2.1. POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY   Machine liquidation is executed by the competent company which respects material sorting and conditions   for the waste liquidation.   8.2.2. POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN POTENTIAL   It is necessary to divide material into the following groups :   1. Plates of printed circuits incl. LCD ...........................................................waste group 160215   2. Electrolytic capacitors..............................................................................waste group 160215   3. Cabling ...................................................................................................waste group 160216   4. Other electrical components; motor, frequency converter,   contactors, heating elements...................................................................waste group 160216   5. Plastics...................................................................................................waste group 191204   6. Rubber....................................................................................................waste group 191204   7. Metal.......................................................................................................waste group 160117   8. Hubs with bearings..................................................................................waste group 170410   Offer the sorted waste to the company which is competent for further treatment.   REMARKS:   38   INSTALLATION AND MAINTENANCE MANUAL   PUBLICATION DATE 03/02   504 766   Download from Www.Somanuals.com. All Manuals Search And Download.   IMPORTANT !   MACHINE TYPE:   PROGRAMMER:   -ELECTRONIC TIMER MCB EC   -ELECTRONIC TIMER MCB FC   -ELECTRONIC TIMER MCG FC   -CARD PROGRAMMER K24   INSTALLATION DATE:   INSTALLATION   CARRIED OUT BY:   SERIAL NUMBER:   ELECTRICAL DETAILS:   .............VOLT...............PHASE............HZ   NOTE:   ANY CONTACTS WITH YOUR DEALER REGARDING   MACHINE SAFETY, OR SPARE PARTS, MUST INCLUDE   THE ABOVE IDENTIFICATION.   MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE   PLACE FOR FUTURE REFERENCE.   DEALER:   Download from Www.Somanuals.com. All Manuals Search And Download.   | 
Lennox Hearth Indoor Fireplace TM 4500 User Manual
Lenovo Computer Monitor 06P3799 User Manual
Lightolier Work Light C7E17FL PL User Manual
Link electronic Network Router 860 XL818C User Manual
Link electronic Switch AVS 816 HDA User Manual
LSI Server 22902 User Manual
Makita Cordless Saw JR3030 User Manual
Makita Grinder GA5020 User Manual
McIntosh Stereo Amplifier c22 User Manual
Melissa Egg Cooker 243 014 User Manual