Market Forge Industries Convection Oven M 3000 User Manual

OWNER’S MANUAL  
PREMIER SERIES HIGH PERFORMANCE  
ELECTRIC CONVECTION OVEN  
MODELS:  
m 3000  
m 3092  
WARNING:  
FOR YOUR SAFETY:  
Improper installation, adjustment, alteration, service  
or maintenance can cause property damage, injury  
or death. Read these installation, operation and  
maintenance instructions thoroughly before install-  
ing or servicing this equipment.  
Do not store or use gasoline or other flam-  
mable vapors or liquids in the vicinity of this  
or any other appliance.  
Form Number: S-6053  
12/05  
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Printed in U.S.A.  
35 Garvey Street Everett MA 02149  
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Tel: (617) 387-4100 Fax: (617) 387-4456 Outside MA Fax: (800) 227-2659  
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E-Mail: CUSTSERV@mfii.com Website: www.mfii.com  
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INTRODUCTION  
IMPORTANT:  
Service of the equipment should be performed by  
qualified personnel who are knowledgeable with  
Safe and satisfactory operation of your equipment Market Forge cooking equipment.  
depends on proper installation. Installation must  
conform with local codes, or in the absence of  
local codes, the Natonal Electrical Code, (ANSI  
NFPA-70 Latest Edition). Canadian Electrical SHIPPING DAMAGE CLAIM  
Codes (C.S.A. C22.1).  
PROCEDURE:  
Electrical wiring from the Electric Meter, main The equipment is crafted and inspected carefully  
control box or service outlet to appliance must by skilled personnel before leaving the factory.  
be electrically grounded in accordance with lo- The transportation company assumes full respon-  
cal codes or, in the absence of local codes, the sibility for safe delivery upon acceptance of this  
National Electric Code (ANSI/NFPA-70 Current). equipment. If shipment arrives damaged:  
In Canada wiring should conform with Canadian  
Electrical Code (CSA-C22.1).  
Visible loss or damage:  
Note the damage or loss on freight bill or express  
delivery and signed by the person making the de-  
livery.  
INSTALLATION, OPERATION & SERVICE  
PERSONNEL:  
Installation of the equipment should be performed File claim for damages immediately:  
by qualified, certified, licensed and/or authorized  
personnel who are familiar with and experienced  
in state/local installation codes.  
Regardless of the extent of damages.  
Concealed loss or damage:  
If damage is noticed after unpacking, notify the  
Operation of the equipment should be performed transportation company immediately and file a  
by qualified and authorized personnel who have “Concealed Damage” claim with them. This should  
read this manual and are familiar with the func- be done within fifteen (15) days from the date de-  
tions of the equipment.  
livered. Retain container for inspection.  
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GENERAL  
IMPORTANT:  
SINGLE OVEN:  
To perform maintenance and repairs of the ap- Assemble the leg/stand assembly as follows:  
pliance, please contact the factory, factory repre- 1. Remove legs from package.  
sentative, or the nearest local authorized service 2. Secure top frame parts to the legs with bolts  
company.  
provided (long angle - front and back. short an-  
gle - sides).  
RATING PLATE:  
The rating plate is located in front of the oven be- 3. Place the oven on top of leg/stand assembly.  
low the oven section. Information on this plate in-  
cludes the model, serial number, date of manufac-  
ture, and electrical ratings.  
Match holes on the frame with oven bottom  
base. Fasten with bolts provided.  
If provided with optional bottom shelf and rack  
support (Fig. 1)  
CLEARANCE:  
The appliance area must be kept free and clear  
of all combustibles. This unit is design-certified for  
the following installations only:  
a. Screw the bottom shelf to the legs.  
b. Screw rack guide support angles to bottom  
shelf and top leg frame.  
The clearances for combustibles and noncombus-  
tible construction are as follows:  
DOUBLE OVEN:  
Back / Combustible 6” & Noncombustible 0”  
Side / Combustible 6” & Noncombustible 0”  
1. Match holes on the legs with oven bottom  
base and screw with bolts provided.  
DO NOT MOUNT over on a curb base. Use legs/ 2. Set top oven on top of bottom oven.  
casters provided. Adequate air space at the bot-  
tom and rear of the unit must be provided for prop- 3. Bolt down at rear and front as shown in  
er venting of blower motor.  
(Fig. 2). Remove top kick plate to access screw-  
ing the front bolts.  
DO NOT USE door to lift or move oven. All ov-  
ens must be installed on leg assembly/ casters OPTIONAL CASTER INSTALLATION:  
shipped with unit.  
If casters are provided, match holes on the caster  
with the holes on the oven bottom base and fasten  
The leg/stand assembly parts or casters are with bolts provided.  
shipped separately.  
NOTE: Front casters are locking type.  
1
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ASSEMBLY  
STACKING INSTRUCTIONS MODEL 3092 OVENS  
STEP 1. Attach (4) foot mounting plates and (4) bullet  
feet onto bottom ove. Set top oven in place on  
top of bottom oven and slign them in place.  
STEP 2. Fasten rear mounting plates as shown.  
STEP 3. Remove the bottom front trim from top oven  
and the top front trim from the bottom oven.  
Fasten front mounting plates as shown.  
STEP 4. Reattach the front trim pieces to ovens.  
NOTES:  
1. Top oven is shown with the bottom trim removed.  
The bottom oven is shown with the top trim removed.  
2. If ovens are supplied with solid back panels, remove  
them prior to stacking.  
Fig. 1 Stand Assembly  
Fig. 2 Stacked Ovens (Model 3092)  
2
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IMPORTANT  
LEVELING:  
FINAL PREPARATION:  
A carpenter’s level should be placed on the oven’s On initial installation, turn the oven to 250o and op-  
center baking rack and the unit leveled both front- erate for about 1 hour, then reset the thermostat to  
to-back and side-to-side. If it is not level, cakes, its maximum and operate for another hour.  
casseroles, and any other liquid or semi-liquid  
batter will not bake evenly, and the unit will not At the end of this second hour, turn the thermo-  
function efficiently.  
stat OFF, open the door and allow the unit to cool.  
Oven should then be thoroughly washed using  
Units with casters must be leveled with shims. A hot, soapy water before being used.  
unit will probably not return to the same position  
after being moved, requiring releveling after each Any piece of equipment works better and lasts lon-  
and every move.  
ger when maintained properly. Cooking equipment  
is no exception. Your Market Forge oven must be  
kept clean during the working day and thoroughly  
VENTlLATION:  
The area, around and above the appliance must cleaned at the end of the day.  
be kept clear to avoid any obstruction of air flow  
needed for ventilation. Adequate clearance must  
be main-tained at all times in front and at the sides  
of the appliances for servicing and proper opera-  
tion.  
CAUTION:  
NEVER USE AMMONIA IN AN OVEN THAT IS  
WARMER THAN ROOM TEMPERATURE AND  
ALWAYS HAVE DIRECT VENTILATION!  
ELECTRICAL CONNECTION:  
1.The Market Forge Convection Oven requires a  
208, 240 or 480 volt supply to operate the heater  
system and fan motor. Read the data plate be-  
fore connecting electrical supply to oven. Make  
sure the electrical supply is the same voltage  
and frequency called for on the data plate.  
NOTICE TO THE  
INSTALLER  
2. Ovens may be shipped three phase and  
may be converted to single phase as per alter-  
nate view on wire diagram.  
IF THIS APPLIANCE IS SUPPLIED  
WITH CASTERS, UNIT MUST BE  
CONNECTED USING FLEXIBLE  
CONDUIT WITH SUITABLE STRAIN  
RELIEF ATTACHED TO SIDE OF  
REAR CONNECTION BOX. PLEASE  
ENSURE CASTER BRAKES ARE  
ENGAGED AFTER CONNECTION.  
NOTES:  
Improper connection to power supply other  
than that is designated on data plate will  
voild warranty.  
This appliance is not capable of being  
operated in the event of power failure. No  
attempt should be made to operate this  
appliance during a power failure.  
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CLEANING & MAINTENANCE  
DAILY CLEANING:  
OVENS:  
with a liquid cleaner designed for this material at  
the end of each day.  
1. Remove the baking racks. Wash in hot soapy  
water and replace after the rest of the oven is DO NOT USE steel wool, abrasive cloths, cleaners  
cleaned.  
or powders to clean stainless surfaces. If neces-  
2. Scrape off any food particles with a nylon  
sary to scrape stainless steel to remove encrusted  
griddle scraper. Be very careful about scraping materials, soak in hot water to loosen the material,  
the porcelain finish on the oven liner panels.  
3. Wash all the above with hot soapy water, then  
reassemble.  
then use a wooden nylon scraper. DO NOT USE a  
metal knife, spatula, or any other metal to scrape  
stainless steel. Scrape marks are almost impos-  
4. Baked on spills may be loosened and stubborn sible to remove.  
stains removed with ordinary houshold ammo-  
nia and scrubbing with a nylon pad in a cold PERIODIC MAINTENANCE:  
oven only.  
5. Do not allow spray type oven cleaners to come Check the ventilation system periodically to see  
into contact with the temperature probe in the that nothing has fallen down into the exhaust  
oven.  
vents. Lubricate the pivot pins of the oven door  
6. After cleaning the oven, rinse well with 1/4 cup hinge. Use a multi-purpose lubricating oil sparing-  
of vinegar to one quart of water solution to neu- ly so as to not drip oil needlessly. Your appliance  
tralize any caustic residue of the cleaning com- should be checked for safe and efficient operation  
pound. Wipe dry.  
at least once a year by qualified service person-  
nel.  
STAINLESS STEEL:  
Contact the factory, the factory  
representativeor a local service company  
to perform all maintenance and repairs.  
All stainless steel body parts should be wiped  
regularly with hot soapy water during the day and  
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SPECIFICATIONS (SINGLE OVEN)  
MODEL: 3000  
CLEARANCE REQUIRED:  
When installing ovens against combustable surfaces 6” (152mm) clearance is required.  
When installing ovens against non-combustable surfaces (rear or side walls) 0” clearance is required.  
SERVICE CONNECTIONS  
Electrically Operated  
EC Electrical Connection - Connection for incoming  
power supply wire on terminal block.  
EP Power supply - 1 3/8 (44mm) access holes  
for power supply wires. Use wire suitable for at  
least 90°C. Nominal amp per line wire per oven:  
11 kW  
VOLTS  
208V  
240V  
480V  
1pH  
53  
46  
3pH  
31  
27  
14  
1
---  
Details of other electrical systems available upon request.  
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SPECIFICATIONS (STACKED OVEN)  
MODEL: 3092  
CLEARANCE REQUIRED:  
When installing ovens against combustable surfaces 6” (152mm) clearance is required.  
When installing ovens against non-combustable surfaces (rear or side walls) 0” clearance is required.  
SERVICE CONNECTIONS  
Electrically Operated  
EC Electrical Connection - Connection for incoming  
power supply wire on terminal block.  
EP Power supply - 1 3/8 (44mm) access holes  
for power supply wires. Use wire suitable for at  
least 90°C. Nominal amp per line wire per oven:  
11 kW  
VOLTS  
208V  
240V  
480V  
1pH  
53  
46  
3pH  
31  
27  
14  
1
---  
NOTES:  
1. Amps Per Oven.  
2. Details of other electrical systems available upon request.  
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WIRING DIAGRAM  
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PARTS LIST  
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PARTS LIST  
ITEM #  
PART #  
93-0025  
93-0026  
93-0021  
93-0022  
93-0020  
93-0064  
93-0067  
93-0055  
93-0017  
93-0300  
93-0011  
DESCRIPTOPM  
MOTOR  
QTY.  
1
1
2
MOTOR BRACKET  
LIGHT BOX  
1
3
1
4
LIGHT SOCKET  
LIGHT BULB  
1
5
1
6
LIGHT COVER  
1
8
RIGHT SIDE PANEL - REAR  
1
9
RIGHT SIDE PANEL - FRONT  
1
10  
21  
22  
23  
24  
TERMINAL BLOCK (8-WAY)  
1
MARKET FORGE PREMIER LEXAN DECAL (CONTROL PANEL)  
INDICATOR LIGHT  
1
1
REF. 93-0023 KNOB - THERMOSTAT  
1
93-0013  
93-0014  
93-0012  
93-0028  
93-0029  
93-0023  
93-0030  
93-0063  
93-0059  
93-0057  
93-0044  
93-0060  
SWITCH, FAN - 2-SPEED  
1
SWITCH, LIGHT - MOMENTARY OVEN LIGHT SWITCH  
SWITCH, POWER - 3 POSITION, ON-OFF-COOL DOWN  
KNOB - TIMER  
1
1
25  
26  
27  
28  
29  
30  
1
TIMER  
1
THERMOSTAT 60” CAPLINE  
DOOR SWITCH - PLUNGER STYLE  
KICK PLATE  
1
1
1
DOOR ASSY. - R/H WITH GLASS  
DOOR ASSY. - R/H WITH NO GLASS  
GLASS WINDOW ASSY. ONLY  
HANDLE - OVEN DOOR  
1
1
1
31  
32  
1
93-0065  
93-0058  
93-0061  
93-0062  
93-0040  
93-0041  
93-0042  
93-0043  
93-0056  
93-0070  
93-0039  
93-0052  
93-0053  
93-0027  
93-0045  
93-0002  
DOOR ASSY. - L/H WITH GLASS  
DOOR ASSY. - L/H WITH NO GLASS  
DOOR SEAL - SIDES  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
33  
34  
35  
DOOR SEAL - TOP & BOTTOM  
CHAIN, HT HD PRE STRETCHED  
LINK ROD, 1/4 x 3” W/EYE COUPLER  
LINK ROD, 1/4 x 20” W/EYE COUPLER  
TURN BUCKLE  
36  
37  
38  
39  
40  
41  
42  
43  
DOOR CHAIN SPROCKET HOLDER  
CHANNEL SPROCKET SUPPORT  
BUSHING, 1/2” DIA., BRONZE  
BLOWER BAFFLE  
SNORKLE TUBE ASSY.  
BLOWER WHEEL  
BOLT, 1/4-20 x 5, HEX HEAD  
SPACER TUBE 3/8” O.D. x 4-1/4” S/S  
9
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PARTS LIST  
44  
45  
46  
47  
48  
52  
93-0076  
93-0077  
93-0078  
93-0074  
93-0075  
93-0048  
93-0050  
93-0049  
93-0069  
93-0047  
93-0003  
93-0072  
93-0073  
93-0007  
93-0006  
DIVERTER - BOTTOM  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
DIVERTER - SIDES  
DIVERTER - TOP  
LEG 6” S/S - WITH ADJUSTABLE FOOT (TSCV-2)  
LEG PLATE ASSY. (TSCV-2)  
RACK GUIDE - R/H  
RACK GUIDE - L/H  
53  
54  
56  
57  
58  
59  
60  
61  
RACK  
TOP PANEL  
LEG ASSY. (SINGLE UNIT)  
FOOT  
BOTTOM LEG FRAME - SIDES  
BOTTOM LEG FRAME - FRONT & REAR  
CASTER W/BRAKES (FRONT)  
CASTER W/O BREAKES (REAR)  
10  
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PARTS LIST  
Fig. 5 Heating Elements  
ITEM #  
PART #  
98-4066  
98-4067  
98-4065  
DESCRIPTION  
QTY.  
1 Set  
1 Set  
1 Set  
1
2
3
208 Volt Heating Elements (Nest of Three)  
240 Volt Heating Elements (Nest of Three)  
480 Volt Heating Elements (Nest of Three)  
ITEM # PART # DESCRIPTION  
QTY.  
1
2
97-4616 Terminal Block Assy.  
1
1
10-5944 Contactor 40 Amp. 50/60  
Hz (120 Volt)  
3
4
5
98-4096 Fuse  
1
1
1
98-3685 Wire Harness  
08-6469 Fuse Holder  
Fig. 6 Terminal Block Contactor & Wire Assembly  
11  
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PARTS LIST  
Fig. 7 Electrical  
ITEM #  
PART #  
98-4098  
98-4092  
DESCRIPTION  
QTY.  
1
2
Electrical Box 6” x 6” x 4”  
Transformer, 1KVA  
1
1
12  
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PARTS LIST  
PREMIER  
SERIES  
1
9
HEAT ON  
THERMOSTAT  
2
3
0
60  
5
55  
10  
50  
ITEM #  
PART #  
93-0300  
93-0023  
DESCRIPTION  
QTY.  
15  
45  
20  
1
2
3
4
5
6
Market Forge Premier Lexan Decal  
Thermostat 60” Capline  
1
1
1
1
1
1
40  
25  
35  
30  
REF.93-0023 Thermostat Knob  
MODE  
93-0013  
93-0014  
93-0012  
Switch, Fan Hi-Lo  
Switch, Light Momentary Oven Light  
Switch Power, 3 Positions On/Off  
Cooldown  
5
4
HI  
ON  
7
8
9
93-0028  
93-0029  
93-0011  
Timer Knob  
1
1
1
Timer  
Indicator Light, 120 Volt  
LO  
LIGHT  
FAN  
POWER  
ON  
OFF  
COOL DOWN  
TIMER  
7
8
0
45  
15  
30  
Fig. 8 Control Panel  
13  
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