Master Lock Portable Generator MGH8500IE User Manual

R
PORTABLE GASOLINE  
GENERATORS  
OWNER’S OPERATION AND INSTALLATION MANUAL  
F
UEL  
E
F
K
C
120V  
ISTLO  
TW  
120V  
120V  
CI  
GF  
T
E
S
E
R
T
S
E
T
CK  
120/240V  
TLO  
IS  
TW  
CK  
120/240V  
ISTLO  
TW  
ER  
ET  
M
R
OU  
H
M
N
E
5
0
0
0
0
0
0
R
1
0
/
0
1
S
U
O
H
LE  
D
I
-
TO  
AU  
ET  
RES  
ON  
ESET  
R
FF  
O
T
RESE  
ET  
RES  
Generator Model: MGH8500IE  
IMPORTANT: Read and understand this manual before operating or servicing  
generator. Improper use of generator can cause serious injury. Keep this  
manual for future reference.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
SAFETY  
PRODUCT  
IDENTIFICATION  
INFORMATION  
Continued  
9. Only a qualified electrical service per-  
son should service and repair generator.  
• Generator produces high voltage.  
Use extreme caution when working  
on electrical parts.  
Gas Tank  
Gas Cap/Fuel Gauge  
• Always remove spark plug wire from  
spark plug before servicing. This will  
prevent accidental starting.  
F
UEL  
E
Choke  
Lever  
F
When working on generator, avoid hot  
muffler, exhaust manifold, and engine  
parts. Severe burns may occur.  
Ground  
Bolt  
Oil Filter  
• Do not work on generator when tired.  
• Use only factory approved replace-  
ment parts.  
120V  
TWISTLOCK  
120 Volt  
Receptacle  
(Duplex)  
Alternator  
120V  
120V  
CI  
GF  
10. Store generator in a well-vented area.  
Make sure fuel tank is empty. Never  
store with fuel in tank. Vapors may  
reach an open flame or spark. Fire or  
explosion may result.  
T
E
S
E
R
T
S
E
T
120/240V  
TWISTLOCK  
120/240V  
TWISTLOCK  
ER  
T
OUR ME  
H
M
0
N
E
5
0
0
0
0
0
R
/1  
0
U
1
0
S
O
H
120 Volt Receptacle  
LE  
ID  
-
120 Volt  
Receptacle (GFCI)  
TO  
AU  
ET  
S
RE  
ON  
RESET  
FF  
O
T
SE  
RE  
ET  
RES  
120/240 Volt Receptacle  
Hour Meter  
11. Never operate generator  
• if engine speed changes greatly  
• if engine misfires often  
Circuit Breaker  
Auto-Idle Switch  
Control Panel  
• if powered items overheat  
• if electrical output drops  
• if it is sparking  
Roll Cage  
• if it produces smoke or flames  
• if it vibrates at high levels  
• if it has a damaged receptacle  
Figure 1 - Portable Generator  
12. Keep generator and nearby areas clean.  
• Keep generator free of oil, mud, and  
other foreign matter.  
• Remove anything that creates slip-  
pery areas around generator.  
• Remove oily rags and other items  
that create fire hazards.  
• Keep a fire extinguisher nearby.  
Make sure it is rated ABC by the  
NFPA. They are good for all uses.  
Consult your local fire department.  
• Keep fire extinguisher well main-  
tained. Be familiar with its use.  
13. Know how to stop engine quickly.  
Know how to use all controls.  
14. Prolonged exposure to loud noise can  
cause hearing loss.  
• When working around generator,  
wear approved hearing protection.  
• Remember neighbors when using  
generator.  
115407  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
R
PORTABLE GASOLINE GENERATORS  
GENERAL  
VENTILATION  
HIGH AND LOW  
TEMPERATURE  
OPERATION  
Air temperature affects generator output.  
Output drops 1% for each 10° temperature  
rise above 60° F. Very low temperatures may  
make the engine hard to start. See engine  
owner’s manual for more information.  
INFORMATION  
DANGER: Use only in well-  
ventedareas.Makesureareahas  
plenty of free-moving, fresh, out-  
side air. Never run generator in  
an enclosed or confined area.  
Never run generator inside occu-  
pied building. Engine exhaust  
containspoisonouscarbonmon-  
oxide gas. Overexposure will  
causelossofconsciousnessand  
will lead to death.  
Master portable generators are rugged and  
compact. These generators use brushless al-  
ternators for dependable, trouble-free service.  
Honda gasoline engines provide long life un-  
der heavy use. Honda engines have overhead  
valves (OHV). This provides high perfor-  
mance with lower fuel consumption. These  
enginesaregovernedtomaintainenginespeed  
of 3600 RPM under load. 3600 RPM engine  
speed provides 120/240V, 60 Hz power.  
SPECIFICATIONS  
Note: Ratings apply to SAE standard  
1
conditions. Reduce ratings 3 /2% for  
Additional Features  
• Circuit breaker protection  
• Large fuel tank  
Thisgeneratorneedscoolingairtorunprop-  
erly. Never block free-flowing, cooling air  
to generator. Overheating will occur with-  
out cooling air. This will damage the gen-  
erator. Keep generator at least three feet  
each 1000 feet above sea level and 1%  
foreach10°Fahrenheitriseabove60°F.  
MGH8500IE  
• Oil alert system  
Electrical  
• 15-Amp ground fault circuit interrupter away from any object.  
(GFCI) receptacle  
Rated Wattage ................................. 8500  
Rated Amperage  
DUST, DIRT, RAIN,  
AND SNOW  
• Electric starter  
120 V ........................................... 70.8  
240 V ........................................... 35.4  
UNPACKING  
Receptacle  
1. Remove generator from carton.  
WARNING: Do not use gen-  
120-V, 20-A Duplex ........................... Yes  
120-V, 15-A GFCI .............................. Yes  
120-V Twist-Lock, 30 Amp ................ Yes  
120/240-V Twist-Lock, 20 Amp ......... Yes  
120/240-V Twist-Lock, 30 Amp ......... Yes  
2. Remove any protective packaging ap-  
plied to generator for shipment.  
erator outdoors in rain or snow.  
Do not use generator near stand-  
ing water or snow. Do not use if  
generator is wet or damp. Oper-  
ating generator in these condi-  
tions increases the risk of elec-  
trocution. Severe injury or death  
can occur.  
3. Check for loose or missing parts. Check  
for shipping damage. If any parts are  
missing or damaged, please contact our  
Technical Service Department at 1-800-  
858-8501 (English Only).  
General  
Honda Engine H.P. ...............................18  
Honda Model ............................... EX-610  
Fuel Type ................................... Gasoline  
Fuel Tank Capacity..........................8 gal.  
Oil Alert System ................................. Yes  
Start Method .................................Electric  
Weight (pounds) .................................325  
4. Battery cables are supplied and in-  
stalled on engine.  
Do not use generator in extremely dusty or  
dirtyconditions. Thiswillseverelyaffectits  
life. Keep generator clean. Do not allow  
dust, dirt, rain, or snow to collect on it.  
Protect generator from outdoor elements.  
* Single-phase, 1.0 power factor  
115407  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
AUTO-IDLE SYSTEM  
GROUND FAULT CIRCUIT  
INTERRUPTER RECEPTACLE  
GENERATOR  
FEATURES  
The Auto-Idle System allows the engine to  
idle down or run at a slower speed when the  
generator is not being used to supply power.  
The Auto-idle system can be turned ON or  
OFF by a rocker switch on the control panel.  
When the switch is in the OFF position, the  
engine runs at full speed all of the time. When  
the switch is in the ON position, the engine  
slows down to idle speed until an electrical  
load is applied. When a load is applied to the  
generator (an electrical item is plugged in and  
turned on) the engine speeds up to the preset  
speed required to produce the correct voltage.  
TheGFCIreceptacleisonthecontrolpanel.  
The GFCI protects you against hazardous  
electrical shock caused when your body  
becomes a path through which electricity  
travels to reach ground. This could happen  
when you touch an appliance or cord that is  
‘live’ through faulty mechanism, damp or  
worn insulation, etc.  
OIL ALERT SYSTEM  
Theoilalertsystemprotectstheenginefrom  
low oil damage. This system automatically  
shuts down the engine and prevents engine  
restarting if the oil level falls too low.  
Note:Whenthishappens,theengineswitch  
remains in the ON position. The oil alert  
system is wired into the ON/OFF Switch.  
When protected by the GFCI, you may still  
feel a shock, but the GFCI should cut it off  
quickly. A person in normal health should  
notreceiveseriousinjury. Note:Infantsand  
very small children may still be affected.  
If this system shuts down the engine, the  
engine will not start until you add oil. Add  
oil to engine (see Engine Oil, page 6).  
IMPORTANT: A minimum current load of  
1 Amp is required to disengage the auto idle  
solenoid and cause the engine to come up to  
speed for correct voltage. Powering items at  
reduced engine speed will damage genera-  
tor and powered items.  
Note: Operate generator on a level surface.  
If not level, the oil may flow away from the  
oil level sensing device. This will cause the  
oil alert system to shut down engine.  
Test Procedure  
Check the GFCI receptacle every month.  
This insures it is working right.  
1. Push TEST button. RESET button  
should pop out. This should trip GFCI,  
resulting in no electrical power at re-  
ceptacle. Verify this by plugging test  
lamp with good bulb into receptacle. If  
lamp does not work, GFCI receptacle  
is good.  
See engine owner’s manual for more  
information.  
ELECTRIC START  
A battery is not supplied with generator.  
You must provide a 12-volt, 32-amp-hour  
battery. For more battery information, see  
Battery, page 7.  
HONDA  
WARNING: If RESET button  
does not pop out, do not use the  
GFCI receptacle. Contact a quali-  
fied electrician for repairs.  
ON  
OFF  
START  
Engine Switch  
ENGINE SW  
2. If the GFCI receptacle tests okay, re-  
store power by pushing the RESET  
button back in. The test lamp should  
work at this time. IMPORTANT: You  
must press the RESET button firmly  
and fully. It should lock into place. If  
the GFCI does not lock into place, do  
not use receptacle. Contact a qualified  
electrician for repairs.  
CIRCUIT  
BREAKER  
ON/push OFF  
Figure 2 - Engine Switch Location  
RESET  
TEST  
Figure 3 - GFCI Receptacle  
115407  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
R
PORTABLE GASOLINE GENERATORS  
GENERATOR  
ENGINE OIL  
We ship the generator without oil in the  
engine crankcase. You must add oil before  
starting engine. See engine owner’s manual  
for specific oil type.  
FUEL  
FEATURES  
WARNING:Gasolinepresents  
Continued  
a hazard of fire or explosion.  
Gasoline is flammable. Its vapor  
is explosive.  
RECEPTACLE CIRCUIT  
BREAKER  
• Keep fuel out of children’s  
reach.  
CHECKING OIL LEVEL AND  
ADDING OIL  
The circuit breakers protect the receptacles  
and alternator. Overloading generator will  
trip circuit breaker. A short circuit in item  
being powered will also trip breaker. If this  
occurs, unplug electrical load from recep-  
tacle. Let circuit breaker cool down. Push  
circuit breaker button to reset.  
Refuel generator in a well-  
ventedarea.Donotfillfueltank  
in the dark. Do not refuel while  
engine is running. Unhook all  
electrical loads and shut off  
engine before refueling.  
Follow steps below to check oil level. Make  
sure engine is level and stopped.  
1. Remove dipstick (see Figure 6). Wipe  
dipstick clean.  
2. Insert dipstick into oil filler neck. Oil  
level should be at top of filler neck the  
upper limit mark on dipstick.  
• Do not overfill fuel tank. Al-  
ways allow room for fuel to  
expand.Ifyouoverfilltank,fuel  
can overflow onto hot engine.  
This can cause fire or explo-  
sion. After refueling, tightly  
close fuel tank cap.  
• Do not spill fuel. Fuel or fuel  
vapor may ignite. If fuel spills,  
make sure area is dry before  
starting engine.  
• Never smoke in refueling area.  
Never allow open flames or  
sparks in area.  
• Store fuel in approved con-  
tainer. Store fuel in a well-  
ventedareafreeofopenflames  
or sparks.  
Electricmotorsneedhigherstartingcurrent.  
They require up to three-times their rated  
wattage to start. The starting current needed  
may be too high. This can cause nuisance  
circuit breaker tripping. To help prevent  
this, start electric motors first. Connect ad-  
ditional items to generator after starting Note: If oil level is too low, oil alert system  
motors. If this continues to happen, reduce will shutdown engine and prevent engine  
the total generator load.  
3. If level is low, fill to top of oil filler neck  
(see Figure 6). Only use oil recom-  
mended in engine owner’s manual.  
from restarting.  
Note: High ambient temperature will cause  
nuisance tripping.  
Oil Fill Cap  
Upper  
Limit  
Normal  
Tripped  
20  
20  
Figure 4 - Receptacle Circuit Breaker  
Button  
Lower  
Limit  
Use clean, fresh, unleaded gasoline. Use  
gasoline with octane rating of 86 or higher.  
Service station gasoline pumps should dis-  
play the octane rating. Using gasoline with  
lower octane level could damage engine.  
Avoid getting dirt, dust, or water in fuel  
tank. Do not mix oil with gasoline.  
ENGINE CIRCUIT BREAKER  
This circuit breaker, or fuse, protects the  
battery charging circuit. A short circuit will  
trip the circuit breaker. The circuit breaker  
willalsotripifyouinstallthebatterywrong.  
Push circuit breaker button to reset. The  
fuse is located inside of the Keyswitch box.  
Dip Stick  
Figure 6 - Checking Oil Level  
See engine owner’s manual for more  
information.  
OIL ALERT  
BATTERY  
ON  
OFF  
START  
WARNING: Battery gives off  
explosive gases. Keep sparks,  
flames, and cigarettes away. Do  
not remove or install battery  
cables when engine is cranking  
or running. Only service or use  
battery in a well-vented area.  
ENGINE SW  
Engine Circuit  
Breaker Button  
CIRCUIT  
BREAKER  
ON/push OFF  
Figure 5 - Engine Circuit Breaker  
115407  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
2. Locate the red, positive (+) battery  
BATTERY  
CAUTION:Donotovertighten  
cable from starter solenoid. Connect it  
to the positive (+) battery terminal (see  
Figure 10).  
Continued  
positive terminal on starter sole-  
noid. Positive terminal could ro-  
tate and cut into negative termi-  
nal, causing a short.  
WARNING: Battery contains  
3. Locate the black, negative (–) battery  
cable attached to engine block. Connect  
it to the negative (–) battery terminal  
(see Figure 10).  
sulfuric acid. Contact with skin  
or eyes may cause severe burns.  
Do not tilt generator with battery  
installed.Tiltingcouldcausebat-  
tery acid to spill. Wear protective  
clothing and face shield when  
servicing. Keep out of children’s  
reach.  
2. Attach the black, negative (–) battery cable  
to the engine block. Use the bolt, nut, and  
two washers provided with the battery  
cables. Use long mounting hole on oppo-  
site side of engine from starter solenoid.  
Attach cable as shown in Figure 8.  
4. Check battery before starting engine.  
Make sure fluid levels are full. Make  
sure battery is charged.  
See engine owner’s manual for more  
information.  
• If battery acid gets on your  
skin, wash with water.  
• Ifbatteryacidgetsinyoureyes,  
flushwithwateratleast15min-  
utes. Call a doctor at once.  
Battery acid is poisonous.  
• If swallowed, drink large  
amounts of water or milk. Fol-  
low with milk of magnesia or  
vegetable oil. Call a doctor at  
once.  
Starter  
Solenoid  
To Engine  
Block (–)  
V
0
F
Red, Positive (+)  
Battery Cable  
2
G
1
I
C
T
RESE  
TEST  
Figure 7 - Connecting Red, Positive (+)  
Battery Cable to Engine Starter Solenoid  
R
E
T
E
M
R
OU  
H
NM  
E
00005  
0
/1  
To Starter Solenoid (+)  
Black,  
Negative (–)  
Battery Cable  
Figure 10 - Connecting Positive and  
Negative Cables to Battery (Alternator  
Removed for Clarity)  
CAUTION: If you remove bat-  
tery, insulate the red, positive (+)  
batterycableterminal.Insulatewith  
electrical tape. Exposed terminal  
may spark when generator runs.  
EXTENSION  
CORDS  
Only use grounded extension cords. Be sure  
touseextensioncordwithproperwiregauge  
size. See chart below.  
IMPORTANT: Make sure battery connec-  
tions are the correct polarity. Electric start  
generators use negative ground, 12-volt DC  
starting system.  
Figure 8 - Connecting Black, Negative (-)  
Battery Cable to Engine Block  
A battery is not supplied with generator. You  
mustprovidea12-volt,32-amp-hourbattery.  
The positive and negative battery cables are  
supplied with generator. You must install  
these cables before mounting battery.  
MOUNTING BATTERY TO  
GENERATOR  
1. Secure battery to generator by battery  
hold-down system. This system con-  
sists of the battery mounting bracket,  
hook bolts, and nut (see Figure 9).  
Recommended Minimum Wire  
Gauges (AWG) for Extension  
Cords  
Always wear safety glasses when working  
with battery. Make sure battery terminals are  
clean. Make sure cable connections are tight.  
Ampere  
Load  
AWG for Length of  
Cord in Feet  
Nut  
50'  
100'  
150'  
Always shut down engine before removing  
or attaching battery cables. Always remove  
the negative (–) cable first. Always attach  
negative (–) cable last.  
Battery Mounting  
Bracket  
2
3
18  
18  
16  
16  
16  
16  
16  
14  
14  
12  
10  
18  
18  
16  
16  
16  
14  
14  
14  
12  
12  
10  
18  
18  
16  
16  
14  
12  
12  
12  
10  
10  
8
V
I
0
F
2
G
1
C
Battery  
4
ET  
S
E
R
T
T
S
E
5
R
E
T
E
M
R
OU  
H
M
0
6
N
E
5
0
0
0
0
0
0
INSTALLING BATTERY  
CABLES TO ENGINE  
1. Attach the red, positive (+) battery  
cable to the starter solenoid on engine  
(see Figure 7). The starter solenoid is  
located directly above the starter.  
0
1/1  
RS  
HOU  
LE  
ID  
-
O
T
AU  
8
ON  
F
F
O
S
E
R
10  
12  
14  
16  
20  
Hook Bolt  
ET  
S
E
R
Figure 9 - Battery Hold-Down System  
(Alternator Removed for Clarity)  
115407  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
R
PORTABLE GASOLINE GENERATORS  
Youmustsupplythegroundwireandground-  
ing point. These do not come with generator.  
GENERATOR  
GROUNDING  
STANDBY  
Follow the National Electrical Code and all INSTALLATION TO  
state and local codes. Consult your power  
HOME OR  
BUILDING  
WARNING: Have standby in-  
stallation performed by a skilled,  
company or a licensed electrician.  
WARNING: You must prop-  
erly earth-ground generator be-  
fore starting. This will help guard  
against deadly electric shock.  
Only use grounded plugs with  
generator. Onlyusegroundedex-  
tensioncords.Onlyusethree-wire  
or double-insulated power tools.  
WARNING: For a grounding  
point, do not use metal pipe be-  
ing used to carry combustible  
licensed electrician. Do not let  
materials or gases.  
anyone else wire into a utility  
circuit. Personal injury, equip-  
mentdamage,ordamagetohome  
could occur.  
Flat Washer  
Grounding generator helps prevent electric  
shockfromagroundfaultcondition.Follow  
these steps to ground your generator:  
SEMS Nut  
IMPORTANT: This generator will not  
power your entire home. Most home utility  
electric service is more than 60 amps. This  
will exceed generator output. Only power  
needed items during a power outage. Make  
sure total wattage of electrical load does not  
exceed rated wattage of generator.  
1. Locate ground bolt on generator hous-  
ing (see Figure 11).  
Ground Bolt  
2. Loosen SEM nut on ground bolt. Note:  
Do not remove SEM nut from bolt.  
Spade  
Connector  
3. Attach a spade connector to the end of  
a #10-8 stranded-copper ground wire.  
You may need to use this generator as a  
standby power source. During a power out-  
age, the generator will power selected items  
in a building. Have generator and additional  
wiring installed by a skilled, licensed elec-  
trician. This is not a do-it-yourself job. Fol-  
low all local codes.  
O
H
4. Attach spade connector to ground bolt  
between flat washer and SEM nut (see  
Detail A in Figure 11).  
Detail A  
FUEL  
E
F
5. Drive grounding point into ground.  
Note: Grounding point can be a stake,  
grounding rod, or pipe. Grounding  
point should be copper or brass.  
WARNING: The electrician  
mustinstalladouble-throwtrans-  
fer switch. This isolates existing  
electrical circuits from the utility  
power line. If not isolated, gen-  
erator output will back-feed into  
utility power line. This may elec-  
trocute a power company line  
repair person.  
6. Attach ground wire to grounding point.  
V
0
2
1
V
I
0
FC  
2
G
1
Ground  
Wire  
T
E
S
E
E
R
T
T
S
V
C
0
4
/2  
K
0
IS  
2
O
1
L
T
W
T
R
TE  
E
M
R
HOU  
M
0
N
E
5
0
0
0
0
0
0
1/10  
S
UR  
O
H
LE  
ID  
-
O
T
AU  
ON  
SE  
E
F
R
OF  
SE  
E
R
ET  
S
E
R
Copper or Brass  
Grounding Point  
Alternator  
Figure 11 - Grounding Generator  
115407  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
watts figure. Note: Some motors re-  
quire nearly the same wattage to run as  
to start. These items include saws,  
drills, hair dryers, and food mixers. See  
Chart 1 for typical appliance wattage  
examples.  
3. Electric motors present a special prob-  
lem. They require up to three-times  
their rated wattage to start. Chart 2,  
below, shows starting watts for differ-  
ent size motors. For example: an elec-  
tric motor nameplate states 5 amps at  
120 volts. 5 amps x 120 volts = 600  
watts running. Multiply this figure by  
3. This will show the starting watts  
needed. 600 watts x 3 = 1800 watts to  
start. When figuring the generator load  
for motors, you must use the starting  
watts figure. Do not use the running  
DETERMINING  
ELECTRICAL LOAD  
FOR GENERATOR  
You must decide what electrical load your  
generator can power. Do this before using  
generator. Use the following four-step  
method. It will help you select a load that is  
not too large. Make sure total wattage of all  
electrical loads does not exceed rated watt-  
age of generator. For rated wattage of your  
generator, see Specifications, page 4. Elec-  
tric motors present a special problem when  
figuring load. Read Step 3 carefully.  
4. Add watts and starting watts of all  
items. This total must not be larger than  
the rated wattage of your generator. It  
is a good idea to have up to 25% extra  
capacity for future needs or extra  
equipment.  
Chart 1 - Typical Electric Appliance Wattages  
1. Make two lists of items you want pow-  
ered by generator. List all motors and  
motor powered appliances in one. List all  
lights, small appliances, etc. in the other.  
For standby service to home or building,  
only include items you must power.  
Running Starting  
Running Starting  
Equipment  
Watts  
Watts  
Equipment  
Watts  
Watts  
Light bulb (100W)  
Radio  
Fan  
Television  
Furnace fan (1/3 hp)  
with blower  
Vacuum cleaner  
Sump pump (1/3 hp)  
Refrigerator/freezer  
6" Circular saw  
Floodlight  
100  
150  
200  
400  
100  
150  
600  
400  
1/2" Drill  
Toaster  
1000  
1200  
1200  
1200  
1200  
1250  
1200  
1200  
1200  
1500  
Coffee maker  
Skillet  
14" Chain saw  
Water well pump  
(1/2 hp)  
Hot plate/range  
(per burner)  
10" Table saw  
Water heater  
(storage-type)  
2. Enter running watts of each item ex-  
cept motors. The light bulb or appliance  
nameplate lists its wattage. Remember,  
1KW = 1000 watts. Note: The name-  
plate may not list wattage. It may only  
list volts and amps. The formula for  
finding wattage is: Volts x Amps =  
Watts. For example: An appliance  
nameplate states 3 amps at 120 volts. 3  
amps x 120 volts = 360 watts.  
600  
600  
700  
800  
800  
1000  
1800  
750  
2100  
2400  
1000  
1000  
1000  
3000  
1500  
2000  
1500  
6000  
5000  
5000  
Chart 2  
Approximate Starting Watts*  
Repulsion  
Motor  
HP  
Rating  
Approximate  
Running  
Watts  
Universal  
Motors  
Split  
Phase  
Motors  
Induction  
Motors  
Capacitor  
Motors  
(small appliance)  
1/8  
1/4  
1/3  
1/2  
3/4  
1
500  
700  
800  
1100  
1400  
1700  
2100  
2450  
3600  
625  
875  
1100  
1550  
1750  
2400  
3100  
3750  
4620  
5400  
7900  
1500  
2100  
2400  
3300  
4200  
5100  
6300  
7350  
10800  
2250  
3150  
3600  
4950  
x
x
x
x
x
1000  
1375  
1750  
2125  
2625  
3075  
x
1 1/2  
2
3
* – Always use starting watts, not running watts, when figuring correct electrical load.  
x – Motors of higher horsepower are not generally used.  
115407  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
R
PORTABLE GASOLINE GENERATORS  
USING RECEPTACLE  
POWER CORD AND PLUG  
REQUIREMENTS  
OPERATION  
GENERAL INFORMATION  
This generator is not large enough to power  
your entire home. Do not connect generator  
toanyexistingelectricalcircuits.Plugitems  
directly into generator receptacles. Do not  
exceedamperageratingofreceptacles.Only  
use grounded cords.  
Note: Do not exceed amperage rating of  
receptacles. Exceeding rating will trip re-  
ceptacle circuit breaker.  
120V, 30-amp twist-lock receptacle  
• NEMA L5-30P plug  
Usereceptaclesproperly.Improperusecould  
damagegenerator. Useonlygroundedexten-  
sion cords. Power only grounded or double-  
insulated items. Do not overload receptacles.  
• Three-wire, 30-amp cord  
120/240V, 20 or 30-amp twist-lock  
receptacle  
Allgeneratorshavethefollowingreceptacles • NEMA L14-20P (20-amp) or L14-30P  
(see Figure 12):  
(30-amp) plug  
DANGER: Use only in well-  
ventedareas.Makesureareahas  
plenty of free-moving, fresh, out-  
side air. Never run generator in  
an enclosed or confined area.  
Never run generator inside occu-  
pied building. Engine exhaust  
containspoisonouscarbonmon-  
oxide gas. Overexposure will  
causelossofconsciousnessand  
will lead to death.  
• 120V, 15-amp GFCI duplex receptacle  
• 120V, 30-amp twist-lock receptacle  
• Four-wire, 20-amp and 30-amp cord  
• 120/240V, 20 and 30-amp twist-lock  
receptacle  
• 120V, 20-amp duplex receptacle  
120V, 15-Amp GFCI Duplex  
120V, 20-Amp Duplex  
120V, 30-Amp Twist-Lock  
DANGER:Neverconnectgen-  
erator to any existing electrical  
circuits.Thegeneratoroutputwill  
back-feed into the utility power  
line.Thismayelectrocuteapower  
companylinerepairperson.Also,  
if generator is powering electri-  
calcircuits,thechanceofanelec-  
trical fire exists.  
120V  
G
F
C
I
120V  
RESET  
TEST  
120V  
TW  
ISTLO  
C
K
HO  
U
R
M
Note:Wesupplytheengineowner’smanual  
with generator. Refer to that manual for  
questions concerning engine operation.  
E
TE  
R
E
N
M
0000000  
HOU  
RS  
5
1/1  
0
12  
IS 0V  
TLO  
0/24  
TW  
AU  
TO  
-ID  
C
K
LE  
120/240V  
TW  
IS  
OFF  
TLO  
C
K
ON  
R
ESET  
Figure 13 - Cord and Plug Configurations  
E
SET  
E
S
ET  
E
SET  
120/240V, 30 Amp  
Twist-Lock  
120/240V, 20 Amp Twist-Lock  
Figure 12 - Receptacle Locations  
115407  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
3. Start the engine.  
AUTO-IDLE OPERATION  
OPERATION  
Turn the engine switch to the START  
position (see Figure 15). Hold it there  
until engine starts. When engine starts,  
let switch return to the ON position.  
Continued  
IMPORTANT:Neverstartenginewithelec-  
trical loads connected. Start engine before  
adding electrical loads.  
PRESTART  
Operate generator on a firm, dry, and clean  
surface. The surface must be level. Protect  
generator from heavy dust, sand, dirt, rain, or  
snow. Do not locate generator near standing  
waterandsnow.Makesureareaiswell-vented.  
1. If engine is cold, turn the Auto-Idle  
switch OFF (see Figure 16).  
IMPORTANT: Do not use electric  
starter more than five seconds. Starter  
motor damage may occur. If engine  
fails to start, release the switch and wait  
ten seconds.After ten seconds, try start-  
ing again.  
2. Start engine. Allow engine to warm up  
with no load for five minutes.  
3. TurnAuto-Idle switch ON. Engine will  
slow to idle speed. Engine idle speed  
is preset. Idle speed adjustment should  
not be necessary.  
WARNING: Only responsible  
adults should use generator.  
Neverletanyoneoperategenera-  
tor without proper instructions.  
Note: If engine does not start, check  
the oil in the crankcase.Add oil as nec-  
essary. Be sure engine is on a level sur-  
face. See Oil Alert System, page 5.  
4. Operate generator according to speci-  
fications outlined in owner’s manual.  
5. Engine will automatically increase to  
normal operating speed when you plug  
load into any generator outlet.  
Note: If oil level is too low, oil alert system 4. As engine warms up, the choke will au-  
will keep engine from starting (see Oil Alert  
System, page 5). Make sure oil level is full  
before starting. See Engine Oil, page 6.  
tomatically open.  
6. TheAuto-Idle system should be turned  
OFF when generator is shut down.  
HONDA  
Before starting the engine, disconnect all  
electric loads from generator.  
120V  
GFCI  
ON  
STARTING  
OFF  
START  
120V  
IMPORTANT: The engine speed is preset.  
The throttle is locked in preset position. Do  
not adjust throttle. Preset position lets en-  
gine run at 3600 RPM under load. The  
engine must maintain 3600 RPM for gen-  
erator to create correct voltage. Running  
engine at lower speeds will damage genera-  
tor and powered items.  
ENGINE SW  
RESET  
CIRCUIT  
BREAKER  
120V  
TW  
ISTLOCK  
TEST  
Engine  
Switch  
ON/push OFF  
HO  
UR ME  
Figure 15 - Engine Switch  
TER  
E
NM  
0000000  
HO  
U
5
RS  
1/1  
0
120/240V  
TWISTLOCK  
AU  
T
O-ID  
LE  
IMPORTANT: Never start generator with  
electrical loads connected. Start engine be-  
fore adding electrical loads.  
120/240V  
TW  
ISTLO  
OFF  
CK  
O
N
1. Make sure gasoline tank is full. See  
Fuel, page 6 for fuel information.  
Auto-Idle Switch (Shown in ON Position)  
2. Pull choke button out (see Figure 14).  
This closes the choke.  
Figure 16 - Control Panel  
Note:You may not need to close choke  
if engine is warm or air temperature is  
high.  
Choke Button  
Pulled Out  
(Closed  
Position)  
Figure 14 - Choke Button Closed  
Continued  
115407  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
R
PORTABLE GASOLINE GENERATORS  
4. Turn Auto-Idle switch ON. Make sure  
HIGH ALTITUDE OPERATION  
OPERATION  
solenoid is engaged. When engaged, the  
punger is pulled back into the solenoid.  
Continued  
This generator will not perform well at high  
altitudes without proper adjustment. See  
engine owner’s manual for details.  
5. If the engine speed is too slow, the en-  
gine will want to “hunt” or speed up  
and slow down repeatedly. When this  
occurs, increase engine speed by adjust-  
ing the throttle (refer to engines opera-  
tion in Engine Manual).  
Adjusting the Idle Speed  
IMPORTANT: Adjust the idle speed only:  
ADDING ELECTRICAL  
LOADS  
• If the idle speed becomes too high.  
• If the engine idle speed will not regulate (en-  
gine wants to “hunt” or speeds up and  
slows down repeatedly).  
IMPORTANT: Do not overload generator.  
Makesuretotalwattageofallelectricalloads  
does not exceed rated wattage of generator.  
Overloading may shorten generator life. It  
could also cause internal damage to genera-  
tor. Overloading will trip circuit breaker.  
1. Turn Auto-Idle switch OFF. Start en-  
gine. Allow engine to warm up with no  
load for five minutes.  
Solenoid  
Mounting  
Bracket  
1. Check items to be powered. Their  
nameplate lists their wattage ratings.  
WARNING:Alwayssettheidle  
speedbeforeturningontheAuto-  
Idle. If idle speed is not set, the  
largerresistoronthecontrolboard  
may become hot. Heat from the  
resistor may damage the protec-  
tive coating on the control board.  
Note: The wattage ratings for some  
electrical motors are misleading. They  
may require up to three-times their  
rated wattage to start. You must figure  
total electrical load wattage. Make sure  
total wattage of all electrical loads does  
not exceed rated wattage of generator.  
See Determining Electrical Load For  
Generator, page 9.  
Bolt  
2. Connect a volt meter to the 120-volt  
duplex receptacle.  
3. Fully push plunger into the solenoid  
body (to manually engage solenoid)  
and slowly bend solenoid bracket back  
until the engine is running at the proper  
idle speed. At proper idle speed (2680  
minimum RPM), the meter should read  
50-60 Volts. Lower settings will cause  
the Auto-Idle to not operate properly.  
2. Start engine. Let engine reach full  
speed.  
Figure 17 - Solenoid Bracket Location  
3. Connect electrical loads one at a time.  
If the load consists of electric motors,  
start them first. Always start the larg-  
est first. Start each motor individually.  
DISCONNECTING ELECTRIC  
LOADS  
Remove electrical loads one at a time. Re-  
move voltage sensitive items first. Voltage  
sensitive items include TVs, VCRs, and  
other home electronic items.  
115407  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
OPERATION  
MAINTENANCE  
AND REPAIRS  
WARNING: Only a qualified  
electrical service person should  
service and repair the alternator  
on this generator. Use only fac-  
toryapprovedreplacementparts.  
STORAGE  
WARNING: Remove all fuel  
fromfueltankbeforestoringgen-  
erator.Storefuelinapprovedcon-  
tainer. Store fuel in a well-vented  
areafreeofopenflamesorsparks.  
Continued  
STOPPING ENGINE  
IMPORTANT: The engine speed is preset.  
The throttle is locked in preset position. Do  
not adjust throttle.  
Follow the steps below to stop engine.  
WARNING: The muffler be-  
comesveryhotduringoperation.  
The muffler remains hot for a  
while after shutdown. Let engine  
cool before storing.  
1. Remove all electrical loads from gen-  
erator (see Disconnecting Electrical  
Loads, page 12). Remove electrical  
loads one at a time.  
CAUTION: The engine speed  
is preset. The throttle is locked in  
preset position. Do not adjust  
throttle. Preset position lets en-  
gine run at 3600 RPM under load.  
The engine must maintain 3600  
RPM for generator to create cor-  
rect voltage. Running engine at  
lower speeds will damage gen-  
erator and powered items.  
2. Let engine run for two or three min-  
utes after removing electrical loads.  
This lets engine cool slightly.  
IMPORTANT: Keep generator level while  
in storage. Never store generator upside  
down or standing on end.  
3. Turn engine switch to the OFF posi-  
tion (see Figure 18).  
Note:Wesupplytheengineowner’smanual  
with generator. Refer to that manual for  
questions concerning engine storage.  
HONDA  
Use a fuel additive, such as STA-BIL® or an  
equivalent,whenstoringgeneratorwithfuel  
in fuel tank. This will minimize fuel gum  
deposits from forming in engine.  
CAUTION: Shut off generator  
before performing maintenance.  
ON  
OFF  
START  
IMPORTANT: Keep generator level when  
servicing.Neverturngeneratorupsidedown  
or stand it on end to service.  
Cover and store generator in a clean, dry  
place. Do not expose generator to extreme  
high or low temperatures during storage.  
ENGINE SW  
CIRCUIT  
BREAKER  
Engine  
Switch  
Note:Wesupplytheengineowner’smanual  
with generator. Refer to that manual for  
questions concerning engine maintenance  
and repairs.  
ON/push OFF  
Figure 18 - Engine Switch  
Non-enginepartsrequirelittlemaintenance.  
Keep generator clean. Use a damp cloth to  
clean outside surfaces. Never use water to  
clean generator. Water can cause damage to  
internal parts. Use vacuum to clean air inlet  
and outlet louvers of alternator.  
115407  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
R
PORTABLE GASOLINE GENERATORS  
When contacting DESA Specialty Prod-  
ucts™, have ready  
SERVICING THE  
ENGINE  
TECHNICAL  
SERVICE  
You may have further questions about as-  
sembling, operating, or maintaining this  
product. If so, you can visit our Technical  
Service web site at www.desatech.com or  
contact our Technical Service Department  
at1-800-858-8501(EnglishOnly).Youmay  
also write to:  
Your Name  
Honda parts and services should be handled  
by your nearest authorized engine service  
firm. Check the yellow pages of your tele-  
phone directory under the listing:  
Your Address  
Your Phone Number  
• Model Number of Product  
• Serial Number  
Engines Gasoline, Honda  
• Date of Purchase (Include copy of receipt  
for written requests).  
or visit:  
DESA Specialty Products™  
ATTN: Technical Service Specialty Products  
P.O. Box 90004  
or call Honda direct:  
1-800-426-7701  
Bowling Green, KY 42102-9004  
TROUBLESHOOTING  
Note: For additional help, visit DESA  
Specialty Products’™ technical service  
web site at www.desatech.com.  
WARNING: Only a qualified electrical service person should service  
and repair generator. Use only factory approved replacement parts.  
Note: See engine owner’s manual for engine troubleshooting.  
OBSERVED PROBLEM  
REMEDY  
POSSIBLE CAUSE  
No voltage when starting generator with no  
electrical load  
1. Apply 12-volt battery to capacitor ter-  
minals for 2-3 seconds  
1. Loss of residual magnetism  
2. Check resistance of coils (see Electri-  
cal Component Specifications, page 15)  
3. Replace both diodes on rotor  
4. Replace capacitor  
2. Winding short circuit or loose  
connections  
3. Defective rotor diode  
4. Defective capacitor  
Voltage is less than normal voltage with no  
electrical load  
1. Set engine speed to 3720 RPM (62 Hz)  
with no load  
1. Engine speed too low  
2. Replace both diodes on rotor  
3. Check resistance of coils (see Electri-  
cal Component Specifications, page 15)  
4. Replace capacitor  
2. Defective rotor diode  
3. Partial short circuit in winding  
4. Defective capacitor  
Voltmeterreadingmorethan10%highwith  
no electrical load  
1. Set engine speed to 3720 RPM (62 Hz)  
with no load  
1. Engine speed too high  
Voltmeter reading correct with no electrical  
load, but more than 10% low when electri-  
cal load is added  
1. Replace both diodes on rotor  
2. Do not overload generator  
3. Contact an authorized engine service  
center  
1. Defective rotor diode  
2. Electrical load too high  
3. Engine not running properly  
115407  
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
ELECTRICAL  
COMPONENT  
SPECIFICATIONS  
Resistance in Ohms  
Stator  
Main  
Stator  
Rotor  
Capacitor,  
MFD  
450 Volt  
Auxiliary  
Primary  
Diodes (2)  
1000 Volt  
Model  
Winding * Winding ‡ Winding †  
MGH8500IE  
0.431  
.0962  
7.782  
45  
8 Amp  
*
Connect T2 (green) and T3 (black). Measure resistance between T1 (red) and T4 (blue).  
Resistance between brown and white leads.  
Remove diodes to check resistance.  
115407  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
R
PORTABLE GASOLINE GENERATORS  
WIRING DIAGRAM  
Stator  
T1  
T2  
220/240V  
110/120V  
110/120V  
T3  
T4  
Black  
Red  
L2  
L1  
White  
120V, 20A  
120V, 30A  
Receptacle  
120V, 15A  
Receptacle  
Receptacle  
Stator  
Duplex  
GFCI  
Red  
Brown  
White  
White  
Capacitor  
White  
Wht  
Wht  
Grn/  
Ylw  
Wht  
Auxiliary  
Phase  
LINE  
Grn/  
Ylw  
Grn/  
Ylw  
Rotor  
Diode  
Diode  
Green/Yellow  
Red  
White  
Wht  
T4  
Blue  
Red  
Wht  
Hour  
Meter  
Black  
Red  
T3  
T1  
120/240V  
20A/30A  
Receptacle  
120/240V  
20A/30A  
Receptacle  
Main  
Windings  
Green  
White  
Green/  
Yellow  
Blk  
Green/  
Yellow  
Auto-Idle  
Wht  
T2  
Green  
T2  
Blk  
T1 T4 T3  
Red  
Red  
Green  
Blk  
Circuit  
Breaker  
45A  
Circuit  
Breaker  
45A  
Circuit  
Breaker  
20A  
Circuit  
Breaker  
20A  
Red  
Red  
Green/  
Yellow  
Blue  
Black  
White  
White  
Red  
Green/  
Yellow  
Yellow  
White  
Yellow  
Green/Yellow  
White  
To Alternator  
Ground  
To Roll Cage  
To Solenoid  
115407  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
1
ILLUSTRATED  
PARTS LIST  
2
Alternator Assembly  
This list contains replaceable parts used  
in your generator. When ordering parts,  
follow the instructions listed under Re-  
placement Parts on page 23 of this  
manual.  
3
4
5
7
6
12  
11  
8
9
10  
13  
15  
16  
17  
14  
KEY PART  
NO. NUMBER  
DESCRIPTION  
QTY.  
114285-03  
Alternator Assembly  
Top Cover, Alternator  
Screw, 10-32 x 1/2"  
End Cover, Alternator  
End Cap, Shaft  
Flange Nut, 8mm  
Draw Bolt, Alternator  
Stator, Alternator  
Capacitor  
Hex Head Taptite, 8mm Screw  
Lock Washer, 5/16"  
Bearing  
Diode  
Rotor, Alternator  
Fan  
1
1
4
1
1
1
1
1
1
4
4
1
2
1
1
4
4
1
1
2
3
4
5
6
7
8
115243-01  
M10908-27  
115244-01  
115247-01  
115246-01  
115245-02  
*
115225-02  
115308-01  
WLE-5  
115315-01  
115316-01  
*
115317-01  
**  
9
10  
11  
12  
13  
14  
15  
16  
17  
Bolt, 3/8"-16 x 5/8"  
Lock Washer, 3/8"  
Flange, Alternator  
**  
115242-01  
* Part not available by itself. Must purchase Alternator Assembly.  
** Available at any hardware store.  
115407  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
R
PORTABLE GASOLINE GENERATORS  
ILLUSTRATED  
PARTS LIST  
Fuel Tank and Roll Cage  
9
1
120V  
FU  
EL  
TWISTLOCK  
E
F
120V  
120V  
GFCI  
3
T
E
S
E
R
T
S
E
T
120/240V  
TWISTLOCK  
4
120/240V  
TWISTLOCK  
17  
HOUR METER  
E
NM  
S
00000005 0  
A
1/1  
S
F
R
E
U
O
TY  
H
I
N
FO  
RM  
A
E
L
TIO  
N
-ID  
TO  
AU  
ET  
S
RE  
N
O
T
SE  
RE  
FF  
O
ET  
RES  
2
U
n
le  
ad  
T
SE  
e
d
G
RE  
a
so  
lin  
e
O
n
ly  
7
14  
15  
6
5
16  
14  
15  
14  
8
13  
16  
11  
12  
11  
12  
10  
15  
14  
115407  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
ILLUSTRATED  
PARTS LIST  
Fuel Tank and Roll Cage  
This list contains replaceable parts used in  
your generator. When ordering parts, fol-  
low the instructions listed under Replace-  
ment Parts on page 23 of this manual.  
KEY PART  
NO. NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
8
25954002  
114720-01  
114787-01  
WP-4C  
19508001  
25985005  
099743-01  
115398-01  
M10908-27  
114685-02  
*
WLE-5  
099853-02  
NEC-5C  
WP-5C  
099853-03  
114721-03  
Gas Cap/Fuel Gage  
Gas Tank (with 90° fitting)  
Screw, 1/4"-28 x 3/4"  
Washer, 1/4"  
Gas Line Clamp  
Fuel Line  
1
1
4
4
2
1
1
1
6
1
2
2
1
4
3
2
1
Fuel Filter  
Roll Cage  
9
Screw #10-32 x 1/2"  
Spacer  
Bolt, 5/16"-18 x 1/2"  
Lock Washer, 5/16"  
Shock Mount  
Lock Nut, 5/16"-18  
Flat Washer, 5/16"  
Shock Mounts  
10  
11  
12  
13  
14  
15  
16  
17  
Control Panel Assembly  
PARTS AVAILABLE - NOT SHOWN  
100003-06  
*
Operation Decal  
5/16"-18 x 1/2" Grounding  
Bolt  
5/16" Flat Washer  
5/16" SEMS Nut  
1
1
1
1
*
*
* Available at any hardware store.  
115407  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
R
PORTABLE GASOLINE GENERATORS  
ILLUSTRATED  
PARTS LIST  
Solenoid and Control Board  
Assemblies and Mounting  
2
3
5
4
6
7
Solenoid Assembly and Mounting  
1
D
SA  
T1  
Control Board Assembly and Mounting  
115407  
20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
ILLUSTRATED  
PARTS LIST  
Solenoid and Control Board  
Assemblies and Mounting  
This list contains replaceable parts used in  
your generator. When ordering parts, fol-  
low the instructions listed under Replace-  
ment Parts on page 23 of this manual.  
KEY  
NO.  
PART  
NUMBER  
DESCRIPTION  
QTY.  
1
115812-01  
Control Board Assembly (Includes  
Circuit Board Locking Supports)  
Solenoid Assembly (Includes  
Plunger, Nut, and Lock Washer)  
Solenoid Mounting Bracket  
Nylon Washer  
Retaining Ring  
Linkage Rod  
Roll Pin  
1
2
100324-03  
1
1
1
1
1
1
3
4
5
6
7
102939-01  
103811-01  
103812-01  
100755-02  
22822000  
PARTS AVAILABLE NOT SHOWN  
100320-01  
100322-01  
100322-02  
100366-01  
Yellow Wire  
1
1
1
1
White Wire (with 2 Flags)  
White Wire (with 1 Flag and 1 Spade)  
Rocker Switch  
115407  
21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
R
PORTABLE GASOLINE GENERATORS  
ILLUSTRATED  
PARTS LIST  
5
4
RESE  
Control Panel  
3
T
T
EST  
This list contains replaceable parts used in  
your generator. When ordering parts, fol-  
low the instructions listed under Replace-  
ment Parts on page 23 of this manual.  
10  
14  
6
1
120V  
G
F
C
I
11  
DESA  
T1  
120V  
120V  
TW  
ISTLOCK  
9
2
7
H
2
OU  
R
M
E
TER  
ENM  
000000  
H
O
05  
1/10  
U
R
S
120/240V  
TW  
IS  
TL  
OCK  
AU  
8
T
O
-IDLE  
120/240V  
TW  
ISTLO  
CK  
O
FF  
ON  
7
13  
RESET  
R
ESET  
RES  
ET  
R
E
SET  
12  
KEY  
NO.  
PART  
NUMBER  
DESCRIPTION  
QTY.  
1
2
3
4
5
6
7
8
114738-03  
22616009  
099833-01  
104202-01  
100445-01  
099835-01  
103184-01  
099834-01  
101350-01  
099760-02  
114722-01  
107708-02  
100366-01  
115812-01  
114721-03  
114963-02  
103258-02  
Control Panel  
Circuit Breaker, 20 Amp *  
120V, 30A Twist-Lock Receptacle *  
120V, 20A Duplex Receptacle *  
120V, 15A Duplex (GFCI) Receptacle *  
120/240V, 30A Twist-Lock Receptacle *  
Circuit Breaker, 45 Amp *  
120/240V, 20A Twist-Lock Receptacle *  
Hour Meter  
Bushing  
Enclosure  
Screw, 8-18 x 1/2"  
Rocker Switch  
Auto-Idle Control Board Kit  
Control Panel Assembly  
Panel Schematic Decal  
Solenoid Assembly Kit (with Bracket)  
1
2
1
1
1
1
2
1
1
1
1
6
1
1
1
1
1
9
10  
11  
12  
13  
14  
* Includes fastening hardware  
‡ Not shown  
† Includes reference numbers 1 through 14  
115407  
22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER’S MANUAL  
FBD  
REPLACEMENT  
PARTS AND  
REPAIR SERVICE  
1349 Adams Street  
Bowling Green, KY 42103-3414  
270-846-1199  
Note: Only use original replacement parts.  
Thiswillprotectyourwarrantycoveragefor  
parts replaced under warranty.  
1-800-654-8534  
ACCESSORIES  
Master Part Distributors  
1251 Mound Avenue NW  
Grand Rapids, MI 49504-2672  
616-791-0505  
EachAuthorizedServiceCenterisindepen-  
dently owned and operated.  
For additional Service Center or warranty  
information, call 1-800-858-8501 or visit  
our Technical Service web site at  
For original replacement parts and accesso-  
ries,contactyournearestAuthorizedDealer  
or Authorized Service Center for this prod-  
uct. If they can not supply the part or acces-  
sory,contactyournearestPartsCentrallisted  
below.EachAuthorizedDealer,Authorized  
Service Center, and Parts Central is inde-  
pendently owned and operated.  
1-800-446-1446  
Bowden Electric Motor Service  
1681 S. Wesleyan Blvd.  
Rocky Mount, NC 27803  
252-446-4203  
WARRANTY SERVICE  
If product requires warranty service, return it  
to nearest Authorized Service Center. You  
must show proof of purchase. If faulty materi-  
als or workmanship caused damage, we will  
repairorreplaceproductwithoutcharge.Note:  
Normal wear, misuse, abuse, neglect, or acci-  
dental damage is not covered under warranty.  
East Coast Energy  
See pages 17 through 22 for an Illustrated  
Parts List.  
If you need additional referral information,  
contact our Technical Service Department  
(see Technical Service, page 14).  
10 East Route 36  
West Long Branch, NJ 07764-1501  
1-800-755-8809  
Laporte’s  
2444 N 5th Street  
Hartsville, SC 29550-7704  
843-332-0191  
In Canada call 1-800-561-3372 for parts  
information.  
MTA Distributors  
555 Hickory Hills Blvd.  
Nashville, TN 37189-9244  
615-299-8777  
NON-WARRANTY SERVICE  
If product requires service, return it to near-  
est Authorized Service Center. Repairs will  
be billed to you at regular repair list prices.  
Heavy-Duty Wheel Kit – PA2020  
Wheelbarrow-style wheel kit. Makes gen-  
erator easy for one person to move.  
1-800-264-0225  
Industrial Hardware  
4109 Bainbridge Blvd.  
Chesapeake, VA 23324-1403  
757-543-2232  
This kit includes:  
• Large 12-inch wheels for easy rolling  
• Powder coated tubing and plated hard-  
ware for long life  
• Long handles with thick grips for greater  
comfort and control  
PARTS CENTRALS  
1-800-788-0008  
These Parts Centrals are privately owned  
businesses. Theyhaveagreedtosupportour  
customer’s needs by providing original re-  
placement parts and accessories.  
Mills Lawn and Garden  
4750-B Baxter Road  
Virginia Beach, VA 23462  
757-490-7001  
Completeinstallationinstructionsincluded.  
Tool & Equipment  
5 Manila Drive  
Tuco Industrial Products  
5223 180th Street SW  
Suite 4A-1  
Lynnwood, WA 98037-4506  
425-743-9533  
1-800-735-1268  
Hamden, CT 06514-0322  
203-248-7553  
1-800-397-7553  
Grainger Parts Operations  
1657 Shermer Road  
Northbrook, IL 60062-5362  
708-498-5900  
1-800-323-0620  
Portable Heater Parts  
342 North County Road 400 East  
Valparaiso, IN 46383-9704  
219-462-7441  
1-800-362-6951  
115407  
23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARRANTY INFORMATION  
KEEP THIS WARRANTY  
Model  
Serial No.  
Date Purchased  
Always specify model and serial numbers when communicating with the factory.  
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard  
written warranty. We make no other warranty, expressed or implied.  
FIVE-YEAR LIMITED WARRANTY  
GASOLINE PORTABLE GENERATORS  
DESA Specialty Products™ makes no warranty with respect to the engine and engine components not of its manufac-  
ture. They are subject to warranties of their manufacturers. Honda warrants the engine. See engine owner’s manual  
for engine warranty information.  
DESA Specialty Products™ warrants each generator, excluding engine, of its manufacture, to be free from defects in  
material and workmanship for five years from the date of first purchase from an authorized dealer, provided that the  
product has been properly installed, maintained, and operated in accordance with all applicable instructions. The bill  
of sale or proof of purchase must be presented at the time a claim is made under this warranty.  
This warranty is extended only to the original retail purchaser. This warranty covers only the parts and labor required  
to restore this unit to its proper operating condition. Warranty parts must be obtained through factory authorized  
dealers and service centers for this product. These dealers and service centers will provide original factory replace-  
ment parts. Failure to use original factory replacement parts voids this warranty.  
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that  
fail or become damaged as a result of misuse, abuse, negligence, accident, lack of proper maintenance, alteration,  
modification, tampering, contaminated fuels, repair using improper parts, or repair by anyone other than an authorized  
dealer or service center. Routine maintenance is the responsibility of the owner. Travel, handling, transportation, and  
incidental costs associated with warranty repairs are not reimbursable under this warranty and are the responsibility of  
the owner.  
To the full extent allowed by the law of the jurisdiction that governs the sale of the product, this express warranty  
excludes any and all other expressed warranties and limits the duration of any and all implied warranties, including  
warranties of merchantability and fitness for a particular purpose to five years from the date of first purchase, and DESA  
Specialty Products’™ liability is hereby limited to the purchase price of the product and DESA Specialty Products™  
shall not be liable for any other damages whatsoever including indirect, incidental, or consequential damages.  
Some states do not allow limitation of how long an implied warranty lasts or an exclusion or limitation of incidental  
or consequential damages, so the above limitation of damages may not apply to you.  
This warranty provides the original purchaser with specific rights. For information regarding those rights, please  
consult the applicable state laws.  
Bowling Green, KY 42101  
115407-01  
REV. A  
10/04  
Download from Www.Somanuals.com. All Manuals Search And Download.  

KWC Indoor Furnishings 10501012 User Manual
LA Audio Electronic Stereo Amplifier SPX20 User Manual
Learning Resources Games LER 1577 User Manual
Lexmark All in One Printer 3046340 002 User Manual
Lexmark Printer X782e XL User Manual
LG Electronics Washer WM2688HNMA User Manual
Lightolier Indoor Furnishings VTS2GPK3FT User Manual
Lincoln Electric Welding System Welding Helmet User Manual
Mackie Music Mixer D8B User Manual
METRObility Optical Systems Switch RADIANCE 10 100MBPS ACCESS OPTICAL NETWORK UNIT User Manual